Safety protection type cable-stayed hanging basket arc-shaped head

By designing hydraulic rods and dampers, the automated angle adjustment and connection reliability of the cable-stayed basket arc head were achieved, solving the problems of risks associated with manual high-altitude operations and the impact of cable vibration in existing technologies, and improving construction safety.

CN117431842BActive Publication Date: 2026-03-24CHINA RAILWAY 11TH BUREAU GRP CORP LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-11
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The existing cable-stayed formwork construction has safety hazards such as low efficiency in adjusting the angle of the tension rod, high risk of manual high-altitude work, loose connection between the stay cable and the tension rod, and vibration affecting stability.

Method used

The tension rod angle adjustment system, driven by a hydraulic rod, combined with the design of a damper and a converter head, enables remote automatic angle adjustment. It also prevents loosening through a sleeve and a limiting cam, and uses a damper to suppress the effects of vibration.

Benefits of technology

It improves the automation level of tension rod angle adjustment, reduces the risk of high-altitude operations, enhances the connection reliability of tension rods and stay cables, and improves the overall safety and stability of cable-stayed baskets.

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Abstract

The application discloses a safety protection type cable-stayed bridge construction technology, and relates to a cable-stayed bridge construction technology, which comprises an arc-shaped head, a tension rod, a stay cable, a distribution beam, a swing rod and a hydraulic rod.
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Description

Technical Field

[0001] This invention relates to the field of concrete cable-stayed bridge construction technology, specifically a safety-protected cable-stayed basket arc head. Background Technology

[0002] The cable-stayed formwork is the most commonly used formwork type in the construction of concrete cable-stayed bridges. Based on traditional diamond formwork, triangular formwork, etc., it incorporates cable stays into the formwork's load-bearing system, transferring part of the load to the main tower structure, so that the main beam and the main tower share the load. This increases the length and weight of the cast-in-place segment and avoids the increase in the main beam cross-section due to construction reasons.

[0003] The primary function of the arched head of the cable-stayed formwork is to transfer the tension force of the stay cables, making it one of the most critical structures in terms of stress distribution and construction. However, the existing arched head structure in cable-stayed formwork construction techniques suffers from the following problems:

[0004] 1. During the construction of different main beam segments using cable-stayed formwork, cranes and manual labor are usually used to adjust the angles of the arc-shaped first and middle tension rods and distribution beams. This method is inefficient, involves working at heights, and poses significant safety risks.

[0005] 2. The tension rods and stay cables in the arc-shaped head are usually connected by threads, which may loosen and pose a certain safety hazard.

[0006] 3. During the construction of concrete cable-stayed bridges, there are situations where the stay cables vibrate due to strong winds, heavy vehicles, collisions between bridge cranes and cranes, or falling objects. The stay cables are connected to the tension rods, and the vibration of the stay cables will affect the stability of the tension rods, which involves the safety of the entire cable-stayed formwork. Currently, there are no vibration suppression and protection measures for the tension rods. Summary of the Invention

[0007] In view of the deficiencies in the existing technology, the purpose of this invention is to provide a safe and protective cable-stayed basket arc head, which solves the high-risk problems in the above-mentioned background technology, such as the need for manual high-altitude assistance to adjust the angle of the tension rod, the lack of failure guarantee measures for the connection between the tension rod and the cable, and the lack of vibration damping measures for the tension rod.

[0008] In order to achieve the above object, the technical scheme adopted by the present application is: a safety protection type cable-stayed hanging basket arc-shaped head, comprising an arc-shaped head, a tension rod, a cable-stayed cable, a distribution beam, further comprising a swing rod and a hydraulic rod; the front end of the arc-shaped head is provided with an arc-shaped outer wall, and the arc-shaped outer wall is provided with a guide groove; a sliding block is slidably arranged in the guide groove, and a connecting block is fixedly connected to the side wall of the sliding block; a sliding groove is formed in the side surface of the arc-shaped head for the connecting block to extend out; one end of the swing rod is rotatably connected to the outer wall of the arc-shaped head through a rotating shaft, and the other end of the swing rod is fixedly connected to the part of the connecting block extending out of the sliding groove; one end of the hydraulic rod is hingedly connected to the middle part of the swing rod, and the other end of the hydraulic rod is rotatably connected to the outer wall of the arc-shaped head; the distribution beam is connected to the sliding block through a fixing block; the rear end of the tension rod is connected to the cable-stayed cable through a conversion head, and the front end of the tension rod is obliquely penetrated through the arc-shaped head and connected to the distribution beam.

[0009] On the basis of the above technical scheme, a tension jack is fixedly connected to the outer wall of the distribution beam, and the front end of the tension rod is fixedly connected to the tension jack after penetrating through the distribution beam.

[0010] On the basis of the above technical scheme, the side of the distribution beam opposite to the arc-shaped head is provided with mutually matched anti-skid lines, so that when the tension jack is tensioned, the distribution beam is positioned by being pressed on the arc-shaped outer wall of the arc-shaped head.

[0011] On the basis of the above technical scheme, limit plates are arranged at the top end and the bottom end of the guide groove, and the sliding position of the sliding block in the guide groove is limited by the limit plates.

[0012] On the basis of the above technical scheme, the conversion head comprises a connecting shaft, a connecting plate and a threaded cylinder, the end of the cable-stayed cable is fixedly connected to the connecting plate, the connecting plate is rotatably connected to the connecting shaft on the side facing the conversion head, and the end of the connecting shaft is fixedly connected to a coaxially arranged screw rod; the end of the tension rod facing the screw rod is fixedly connected to a threaded cylinder, and the screw rod is threadedly connected to the threaded cylinder, thereby realizing the connection between the tension rod and the cable-stayed cable.

[0013] On the basis of the above technical scheme, a fixing disc is fixedly connected to the connection between the threaded cylinder and the tension rod, a plurality of uniformly distributed connecting rods are slidably connected to the fixing disc, one end of the connecting rod is fixedly connected to a sliding ring slidably connected to the tension rod, the other end of the connecting rod is fixedly connected to a connecting seat, the connecting seat is fixedly connected to the end of a sleeve, a plurality of uniformly distributed limit grooves are formed in the inner wall of the sleeve, a limit protrusion corresponding to the limit grooves is arranged on the outer wall of the connecting shaft, the connecting seat is fixedly connected to one end of a compression spring sleeved on the threaded cylinder, and the other end of the compression spring is fixedly connected to the fixing disc.

[0014] On the basis of the above technical scheme, the diameter of the connecting shaft is the same as the inner diameter of the sleeve.

[0015] On the basis of the above technical scheme, the damper is arranged between the tension rod and the arc-shaped head, one end of the damper is rotatably connected with the arc-shaped head through a hinge seat, and the other end of the damper is connected with the tension rod through a connecting head.

[0016] On the basis of the above technical scheme, the connecting head comprises oppositely arranged lower and upper clamping rings, the lower clamping ring is fixedly connected with the end of the damper, one end of the lower clamping ring is rotatably connected with one end of the upper clamping ring through a hinge, the other end of the lower clamping ring is fixedly connected with a lower clamping block on the outer wall, the other end of the upper clamping ring is fixedly connected with an upper clamping block on the outer wall, a right-angle clamping block is slidably connected in the upper clamping block, one end of the spring is fixedly connected with the outer wall of the right-angle clamping block, and the other end of the spring is fixedly connected with the inner wall of the upper clamping block, and a clamping groove is formed in the lower clamping block, the upper clamping block and the lower clamping block are clamped and fixed together through the right-angle clamping block inserted into the clamping groove.

[0017] On the basis of the above technical scheme, the arc-shaped head is provided with a avoiding space for the tension rod to move along with the distribution beam.

[0018] The beneficial effects of the present application are as follows:

[0019] 1. The present application realizes the angle adjustment function of the tension rod through the hydraulic rod, and can be remotely operated and automatically adjusted, thereby solving the problems of high safety risk and frequent accidents caused by manual high-altitude auxiliary operation when adjusting the angle of the tension rod.

[0020] 2. In the present application, the conversion head is connected together through a threaded connection, and after the tension rod and the stay cable are connected through the conversion head, the sleeve is sleeved on the connecting shaft, the anti-loose effect of the conversion head is realized, and the connection reliability between the tension rod and the stay cable is effectively improved.

[0021] 3. In the present application, the damper is arranged at the position of the tension rod, the problem of the vibration of the stay cable affecting the stability of the tension rod is solved, and the overall safety and stability of the stay cable hanging basket is improved; at the same time, a simple and easy-to-connect device of the damper is involved, and the installation and dismounting operation is simple. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 FIG. 1 is a structural schematic view of a safety protection type stay cable hanging basket arc-shaped head in an embodiment of the present application;

[0023] Figure 2 FIG. 2 is a structural schematic view of the arc-shaped head in an embodiment of the present application;

[0024] Figure 3 FIG. 3 is a structural schematic view in the arc-shaped head in an embodiment of the present application;

[0025] Figure 4 FIG. 4 is a structural schematic view of the distribution beam in the arc-shaped head in an embodiment of the present application;

[0026] Figure 5 Fig. 1 is a structural schematic view of the connection between the conversion head and the cable-stayed cable in an embodiment of the present application;

[0027] Figure 6 Fig. 2 is an exploded view of the conversion head in an embodiment of the present application;

[0028] Figure 7 Fig. 3 is a structural schematic view of the damper connecting head in an arc-shaped head in an embodiment of the present application.

[0029] Reference signs:

[0030] 1, tensioning jack; 2, distribution beam; 3, arc-shaped head; 4, tensioning rod; 5, damper; 6, conversion head; 7, cable-stayed cable; 8, connecting shaft; 9, limiting convex strip; 10, connecting plate; 11, screw rod; 12, threaded cylinder; 13, fixed disc; 14, sliding ring; 15, connecting rod; 16, connecting seat; 17, sleeve; 18, limiting groove; 19, connecting block; 20, sliding groove; 21, hydraulic rod; 22, swing rod; 23, guide groove; 24, sliding block; 25, fixed block; 26, lower clamping ring; 27, upper clamping ring; 28, upper clamping block; 29, spring; 30, right-angle clamping block; 31, lower clamping block. DETAILED DESCRIPTION

[0031] The embodiments of the present application will be described in detail below, which are shown in the accompanying drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout.

[0032] In the description of the present application, it should be noted that, for orientation words, such as the terms "center", "transverse (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation and positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and cannot be understood as limiting the specific protection scope of the present application.

[0033] The technical solutions of the present application and its beneficial effects will be clearer and more explicit through the further description of the specific embodiments of the present application in combination with the accompanying drawings of the specification. The description of the embodiments below by referring to the accompanying drawings is exemplary, and is intended to explain the present application, and cannot be understood as limiting the present application.

[0034] Reference Figures 1-4As shown in the figure, the embodiment of the present application provides a safety protection type cable-stayed hanging basket arc head, which comprises an arc head 3, an adjustable angle tension rod 4 passing through the arc head 3, a cable-stayed cable 7 connected with the tension rod 4, and a damper 5 between the tension rod 4 and the arc head 3, the cable-stayed cable 7 is connected with the tension rod 4 through a conversion head 6, the tension rod 4 is slidably connected with a distribution beam 2 and a sliding block 24, and the distribution beam 2 and the sliding block 24 are fixedly connected through a fixed block 25, the distribution beam 2 is slidably connected on the arc-shaped outer wall of the arc head 3, and a tension jack 1 is fixedly connected on the outer wall of the distribution beam 2, the end of the tension jack 1 is fixedly connected with the tension rod 4, a guide groove 23 for the sliding block 24 to slide is arranged in the arc head 3, a connecting block 19 is fixedly connected on the side wall of the sliding block 24, the arc head 3 is provided with a sliding groove 20 for the connecting block 19 to extend out of the arc head 3, and the part of the connecting block 19 extending out of the arc head 3 is fixedly connected with one end of a swing rod 22, the other end of the swing rod 22 is rotatably connected with the outer wall of the arc head 3 through a rotating shaft, the middle part of the swing rod 22 is hingedly connected with one end of a hydraulic rod 21, and the other end of the hydraulic rod 21 is rotatably connected with the outer wall of the arc head 3.

[0035] In actual use, the angle of the tension rod 4 usually needs to be adjusted, and the arc head is suitable for cable-stayed cables at different positions, and when the angle of the tension rod 4 is adjusted, the swing rod 22 is swung by the extension of the hydraulic rod 21, the positions of the sliding block 24 and the distribution beam 2 on the arc head 3 are adjusted through the connecting block 19, and the angle adjustment function of the tension rod is realized.

[0036] It should be noted that the present application realizes the automatic angle adjustment function of the tension rod 4 through the hydraulic rod 21, which can realize remote automatic operation by artificial, without manual on-site assistance, avoids high-altitude operation, and is convenient to use.

[0037] The side opposite to the distribution beam 2 of the arc head 3 is provided with mutually matched anti-skid lines, so that when the tension jack 1 is tensioned, the distribution beam 2 is positioned by being pressed on the arc-shaped outer wall of the arc head 3.

[0038] The top end and the bottom end of the guide groove 23 are provided with limiting plates, and the sliding position of the sliding block 24 in the guide groove 23 is limited through the limiting plates.

[0039] Referring to Figures 5-6 As shown in the figure, the conversion head 6 comprises a connecting shaft 8, a connecting plate 10, a lead screw 11 and a threaded cylinder 12, the end of the cable-stayed cable 7 is fixedly connected with the connecting plate 10, the side of the connecting plate 10 facing the conversion head 6 is rotatably connected with the connecting shaft 8, the end of the connecting shaft 8 is fixedly connected with the coaxially arranged lead screw 11, the end of the tension rod 4 facing the lead screw 11 is fixedly connected with the threaded cylinder 12, the lead screw 11 is arranged through the threaded connection of the threaded cylinder 12, and the connection between the tension rod 4 and the cable-stayed cable 7 is realized.

[0040] The fixed disc 13 is fixedly connected with the connection of the threaded cylinder 12 and the tension rod 4, a plurality of uniformly distributed connecting rods 15 are slidably connected on the fixed disc 13, one end of the connecting rod 15 is fixedly connected with the sliding ring 14 slidably connected on the tension rod 4, the other end of the connecting rod 15 is fixedly connected with the connecting seat 16, the connecting seat 16 is fixedly connected with the end of the sleeve 17, and the inner wall of the sleeve 17 is provided with uniformly distributed limiting grooves 18, and the outer wall of the connecting shaft 8 is provided with limiting protrusions 9 corresponding to the limiting grooves 18, wherein the connecting seat 16 is fixedly connected with one end of the compression spring sleeved on the threaded cylinder 12, and the other end of the compression spring is fixedly connected with the fixed disc 13.

[0041] The diameter of the connecting shaft 8 is the same as the inner diameter of the sleeve 17.

[0042] It should be noted that when the threaded cylinder 12 and the lead screw 11 are connected together, the connecting seat 16 and the sleeve 17 are pushed out under the action of the compression spring, so that the sleeve 17 is sleeved on the connecting shaft 8, and the limiting function between the threaded cylinder 12 and the lead screw 11 is realized through the cooperation of the limiting grooves 18 and the limiting protrusions 9, so that the threaded cylinder 12 and the lead screw 11 cannot rotate relative to each other, preventing loosening, and effectively improving the connection reliability between the tension rod 4 and the cable 7.

[0043] Referring to Figure 7 As shown in the figure, the tension rod 4 and the arc-shaped head 3 are provided with a damper 5, one end of the damper 5 is rotatably connected with the arc-shaped head 3 through a hinge seat, and the other end of the damper 5 is connected with the tension rod 4 through a connecting head, and the damper 5 is provided, so that the tension rod 4 has a damping and buffering function, effectively solving the problem of unstable tension rod caused by cable vibration in the construction process.

[0044] The connecting head comprises oppositely arranged lower clamping ring 26 and upper clamping ring 27, wherein the lower clamping ring 26 is fixedly connected with the end of the damper 5, one end of the lower clamping ring 26 is rotatably connected with one end of the upper clamping ring 27 through a hinge, the other end of the lower clamping ring 26 is fixedly connected with a lower clamping block 31 on the outer wall, the other end of the upper clamping ring 27 is fixedly connected with an upper clamping block 28 on the outer wall, a right-angle clamping block 30 is slidably connected in the upper clamping block 28, and the outer wall of the right-angle clamping block 30 is fixedly connected with one end of the spring 29, the other end of the spring 29 is fixedly connected with the inner wall of the upper clamping block 28, and the lower clamping block 31 is provided with a clamping groove in the inner wall.

[0045] It should be noted that when the damper 5 is disassembled, the right-angle clamping block 30 is slid, the right-angle clamping block 30 is pulled out of the lower clamping block 31, so that the upper clamping block 28 and the lower clamping block 31 are separated, the lower clamping ring 26 and the upper clamping ring 27 are opened, the operation is simple and convenient, and the working difficulty of the construction workers is effectively reduced.

[0046] In the description, the use of terms "one embodiment", "preferred", "example", "specific example" or "some examples", etc., throughout the specification and claims, implies the same features or characteristics are present in at least one embodiment or example of the invention and that every embodiment or example can not necessarily exhibit such features or characteristics. Moreover, the description of such features or characteristics in the specification does not necessarily mean that they are present in every embodiment or example of the invention. Furthermore, the description of such features or characteristics in the specification does not necessarily mean that they are present in every embodiment or example of the invention. In the description, the use of terms "one embodiment", "preferred", "example", "specific example" or "some examples", etc., throughout the specification and claims, implies the same features or characteristics are present in at least one embodiment or example of the invention and that every embodiment or example can not necessarily exhibit such features or characteristics. Moreover, the description of such features or characteristics in the specification does not necessarily mean that they are present in every embodiment or example of the invention. Furthermore, the description of such features or characteristics in the specification does not necessarily mean that they are present in every embodiment or example of the invention.

[0047] The present application is not limited to the embodiments described above, and various modifications and improvements can be made without departing from the principles of the present application, which are to be considered within the scope of the present application. The contents not described in detail in the specification are the existing technology known to those skilled in the art.

Claims

1. A safety-protected cable-stayed basket with an arc-shaped head, comprising an arc-shaped head (3), a tension rod (4), a stay cable (7), and a distribution beam (2), characterized in that: It also includes a swing arm (22) and a hydraulic rod (21); The front end of the arc-shaped head (3) is provided with an arc-shaped outer wall, and the arc-shaped outer wall is provided with a guide groove (23); a slider (24) is slidably arranged in the guide groove (23), and a connecting block (19) is fixedly connected to the side wall of the slider (24); a sliding groove (20) for the connecting block (19) to extend is provided on the side of the arc-shaped head (3); One end of the swing rod (22) is rotatably connected to the outer wall of the arc head (3) through a rotating shaft, and the other end of the swing rod (22) is fixedly connected to the part of the connecting block (19) that extends out of the slide groove (20); One end of the hydraulic rod (21) is hinged to the middle of the swing rod (22), and the other end of the hydraulic rod (21) is rotatably connected to the outer wall of the arc-shaped head (3); The distribution beam (2) is connected to the slider (24) via a fixing block (25); The rear end of the tension rod (4) is connected to the stay cable (7) through the conversion head (6), and the front end of the tension rod (4) obliquely passes through the arc head (3) and is connected to the distribution beam (2).

2. The safety protection type cable-stayed basket arc head as described in claim 1, characterized in that: A tensioning jack (1) is fixedly connected to the outer wall of the distribution beam (2), and the front end of the tensioning rod (4) passes through the distribution beam (2) and is fixedly connected to the tensioning jack (1).

3. The safety protection type cable-stayed basket arc head as described in claim 1, characterized in that: The distribution beam (2) has matching anti-slip textures on the side opposite to the arc head (3), so that when the tensioning jack (1) tensions, the distribution beam (2) is pressed onto the arc outer wall of the arc head (3) for positioning.

4. The safety protection type cable-stayed basket arc head as described in claim 1, characterized in that: The top and bottom of the guide groove (23) are provided with limiting plates, which limit the sliding position of the slider (24) in the guide groove (23).

5. The safety protection type cable-stayed basket arc head as described in claim 1, characterized in that: The conversion head (6) includes a connecting shaft (8), a connecting plate (10), and a threaded cylinder (12). The end of the stay cable (7) is fixedly connected to the connecting plate (10). The connecting plate (10) is rotatably connected to the connecting shaft (8) on the side facing the conversion head (6), and the end of the connecting shaft (8) is fixedly connected to a coaxially arranged lead screw (11). The end of the tension rod (4) facing the lead screw (11) is fixedly connected to the threaded cylinder (12). The lead screw (11) is connected to the threaded cylinder (12) through the threaded connection of the threaded cylinder (12) to realize the connection between the tension rod (4) and the stay cable (7).

6. The safety-protected cable-stayed basket arc head as described in claim 5, characterized in that: A fixed plate (13) is fixedly connected to the connection between the threaded cylinder (12) and the tension rod (4). Multiple evenly distributed connecting rods (15) are slidably connected to the fixed plate (13). One end of the connecting rod (15) is fixedly connected to the sliding ring (14) slidably connected to the tension rod (4). The other end of the connecting rod (15) is fixedly connected to the connecting seat (16). The connecting seat (16) is fixedly connected to the end of the sleeve (17). The inner wall of the sleeve (17) is provided with evenly distributed limiting grooves (18). The outer wall of the connecting shaft (8) is provided with limiting protrusions (9) corresponding to the limiting grooves (18). The connecting seat (16) is fixedly connected to one end of the compression spring sleeved on the threaded cylinder (12). The other end of the compression spring is fixedly connected to the fixed plate (13).

7. The safety protection type cable-stayed basket arc head as described in claim 6, characterized in that: The diameter of the connecting shaft (8) is the same as the inner diameter of the sleeve (17).

8. The safety protection type cable-stayed basket arc head as described in claim 1, characterized in that: A damper (5) is provided between the tension rod (4) and the arc head (3). One end of the damper (5) is rotatably connected to the arc head (3) through a hinge seat, and the other end of the damper (5) is connected to the tension rod (4) through a connector.

9. The safety-protected cable-stayed basket arc head as described in claim 8, characterized in that: The connector includes a lower clamping ring (26) and an upper clamping ring (27) arranged opposite to each other. The lower clamping ring (26) is fixedly connected to the end of the damper (5). One end of the lower clamping ring (26) is rotatably connected to one end of the upper clamping ring (27) through a hinge. A lower clamping block (31) is fixedly connected to the outer wall of the other end of the lower clamping ring (26). An upper clamping block (28) is fixedly connected to the outer wall of the other end of the upper clamping ring (27). A right-angle locking block (30) is slidably connected inside the upper clamping block (28). The outer wall of the right-angle locking block (30) is fixedly connected to one end of the spring (29). The other end of the spring (29) is fixedly connected to the inner wall of the upper clamping block (28). A slot is opened inside the lower clamping block (31). The upper clamping block (28) and the lower clamping block (31) are locked together by inserting the right-angle locking block (30) into the slot.

10. The safety protection type cable-stayed basket arc head as described in claim 1, characterized in that: The arc-shaped head (3) is provided with clearance space for the tension rod (4) to move with the distribution beam (2).

Citation Information

Patent Citations

  • Cast-in-situ cantilever construction hanging basket system

    CN110528401A

  • Stay cable horizontal angle adjusting device for cable-stayed hanging basket of PC cable-stayed bridge with variable cross-section pi-shaped beams and method thereof

    CN113481879A