Cloth turning roller, whole machine cylinder module, continuous rolling sand washing machine and conveying method

By designing the fabric turning roller and the whole machine cylinder module, the automated continuous rolling sand washing of textile fabrics is realized, which solves the cumbersome problem of the pretreatment dyeing process and improves production efficiency and fabric quality.

CN117418365BActive Publication Date: 2026-02-27SHAO XING BI XING JI XIE KE JI YOU XIAN GONG SI
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202311594501.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-27
Publication Date
2026-02-27
Estimated Expiration
2043-11-27

AI Technical Summary

Technical Problem

The existing textile pretreatment dyeing process is cumbersome, has a low degree of automation, consumes a lot of manpower, wastes resources, has a low product yield, and generates a lot of wastewater and unwanted wrinkles.

Method used

By employing a fabric-turning roller and a complete machine cylinder module, the tapered fabric-turning strips inside the fabric-turning roller and the action of water flow achieve all-round tension-free tumbling of textile fabrics. Combined with an auxiliary agent delivery system and a sensing device, it realizes automated continuous rolling sand washing.

Benefits of technology

It improves production efficiency, reduces labor consumption, saves resources, lowers production costs, avoids unnecessary wrinkles and defects, and enhances the wrinkling and bubbling effects of the fabric.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117418365B_ABST
    Figure CN117418365B_ABST
Patent Text Reader

Abstract

The present application relates to a kind of cloth tumbling roller, whole machine barrel module, continuous rolling sand washing machine and conveying method, including the hollow barrel made of orifice plate, the circumferential direction of barrel inner wall is arranged with several cloth tumbling strips, the cross-sectional dimension of the edge strip gradually reduces along from one end to the other end, and the opening end of barrel near the large cross-sectional dimension end of cloth tumbling strip is feed end, the opening end of barrel near the small cross-sectional dimension end of cloth tumbling strip is discharge end;Two adjacent described cloth tumbling roller is arranged in front and back linear type and / or left and right parallel type and / or upper and lower stacked type, two adjacent described whole machine barrel module is arranged in front and back linear type and / or left and right parallel type and / or upper and lower stacked type;Advantages are: with the advantages of reasonable structure, simple operation, cost saving, can automatically continuous arrangement fabric fabric boiling, dyeing process, make fabric fabric have superior wrinkle, bubble effect, can effectively prevent fabric fabric produce large wrinkle, dead wrinkle, sand edge and other defective products.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of equipment for the pre-treatment and dyeing process of textile printing and dyeing products, and particularly relates to a cloth turning roller, a whole machine cylinder module, a continuous rolling sand washing machine and a conveying method. BACKGROUND

[0002] At present, in order to make the textile fabric have the effect of wrinkling and bubbling, the pre-treatment and dyeing process is generally needed after the fabric is woven. However, to complete the pre-treatment and dyeing, wrinkling and bubbling process of the textile fabric, the fabric needs to be opened into small pieces and put into a sand washing bag, and then the sand washing bag containing the small pieces of textile fabric is put into a sand washing cylinder for pre-treatment or dyeing. After the pre-treatment and dyeing process is completed, manual sanding cylinder, dehydration, cloth arranging, machine cylinder dyeing or direct drying with a small dryer are needed, and then manual cloth arranging is needed after drying. Through the above process, although the fabric can have the effect of wrinkling and bubbling, the following defects exist:

[0003] 1. The whole process is complicated, for example, multiple workers (about 6) are needed to cooperate to turn the cloth, open the piece, and put it into a bag before entering the pre-treatment and dyeing process, and then the workers need to put the prepared fabric into the sand washing cylinder by hand, and at least 2 workers are needed to pull the cylinder and dehydrate after the work of the sand washing cylinder is completed. In addition, multiple people (6-7) are needed to work together to complete the drying, seam, opening, and cloth arranging during the drying process in the small drying box.

[0004] 2. A large amount of wastewater is generated during the pre-treatment and dyeing process, which not only pollutes the environment but also wastes raw materials (one cylinder of fabric and one cylinder of water are needed for the sand washing cylinder);

[0005] 3. The automation degree of the whole process is low, the labor consumption is large, and the labor intensity of the workers is large, which increases the production cost of the finished product;

[0006] 4. Since the textile fabric needs to be opened into small pieces, the textile fabric and labor are wasted, and a large amount of unnecessary wrinkles, dead wrinkles, and sand channels are easily generated in the product, resulting in a low yield of the finished product. SUMMARY

[0007] One of the purposes of the present application is to provide a cloth turning roller to solve the above-mentioned defects.

[0008] In order to achieve the above-mentioned purpose, the technical solution of the present application is as follows:

[0009] A cloth turning roller comprises a hollow cylinder with both ends open and made of a perforated plate, a plurality of cloth turning strips are arranged on the inner wall of the cylinder in a circumferential direction, the cross-sectional dimension of the cloth turning strips gradually decreases from one end to the other end, the opening end of the cylinder close to the end with large cross-sectional dimension of the cloth turning strips is the feeding end, and the opening end of the cylinder close to the end with small cross-sectional dimension of the cloth turning strips is the discharging end.

[0010] The second object of the present application is to provide a complete machine cylinder module, which comprises a machine box, a feeding port and a discharging port are arranged on the machine box, a plurality of the above-mentioned cloth turning rollers and a roller driving module for driving the rotation of the cloth turning rollers are arranged in the machine box, two adjacent cloth turning rollers are arranged in a front-rear linear type and / or a left-right parallel type and / or an up-down stacked type, and a cloth lifting wheel set is arranged between two adjacent cloth turning rollers arranged in a left-right parallel type or an up-down stacked type.

[0011] Further, an auxiliary agent conveying system is arranged on the machine box.

[0012] Further, the auxiliary agent conveying system comprises a nozzle pipe, a water pump, a conversion filter, a drain pipe, a heat exchanger and a liquid level sensor, both ends of the nozzle pipe are respectively connected with the inside of the machine box, a water pump connecting pipe and a heat exchanger connecting pipe are arranged on the nozzle pipe, the output end of the water pump is connected with the water pump connecting pipe, the input end is connected with the output end of the conversion filter, the input end of the heat exchanger is connected with the heat exchanger connecting pipe, and the output end is connected with the input end of the conversion filter, the drain pipe is arranged at the drain port of the conversion filter, and the liquid level sensor is used for detecting the liquid level in the machine box.

[0013] Further, a cloth straightener is arranged at the discharging end of the cloth turning roller.

[0014] Further, an induction device is arranged, which is used for detecting the rotation speed of the cloth turning roller and the rotation speed of the cloth lifting wheel set.

[0015] The third object of the present application is to provide a continuous rolling sand washing machine, which comprises a feeding end and a discharging end, a cloth feeding wheel set is arranged at the feeding end, a cloth discharging wheel set is arranged at the discharging end, and the above-mentioned complete machine cylinder module is further arranged, two adjacent complete machine cylinder modules are arranged in a front-rear linear type and / or a left-right parallel type and / or an up-down stacked type, and a cloth lifting wheel set is arranged between two adjacent complete machine cylinder modules arranged in a left-right parallel type or an up-down stacked type.

[0016] The fourth object of the present application is to provide a linear conveying method based on the above-mentioned continuous rolling sand washing machine, which comprises: there is only one complete machine cylinder module, and there is only one cloth turning roller in the complete machine cylinder module, and the fabric is input and output from the same cloth turning roller.

[0017] Or the whole machine barrel module has and only has one, and the adjacent two cloth turning rollers in the whole machine barrel module are arranged in front and back linear type, and the fabric is linearly conveyed in the sand washing machine after being input into the sand washing machine until being output.

[0018] Or the adjacent two whole machine barrel modules are arranged in front and back linear type, and the adjacent two cloth turning rollers in the whole machine barrel module are arranged in front and back linear type, and the fabric is linearly conveyed in the sand washing machine after being input into the sand washing machine until being output.

[0019] The fifth purpose of the present application is to provide a meandering conveying method of the continuous rolling sand washing machine, comprising:

[0020] The whole machine barrel module has and only has one, and the adjacent two cloth turning rollers in the whole machine barrel module are arranged in left and right parallel type or stacked type, and the fabric is input from the first cloth turning roller and output, and then input into the second cloth turning roller through the cloth lifting wheel group, and the fabric is output from the Nth cloth turning roller after meandering conveying.

[0021] Or the adjacent two whole machine barrel modules are arranged in front and back linear type, and the adjacent two cloth turning rollers in at least one whole machine barrel module are arranged in left and right parallel type or stacked type, and the fabric is input into the first whole machine barrel module, and then input from the first cloth turning roller and output, and then input into the second cloth turning roller through the cloth lifting wheel group, and the fabric is output from the Nth cloth turning roller after meandering conveying, and then the fabric enters the second whole machine barrel module, and the fabric is output from the Nth whole machine barrel module after meandering conveying.

[0022] Or the adjacent two whole machine barrel modules are arranged in left and right parallel type or stacked type, and the fabric is input into the sand washing machine, and then input from the first whole machine barrel module and output, and then input into the second whole machine barrel module through the cloth lifting wheel group, and the fabric is output from the Nth whole machine barrel module after meandering conveying.

[0023] Compared with the prior art, the present application has the following advantages:

[0024] 1. The continuous rolling sand washing machine has the advantages of reasonable structure, simple operation and cost saving, can automatically and continuously arrange the fabric in the scouring, dyeing process, and has excellent wrinkle and bubble effects, can effectively prevent the fabric from producing large wrinkles, dead wrinkles, sand channels and other defective products, completely overturns the traditional production process of the sand washing cylinder, is a historical milestone, and improves the product grade.

[0025] 2. The turnover roller is a cylinder made of a perforated plate, so the solution in the same whole machine cylinder module is shared, and the solution is recycled by the auxiliary agent conveying system. Compared with the method of pouring one tank of sand washing cylinder, the application scheme saves water, energy and auxiliary materials, reduces production cost, and meets the national call for energy saving and environmental protection;

[0026] 3. By setting a conical turnover strip in the cylinder, the fabric can be guided to move from the large section end of the turnover strip to the small section end after the cylinder rotates, so that the textile fabric automatically and continuously enters the next turnover roller from the previous turnover roller. At the same time, the fabric is arranged by the water flow of the turnover strip and the turnover pipe, and generally only one worker is needed to complete the operation. Compared with the prior art, more than 10 workers can be reduced, the labor cost is reduced, the open piece in the prior art is avoided, the fabric loss is reduced, the fabric utilization rate is improved, and the production cost is greatly reduced;

[0027] 4. By reversing the turnover roller, the turnover strip and the water flow can jointly act on the textile fabric, and the textile fabric is subjected to tension-free free rolling treatment in all directions of up and down, front and back, and left and right, so that the fabric treated by the device will not produce large wrinkles, dead wrinkles, sand channels and other defects, and the fabric will be evenly and neatly wrinkled and foamed, which improves the added value of the fabric. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 is a cross-sectional view of the turnover roller in the embodiment;

[0029] Figure 2 is a front view of the sand washing machine in embodiment 1;

[0030] Figure 3 is a top view of the sand washing machine in embodiment 1;

[0031] Figure 4 is a rear view of the sand washing machine in embodiment 1;

[0032] Figure 5 is a left view of the sand washing machine in embodiment 1;

[0033] Figure 6 is a right view of the sand washing machine in embodiment 1;

[0034] Figure 7 is a top view of the sand washing machine in embodiment 4;

[0035] REFERENCE NUMERALS

[0036] Cabinet-1, cloth turning roller-2, roller feeding end-201, roller discharging end-202, No.1 cloth turning roller-2a, No.2 cloth turning roller-2b, No.3 cloth turning roller-2c, No.4 cloth turning roller-2d, cloth turning strip-3, roller driving motor-4, main sprocket-5, idler-6, roller-7, first cloth lifting wheel set-8, second cloth lifting wheel set-9, third cloth lifting wheel set-10, cloth feeding wheel set-11, cloth discharging wheel set-12, fast and slow adjusting switch-13, switching filter-14, water pump-15, nozzle pipe-16, water pump connecting pipe-17, heat exchanger-18, heat exchanger connecting pipe-19, drain pipe-20, cloth straightener-21. DETAILED DESCRIPTION

[0037] The application will be further described below in conjunction with the embodiments.

[0038] The application will be further described below in conjunction with the embodiments, and it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application.

[0039] The core component of the continuous rolling sand washing machine proposed in the embodiment is the cloth turning roller 2, and therefore the core component is described before the multiple embodiments are elaborated.

[0040] The cloth turning roller 2 is a hollow cylindrical barrel with a perforated plate curled into two open ends, one of which is used for feeding and the other is used for discharging, and a plurality of cloth turning strips 3 are arranged on the inner wall of the barrel in the circumferential direction, such as Figure 1As shown, the four cloth turning bars 3 in the single cylinder in the embodiment gradually reduce in cross-sectional size from one end to the other end, and the opening end of the cylinder close to the large cross-sectional size end of the cloth turning bar 3 is the feeding end, and the opening end of the cylinder close to the small cross-sectional size end of the cloth turning bar 3 is the discharging end. By setting the conical cloth turning bar 3 in the cylinder, the fabric can be guided to move from the large cross-sectional size end to the small cross-sectional size end of the cloth turning bar 3 after the rotation of the cylinder, so that the textile fabric automatically and continuously enters the next cloth turning roller 2 from the previous cloth turning roller 2. Through the forward and reverse rotation of the cloth turning roller 2, the cloth turning bar 3 and the water flow can jointly act on the textile fabric, and the textile fabric is subjected to tension-free free tumbling processing in all directions of up and down, front and back, left and right, so that the fabric processed by the device will not produce large wrinkles, dead wrinkles, sand channels and other defects, and the fabric will be evenly and neatly wrinkled and foamed, which improves the added value of the fabric.

[0041] The cloth turning roller 2 is installed in the whole machine to form a whole machine cylinder module, as shown in Figure 3 , which is a double-cylinder whole machine cylinder module, as shown in Figure 7 , which is a single-cylinder whole machine cylinder module. The whole machine cylinder module comprises a machine box 1, the machine box 1 is provided with a feeding port and a discharging port, and the machine box 1 is provided with a plurality of cloth turning rollers 2 as shown in Figure 1 and a roller driving module for driving the cloth turning roller 2 to rotate, the adjacent two cloth turning rollers 2 are arranged in a front-rear linear type and / or a left-right parallel type and / or an up-down stacked type, and a cloth lifting wheel set is arranged between the adjacent two cloth turning rollers 2 arranged in a left-right parallel type or an up-down stacked type. Since the fabric may need to be reversed during conveying, the cloth turning bar 3 in the cloth turning roller 2 plays a straight conveying role, so the cloth lifting wheel set is provided here to mainly change the conveying direction of the fabric.

[0042] The rotation of the cloth turning roller 2 in the machine box 1 is realized by the following structure: as shown in Figure 2 and Figure 3 , two ends of the cloth turning roller 2 in the length direction are fixed with rollers 7, and the machine box 1 is provided with a supporting and limiting roller 6 for supporting and limiting the rollers 7, so that the cloth turning roller 2 can rotate under the action of external force. At the same time, a main sprocket 5 is installed on the outer wall of the cylinder of the cloth turning roller 2, a roller driving motor 4 is arranged outside the machine box 1, a small sprocket is installed on the roller driving motor 4, and the small sprocket and the main sprocket 5 are connected by a chain, so that the roller driving motor 4 can drive the main sprocket 5 to rotate, thereby driving the cloth turning roller 2 to rotate.

[0043] The feed inlet of the machine box 1 corresponds to the feed end of the cloth turning roller 2, and the discharge outlet of the machine box 1 corresponds to the discharge end of the cloth turning roller 2. It should be noted that, since multiple cloth turning rollers 2 can be arranged in the overall cylinder module, the positions of the feed inlet and the discharge outlet of the machine box 1 will change under different arrangements of the cloth turning rollers 2.

[0044] The machine box 1 is provided with an auxiliary agent delivery system, as shown in Figure 3 The auxiliary agent delivery system includes a nozzle pipe 16, a water pump 15, a conversion filter 14, a drain pipe 20, a heat exchanger 18, and a liquid level sensor. The two ends of the nozzle pipe 16 are respectively connected to the inside of the machine box 1 (the two ends of the nozzle pipe 16 are respectively arranged at the two ends in the length direction of the machine box 1). The nozzle pipe 16 is provided with a water pump connecting pipe 17 and a heat exchanger connecting pipe 19. The output end of the water pump 15 is connected to the water pump connecting pipe 17, and the input end is connected to the output end of the conversion filter 14. The input end of the heat exchanger 18 is connected to the heat exchanger connecting pipe 19, and the output end is connected to the input end of the conversion filter 14. The drain pipe 20 is arranged at the drain port of the conversion filter 14. Valves are arranged on each pipeline to realize manual or electric control of the auxiliary agent delivery system. The liquid level sensor (not shown in the figure) is used to detect the liquid level in the machine box 1. Through the liquid level sensor, the liquid level in the machine box 1 can be reasonably controlled to ensure that different textile fabrics (such as knitting and weaving) can fully react with the auxiliary agent.

[0045] The cloth turning roller 2 is a cylinder made of a hole plate, so the solution in the same overall machine cylinder module is shared, and the solution is recycled by the auxiliary agent delivery system. Compared with the practice of pouring one cylinder of sand washing cylinder, the application scheme saves water, energy, and auxiliary agent raw materials, reduces production cost, and meets the national call for energy saving and environmental protection.

[0046] As shown in any of Figure 2 to Figure 6 The machine box 1 is provided with a cloth arranger 21 (also called a cloth shifter) at the discharge end 202 of the cloth turning roller 2 (the cloth shifter is driven by a motor to move back and forth within a certain range, and the fabric is output after being arranged by the cloth shifter and then output to the next process). The structure of the cloth arranger 21 is a conventional technology. The fabric is transported in the cloth turning roller 2 and will be curled together. The cloth arranger 21 can spread the curled fabric to facilitate subsequent sand washing.

[0047] As a preferred embodiment, the machine box 1 is provided with a sensing device for detecting the rotation speed of the cloth turning roller 2 and the cloth lifting wheel set. The sensing device can use the fast and slow adjustment switch 13 (proximity switch) or a rotation speed sensor used in the present embodiment. By detecting the current rotation speed, the rotation speed of the roller driving motor 4 and the rotation speed of the cloth lifting wheel set can be adjusted manually or automatically by PLC.

[0048] A sand washing machine based on the aforementioned fabric turning roller 2 and whole-machine cylinder module generally includes an inlet end and an outlet end. The inlet end is equipped with an infeed roller assembly 11, and the outlet end is equipped with an outlet roller assembly 12. The sand washing machine consists of several whole-machine cylinder modules. Adjacent whole-machine cylinder modules are arranged in a front-to-back straight line and / or side-to-side parallel and / or stacked vertically. A fabric lifting roller assembly is provided between adjacent whole-machine cylinder modules arranged in a side-to-side parallel or stacked vertically. The fabric lifting roller assembly here has the same function as the fabric lifting roller assembly within the whole-machine cylinder module, both serving to change the fabric conveying direction. The infeed roller assembly 11 conveys the fabric into the first whole-machine cylinder module of the sand washing machine, and the outlet roller assembly 12 outputs the fabric from the last whole-machine cylinder module of the sand washing machine. The specific arrangement of the whole-machine cylinder modules within the sand washing machine is described in the following four embodiments.

[0049] Example 1

[0050] like Figure 2 to Figure 6 As shown, in this embodiment, the sand washing machine has two whole-machine drum modules, which are stacked one on top of the other. Each whole-machine drum module contains two fabric turning rollers 2, which are arranged side by side. To clearly describe the flow path of the fabric, the fabric lifting wheel group in this embodiment includes a first lifting wheel group 8, a second lifting wheel group 9, and a third lifting wheel group 10.

[0051] The upper integral cylindrical module includes fabric turning roller 1 (2a) and fabric turning roller 2 (2b), while the lower integral cylindrical module includes fabric turning roller 3 (2c) and fabric turning roller 4 (2d). After the fabric is fed into the feed roller group 11, it first enters the feed end 201 of the No. 1 turning roller 2a and then exits from the discharge end 202 of the No. 1 turning roller 2a. After being sorted by the manager 21 and reversed by the second lifting roller group 9, it enters the feed end 201 of the No. 2 turning roller 2b and exits from the discharge end 202 of the No. 2 turning roller 2b. After being sorted by the manager 21 and reversed by the third lifting roller group 10, it enters the feed end 201 of the No. 3 turning roller 2c and exits from the discharge end 202 of the No. 3 turning roller 2c. After being sorted by the manager 21 and reversed by the first lifting roller group 8, it enters the feed end 201 of the No. 4 turning roller 2d and exits from the discharge end 202 of the No. 4 turning roller 2d. After being sorted by the manager 21, it is output by the output roller group 12.

[0052] Example 2

[0053] The principle of this embodiment is similar to that of Embodiment 1. The sand washing machine also includes two integral drum modules. The difference is that the two integral drum modules are arranged in a straight line front to back, and the fabric turning rollers 2 in at least one integral drum module are arranged side by side or stacked vertically. As in Embodiment 1, the fabric is conveyed in the fabric turning rollers of the integral drum module and output after sand washing.

[0054] Embodiment 3

[0055] The principle of this embodiment is similar to that of Embodiment 1, but the sand washing machine only includes one whole machine barrel module, and the cloth turning rollers 2 in the whole machine barrel module are multiple, and among the multiple cloth turning rollers 2, adjacent two cloth turning rollers 2 are arranged in a left-right parallel type or a top-bottom stacked type. The fabric is input from the first cloth turning roller 2 and output, then input into the second cloth turning roller through the cloth lifting wheel group, and so on, and the fabric is output from the Nth cloth turning roller after being transported in a roundabout way.

[0056] Embodiments 1, 2 and 3 essentially propose a roundabout transportation method of a continuous rolling sand washing machine, and by arranging the whole machine barrel module and / or the cloth turning roller in a stacked or parallel manner, the fabric transportation path can be extended, the fabric and the auxiliary agent can be fully reacted, and the occupied space of the factory area can be reduced.

[0057] It should be noted that in Embodiment 1, the whole machine barrel module can also be provided more, and adjacent two whole machine barrel modules are arranged in a top-bottom stacked and / or left-right parallel manner, and among the cloth turning rollers in a single whole machine barrel module, the cloth turning rollers can be provided one or multiple, and when multiple cloth turning rollers are provided, adjacent two cloth turning rollers are arranged in a front-back linear type and / or a left-right parallel type and / or a top-bottom stacked type.

[0058] It should be noted that in Embodiment 2, the whole machine barrel module can also be provided more, but the multiple whole machine barrel modules are all arranged in a front-back linear type.

[0059] Embodiment 4

[0060] As shown in FIG. 4, in this embodiment, there is only one whole machine barrel module, and a single or multiple cloth turning rollers 2 can be provided in the whole machine barrel module (only one cloth turning roller 2 is provided in FIG. 4), and when multiple cloth turning rollers 2 are provided, adjacent two cloth turning rollers 2 are arranged in a front-back linear type. After the fabric is input into the sand washing machine, it is linearly transported in the whole machine barrel module until it is output. Figure 7 Figure 7 Embodiment 5

[0061] This embodiment is similar to Embodiment 4, but includes two or more whole machine barrel modules, and adjacent two whole machine barrel modules are arranged in a front-back linear type. A single or multiple cloth turning rollers 2 can be provided in the whole machine barrel module, and when multiple cloth turning rollers 2 are provided, adjacent two cloth turning rollers 2 are arranged in a front-back linear type. After the fabric is input into the sand washing machine, it is linearly transported in the sand washing machine until it is output.

[0062]

[0063] ​​Embodiment 4 and embodiment 5 are substantially to propose a linear conveying method of continuous rolling sand washing machine, through linearly arranging the whole machine cylinder module and cloth turning roller 2, the yield of sand washing can be improved, but it is not suitable for fabric with high requirement of auxiliary reaction.

[0064] The above examples are only used to explain the concept of the present application, and are not limited to the protection of the present application. Any non-substantial modification of the present application using this concept shall fall within the scope of protection of the present application.

Claims

1. A complete barrel module, comprising a machine box, the machine box being provided with a feeding port and a discharging port, characterized in that: The machine case is provided with a plurality of cloth turning rollers and roller driving modules for driving the rotation of the cloth turning rollers, adjacent two cloth turning rollers are arranged in a front-rear linear type and / or a left-right parallel type and / or a top-bottom stacked type, and a cloth lifting wheel set is arranged between adjacent two cloth turning rollers arranged in a left-right parallel type or a top-bottom stacked type; The cloth turning roller comprises a hollow cylinder body with open ends made of a perforated plate, a plurality of cloth turning strips are arranged on the inner wall of the cylinder body in a circumferential direction, the cross-sectional dimension of the cloth turning strips gradually decreases from one end to the other end, the opening end of the cylinder body close to the end of the cloth turning strip with a large cross-sectional dimension is a feeding end, and the opening end of the cylinder body close to the end of the cloth turning strip with a small cross-sectional dimension is a discharging end; The machine case is provided with an auxiliary agent conveying system; The machine case is provided with a cloth straightener at the discharging end of the cloth turning roller.

2. A complete barrel module as claimed in claim 1, characterized in that: The auxiliary agent conveying system comprises a nozzle pipe, a water pump, a conversion filter, a drain pipe, a heat exchanger and a liquid level sensor, both ends of the nozzle pipe are respectively communicated with the inside of the machine case, the nozzle pipe is provided with a water pump connecting pipe and a heat exchanger connecting pipe, the output end of the water pump is connected with the water pump connecting pipe, the input end is connected with the output end of the conversion filter, the input end of the heat exchanger is connected with the heat exchanger connecting pipe, and the output end is connected with the input end of the conversion filter, the drain pipe is arranged at the drain port of the conversion filter, and the liquid level sensor is used for detecting the liquid level in the machine case.

3. A complete barrel module as claimed in claim 1, characterized in that: The induction device is used for detecting the rotation speed of the cloth turning roller and the rotation speed of the cloth lifting wheel set.

4. A continuous tumbling sand washing machine comprising an infeed end and an outfeed end, a cloth infeed wheel set being provided at the infeed end and a cloth outfeed wheel set being provided at the outfeed end, characterised in that, A plurality of whole machine cylinder modules as claimed in any one of claims 1 to 3 are further included, adjacent two whole machine cylinder modules are arranged in a front-rear linear type and / or a left-right parallel type and / or a top-bottom stacked type, and a cloth lifting wheel set is arranged between adjacent two whole machine cylinder modules arranged in a left-right parallel type or a top-bottom stacked type.

5. A linear conveying method of a continuous rolling sand washing machine based on claim 4, characterized in that: There is only one whole machine cylinder module, and there is only one cloth turning roller in the whole machine cylinder module, and the fabric is input and output from the same cloth turning roller; Or there is only one whole machine cylinder module, and adjacent two cloth turning rollers in the whole machine cylinder module are arranged in a front-rear linear type, and the fabric is linearly conveyed in the whole machine cylinder module after being input into the sand washing machine until being output; Or adjacent two whole machine cylinder modules are arranged in a front-rear linear type, and adjacent two cloth turning rollers in the whole machine cylinder module are arranged in a front-rear linear type, and the fabric is linearly conveyed in the sand washing machine after being input into the sand washing machine until being output.

6. A detour conveying method of a continuous rolling sand washing machine based on claim 4, characterized in that: There is only one whole machine cylinder module, and adjacent two cloth turning rollers in the whole machine cylinder module are arranged in a left-right parallel type or a top-bottom stacked type, the fabric is input and output from the first cloth turning roller, and then is input into the second cloth turning roller through the cloth lifting wheel set, and the fabric is output from the Nth cloth turning roller after being conveyed in a detour manner. There is only one whole machine cylinder module, and there is only one cloth turning roller in the whole machine cylinder module, and the fabric is input and output from the same cloth turning roller; Or there is only one whole machine cylinder module, and adjacent two cloth turning rollers in the whole machine cylinder module are arranged in a front-rear linear type, and the fabric is linearly conveyed in the whole machine cylinder module after being input into the sand washing machine until being output; Or adjacent two whole machine cylinder modules are arranged in a front-rear linear type, and adjacent two cloth turning rollers in the whole machine cylinder module are arranged in a front-rear linear type, and the fabric is linearly conveyed in the sand washing machine after being input into the sand washing machine until being output.

6. A detour conveying method of a continuous rolling sand washing machine based on claim 4, characterized in that: There is only one whole machine cylinder module, and adjacent two cloth turning rollers in the whole machine cylinder module are arranged in a left-right parallel type or a top-bottom stacked type, the fabric is input and output from the first cloth turning roller, and then is input into the second cloth turning roller through the cloth lifting wheel set, and the fabric is output from the Nth cloth turning roller after being conveyed in a detour manner. Or the two adjacent whole machine barrel modules are in front and back linear type distribution, and the two adjacent cloth reversing rollers in at least one whole machine barrel module are arranged in left and right parallel type or upper and lower stacked type, after the fabric is input into the first whole machine barrel module, the fabric is input and output from the first cloth reversing roller, then the fabric is input into the second cloth reversing roller through the cloth lifting wheel group, and the fabric is output from the second cloth reversing roller, and the fabric is output from the Nth cloth reversing roller after the fabric is conveyed in a roundabout way, then the fabric enters the second whole machine barrel module, and the fabric is output from the Nth whole machine barrel module after the fabric is input into the Nth whole machine barrel module. Or the two adjacent whole machine barrel modules are arranged in left and right parallel type or upper and lower stacked type, after the fabric is input into the sand washing machine, the fabric is input and output from the first whole machine barrel module, then the fabric is input into the second whole machine barrel module through the cloth lifting wheel group, and the fabric is output from the second whole machine barrel module, and the fabric is output from the Nth whole machine barrel module after the fabric is input into the Nth whole machine barrel module.

Citation Information

Patent Citations

  • Garment sand washing machine

    CN204039721U