A coal gangue crushing and sorting device

The gangue crushing and sorting device with independent crushing and dust removal design in different zones solves the problems of complicated steps and low efficiency of existing devices, and realizes efficient and diverse crushing and clean production.

CN117504982BActive Publication Date: 2025-09-19INNER MONGOLIA SHANGHAIMIAO MINING CO LTD +2
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Patent Information

Application Number
CN202311484323.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-09
Publication Date
2025-09-19
Estimated Expiration
2043-11-09

AI Technical Summary

Technical Problem

The existing coal gangue crushing device has complicated steps when crushing coal gangue of different particle sizes, low crushing efficiency, and difficulty in achieving diversified crushing.

Method used

A gangue crushing and sorting device was designed. Through the mirror-image arrangement of the dividing plate and crushing roller, the gangue of different particle sizes can be crushed separately and independently. The vibration mechanism and transmission mechanism are combined to improve the crushing efficiency. A dust removal mechanism is equipped to reduce dust. The adjustment mechanism matches the crushing roller speed to adapt to the amount of gangue.

Benefits of technology

It improves the efficiency and diversity of coal gangue crushing, reduces dust pollution, ensures the quality of coal gangue particles after crushing, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a coal gangue crushing and sorting device, which relates to the technical field of mining equipment. The present invention includes a frame, the frame is provided with a feed hopper, the frame is fixedly connected with evenly arranged columns, the evenly arranged columns are slidably connected with a material dividing plate, the frame is fixedly connected with a mirror-arranged feeding plate on the side of the frame close to the upper feed hopper, the frame is fixedly connected with a crushing shell, the crushing shell is provided with an independent cavity arranged in a mirror-image manner, and the independent cavity of the crushing shell is rotatably connected with a crushing roller arranged in a mirror-image manner. The present invention divides coal gangue of different particle sizes into different zones and crushes them independently, thereby preventing coal gangue of different particle sizes from being excessively or insufficiently crushed under the action of the same crushing roller, thereby improving the crushing effect of coal gangue while ensuring the crushing efficiency, and at the same time, obtaining two different sizes of coal gangue particles in a single crushing process, thereby improving the diversity of coal gangue crushing.
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Description

Technical Field

[0001] The present invention relates to the technical field of mining equipment, in particular to a coal gangue crushing and sorting device. Background Art

[0002] During the coal mining process, gangue is mined simultaneously. Previously, coal mines have always treated gangue as fixed waste or used it to fill underground goafs. With the deepening of research on the utilization of gangue, gangue can be used to make cement, bricks, paving roads, etc. Gangue, as a by-product of the coal mining process, usually exists in the form of solid blocks. In order to save storage space for gangue and facilitate subsequent processing and utilization, the gangue needs to be crushed. The existing gangue crushing device uses counter-rotating crushing rollers to crush the gangue. In a single crushing process, the gangue is mostly crushed to a single particle size. When using the existing gangue crushing device to produce gangue particles of different particle sizes, it is necessary to replace the crushing rollers or adjust the distance between adjacent crushing rollers. This type of crushing method has cumbersome steps, a large workload for the staff, and will result in low crushing efficiency of the gangue. Summary of the Invention

[0003] The present invention provides a coal gangue crushing and sorting device to overcome the shortcomings of the existing coal gangue crushing device in crushing coal gangue of different particle sizes, such as complicated crushing steps and low crushing efficiency.

[0004] The technical solutions of the present invention are as follows:

[0005] A coal gangue crushing and sorting device includes a frame, the frame is provided with a feed hopper, the upper part of the frame is fixedly connected with evenly arranged columns, and a dividing plate is slidably connected between the evenly arranged columns. The frame is installed with a control module, and a leakage port is provided on the side of the dividing plate close to the feed hopper of the frame. The height of the dividing plate close to the leakage port is greater than the height of the side away from the leakage port. A screening net is fixed at the leakage port of the dividing plate, and a mirror-arranged and located below the dividing plate is fixed on the side of the frame close to the feed hopper. A feeding plate, a crushing shell is fixedly connected to the frame body, an independent cavity arranged in a mirror image is provided in the crushing shell, a crushing roller arranged in a mirror image is rotatably connected to the side of the independent cavity of the crushing shell away from the material distribution plate, a cleaning shell arranged in a mirror image is fixedly connected to the frame body, the cleaning shell is fixedly connected to the crushing shell, a first motor is installed in the cleaning shell, the first motor is electrically connected to the control module, the cleaning shell is provided with a transmission mechanism for transmitting power to the adjacent and mirror image crushing rollers, and the frame body is provided with a vibration mechanism for vibrating the material distribution plate.

[0006] Preferably, the transmission mechanism includes a transmission shaft, which is rotatably connected to the adjacent cleaning shell through a connecting plate, and the transmission shaft and the adjacent crushing roller are driven by a pulley belt. The output shaft of the first motor is fixedly connected to a transmission wheel, and a sliding shaft is provided at one end of the transmission shaft close to the adjacent transmission wheel. The end of the sliding shaft close to the adjacent transmission wheel is fixedly connected to a transmission disk, and the transmission wheel cooperates with the transmission disk. One end of the crushing roller is fixedly connected to a spur gear, and the adjacent spur gears are meshed.

[0007] Preferably, the vibration mechanism includes a second motor, the second motor is installed in the frame body, the second motor is electrically connected to the control module, an elastic member is fixed between the column and the material dividing plate, the output shaft of the second motor is fixed to the first rotating shaft, the interior of the frame body is rotatably connected to the second rotating shaft through a support plate, a first transmission member is provided between the first rotating shaft and the second rotating shaft, a third rotating shaft is rotatably connected to the frame body, the second rotating shaft and the third rotating shaft are driven by a pulley belt, the third rotating shaft is fixed with a mirror-arranged cam, and the cam of the third rotating shaft cooperates with the material dividing plate.

[0008] Preferably, it also includes a mirror-arranged dust removal mechanism, which is used to remove dust, and the dust removal mechanism is arranged in the adjacent cleaning shell, and the dust removal mechanism includes a fan, which is installed on the side of the adjacent cleaning shell close to the crushing shell, and the side of the cleaning shell close to the crushing shell is fixedly connected with a filter screen, and the distance between the mirror-arranged filters is smaller than the distance between the mirror-arranged fans, and the cleaning shell is connected with a mirror-arranged dust exhaust pipe, and the dust exhaust pipe passes through the frame, and a reciprocating screw is rotatably connected in the cleaning shell, and the drive shaft and the adjacent reciprocating screw are driven by a pulley belt, and a scraper is slidably connected in the cleaning shell, and the scraper is threadedly connected to the adjacent reciprocating screw.

[0009] The cam is connected to the movable frame with a first piston arranged in a mirror-like manner, and an elastic element is fixedly connected between the movable frame and the adjacent material feeding plate. The side of the material feeding plate away from the material dividing plate is fixedly connected to the first cylinder arranged in a mirror-like manner, and the first piston is slidably connected to the adjacent first cylinder. The first cylinder close to the screening net is connected to the first tube at one end away from the adjacent elastic element. The first cylinder and the first tube are filled with transmission medium, and the frame is provided with a storage component arranged in a mirror-like manner, and the storage component is used to store transmission medium. The material feeding plate away from the side of the screening net is provided with an opening and closing component for controlling the amount of falling material, and the material feeding plate away from the side of the screening net is provided with a crushing component for pre-crushing the stone.

[0010] Preferably, the storage assembly includes a liquid storage shell, which is fixed to the frame body, a sliding plate is slidably connected to the liquid storage shell, a second piston is slidably connected to the first tube, and the second piston is fixed to a rack at one end close to the adjacent liquid storage shell, the liquid storage shell is rotatably connected to a threaded rod, the sliding plate is threadedly matched with the adjacent threaded rod, the rack and the adjacent threaded rod are connected by a second transmission member, a second tube is connected between the liquid storage shell and the first cylinder away from the adjacent rack, and the second tube is filled with a transmission medium.

[0011] Preferably, the opening and closing assembly includes opening and closing plates arranged in a mirror image, and the opening and closing plates arranged in a mirror image are all slidably connected to the adjacent feeding plates. The feeding plates close to the opening and closing plates are fixedly connected to a second cylinder arranged in a mirror image, and a third tube is connected between the second cylinder and the adjacent liquid storage shell. The second cylinder and the third tube are both filled with transmission medium, and a third piston is slidably connected to the second cylinder, and the third piston is fixedly connected to the adjacent opening and closing plates.

[0012] Preferably, the crushing assembly includes a shell, the shell is fixed to the feed plate close to the mirror-arranged opening and closing plate, the shell is located below the mirror-arranged opening and closing plate, the shell is rotatably connected to the first rotating shaft, the inner wall of the shell is fixed with uniformly arranged first crushing blocks, the side of the first rotating shaft away from the second motor is fixed with uniformly arranged second crushing blocks, the first crushing block and the adjacent second crushing block are staggered, and a feed pipe is connected between the shell and the independent cavity of the crushing shell away from the first rotating shaft.

[0013] Preferably, a scraper plate is fixedly connected to the middle of the first rotating shaft, and the scraper plate is used to allow stones to enter the feeding pipe.

[0014] Preferably, it also includes an adjusting mechanism for changing the proportion of stones of different sizes after crushing, the adjusting mechanism is arranged on the frame, the transmission shaft is splined to the adjacent sliding shaft, the adjusting mechanism includes a mirror-arranged adjusting rod, the mirror-arranged adjusting rods are all slidably connected to the frame, the feeding plate close to the shell is fixedly connected with a mirror-arranged third cylinder, the third cylinder is filled with transmission medium, the adjusting rod is threadedly connected to the adjacent third cylinder, and a fourth tube is connected between the third cylinder and the adjacent second cylinder, the cleaning shell is installed with an electric push rod, the telescopic end of the electric push rod is fixedly connected with a connecting plate, the connecting plate is rotatably connected to the adjacent sliding shaft, and a mirror-arranged position sensor is installed on the side of the frame close to the mirror-arranged adjusting rod, the position sensor is electrically connected to the control module, and the position sensor is used to sense the position of the adjacent adjusting rod.

[0015] Beneficial technical effects of the present invention:

[0016] The present invention divides gangue of different particle sizes into different zones and crushes them independently, thereby preventing gangue of different particle sizes from being over-crushed or under-crushed under the action of the same crushing roller, thereby improving the crushing effect of gangue while ensuring crushing efficiency, and at the same time obtaining two kinds of gangue particles of different sizes in a single crushing process, thereby improving the diversity of gangue crushing; dust generated when crushing gangue is extracted by a fan, thereby reducing the degree of dust diffusion, improving the quality of the working environment of the staff, and preventing dust from entering the crushed gangue product, thereby improving the quality of the crushed gangue particles; the first crushing block cooperates with the adjacent second crushing block to pre-crush excess large-particle gangue, thereby reducing the step of subsequent separate crushing and improving the crushing efficiency of gangue; the change of the rotation speed of the crushing roller in the independent cavity of the mirror-image arrangement of the crushing shell is matched with the amount of gangue to be crushed, thereby improving the crushing quality of gangue. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the parts inside the frame of the present invention;

[0019] Figure 3 It is a cross-sectional view of the overall three-dimensional structure of the present invention;

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the vibration mechanism of the present invention;

[0021] Figure 5 This is a schematic diagram of the three-dimensional structure of the crushing shell and its internal parts of the present invention;

[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the dust removal mechanism of the present invention;

[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the transmission mechanism of the present invention;

[0024] Figure 8 For the present invention Figure 3 Schematic diagram of the three-dimensional structure at B in the middle;

[0025] Figure 9 For the present invention Figure 2 Schematic diagram of the three-dimensional structure at A in the middle;

[0026] Figure 10 For the present invention Figure 3 Schematic diagram of the three-dimensional structure at C in the middle;

[0027] Figure 11 For the present invention Figure 4 Schematic diagram of the three-dimensional structure at D in the middle;

[0028] Figure 12 This is a schematic diagram of the three-dimensional structure of the opening and closing plate of the present invention when it moves;

[0029] Figure 13 It is a schematic diagram of the three-dimensional structure of the crushing component of the present invention.

[0030] In the above drawings: 1: frame, 2: column, 3: dividing plate, 4: screening net, 5: feeding plate, 6: crushing shell, 7: crushing roller, 8: cleaning shell, 9: first motor, 10: transmission mechanism, 1001: transmission shaft, 1002: transmission wheel, 1003: sliding shaft, 1004: transmission plate, 11: spur gear, 12: vibration mechanism, 1201: second motor, 1202: first rotating shaft, 1203: second rotating shaft, 1204: first transmission member, 1205: third rotating shaft, 13: dust removal mechanism, 1301: fan, 1302: filter net, 1303: dust exhaust pipe, 1304: reciprocating screw, 1305: scraper, 14: measuring mechanism, 1401: moving frame, 1402: first piston, 1403: elastic element , 1404: First cylinder, 1405: First tube, 15: Storage assembly, 1501: Liquid storage shell, 1502: Sliding plate, 1503: Second piston, 1504: Rack, 1505: Threaded rod, 1506: Second transmission member, 1507: Second tube, 16: Opening and closing assembly, 1601: Opening and closing plate, 1602: Second cylinder, 1603: Third tube, 1604: Third piston, 17: Crushing assembly, 1701: Shell, 1702: First crushing block, 1703: Second crushing block, 1704: Feeding pipe, 1705: Scraper plate, 18: Adjusting mechanism, 1801: Adjusting rod, 1802: Third cylinder, 1803: Fourth tube, 1804: Electric push rod, 1805: Connecting plate, 1806: Position sensor. DETAILED DESCRIPTION

[0031] To make the objectives, technical solutions, and beneficial effects of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. Certain embodiments of the present invention will be more fully described below with reference to the accompanying drawings, some, but not all, of which are illustrated. The various embodiments of the present invention may be implemented in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that the present invention satisfies applicable legal requirements.

[0032] In the description of the present invention, it should be noted that the terms "inner," "outer," "upper," "lower," "front," and "rear," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0033] Example 1:

[0034] A coal gangue crushing and sorting device, such as Figures 1-6 As shown, it includes a frame 1, the left part of the upper side of the frame 1 is connected to the feed hopper, the upper side of the frame 1 is fixed with evenly arranged columns 2, and a dividing plate 3 is slidably connected between the evenly arranged columns 2, and a control module is installed on the right part of the upper side of the frame 1. A leakage port is provided on the left side of the dividing plate 3, and the height of the dividing plate 3 gradually decreases linearly from left to right. A screening net 4 is fixed at the leakage port of the dividing plate 3, and the screening net 4 is used to screen coal gangue raw materials of different particle sizes. The upper side of the interior of the frame 1 is fixed with a feeding plate 5 arranged in a left and right mirror image and located below the dividing plate 3. The feeding plate 5 is located below the dividing plate 3, and a crushing shell 6 is fixed to the middle part of the frame 1. Two independent cavities arranged in a left and right mirror image are provided in the crushing shell 6. The two independent cavities are both connected to the outside world, and the lower sides of the independent cavities of the crushing shell 6 are rotatably connected with crushing rollers 7 arranged in a left and right mirror image. The distance between adjacent crushing rollers 7 in the left independent cavity of the crushing shell 6 is smaller than the distance between adjacent crushing rollers 7 in the right independent cavity. A cleaning shell 8 arranged in left and right mirror images is fixedly connected to the lower part of the frame 1. The cleaning shell 8 is fixed to the crushing shell 6. The front part of the upper side of the cleaning shell 8 is installed with a first motor 9 electrically connected to the control module. The cleaning shell 8 is provided with a transmission mechanism 10 for transmitting power to the adjacent and left and right mirror-arranged crushing rollers 7. The frame 1 is provided with a vibration mechanism 12 for vibrating the dividing plate 3. By dividing the coal gangue of different particle sizes into different areas and crushing them independently, it is prevented that the coal gangue of different particle sizes is prevented from being excessively or insufficiently crushed under the action of the same crushing roller 7, thereby improving the crushing effect of the coal gangue. At the same time, two different sizes of coal gangue particles are obtained in a single crushing process, thereby improving the diversity of coal gangue crushing.

[0035] like Figure 6 and Figure 7 As shown, the transmission mechanism 10 includes a transmission shaft 1001, which is rotatably connected to the adjacent cleaning shell 8 through a connecting plate. The transmission shaft 1001 and the adjacent crushing roller 7 are driven by a pulley belt. The output shaft of the first motor 9 is fixedly connected to a transmission wheel 1002. The transmission wheel 1002 is frustum-shaped, and the outer diameter of the transmission wheel 1002 gradually increases linearly from front to back. The rear end of the transmission shaft 1001 is provided with a sliding shaft 1003. The rear end of the sliding shaft 1003 is fixedly connected to a transmission disk 1004 that cooperates with the transmission disk 1004. The rear end of the crushing roller 7 is fixedly connected to a spur gear 11. The spur gear 11 is located outside the crushing shell 6, and adjacent spur gears 11 are meshed.

[0036] like Figure 3 and Figure 4As shown, the vibration mechanism 12 includes a second motor 1201 electrically connected to the control module, the second motor 1201 is installed on the right part of the lower inner side of the frame 1, an elastic member is fixed between the column 2 and the dividing plate 3, and the elastic member is a tension spring. The output shaft of the second motor 1201 is fixedly connected to the first rotating shaft 1202, and the interior of the frame 1 is rotatably connected to the second rotating shaft 1203 through the support plate. A first transmission member 1204 is provided between the first rotating shaft 1202 and the second rotating shaft 1203. The first transmission member 1204 consists of two bevel gears meshing with each other. The bevel gears are fixedly connected to the first rotating shaft 1202 and the second rotating shaft 1203 respectively, and the third rotating shaft 1205 is rotatably connected in the frame 1. The second rotating shaft 1203 and the third rotating shaft 1205 are driven by a pulley belt to transmit power to the third rotating shaft 1205. The third rotating shaft 1205 is fixedly connected with cams arranged in front and back mirror images. The cam of the third rotating shaft 1205 cooperates with the dividing plate 3. The rotating cam rotates continuously, causing the dividing plate 3 to move up and down continuously, thereby accelerating the movement speed of the coal gangue raw materials on the dividing plate 3, thereby improving the crushing efficiency.

[0037] like Figure 3 、 Figure 5 and Figure 6 As shown, it also includes a dust removal mechanism 13 arranged in a left and right mirror image, the dust removal mechanism 13 is used to remove dust, the dust removal mechanism 13 is set in the adjacent cleaning shell 8, the dust removal mechanism 13 includes a linear array of fans 1301, the fan 1301 is installed on the side of the adjacent cleaning shell 8 away from the crushing shell 6, the cleaning shell 8 is fixedly connected to the side of the crushing shell 6 with a filter 1302, the filter 1302 is used to intercept the crushed coal gangue particles, the distance between the left and right mirror image filters 1302 is less than the distance between the left and right mirror image fans 1301, the cleaning shell 8 is connected to the mirror image dust exhaust pipe 1303, the mirror image dust exhaust pipe 1303 is respectively located on the front and rear sides of the adjacent cleaning shell 8, the exhaust The dust pipe 1303 passes through the lower side of the frame 1, and the middle part of the cleaning shell 8 is rotatably connected to the reciprocating screw 1304. The transmission shaft 1001 and the adjacent reciprocating screw 1304 are driven by a pulley belt. A scraper 1305 is slidably connected in the cleaning shell 8. The scraper 1305 is threadedly engaged with the adjacent reciprocating screw 1304. The rotating reciprocating screw 1304 causes the adjacent scraper 1305 to move back and forth, thereby scraping off the dust in the adjacent cleaning shell 8. The dust generated when the coal gangue is crushed is extracted by the fan 1301, reducing the degree of dust diffusion, improving the quality of the working environment of the staff, and preventing dust from entering the crushed coal gangue product, thereby improving the quality of the crushed coal gangue particles.

[0038] When the device is needed to crush coal gangue, the staff starts the two first motors 9, the second motor 1201 and the fan 1301 through the control module. The output shafts of the two first motors 9 and the output shaft of the second motor 1201 start to rotate. The output shafts of the first motors 9 drive the adjacent transmission wheels 1002 to rotate together. The transmission wheels 1002 drive the adjacent transmission discs 1004 to rotate in the opposite direction. The transmission discs 1004 drive the adjacent sliding shafts 1003 to rotate together. The sliding shafts 1003 drive the adjacent transmission shafts 1001 to rotate together. The transmission shafts 1001 drive the adjacent transmission shafts 1001 through the pulley belt. The crushing rollers 7 rotate together, and the crushing rollers 7 drive the adjacent crushing rollers 7 to rotate in the opposite direction through two adjacent and mutually meshing spur gears 11. The output shaft of the second motor 1201 drives the first rotating shaft 1202 to rotate together. The first rotating shaft 1202 drives the second rotating shaft 1203 to rotate together through the first transmission member 1204. The second rotating shaft 1203 drives the second rotating shaft 1203 to rotate together through the pulley belt. The second rotating shaft 1203 drives the two cams thereon to rotate together. The two rotating cams make the dividing plate 3 slide up and down continuously along the column 2, and the elastic member between the column 2 and the dividing plate 3 is repeatedly stretched and reset.

[0039] After the dividing plate 3 starts to move up and down, the staff pours the coal gangue that needs to be crushed into the feed hopper on the left side of the frame 1, and then the coal gangue starts to move downward. When the coal gangue moves downward until it contacts the screen mesh 4, the particles in the coal gangue that are smaller than the aperture of the screen mesh 4 fall downward through the leakage port on the dividing plate 3 to the feeding plate 5 on the left, and the particles in the coal gangue that are larger than the aperture of the screen mesh 4 move to the right along the dividing plate 3 until the large-sized coal gangue breaks away from the dividing plate 3 and falls onto the feeding plate 5 on the right. Then, the coal gangue moves obliquely downward along the adjacent feeding plates 5 under the action of its own gravity until the small-sized coal gangue and the large-sized coal gangue are respectively fed into the crusher. The gangue enters the left and right independent cavities of the crushing shell 6. When the gangue moves downward to contact the adjacent crushing roller 7, the rotating crushing roller 7 crushes the gangue. By dividing the gangue of different particle sizes into different areas and crushing them independently, it is prevented that the gangue of different particle sizes is not excessively or not fully crushed under the action of the same crushing roller 7, thereby improving the crushing effect of the gangue. At the same time, two different sizes of gangue particles are obtained in a single crushing process, thereby improving the diversity of the gangue crushing. During the crushing process, the staff will collect the crushed gangue particles that fall from the left and right independent cavities of the crushing shell 6.

[0040] After the fan 1301 is started, taking the fan 1301 on the right as an example, the fan 1301 starts to draw air to the right. When the crushed gangue passes through the adjacent cleaning shell 8, the dust generated in the crushing process of the gangue begins to move to the right under the action of the adjacent fan 1301. In this process, the granular gangue is intercepted by the filter 1302. During the rotation of the transmission shaft 1001, the transmission shaft 1001 drives the adjacent reciprocating screw 1304 to rotate together through the pulley belt. The scraper 1305 starts to move backward under the action of the adjacent reciprocating screw 1304. The moving scraper 1305 scrapes off the dust on the adjacent filter screen 1302, and at the same time, the scraper 1305 accumulates the accumulated dust in the area of ​​the adjacent dust exhaust pipe 1303 until the dust moves into the adjacent dust exhaust pipe 1303 and is discharged from the frame 1. The staff then collects the discharged dust for subsequent unified processing. The fan 1301 is used to extract the dust generated when crushing the coal gangue, reducing the degree of dust diffusion, improving the quality of the working environment of the staff, and preventing dust from entering the crushed coal gangue product, thereby improving the quality of the crushed coal gangue particles.

[0041] When the scraper 1305 moves backward to contact the rear side of the inner wall of the adjacent cleaning shell 8, as the reciprocating screw 1304 continues to rotate, the scraper 1305 begins to move forward under the action of the reciprocating screw 1304, and accumulates the dust in the adjacent cleaning shell 8 until the scraper 1305 moves forward to scrape the accumulated dust into the dust exhaust pipe 1303 on the front side. The scraper 1305 repeats this cycle until the crushing of the coal gangue is completed. The staff then turns off the two first motors 9, the second motor 1201 and the fan 1301 through the control module and then transfers the crushed coal gangue particles.

[0042] Example 2:

[0043] On the basis of Example 1, Figure 8 and Figure 10-12As shown, it also includes a measuring mechanism 14 for detecting the amount of material, the measuring mechanism 14 is arranged on the feeding plate 5, and the measuring mechanism 14 includes a movable frame 1401 arranged in a left and right mirror image. The upper side of the movable frame 1401 is an inclined side, and the height of the upper side of the movable frame 1401 arranged in a left and right mirror image gradually increases from the edge away from each other to the edge close to each other. The movable frame 1401 is slidably connected to the middle part of the lower side of the adjacent feeding plate 5. The opposite sides of the movable frames 1401 arranged in a left and right mirror image are fixedly connected with the first piston 1402 arranged in a front and rear mirror image. An elastic element 1403 is fixed between the movable frame 1401 and the frame body 1. Element 1403 is a spring, and the lower side of the feed plate 5 is fixed with a first cylinder 1404 arranged in a front-to-back mirror image. The first piston 1402 is slidingly connected to the adjacent first cylinder 1404, and the right ends of the first cylinders 1404 arranged in a left-side mirror image are connected to the first tube 1405. The first cylinder 1404 and the first tube 1405 are both filled with transmission medium, and the transmission medium is hydraulic oil. The frame 1 is provided with a storage component 15 arranged in a front-to-back mirror image. The storage component 15 is used to store hydraulic oil. The feed plate 5 on the right is provided with an opening and closing component 16 for controlling the amount of material falling, and the feed plate 5 on the right is provided with a crushing component 17 for pre-crushing the stone.

[0044] like Figure 9 As shown, the storage assembly 15 includes a liquid storage shell 1501, the liquid storage shell 1501 is fixed to the frame 1, the upper part of the liquid storage shell 1501 is slidably connected to the sliding plate 1502, the lower part of the first tube 1405 is slidably connected to the second piston 1503, the lower end of the second piston 1503 is fixed to the rack 1504, the liquid storage shell 1501 is rotatably connected to the threaded rod 1505 threadedly matched with the adjacent sliding plate 1502, and the rack 1504 and the adjacent threaded rod 1505 are connected by a second transmission member 1506. Then, the second transmission member 1506 consists of a support plate, a connecting rod, a spur gear and two mutually meshing bevel gears. The support plate is fixedly connected to the feed plate 5, and the connecting rod is rotatably connected to the support plate. The spur gear and the upper bevel gear are fixedly connected through the connecting rod. The spur gear is meshed with the adjacent rack 1504, and the lower bevel gear is fixedly connected to the adjacent threaded rod 1505. A second tube 1507 is connected between the liquid storage shell 1501 and the first cylinder 1404 adjacent to the right. The second tube 1507 is filled with a transmission medium, and the transmission medium is hydraulic oil.

[0045] like Figure 11 and Figure 12As shown, the opening and closing assembly 16 includes an opening and closing plate 1601 arranged in a front and rear mirror image manner, and the opening and closing plates 1601 arranged in a front and rear mirror image manner are both slidably connected to the feeding plate 5 on the right side, and the feeding plate 5 on the right side is fixedly connected to a second cylinder 1602 arranged in a front and rear mirror image manner, and a third tube 1603 is connected between the second cylinder 1602 and the adjacent liquid storage shell 1501, and the second cylinder 1602 and the third tube 1603 are both filled with transmission medium, and the transmission medium is hydraulic oil. A third piston 1604 fixed to the adjacent opening and closing plate 1601 is slidably connected in the second cylinder 1602, and by changing the distance between the opening and closing plates 1601 arranged in a front and rear mirror image manner, the amount of crushed coal gangue in the left and right independent cavities in the crushing shell 6 is made the same, so as to prevent the difference in the crushing effect of the coal gangue in the two different independent cavities in the crushing shell 6, thereby improving the crushing effect of the coal gangue.

[0046] like Figure 3 and Figure 13 As shown, the crushing assembly 17 includes a shell 1701 rotatably connected to the first rotating shaft 1202, the shell 1701 is fixed to the middle of the lower side of the right feeding plate 5, the inner wall of the shell 1701 is fixed with a plurality of first crushing blocks 1702 arranged evenly, the upper end of the first rotating shaft 1202 is fixed with a plurality of second crushing blocks 1703 arranged evenly, the first crushing blocks 1702 and the adjacent second crushing blocks 1703 are staggered, so as to crush the coal gangue in the nearby area, and the shell 1701 is connected to the independent cavity on the left side of the crushing shell 6 by a feeding pipe 17 04. The feeding pipe 1704 passes through the independent cavity on the right side of the crushing shell 6 and is connected with the independent cavity on the left side of the crushing shell 6. A scraper plate 1705 is fixedly connected to the middle of the first rotating shaft 1202. The scraper plate 1705 is an arc-shaped plate, and the outer edge of the scraper plate 1705 is bent in the clockwise direction. The scraper plate 1705 is used to allow the stone to enter the feeding pipe 1704. The first crushing block 1702 cooperates with the adjacent second crushing block 1703 to pre-crush the excess large-particle gangue, which reduces the subsequent steps of separate crushing and improves the crushing efficiency of the gangue.

[0047] In the process of gangue of different sizes moving downward on the adjacent feeding plates 5, the gangue presses the adjacent moving frame 1401 downward, and the moving frame 1401 starts to move downward, and the moving frame 1401 drives the adjacent first piston 1402 to move downward together, and the adjacent elastic element 1403 is compressed, and the first piston 1402 slides in the adjacent first cylinder 1404. The first piston 1402 on the left squeezes the hydraulic oil in the adjacent first cylinder 1404 into the adjacent first tube 1405, and the first piston 1402 on the right squeezes the hydraulic oil in the adjacent first cylinder 1404 into the adjacent first tube 1405. 02 squeezes the hydraulic oil in the adjacent first cylinder 1404 into the adjacent second tube 1507, and the hydraulic oil in the first tube 1405 squeezes the adjacent second piston 1503 downward, and the second piston 1503 begins to move downward, and the second piston 1503 drives the adjacent rack 1504 to move downward together, and the rack 1504 drives the adjacent threaded rod 1505 to start rotating through the second transmission member 1506, and then the sliding plate 1502 begins to move downward along the adjacent liquid storage shell 1501 under the action of the adjacent threaded rod 1505.

[0048] During the downward movement of the sliding plate 1502, the hydraulic oil in the second tube 1507 enters the adjacent liquid storage shell 1501. If the extrusion pressure exerted by the gangue on the left and right feeding plates 5 on the adjacent movable frame 1401 is equal, the change in volume between the sliding plate 1502 and the adjacent liquid storage shell 1501 is equal to the outflow of the hydraulic oil in the adjacent second tube 1507. If the extrusion pressure exerted by the gangue on the right feeding plate 5 on the adjacent movable frame 1401 is greater than the extrusion pressure exerted by the gangue on the left feeding plate 5 on the adjacent movable frame 1401, the excess hydraulic oil flowing out of the second tube 1507 enters the adjacent third tube 1603, and then the hydraulic oil in the third tube 1603 enters The hydraulic oil enters the adjacent second cylinder 1602, and the hydraulic oil in the second cylinder 1602 begins to squeeze the adjacent third piston 1604. The two third pistons 1604 arranged in a mirror image begin to move backwards, and the third pistons 1604 drive the adjacent opening and closing plates 1601 to move together. The two opening and closing plates 1601 arranged in a front and rear mirror image begin to move backwards, and the excess coal gangue on the right feeding plate 5 falls from the gap between the two opening and closing plates 1601 into the shell 1701 below, thereby ensuring that the amount of coal gangue of different particle sizes in the two independent cavities in the crushing shell 6 is the same, preventing the difference in the crushing effect of the coal gangue in the two different independent cavities in the crushing shell 6, thereby improving the crushing effect of the coal gangue.

[0049] During the rotation of the first rotating shaft 1202, the first rotating shaft 1202 drives several second crushing blocks 1703 and the arc-shaped array of scraper plates 1705 to rotate together. When the coal gangue entering the shell 1701 moves to the area where the first crushing block 1702 and the adjacent second crushing block 1703 cooperate, the large-sized coal gangue is pre-crushed into small-sized particles. After the pre-crushed coal gangue moves downward to the bottom of the shell 1701, the coal gangue enters the feeding pipe 1704 under the action of the adjacent scraper plates 1705, and then the pre-crushed coal gangue enters the independent cavity on the left side of the crushing shell 6 from the feeding pipe 1704 to continue crushing. The first crushing block 1702 and the adjacent second crushing block 1703 cooperate to pre-crush the excess large-sized coal gangue, thereby reducing the subsequent steps of separate crushing and improving the crushing efficiency of the coal gangue.

[0050] Example 3:

[0051] On the basis of Example 2, Figure 1 、 Figure 2 、 Figure 6 、 Figure 7 and Figure 10As shown, it also includes an adjusting mechanism 18 for changing the ratio of stones of different sizes after crushing. The adjusting mechanism 18 is arranged on the frame 1, and the transmission shaft 1001 is spline-connected to the adjacent sliding shaft 1003. The adjusting mechanism 18 includes an adjusting rod 1801 arranged in a front and rear mirror image, and the adjusting rods 1801 arranged in a front and rear mirror image are both slidably connected to the frame 1. The right-side feeding plate 5 is fixedly connected with a third cylinder 1802 arranged in a mirror image. The third cylinder 1802 is filled with a transmission medium, which is hydraulic oil. The adjusting rod 1801 is threadedly connected to the adjacent third cylinder 1802 so that the adjusting rod 1801 moves to the left under the action of the adjacent third cylinder 1802 when rotating and squeezes the hydraulic oil in the adjacent third cylinder 1802. A fourth pipe 1803 is connected between the third cylinder 1802 and the adjacent second cylinder 1602. An electric push rod 1804 is installed on the front of the upper side of the cleaning shell 8. The telescopic end of the electric push rod 1804 is fixedly connected to a connecting plate 1805. The connecting plate 1 805 is rotationally connected to the adjacent sliding shaft 1003, and drives the adjacent sliding shaft 1003 to move forward and backward through the connecting plate 1805, so that the adjacent transmission disk 1004 moves forward and backward, so that the transmission disk 1004 contacts the areas of different outer diameters of the adjacent transmission wheel 1002, thereby changing the rotation speed of the crushing roller 7 in the independent cavities on the left and right sides of the crushing shell 6, and matching the amount of coal gangue that needs to be crushed, thereby improving the crushing quality of the coal gangue. A position sensor 1806 arranged in a front and rear mirror image is installed on the right side of the frame 1. The position sensor 1806 is electrically connected to the control module. The position sensor 1806 is used to sense the position of the adjacent adjusting rod 1801, and the hydraulic oil in the adjacent third cylinder 1802 is squeezed by the adjusting rod 1801 to change the gap between the mirror-arranged opening and closing plates 1601, and the amount of coal gangue on the right side of the feeding plate 5 falling into the shell 1701 is changed, thereby adjusting the proportion of coal gangue of different particle sizes, thereby improving the applicability of the device.

[0052] When it is necessary to adjust the ratio of coal gangue with different particle sizes after crushing, the staff rotates the two adjusting rods 1801. The adjusting rod 1801 starts to move to the left under the action of the adjacent third cylinder 1802. The adjusting rod 1801 starts to squeeze the hydraulic oil in the adjacent third cylinder 1802. The hydraulic oil in the third cylinder 1802 enters the adjacent second cylinder 1602 through the adjacent fourth pipe 1803 and squeezes the adjacent third piston 1604. The third pistons 1604 arranged in front and back mirror images start to move in reverse, and the third pistons 1604 drive the corresponding The adjacent opening and closing plates 1601 move together, so that part of the coal gangue on the right feeding plate 5 falls into the shell 1701 below through the distance between the mirror-arranged opening and closing plates 1601, and then the coal gangue entering the shell 1701 is pre-crushed. The hydraulic oil in the adjacent third cylinder 1802 is squeezed by the adjusting rod 1801 to change the gap between the mirror-arranged opening and closing plates 1601, and the amount of coal gangue on the right feeding plate 5 falling into the shell 1701 is changed, thereby adjusting the proportion of coal gangue with different particle sizes, thereby improving the applicability of the device.

[0053] During the process of the adjustment rod 1801 moving to the left, the position sensor 1806 monitors the distance between the position sensor 1806 and the right end of the adjacent adjustment rod 1801 in real time. When the position sensor 1806 detects that the distance between the position sensor 1806 and the right end of the adjacent adjustment rod 1801 decreases, the position sensor 1806 transmits an electrical signal to the control module. The control module activates the two electric push rods 1804. The telescopic end of the left electric push rod 1804 starts to move backward, and the telescopic end of the left electric push rod 1804 drives the adjacent connecting plate 1805 to move backward together. The connecting plate 1805 on the left drives the adjacent sliding shaft 1003 to move backward together, and the sliding shaft 1003 on the left drives the adjacent transmission disc 1004 to move backward together. The transmission ratio between the transmission disc 1004 on the left and the adjacent transmission wheel 1002 increases, that is, the speed of the crushing roller 7 located in the independent cavity on the left side of the crushing shell 6 increases, and the telescopic end of the right electric push rod 1804 starts to move forward. The telescopic end of the right electric push rod 1804 drives the adjacent connecting plate 1805 to move forward together, and the connecting plate 180 5 drives the adjacent sliding shaft 1003 to move forward together, and the sliding shaft 1003 on the right side drives the adjacent transmission disc 1004 to move forward together. The transmission ratio between the right transmission disc 1004 and the adjacent transmission wheel 1002 is reduced, that is, the speed of the crushing roller 7 located in the independent cavity on the right side of the crushing shell 6 is reduced. Through the change of the speed of the crushing roller 7 in the independent cavity on the left and right sides of the crushing shell 6, the amount of coal gangue to be crushed is matched with each other, thereby improving the crushing quality of coal gangue. When the ratio of coal gangue with different particle sizes after crushing needs to be adjusted, the crushing roller 7 can be adjusted to the maximum value. When adjusting back to the original ratio, the staff rotates the two adjusting rods 1801 in the opposite direction. The adjusting rod 1801 begins to move to the right under the action of the adjacent third cylinder 1802. The adjusting rod 1801 begins to extract the hydraulic oil in the adjacent third cylinder 1802. The hydraulic oil in the second cylinder 1602 begins to enter the third cylinder 1802 through the adjacent fourth tube 1803. At the same time, the third piston 1604 arranged in a front-to-back mirror image begins to move backwards. The third piston 1604 drives the adjacent opening and closing plate 1601 to move together until the relevant parts are completely reset.

[0054] So far, this embodiment has been described in detail with reference to the accompanying drawings. Based on the above description, those skilled in the art should have a clear understanding of the coal gangue crushing and sorting device of the present invention. The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A coal gangue crushing and sorting device, characterized by: The invention comprises a frame (1), wherein the frame (1) is provided with a feed hopper, the upper part of the frame (1) is fixedly connected with evenly arranged upright posts (2), a material distribution plate (3) is slidably connected between the evenly arranged upright posts (2), the frame (1) is installed with a control module, a material distribution plate (3) is provided with a material leakage port on a side close to the feed hopper of the frame (1), the height of the material distribution plate (3) close to the upper material leakage port is greater than the height of the side away from the upper material leakage port, a screen (4) is fixedly connected to the material leakage port of the material distribution plate (3), and the frame (1) A feeding plate (5) arranged in a mirror image and located below the material distribution plate (3) is fixedly connected to one side of the feeding hopper on the upper side thereof; a crushing shell (6) is fixedly connected to the frame (1); an independent cavity arranged in a mirror image is provided in the crushing shell (6); a crushing roller (7) arranged in a mirror image is rotatably connected to the independent cavity of the crushing shell (6) on the side away from the material distribution plate (3); a cleaning shell (8) arranged in a mirror image is fixedly connected to the frame (1); the cleaning shell (8) is fixedly connected to the crushing shell (6); and the cleaning shell (8) is equipped with a first electric The cleaning shell (8) is provided with a transmission mechanism (10) for transmitting power to the adjacent and mirror-arranged crushing roller (7), and the frame (1) is provided with a vibration mechanism (12) for vibrating the material distribution plate (3); the transmission mechanism (10) includes a transmission shaft (1001), the transmission shaft (1001) is rotatably connected to the adjacent cleaning shell (8) through a connecting plate, and the transmission shaft (1001) and the adjacent crushing roller (7) are connected through Pulley belt drive, the output shaft of the first motor (9) is fixedly connected to a transmission wheel (1002), one end of the transmission shaft (1001) close to the adjacent transmission wheel (1002) is provided with a sliding shaft (1003), one end of the sliding shaft (1003) close to the adjacent transmission wheel (1002) is fixedly connected to a transmission disk (1004), the transmission wheel (1002) cooperates with the transmission disk (1004), one end of the crushing roller (7) is fixedly connected to a spur gear (11), and the adjacent spur gears (11) are meshed;The cleaning shell (8) is provided with a dust removal mechanism (13) arranged in a mirror image. The dust removal mechanism (13) is used to remove dust. The dust removal mechanism (13) is provided on the adjacent cleaning shell (8). The dust removal mechanism (13) includes a fan (1301). The fan (1301) is installed on the side of the adjacent cleaning shell (8) close to the crushing shell (6). The cleaning shell (8) is fixed with a filter (1302) on the side close to the crushing shell (6). The distance between the filter screens (1302) arranged in a mirror image is smaller than the distance between the fans (1301) arranged in a mirror image. The cleaning shell (8) is connected to the cleaning shell (8). A mirror-image dust exhaust pipe (1303) is provided, the dust exhaust pipe (1303) passes through the frame (1), a reciprocating screw (1304) is rotatably connected in the cleaning shell (8), the transmission shaft (1001) and the adjacent reciprocating screw (1304) are driven by a pulley belt, a scraper (1305) is slidably connected in the cleaning shell (8), the scraper (1305) is threadedly connected to the adjacent reciprocating screw (1304); and a measuring mechanism (14) for detecting the amount of material is also included, the measuring mechanism (14) is arranged on the mirror-image feeding plate (5), and the measuring mechanism (14) includes a mirror-arranged movable frame (1401), the movable frame (1401) is slidably connected to the adjacent feeding plate (5), the opposite sides of the mirror-arranged movable frame (1401) are fixedly connected with a mirror-arranged first piston (1402), an elastic element (1403) is fixedly connected between the movable frame (1401) and the adjacent feeding plate (5), the feeding plate (5) is fixedly connected with a mirror-arranged first cylinder (1404) on the side away from the dividing plate (3), the first piston (1402) is slidably connected to the adjacent first cylinder (1404), close to the screening net The first tube (1404) of (4) is connected to the first tube (1405) at one end away from the adjacent elastic element (1403). The first tube (1404) and the first tube (1405) are both filled with a transmission medium. The frame (1) is provided with a storage component (15) arranged in a mirror image. The storage component (15) is used to store the transmission medium. The feeding plate (5) on the side away from the screening net (4) is provided with an opening and closing component (16) for controlling the amount of falling materials. The feeding plate (5) on the side away from the screening net (4) is provided with a crushing component (17) for pre-crushing stones.

2. The coal gangue crushing and sorting device according to claim 1, characterized in that: The vibration mechanism (12) includes a second motor (1201), the second motor (1201) is installed in the frame (1), the second motor (1201) is electrically connected to the control module, an elastic member is fixed between the column (2) and the material dividing plate (3), the output shaft of the second motor (1201) is fixed to the first rotating shaft (1202), the interior of the frame (1) is rotatably connected to the second rotating shaft (1203) through a support plate, a first transmission member (1204) is provided between the first rotating shaft (1202) and the second rotating shaft (1203), a third rotating shaft (1205) is rotatably connected in the frame (1), the second rotating shaft (1203) and the third rotating shaft (1205) are driven by a pulley belt, the third rotating shaft (1205) is fixed to a mirror-arranged cam, and the cam of the third rotating shaft (1205) cooperates with the material dividing plate (3).

3. The coal gangue crushing and sorting device according to claim 2, characterized in that: The storage assembly (15) includes a liquid storage shell (1501), the liquid storage shell (1501) is fixedly connected to the frame (1), a sliding plate (1502) is slidably connected to the liquid storage shell (1501), a second piston (1503) is slidably connected to the first tube (1405), and a rack (1504) is fixedly connected to one end of the second piston (1503) adjacent to the liquid storage shell (1501), and the liquid storage shell (1501) is rotatably connected to the liquid storage shell (1501). A threaded rod (1505) is connected, the sliding plate (1502) is threadedly matched with the adjacent threaded rod (1505), the rack (1504) and the adjacent threaded rod (1505) are connected via a second transmission member (1506), and a second tube (1507) is connected between the liquid storage shell (1501) and the first tube (1404) away from the adjacent rack (1504), and the second tube (1507) is filled with a transmission medium.

4. The coal gangue crushing and sorting device according to claim 3, characterized in that: The opening and closing assembly (16) includes a mirror-arranged opening and closing plate (1601), and the mirror-arranged opening and closing plates (1601) are all slidably connected to the adjacent feeding plates (5). The feeding plates (5) close to the opening and closing plates (1601) are fixedly connected with a mirror-arranged second cylinder (1602), and a third tube (1603) is connected between the second cylinder (1602) and the adjacent liquid storage shell (1501). The second cylinder (1602) and the third tube (1603) are both filled with transmission medium. A third piston (1604) is slidably connected in the second cylinder (1602), and the third piston (1604) is fixedly connected to the adjacent opening and closing plate (1601).

5. The coal gangue crushing and sorting device according to claim 4, characterized in that: The crushing assembly (17) includes a shell (1701), the shell (1701) is fixed to the feed plate (5) close to the mirror-arranged opening and closing plate (1601), the shell (1701) is located below the mirror-arranged opening and closing plate (1601), the shell (1701) is rotatably connected to the first rotating shaft (1202), the inner wall of the shell (1701) is fixed with uniformly arranged first crushing blocks (1702), the side of the first rotating shaft (1202) away from the second motor (1201) is fixed with uniformly arranged second crushing blocks (1703), the first crushing blocks (1702) and the adjacent second crushing blocks (1703) are staggered, and a feed pipe (1704) is connected between the shell (1701) and the independent cavity of the crushing shell (6) away from the first rotating shaft (1202).

6. The coal gangue crushing and sorting device according to claim 5, characterized in that: A scraper plate (1705) is fixedly connected to the middle of the first rotating shaft (1202), and the scraper plate (1705) is used to allow stones to enter the material passing pipe (1704).

7. The coal gangue crushing and sorting device according to claim 5, characterized in that: The invention also includes an adjusting mechanism (18) for changing the ratio of stones of different sizes after crushing, wherein the adjusting mechanism (18) is arranged on the frame (1), the transmission shaft (1001) is spline-connected to the adjacent sliding shaft (1003), the adjusting mechanism (18) includes adjusting rods (1801) arranged in a mirror image, and the adjusting rods (1801) arranged in a mirror image are all slidably connected to the frame (1), the feeding plate (5) close to the shell (1701) is fixed with a third cylinder (1802) arranged in a mirror image, the third cylinder (1802) is filled with a transmission medium, and the adjusting rod (1801) is threadedly connected to the adjacent third cylinder (1802). A fourth tube (1803) is connected between the third cylinder (1802) and the adjacent second cylinder (1602); an electric push rod (1804) is installed on the cleaning shell (8); a connecting plate (1805) is fixed to the telescopic end of the electric push rod (1804); the connecting plate (1805) is rotatably connected to the adjacent sliding shaft (1003); a mirror-arranged position sensor (1806) is installed on one side of the frame (1) close to the mirror-arranged adjustment rod (1801); the position sensor (1806) is electrically connected to the control module, and the position sensor (1806) is used to sense the position of the adjacent adjustment rod (1801).

Citation Information

Patent Citations

  • Coal gangue crushing and crushing device

    CN218359851U

  • Cascading type coal gangue crushing device

    CN221208383U