Controllable magnetic field guiding active tracking chip breaking system device and working method
By using a controllable magnetic field-guided active tracking chip breaking system, and utilizing an intelligent follower arm and dynamic magnetic field to control the chip flow direction, the problem of chip entanglement in turning is solved, achieving automated and reliable chip breaking operation, and improving machining quality and efficiency.
Patent Information
- Application Number
- CN202311762825.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-12-20
AI Technical Summary
Existing technologies struggle to automate and reliably break chips for different chip flows during turning, especially when machining highly ductile and viscous materials, where chips easily entangle the workpiece and cutting tool, affecting machining quality and efficiency.
The system employs a controllable magnetic field-guided active tracking chip breaking system. Through an intelligent follow-up arm and an active chip breaking deflection magnetic suction head, combined with a chip flow state visual capture camera and dynamic magnetic field control, it achieves real-time tracking and guidance of the chip flow direction, and uses a double-rotating chip breaking flying knife to remove chips.
It achieves automated chip breaking at multiple angles for different chip flow directions, improving the surface quality of the machined product and the reliability of chip breaking, reducing manual intervention, and has wide adaptability and high integration.
Smart Images

Figure CN117505900B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of turning chip breaking auxiliary of difficult chip breaking materials. It mainly relates to a controllable magnetic field guiding active tracking chip breaking system device and a working method thereof. BACKGROUND
[0002] Manufacturing processes can be divided into additive manufacturing and subtractive manufacturing according to the increase and decrease of the workpiece material. Subtractive manufacturing is generally a process of removing excess material of the workpiece by external force. According to different processing forms, it can be divided into turning, drilling, milling, boring, broaching and grinding. Turning is a process in which the tool pushes the workpiece under the relative motion between the tool and the workpiece, and the workpiece is removed in the form of chip under the condition of large strain rate. The chip and the rake face of the tool in the turning process continuously deform under the force-thermal coupling, and according to the different materials of the workpiece and the processing parameters, the chip can be divided into band chip, nodular chip and broken chip according to the length characteristics of the chip form.
[0003] When cutting plastic and viscous materials, a large amount of continuous band chip is often produced. This kind of chip is easy to scratch or scratch the machined surface of the workpiece, which destroys the integrity of the machined surface and seriously affects the normal machining by winding the workpiece and the tool. Therefore, it is necessary to manually handle the wound chip. For automatic production, in order to reduce the degree of manual participation and improve the quality of the machined surface, it is particularly important to ensure the reliability of chip breaking. Therefore, it is of great practical significance to develop a mechanical arm assisted chip breaking system to realize effective chip breaking in the turning process.
[0004] Patent CN 108115155 A "Chip breaking device with active power" uses a three-flank milling cutter horizontally placed on the upper end of the turning tool to rotate and break chips, which has the advantages of high chip breaking efficiency. However, in terms of machine tool applicability, the device is fixedly installed on the upper end of the tool holder by the lower shell, and the three-flank milling cutter can only break chips for fixed machining tools. SUMMARY
[0005] The present application aims to provide a controllable magnetic field guiding active tracking chip breaking system device and a working method thereof, which can independently guide and break chips according to the chip flow direction during turning.
[0006] The technical scheme of the present application is as follows:
[0007] The application discloses a controllable magnetic field guiding active chip breaking system device, which is characterized in that the device comprises an intelligent follow-up arm part, an active chip breaking deflection magnetic suction head part, a first deflection angle adjusting part and a second deflection angle adjusting part.
[0008] Further, the intelligent follow-up arm part is installed in a numerical control lathe through a machine tool mounting rack; the active chip breaking deflection magnetic suction head part is connected with the axial rotary motion arm b through the first deflection angle adjusting part and the second deflection angle adjusting part; and the flow chip state visual capture camera is connected with the machine tool mounting rack through a camera connecting rod and is used for detecting the change of the chip flow direction in the turning process.
[0009] Further, the first deflection angle adjusting power module is fixedly connected with the axial rotary motion arm b through the first L-shaped mounting seat; the first active rotary deflection rod is fixedly connected with the driven long bidirectional swing rod ball pair end; the first H-shaped double fork arm is connected with the lower end of the driven long bidirectional swing rod through the first rotary cross pin shaft, the first H-shaped double fork arm can rotate around the two central axes of the first rotary cross pin shaft, when the first deflection angle adjusting power module has a power output, the first active rotary deflection rod pulls the driven long bidirectional swing rod, and the two-degree-of-freedom deflection pieces are driven to realize deflection chip guiding through the first H-shaped double fork arm.
[0010] Further, the second deflection angle adjustment power module is fixedly connected with the axial rotary motion arm b through a second L-shaped mounting base; the second active rotary deflection rod is fixedly connected with the driven short bidirectional deflection rod ball joint end; the second H-shaped double-fork arm is connected with the lower end of the driven short bidirectional deflection rod through a second rotary cross pin shaft, and the second H-shaped double-fork arm can rotate around the two central axes of the second rotary cross pin shaft; when the second deflection angle adjustment power module has a power output, the second active rotary deflection rod pulls the driven short bidirectional deflection rod, and the two-degree-of-freedom deflection piece is driven by the second H-shaped double-fork arm to realize deflection chip removal; the first deflection angle adjustment power module and the second deflection angle adjustment power module are cooperated clockwise and counterclockwise to realize intelligent orientation of the active chip breaking deflection magnetic head part to track the chip.
[0011] Further, the electromagnetic deflection seat is provided with four inclined magnetic guide cylinder holes in the circumferential direction, and a group of chip removal electromagnets are uniformly arranged in the four inclined magnetic guide cylinder holes in the circumferential direction, and the tail end electromagnet fixing plate is fixedly installed on the inclined installation plane at the top end of the electromagnetic deflection seat, and the dynamic magnetic field formed by controlling the group of chip removal electromagnets is used to assist in controlling the chip flow direction.
[0012] Further, the chip breaking shaft is installed in the electromagnetic deflection seat through a chip breaking shaft supporting bearing, and is used to drive the double-rotary-edge chip breaking fly cutter to rotate; the fixed blade chip breaking cutter is connected to the lower end surface of the electromagnetic deflection seat, and the double-rotary-edge chip breaking fly cutter rotates in the inner ring groove of the fixed blade chip breaking cutter; the double-rotary-edge chip breaking fly cutter is provided with a one-wavy micro chip breaking edge; the fixed blade chip breaking cutter is provided with a cross-wavy micro chip breaking edge, and the relative shearing motion between the cross-wavy micro chip breaking edge and the one-wavy micro chip breaking edge realizes high-speed and smooth chip breaking.
[0013] Further, the working method of the controllable magnetic field guided active tracking chip breaking system device comprises the following steps:
[0014] Step 1: The turning tool cuts the workpiece, and the intelligent follower arm part drives the active chip breaking deflection magnetic head part to move to the cutting area.
[0015] Step 2: The chip flow state visual capture camera captures real-time image information of the generated chip, and performs chip flow direction prediction analysis;
[0016] Step 3: According to the real-time chip flow direction, the first deflection angle adjustment part and the second deflection angle adjustment part dynamically adjust the orientation of the active chip breaking deflection magnetic head part;
[0017] Step 4: By dynamically adjusting the magnetization sequence and magnetic flux of a group of chip leading electromagnets, a dynamic chip leading magnetic field is formed, and a controllable flow direction of the chips is obtained;
[0018] Step 5: The double rotary blade chip breaking fly cutter rotates to cut off the chips flowing through the fixed blade chip breaking cutter until the cutting is completed.
[0019] The beneficial effects of the present application are as follows:
[0020] 1. The present application guides and breaks the chips through the active chip breaking yaw magnetic suction head part. Compared with the traditional turning chip breaking technology, it can realize multi-angle chip breaking operation of different chip flow directions, and is not affected by the cutting parameters, and has the advantages of wide chip breaking adaptation range.
[0021] 2. The present application adjusts the working direction of the active chip breaking yaw magnetic suction head part according to the generated chip flow direction through the chip flow state visual capture camera, and has the advantages of high automation degree.
[0022] 3. The present application embeds the intelligent follow-up arm part in the machine tool through the machine tool mounting bracket, moves the active chip breaking yaw magnetic suction head part through the intelligent follow-up arm part, and can break the chips generated by different machining parts, and has the advantages of high integration degree. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is the machine tool installation shaft view of the controllable magnetic field guided active tracking chip breaking system device in the present application
[0024] Figure 2 is the shaft view of the controllable magnetic field guided active tracking chip breaking system device in the present application;
[0025] Figure 3 is the assembly shaft view of the yaw angle adjusting part and the axial rotary motion arm B in the present application;
[0026] Figure 4 is the assembly explosion view of the yaw angle adjusting part in the present application;
[0027] Figure 5 is the assembly explosion view of the active chip breaking yaw magnetic suction head part in the present application;
[0028] Figure 6 is the main view of the active chip breaking yaw magnetic suction head part in the present application;
[0029] Figure 7 is the active chip breaking yaw magnetic suction head part guiding chip breaking schematic view in the present application;
[0030] Figure 8 is the electromagnetic fixing seat shaft view in the present application;
[0031] Figure 9 is the axis drawing of the double helix blade chip breaking fly cutter in the application;
[0032] Figure 10 is the axis drawing of the fixed blade chip breaking cutter in the application;
[0033] Figure 11 is the axis drawing of the two degree of freedom yawing piece in the application.
[0034] The labels involved in the figure are as follows:
[0035] 1. Intelligent servo arm part; 2. Active chip breaking yawing magnetic suction head part; 3. First yawing angle adjusting part; 4. Second yawing angle adjusting part; 5. Numerical control lathe; 6. Turning tool; 7. Workpiece; 1-1. Machine tool mounting rack; 1-2. T-shaped rod end pressing block; 1-3. Camera connecting rod; 1-4. Chip flow state visual capture camera; 1-5. Base connecting plate; 1-6. Base; 1-7. Axial linear motion assembly; 1-8. Axial rotary motion arm a; 1-9. Axial rotary motion arm b; 2-1. Copper bushing limiting screw; 2-2. Thin limiting circular gasket; 2-3. Supporting copper bushing; 2-4. Fixed blade chip breaking cutter; 2-5. Double helix blade chip breaking fly cutter; 2-6. Electromagnetic yawing seat; 2-7. Chip breaking shaft supporting bearing; 2-8. A group of chip guiding electromagnets; 2-9. Electromagnet fixing plate; 2-10. Chip breaking shaft; 2-11. Driving shaft coupling; 2-12. Two degree of freedom yawing piece; 2-13. Threaded shaft ball pair joint connecting rod; 2-14. Chip breaking driving motor fixing seat; 2-15. Chip breaking driving motor; 2-16. A group of driving motor clamping screws; 3-1. First yawing angle adjusting power module; 3-2. First L-shaped mounting seat; 3-3. First active rotary yawing rod; 3-4. Driven long bidirectional swing rod; 3-5. First rotary cross pin shaft; 3-6. First H-shaped double fork arm; 4-1. Second yawing angle adjusting power module; 4-2. Second L-shaped mounting seat; 4-3. Second active rotary yawing rod; 4-4. Driven short bidirectional swing rod; 4-5. Second rotary cross pin shaft; 4-6. Second H-shaped double fork arm; I. Inclined magnetically conductive cylindrical hole; II. Inclined magnet mounting plane; III. Rectangular mounting upper end face; IV. Micro chip breaking blade in the shape of a straight wave; V. Inner ring groove; VI. Micro chip breaking blade in the shape of a cross wave; VII. Rectangular mounting groove. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical scheme and advantages of the application clearer, the technical scheme in the embodiments of the application is described more clearly and completely below with reference to the drawings.
[0037] As Figure 1 , 2, 3, the present example provides a controllable magnetic field guiding active tracking chip breaking system device, the device includes intelligent servo arm part 1, active chip breaking deflection magnetic suction head part 2, first deflection angle adjusting part 3, second deflection angle adjusting part 4;Intelligent servo arm part 1 is installed in the machine tool 5 inside, active chip breaking deflection magnetic suction head part 2 is located at the end of intelligent servo arm 1, first deflection angle adjusting part 3 (second deflection angle adjusting part 4) is connected with axial rotation motion arm b through first L-shaped mounting seat 3-2 (second L-shaped mounting seat 4-2), the bidirectional deflection movement of active chip breaking deflection magnetic suction head part 2 is realized through first deflection angle adjusting part 3 and second deflection angle adjusting part 4, and the chip flow state visual capture camera 1-4 is connected with machine tool mounting rack 1-1 through camera connecting rod 1-3, which is used for detecting the change of chip flow direction in the turning process.
[0038] As shown in Figure 4 , the first deflection angle adjusting part 3 includes the first deflection angle adjusting power module 3-1, the first L-shaped mounting seat 3-2, the first active rotary deflection rod 3-3, the driven long bidirectional swing rod 3-4, the first rotary cross pin shaft 3-5 and the first H-shaped double fork arm 3-6.The second deflection angle adjusting part 4 includes the second deflection angle adjusting power module 4-1, the second L-shaped mounting seat 4-2, the second active rotary deflection rod 4-3, the driven long bidirectional swing rod 4-4, the second rotary cross pin shaft 4-5 and the second H-shaped double fork arm 4-6.The output shaft of the deflection first angle adjusting power module 3-1 (the second deflection angle adjusting power module 4-1) is fixedly connected with the upper end spherical pair of the driven long bidirectional swing rod 3-4 (the driven short bidirectional swing rod 4-4) through the first active rotary deflection rod 3-3 (the second active rotary deflection rod 4-3), and the first H-shaped double fork arm 3-6 (the second H-shaped double fork arm 4-6) is connected to the lower end of the driven long bidirectional swing rod 3-4 (the second driven short bidirectional swing rod 4-4) through the first rotary cross pin shaft 3-5 (the second rotary cross pin shaft 4-5).The first H-shaped double fork arm 3-6 (the second H-shaped double fork arm 4-6) can rotate around the central axis of the first rotary cross pin shaft 3-5 (the second rotary cross pin shaft 4-5), and the two-degree-of-freedom deflection piece 2-12 is driven by the first H-shaped double fork arm 3-6 (the second H-shaped double fork arm 4-6) to realize deflection chip breaking, and the clockwise and counterclockwise rotation of the output shaft of the first deflection angle adjusting power module 3-1 and the second deflection angle adjusting power module 4-1 is matched to realize the intelligent tracking of the active chip breaking deflection magnetic suction head part 2 to the chip.
[0039] As shown in Figure 5 , 6As shown in 7, 9, the active chip breaking deflection magnetic suction head part 2 includes copper shaft sleeve limiting screw 2-1, thin limiting circular gasket 2-2, supporting copper shaft sleeve 2-3, fixed blade chip breaking knife 2-4, double rotary blade chip breaking fly knife 2-5, electromagnetic deflection seat 2-6, chip breaking shaft supporting bearing 2-7, a group of chip guiding electromagnets 2-8, electromagnetic iron fixing plate 2-9, chip breaking shaft 2-10, driving shaft coupling 2-11, two-degree-of-freedom deflection part 2-12, threaded shaft ball pair joint connecting rod 2-13, chip breaking driving motor fixing seat 2-14, chip breaking driving motor 2-15, a group of driving motor clamping screws 2-16. The chip breaking shaft 2-10 is installed in the electromagnetic deflection seat 2-6 through the chip breaking shaft supporting bearing 2-7, the fixed blade chip breaking knife 2-4 is fixedly installed on the lower end face of the electromagnetic deflection seat 2-6, the double rotary blade chip breaking fly knife 2-5 is placed in the inner ring groove V of the fixed blade chip breaking knife 2-4, and the double rotary blade chip breaking fly knife 2-5 is driven to rotate for chip breaking through the chip breaking shaft 2-10. The group of chip guiding electromagnets 2-8 is placed in the inclined magnetic guiding cylindrical hole I of the electromagnetic deflection seat 2-6, and is fixedly installed on the inclined magnet installation plane II at the top end of the electromagnetic deflection seat 2-6 through the tail end electromagnetic iron fixing piece 2-9, and the actual chip flow direction can be controlled by adjusting the magnetization sequence and magnetic flux of the group of chip guiding electromagnets 2-8. The chip breaking driving motor fixing seat 2-14 is connected with the electromagnetic deflection seat 2-6 through the two-degree-of-freedom deflection part 2-12, the chip breaking driving motor 2-15 is placed in the motor fixing seat 2-14, and is fixed through the group of driving motor clamping screws 2-16.
[0040] As shown in Figure 7 , 8 , the two-degree-of-freedom deflection part 2-12 is provided with a rectangular mounting groove VII, the rectangular mounting groove VII is connected with the rectangular mounting upper end face III of the electromagnetic deflection seat 2-6 in a matched mode, and the two-degree-of-freedom deflection part 2-12 and the electromagnetic deflection seat 2-6 are realized in a follow-up deflection mode by using the nested matching of the rectangular mounting groove VII and the rectangular mounting upper end face III.
[0041] As shown in Figure 9 , 10 , 11, the turning tool 6 cuts the workpiece 7 to generate chips, the actual chip flow direction is controlled by the active chip breaking deflection magnetic suction head part 2, the double rotary blade chip breaking fly knife 2-5 is provided with a small chip breaking blade IV in a one-wavy groove shape, the fixed blade chip breaking knife 2-4 is provided with a small chip breaking blade VI in a cross-wavy groove shape, and high-speed and stable chip breaking is realized by the relative shearing motion of the small chip breaking blade VI and the small chip breaking blade IV in a one-wavy groove shape;
[0042] A working method of a controllable magnetic field guiding active tracking chip breaking system device, comprising the following steps:
[0043] Step 1: the turning tool 6 cuts the workpiece 7, and the intelligent follow-up arm part 1 drives the active chip breaking deflection magnetic suction head part 2 to move to the cutting area;
[0044] Step 2: The stream state visual capture camera 1-4 captures real-time image information of the chip generation, and performs chip flow direction prediction analysis;
[0045] Step 3: According to the real-time chip flow direction, the first deflection angle adjusting part 3 and the second deflection angle adjusting part 4 dynamically adjust the orientation of the active chip breaking deflection magnetic suction head part 2;
[0046] Step 4: By dynamically adjusting the magnetization sequence and magnetic flux of a group of chip attracting electromagnets 2-8, a dynamic chip attracting magnetic field is formed to obtain controllable flow direction of the chips;
[0047] Step 5: The double rotary blade chip breaking flying knife 2-5 rotates to cut off the chips flowing through the fixed blade chip breaking knife 2-4 until the cutting is finished.
[0048] Obviously, the above specific embodiments are only used to illustrate the technical solutions of the present application but not to limit it. Although the present application has been described in detail with reference to the above specific embodiments, it should be understood by those skilled in the art that the specific embodiments of the present application can be modified or replaced equivalently without departing from the spirit and scope of the present application, and any modification or equivalent replacement without departing from the spirit and scope of the present application should be covered in the scope of the present claims.
Claims
1. A controllable magnetic field-guided active tracking chip breaking system device, characterized in that: It includes an intelligent follower arm (1), an active chip breaking and tilting magnetic head (2), a first tilting angle adjustment part (3), and a second tilting angle adjustment part (4); the intelligent follower arm (1) is installed inside a CNC lathe (5) via a machine tool mounting frame (1-1); the active chip breaking and tilting magnetic head (2) is connected to the axially rotating motion arm b (1-9) via the first tilting angle adjustment part (3) and the second tilting angle adjustment part (4); The intelligent follower arm (1) includes a machine tool mounting frame (1-1), a T-shaped rod end pressure block (1-2), a camera connecting rod (1-3), a chip flow state vision capture camera (1-4), a base connecting plate (1-5), a base (1-6), an axial linear motion assembly (1-7), an axial rotation motion arm a (1-8), and an axial rotation motion arm b (1-9). The chip flow state vision capture camera (1-4) is installed in the T-shaped rod end pressure block (1-2) through the camera connecting rod (1-3), and the T-shaped rod end pressure block (1-2) connects the camera connecting rod (1-3) to the machine tool mounting frame (1-1). The base (1-6) is connected to the machine tool mounting frame (1-1) through the base connecting plate (1-5). The axial linear motion assembly is installed between the left and right bases (1-6) and is used for the linear movement of the axial rotation motion arm a (1-8) and the axial rotation motion arm b (1-9). The active chip-breaking oscillating magnetic head part (2) includes a copper bushing limiting screw (2-1), a thin limiting round washer (2-2), a supporting copper bushing (2-3), a fixed-edge chip-breaking cutter (2-4), a double-rotating-edge chip-breaking flying knife (2-5), an electromagnetic oscillation seat (2-6), a chip-breaking shaft support bearing (2-7), a set of chip-guiding electromagnets (2-8), an electromagnet fixing plate (2-9), a chip-breaking shaft (2-10), and a drive shaft coupling (2-11). The system includes a two-degree-of-freedom oscillating component (2-12), a threaded shaft ball joint connecting rod (2-13), a chip breaker drive motor mounting base (2-14), a chip breaker drive motor (2-15), and a set of drive motor clamping screws (2-16). The chip breaker shaft (2-10) is mounted in the electromagnetic oscillating base (2-6) via a chip breaker shaft support bearing (2-7). The double-rotating chip breaker flying knife (2-5) and the fixed-edge chip breaker (2-4) are fixedly mounted on the electromagnetic oscillating component. The lower end face of the swing base (2-6) is driven by the chip breaker shaft (2-10) to rotate and break chips using a double-rotating chip breaker (2-5); the supporting copper bushing (2-3) is installed between the chip breaker shaft (2-10) and the fixed-edge chip breaker (2-4), and is limited by a thin-type limiting washer (2-2) and a copper bushing limiting screw (2-1); the set of chip-guiding electromagnets (2-8) is connected to the electromagnetic swing base (2-6) via an electromagnet fixing plate (2-9). -6) Connection; The two-degree-of-freedom eccentric component (2-12) is connected to the axially rotating motion arm b (1-9) through the threaded shaft ball joint connecting rod (2-13); The chip breaking drive motor fixing seat (2-14) is connected to the electromagnetic eccentric seat (2-6) through the two-degree-of-freedom eccentric component (2-12); The chip breaking drive motor (2-15) is placed inside the chip breaking drive motor fixing seat (2-14) and fixed by a set of drive motor clamping screws (2-16); The first yaw angle adjustment part (3) includes a first yaw angle adjustment power module (3-1), a first L-shaped mounting base (3-2), a first active rotating yaw rod (3-3), a driven long bidirectional yaw rod (3-4), a first rotating cross pin (3-5), and a first H-shaped double fork arm (3-6); the first yaw angle adjustment power module (3-1) is fixedly connected to the ball joint end of the driven long bidirectional yaw rod (3-4) through the first active rotating yaw rod (3-3), and the first H-shaped double fork arm (3-6) is connected to the lower end of the driven long bidirectional yaw rod (3-4) through the first rotating cross pin (3-5); The second yaw angle adjustment part (4) includes a second yaw angle adjustment power module (4-1), a second L-shaped mounting base (4-2), a second active rotating yaw rod (4-3), a driven short bidirectional yaw rod (4-4), a second rotating cross pin (4-5), and a second H-shaped double fork arm (4-6). The second yaw angle adjustment power module (4-1) is fixedly connected to the ball joint end of the driven short bidirectional yaw rod (4-4) through the second active rotating yaw rod (4-3), and the second H-shaped double fork arm (4-6) is connected to the lower end of the driven short bidirectional yaw rod (4-4) through the second rotating cross pin (4-5).
2. The controllable magnetic field guided active tracking chip breaking system device according to claim 1, characterized in that: The chip flow state visual capture camera (1-4) is installed at the front end of the camera connecting rod (1-3) and is used to detect changes in chip flow direction during the turning process.
3. The controllable magnetic field guided active tracking chip breaking system device according to claim 1, characterized in that: The first H-shaped double fork arm (3-6) can rotate around the two central axes of the first rotating cross pin (3-5). The first H-shaped double fork arm (3-6) drives the two-degree-of-freedom oscillating component (2-12) to achieve oscillation chip traction. The second H-shaped double fork arm (4-6) can rotate around the two central axes of the second rotating cross pin (4-5). The second H-shaped double fork arm (4-6) drives the two-degree-of-freedom oscillating component (2-12) to achieve oscillation chip traction. The clockwise and counterclockwise rotation of the output shafts of the first oscillation angle adjustment power module (3-1) and the second oscillation angle adjustment power module (4-1) are coordinated to achieve intelligent orientation chip tracking of the active chip breaking oscillation magnetic suction head part (2).
4. The controllable magnetic field guided active tracking chip breaking system device according to claim 1, characterized in that: The electromagnetic oscillating seat (2-6) has four inclined magnetic cylindrical holes (Ⅰ) in the circumferential direction. A set of chip-drawing electromagnets (2-8) are evenly distributed in the four inclined magnetic cylindrical holes (Ⅰ) in the circumferential direction. They are fixedly installed on the inclined magnet mounting plane (Ⅱ) at the top of the electromagnetic oscillating seat (2-6) by the tail end electromagnet fixing plate (2-9). By controlling the set of chip-drawing electromagnets (2-8), a dynamic magnetic field is formed to assist in controlling the chip flow direction.
5. The controllable magnetic field guided active tracking chip breaking system device according to claim 1, characterized in that: The fixed-edge chip breaker (2-4) has an inner annular groove (V); the double-rotating chip breaker (2-5) is installed in the inner annular groove (V) of the fixed-edge chip breaker (2-4). The length of the double-rotating chip breaker (2-5) is 0.5mm smaller than the diameter of the inner annular groove (V), ensuring that the double-rotating chip breaker (2-5) can rotate and cut the flowing chips in the inner annular groove (V).
6. The controllable magnetic field guided active tracking chip breaking system device according to claim 5, characterized in that: The double-spinning chip-breaking cutter (2-5) has a single-line corrugated micro chip-breaking blade (Ⅳ); the fixed-blade chip-breaking cutter (2-4) has a cross-shaped corrugated micro chip-breaking blade (Ⅵ). Through the relative shearing motion between the cross-shaped corrugated micro chip-breaking blade (Ⅵ) and the single-line corrugated micro chip-breaking blade (Ⅳ), high-speed and stable chip breaking is achieved.
7. The controllable magnetic field guided active tracking chip breaking system device according to claim 1, characterized in that: The two-degree-of-freedom oscillating component (2-12) has a rectangular mounting groove (Ⅶ). The rectangular mounting groove (Ⅶ) is connected to the rectangular mounting upper surface (Ⅲ) of the electromagnetic oscillating seat (2-6). By utilizing the nested connection between the rectangular mounting groove (Ⅶ) and the rectangular mounting upper surface (Ⅲ), the two-degree-of-freedom oscillating component (2-12) and the electromagnetic oscillating seat (2-6) can be oscillated in accordance with each other.
8. The operating method of the controllable magnetic field guided active tracking chip breaking system device according to any one of claims 1-7, characterized in that, Includes the following steps: Step 1: The turning tool (6) cuts the workpiece (7), and the intelligent follower arm (1) drives the active chip breaking and deflection magnetic head (2) to move to the cutting area; Step 2: The visual capture cameras (1-4) capture real-time image information of the chips and perform chip flow direction prediction analysis. Step 3: Based on the real-time chip flow direction, the first yaw angle adjustment part (3) and the second yaw angle adjustment part (4) dynamically adjust the orientation of the active chip breaking yaw magnetic suction head part (2); Step 4: By dynamically adjusting the magnetization sequence and magnetic flux of a set of chip-drawing electromagnets (2-8), a dynamic chip-drawing magnetic field is formed to obtain chips with controllable flow direction; Step 5: The double-rotating chip breaker (2-5) rotates to cut the chips flowing through the fixed-edge chip breaker (2-4) until the cutting is finished.
Citation Information
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