Intelligent wall surface beating and raising device

Abstract

This invention discloses an intelligent wall mortar application and texturing device, comprising a mobile trolley, a longitudinal guide frame adjustable in front and rear angles on the mobile trolley, a lifting seat adjustable in height on the longitudinal guide frame, a mortar applicator mounted on the lifting seat and located at the front end of the mobile trolley, and a control system. The mortar applicator includes a material box for storing mortar and open upwards, a synchronous shaft rotatably mounted on the front side of the material box, a motor driving the synchronous shaft, connecting rods distributed along the synchronous shaft, and a mortar applicator plate connected to the connecting rods along the shaft by a spring hinge on one long side. The control system can adjust the angle of the longitudinal guide frame to adapt to the angle of the wall surface, can set the number of mortar applications corresponding to one application, and can set a working path according to the construction area and control the mobile trolley, lifting seat, and mortar applicator to complete all mortar application and texturing work according to the set working path. This device has high construction efficiency, uniform mortar application, and guaranteed mortar application effect.

Description

Technical Field

[0001] This invention relates to building wall construction, specifically to an intelligent wall plastering and roughening device. Background Technology

[0002] Slurry application, patting, and roughening are techniques used to treat the base layer of plastering walls and beams. These techniques help the plaster layer bond firmly to the base layer, thereby improving the quality of the plastering. Currently, the conventional method involves using a tool to apply cement slurry to the wall surface and pat it to create raised dots, thus increasing the surface roughness. However, this method is prone to uneven application, inconsistent surface texture, and low cement slurry utilization, resulting in poor adhesion and reduced efficiency of the entire project. Summary of the Invention

[0003] The purpose of this invention is to provide an intelligent wall surface slurry application and roughening device, which has high construction efficiency, uniform slurry application, and guaranteed slurry application effect.

[0004] The technical solution adopted in this invention is:

[0005] A smart wall mortar application and texturing device includes a mobile trolley, a longitudinal guide frame adjustable in front and rear angles on the mobile trolley, a lifting seat adjustable in height on the longitudinal guide frame, a mortar applicator mounted on the lifting seat and located at the front of the mobile trolley, and a control system. The mortar applicator includes a material box for storing mortar and open upwards, a synchronous shaft rotatably mounted on the front side of the material box, a motor driving the synchronous shaft, connecting rods distributed along the synchronous shaft, and a mortar applicator plate connected to the connecting rods along the shaft by a spring hinge on one long side. The mortar applicator plate includes two layers of perforated plates stacked together with adjustable staggered positions. The matrix openings on the two layers of perforated plates correspond to each other. By adjusting the staggered positions of the two layers of perforated plates, the aperture of the mortar applicator plate during operation can be adjusted. The motor can drive the mortar applicator plate to move in front of the material box and on the material box. The control system can adjust the angle of the longitudinal guide frame to adapt to the angle of the wall surface, can set the number of mortar applications corresponding to one application, and can set a working path according to the construction area and control the mobile trolley, lifting seat, and mortar applicator to complete all mortar application and texturing work according to the set working path.

[0006] Before starting work: First, face the moving trolley to the wall and adjust its position to maintain a suitable distance between the mortar applicator and the wall. Adjust the angle of the longitudinal guide frame in the control system to match the angle of the wall. Inject the mortar into the material box and adjust the staggered position of the two perforated plates to ensure that the holes of the mortar applicator are of the appropriate size. Then, set the number of mortar applicators corresponding to one dipping operation in the control system, input the construction area into the control system, and the control system will set the working path according to the construction area.

[0007] During operation: The entire device is constructed segment by segment from one end of the construction area to the other. In each segment, the slurry-applying plate applies slurry layer by layer from bottom to top to roughen the surface. The slurry-applying plate is first dipped in the material box and then patted against the wall once. After each layer is raised, it is patted against the wall once. When the corresponding number of pats is reached, the plate is dipped in the material box again. This process is repeated until the longitudinal range of the segment is covered. After the current segment is completed, the moving trolley moves to the next segment, the lifting seat descends to the bottom starting position, and the slurry-applying and roughening process is repeated from bottom to top. This process is repeated until the entire construction area is covered.

[0008] The control process of the control system for dipping material and patting multiple times is as follows: the motor drives the patting plate to swing backward and enter the material box to dip in the material. Then the motor drives the patting plate to swing forward and pat against the wall. Then the motor drives the patting plate to swing backward and leave the wall but does not enter the material box. At the same time, the lifting seat drives the patting device to rise one layer. Then the motor drives the patting plate to swing forward and pat against the wall. This process is repeated until the set number of patting times is reached.

[0009] The beneficial effects of this invention are:

[0010] This device can automatically perform comprehensive mortar roughening operations on the construction area, covering a large area in a single application. The mortar applicator uses a controlled method of dipping the mortar once and applying it multiple times, resulting in high construction efficiency and avoiding the drawback of mortar hardening due to excessive time after dipping. In this device, the mortar applicator angle and force are consistent, and the spring hinges apply additional force when the mortar applicator hits the wall, ensuring uniform application and a consistent roughening effect. Furthermore, the aperture of the mortar applicator is adjustable, allowing for customization of the wall roughening effect as needed. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the intelligent wall surface slurry application and texturing device in an embodiment of the present invention.

[0012] Figure 2 This is a schematic diagram of the pulp beater in an embodiment of the present invention.

[0013] Figure 3 This is a schematic diagram of the slurry applicator dipping material in an embodiment of the present invention.

[0014] Figure 4 This is a schematic diagram of the slurry pumping device performing slurry pumping in an embodiment of the present invention.

[0015] Figure 5 This is the working path of the slurry slab from bottom to top to roughen the surface in each construction section of the present invention. Here, A is the working range for completing the first "one dip and multiple slurry slabs" and B is the working range for completing the second "one dip and multiple slurry slabs".

[0016] Figure 6This is a schematic diagram of the slurry-beating plate in the maximum working aperture of an embodiment of the present invention.

[0017] Figure 7 This is a schematic diagram of the slurry-beating plate in the minimum working aperture of an embodiment of the present invention.

[0018] In the diagram: 1-moving trolley; 2-longitudinal guide frame; 3-lifting seat; 4-paddle beater; 4.1-paddle beater plate; 4.2-spring hinge; 4.3-material box; 4.4-motor; 4.5-connecting rod; 4.6-synchronous shaft. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] This embodiment discloses an intelligent wall surface plastering and roughening device, such as... Figures 1 to 4 , Figure 6 and Figure 7 The system includes a mobile trolley 1, a longitudinal guide frame 2 adjustable in front and rear angle on the mobile trolley 1, a lifting seat 3 vertically mounted on the longitudinal guide frame 2, a mortar beater 4 mounted on the lifting seat 3 and located at the front end of the mobile trolley 1, and a control system. The mortar beater 4 includes a mortar storage box 4.3 open upwards, a synchronous shaft 4.6 rotatably mounted on the front side of the mortar box 4.3, a motor 4.4 driving the synchronous shaft 4.6, connecting rods 4.5 distributed along the synchronous shaft 4.6, and a mortar beater plate 4.1 connected to the connecting rods 4.5 along the synchronous shaft 4.6 via a spring hinge 4.2 on one long side. Plate 4.1 includes two layers of perforated plates stacked together with an adjustable staggered position. The matrix openings on the two layers of perforated plates correspond to each other. By adjusting the staggered position of the two layers of perforated plates, the gap of the slurry-patting plate 4.1 during operation can be adjusted. Motor 4.4 can drive the slurry-patting plate 4.1 to move forward within and on the material box 4.3. The control system can adjust the angle of the longitudinal guide 2 to adapt to the angle of the wall surface, can set the number of slurry-patting times corresponding to one dipping, and can set the working path according to the construction area and control the moving trolley 1, lifting seat 3 and slurry-patting device 4 to complete all slurry-patting and roughening work according to the set working path.

[0021] In the above scheme, the movement of the mobile trolley 1, the back-and-forth swinging of the longitudinal guide frame 2, and the lifting of the lifting seat 3 are all relatively common actions, and conventional technology can meet the requirements. Their specific structures can adopt existing technology and are not the key points of this application. The key points of this application are the specific structure of the slurry beater 4, the setting of multiple slurry beats in one dip, and the function of the control system.

[0022] The following is the working method based on the above scheme, which is divided into two parts: preparation before work and control during work.

[0023] Before starting work: First, position the moving trolley 1 facing the wall, adjust the position of the moving trolley 1 to maintain a suitable distance between the mortar applicator 4 and the wall, adjust the angle of the longitudinal guide 2 in the control system to match the angle of the wall, inject the mortar into the material box 4.3, adjust the staggered position of the two perforated plates to make the holes of the mortar applicator 4.1 of appropriate size; then set the number of mortar applicators corresponding to one dipping in the control system, input the construction area into the control system, and the control system sets the working path according to the construction area.

[0024] During operation: The entire device is constructed section by section from one end of the construction area to the other. In each section, the slurry-applying plate 4.1 is applied layer by layer from bottom to top to roughen the surface, such as... Figure 5 As shown, the slurry slab 4.1 is first dipped in the material box 4.3 and slapped against the wall once. Then, it is slapped against the wall once for each layer. When the corresponding number of slapping times is reached, it is dipped in the material box 4.3 again. This process is repeated until the longitudinal range of the section is covered. After the current section is completed, the moving trolley 1 moves to the next section, the lifting seat 3 descends to the bottom starting position, and then the slurry is slapped and roughened layer by layer from bottom to top. This process is repeated until all construction areas are covered.

[0025] The control process for the control system to perform one dipping and multiple slapping actions is as follows: Motor 4.4 drives the slapping plate 4.1 to swing backward and enter the material box 4.3 for dipping ( Figure 3 Then, motor 4.4 drives the slapping plate 4.1 to swing forward and slap against the wall. Figure 4 Then, motor 4.4 drives the slurry-beating plate 4.1 to swing backward away from the wall but not into the material box 4.3. At the same time, the lifting seat 3 drives the slurry-beating device 4 to rise one layer. Then, motor 4.4 drives the slurry-beating plate 4.1 to swing forward and beat against the wall. Figure 4 Repeat this process until the set number of strokes is reached.

[0026] As can be seen from the above, this device can automatically perform comprehensive mortar roughening operations on the construction area, with a large single mortar application area. Furthermore, the mortar-applying plate 4.1 uses a control method of one-time dipping and multiple mortar application, resulting in high construction efficiency and avoiding the drawback of mortar hardening due to excessive time after dipping. In this device, the mortar-applying angle and force of the mortar-applying plate 4.1 are consistent, and the spring hinge 4.2 can also apply a certain force when the mortar-applying plate 4.1 is applied to the wall surface. Therefore, the mortar application is uniform and the mortar application effect is guaranteed. In this device, the gap of the mortar-applying plate 4.1 is adjustable during operation, allowing for adjustment of the wall roughening effect as needed.

[0027] The embodiments described above are some, but not all, of the embodiments of this application. The detailed description of the embodiments of this application is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

Claims

1. A smart wall surface plastering and texturing device, characterized in that: The system includes a mobile trolley, a longitudinal guide frame adjustable in front and rear angles on the mobile trolley, a lifting seat adjustable in height on the longitudinal guide frame, a mortar applicator mounted on the lifting seat and located at the front of the mobile trolley, and a control system. The mortar applicator includes a material box for storing mortar and open upwards, a synchronous shaft rotatably mounted on the front side of the material box, a motor driving the synchronous shaft, connecting rods distributed along the synchronous shaft, and a mortar applicator plate connected to the connecting rods along the line by a spring hinge on one long side. The mortar applicator plate includes two layers of perforated plates stacked together with adjustable staggered positions. The matrix openings on the two layers of perforated plates correspond to each other. By adjusting the staggered positions of the two layers of perforated plates, the aperture of the mortar applicator plate during operation can be adjusted. The motor can drive the mortar applicator plate to move in front of the material box and on the material box. The control system can adjust the angle of the longitudinal guide frame to adapt to the angle of the wall surface, can set the number of mortar applicators corresponding to one dip, and can set the working path according to the construction area and control the mobile trolley, lifting seat, and mortar applicator to complete all mortar applicator and roughening work according to the set working path.

2. The intelligent wall surface plastering and roughening device as described in claim 1, characterized in that, Before starting work: First, face the moving trolley to the wall and adjust its position to maintain a suitable distance between the mortar applicator and the wall. Adjust the angle of the longitudinal guide frame in the control system to match the angle of the wall. Inject the mortar into the material box and adjust the staggered position of the two perforated plates to ensure that the holes of the mortar applicator are of the appropriate size. Then, set the number of mortar applicators corresponding to one dipping operation in the control system, input the construction area into the control system, and the control system will set the working path according to the construction area.

3. The intelligent wall surface plastering and roughening device as described in claim 2, characterized in that, During operation: The entire device is constructed segment by segment from one end of the construction area to the other. In each segment, the slurry-applying plate applies slurry layer by layer from bottom to top to roughen the surface. The slurry-applying plate is first dipped in the material box and then patted against the wall once. After each layer is raised, it is patted against the wall once. When the corresponding number of pats is reached, the plate is dipped in the material box again. This process is repeated until the longitudinal range of the segment is covered. After the current segment is completed, the moving trolley moves to the next segment, the lifting seat descends to the bottom starting position, and the slurry-applying and roughening process is repeated from bottom to top. This process is repeated until the entire construction area is covered.

4. The intelligent wall surface plastering and roughening device as described in any one of claims 1 to 3, characterized in that, The control process of the control system for dipping material and patting multiple times is as follows: the motor drives the patting plate to swing backward and enter the material box to dip in the material. Then the motor drives the patting plate to swing forward and pat against the wall. Then the motor drives the patting plate to swing backward and leave the wall but does not enter the material box. At the same time, the lifting seat drives the patting device to rise one layer. Then the motor drives the patting plate to swing forward and pat against the wall. This process is repeated until the set number of patting times is reached.

Images