An automatic heat shrink cap device
By designing an automatic heat shrink capping device, the rotation mechanism and heating mechanism are used to make the cap and cable rotate synchronously and heat evenly, which solves the problem of poor sealing effect in the existing device and achieves good bonding and sealing between the cap and the cable.
Patent Information
- Application Number
- CN202311521241.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-15
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2043-11-15
AI Technical Summary
The existing heat shrink capping device has a poor sealing effect after capping, and it is difficult to evenly heat the hot melt adhesive on the inner wall of the cap, resulting in poor bonding effect between the cap and the cable.
An automatic heat shrink capping device was designed, which included a frame, a rotating mechanism, a clamping mechanism and a heating mechanism. The cable and the cap rotated together through a circular shaft and a driving device. The heating mechanism evenly heated the cap from multiple directions, ensuring that the hot melt adhesive was evenly heated and improving the bonding effect.
The uniform bonding between the sealing cap and the cable is achieved, and the sealing effect after the sealing cap is improved.
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Figure CN117578288B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable head sealing, in particular to an automatic heat shrink capping device. Background Art
[0002] Cable heads are crucial components in power engineering, widely used in industrial and civil construction cable lines. During shipment, transportation, and storage, cable heads must be sealed to prevent moisture from entering the exposed cable heads and degrading the cable's insulation.
[0003] When sealing cable heads, workers often need to use heat shrink capping devices. Although existing capping devices can automatically seal cables, in actual use, workers usually fix the cable and the cap, then start a hot air blower to blow on the cap to melt the hot melt adhesive inside the cap and bond the cap to the cable. However, this method makes it difficult to evenly heat the hot melt adhesive on the inner wall of the cap, thereby reducing the bonding effect between the cap and the cable, and the sealing effect after sealing is poor. Summary of the Invention
[0004] The invention provides an automatic heat shrink capping device, which solves the technical problem that the existing heat shrink capping device has poor sealing effect after capping.
[0005] The present invention provides an automatic heat shrink capping device, comprising: a frame, a rotating mechanism, a clamping mechanism and a heating mechanism;
[0006] The rotating mechanism includes a circular shaft and a driving device;
[0007] The circular shaft is rotatably arranged inside the frame;
[0008] The circular shaft is a tubular structure, the cable extends into the interior of the circular shaft from one end of the circular shaft and extends out from the other end to be covered with a sealing cap;
[0009] The outer surface of the circular shaft is provided with an arc-shaped groove extending spirally along the axial direction of the circular shaft;
[0010] The driving device is fixedly installed on the top of the frame, the output end of the driving device is fixedly connected to a lead screw, and the thread of the lead screw is sleeved with a moving block;
[0011] A slider is fixedly mounted on the bottom of the moving block and is slidably connected to the circular shaft through the arc groove;
[0012] The clamping mechanism is arranged outside the circular shaft and is used to fix the cable inside the circular shaft;
[0013] The heating mechanism is used for heating the sealing cap.
[0014] Optionally, the clamping mechanism includes a first lifting device, a lifting frame, a clamping block and a round block;
[0015] The first lifting device is fixedly mounted on the outer surface of the circular shaft;
[0016] The outer surface of the circular shaft is provided with two movable holes penetrating into the interior;
[0017] There are two clamping blocks, and the two clamping blocks are movably mounted on the circular shaft through the two movable holes respectively;
[0018] The clamping block is provided with a through hole on the portion outside the circular shaft, and the through hole is arranged obliquely relative to the depth direction of the movable hole;
[0019] The lifting frame is in a Pi shape and includes two vertical frames and a horizontal frame, and the horizontal frame of the lifting frame is fixedly connected to the output end of the first lifting device;
[0020] One end of the round block is fixedly mounted on the bottom of the vertical frame, and the other end of the round block extends into the through hole.
[0021] Optionally, the side of the clamping block that extends into the circular shaft and contacts the cable is a curved surface and is roughened.
[0022] Optionally, the heating mechanism includes a hot air blower, an air inlet pipe and an exhaust pipe;
[0023] The hot air blower is fixedly mounted on the top of the frame;
[0024] The air inlet pipe is fixedly installed on the top of the hot air blower;
[0025] The exhaust pipe is fixedly installed at the bottom of the hot air blower, and the exhaust pipe passes through the frame. The air outlet at the bottom end of the exhaust pipe faces the sealing cap.
[0026] Optionally, the automatic heat shrink capping device further includes an anti-falling mechanism;
[0027] The anti-falling mechanism includes a second lifting device and a baffle;
[0028] The baffle is fixedly connected to the output end of the second lifting device;
[0029] The second lifting device is installed beside the sealing cap. When the output end of the second lifting device is located at the maximum stroke position, the baffle faces the bottom surface of the sealing cap.
[0030] Optionally, a surface of the baffle facing the bottom surface of the sealing cap is smoothed.
[0031] Optionally, a table is provided at the bottom of the frame, and a plurality of brackets are provided at the bottom of the table.
[0032] Optionally, a universal wheel is installed at the bottom end of the bracket.
[0033] Optionally, the automatic heat shrink capping device further includes a square box;
[0034] The square box is arranged below the sealing cap;
[0035] The width of the square box is greater than the width of the sealing cap.
[0036] Optionally, the outer surface of the slider and the inner wall surface of the arc-shaped groove are both smoothed.
[0037] It can be seen from the above technical solutions that the present invention has the following advantages:
[0038] The present invention provides an automatic heat-shrinkable capping device, comprising a frame, a rotating mechanism, a clamping mechanism, and a heating mechanism. The rotating mechanism includes a circular shaft and a driving mechanism. A cable extends from one end of the circular shaft into the interior of the shaft and extends from the other end to be fitted with a cap. The clamping mechanism secures the cable within the shaft. When the circular shaft rotates under the action of the driving mechanism, the clamped cable rotates accordingly. The heating mechanism uniformly heats the location where the cable is fitted with the cap, uniformly heating the hot melt adhesive on the cap and its inner wall, thereby improving the bonding between the cap and the cable and achieving a better sealing effect after capping. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0040] Figure 1 A schematic structural diagram of an automatic heat shrink capping device provided in an embodiment of the present invention;
[0041] Figure 2 A front cross-sectional structural diagram of an automatic heat shrink capping device provided by an embodiment of the present invention;
[0042] Figure 3 A schematic side cross-sectional view of an automatic heat shrink capping device provided by an embodiment of the present invention;
[0043] Figure 4 for Figure 1 Schematic diagram of the local enlarged structure at A in the middle;
[0044] Figure 5 for Figure 3 Schematic diagram of the local enlarged structure at point B in the middle.
[0045] In the figure: 1. bracket; 2. table; 3. frame; 4. fixed block; 5. circular shaft; 6. arc groove; 7. driving device; 8. screw; 9. moving block; 10. slider; 11. first lifting device; 12. lifting frame; 13. clamping block; 14. through hole; 15. round block; 16. hot air blower; 17. air inlet pipe; 18. exhaust pipe; 19. second lifting device; 20. baffle; 21. universal wheel; 22. square box. DETAILED DESCRIPTION
[0046] The embodiment of the present invention provides an automatic heat shrink capping device, which is used to solve the technical problem that the existing heat shrink capping device has a poor sealing effect after capping.
[0047] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0048] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0049] Unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly. For example, they can refer to fixed, removable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in the present invention based on the specific circumstances.
[0050] See also Figures 1 to 5 , an automatic heat shrink capping device provided by an embodiment of the present invention includes a frame 3, a rotating mechanism, a clamping mechanism and a heating mechanism;
[0051] The rotating mechanism includes a circular shaft 5 and a driving device 7;
[0052] The round shaft 5 is arranged in the interior of the frame 3 in a rotating mode;
[0053] The round shaft 5 is in a tubular structure, and the cable is extended into the interior of the round shaft from one end (i.e. the cable extension end) of the round shaft 5, and the cap is extended out from the other end (i.e. the cable extension end) of the round shaft 5;
[0054] The outer surface of the round shaft 5 is provided with an arc-shaped slot 6 extending in a spiral mode along the axial direction of the round shaft;
[0055] The driving device 7 is fixedly arranged on the top of the frame 3, and the output end of the driving device 7 is fixedly connected with a lead screw 8, and the thread of the lead screw 8 is sleeved with a moving block 9;
[0056] The bottom of the moving block 9 is fixedly arranged with a sliding block 10 which is slidably connected with the round shaft 5 through the arc-shaped slot 6;
[0057] The clamping mechanism is arranged outside the round shaft 5, and is used for fixing the cable in the round shaft 5;
[0058] The heating mechanism is used for heating the cap.
[0059] It can be understood that the size of the sliding block 10 is matched with the size of the arc-shaped slot 6, the sliding block 10 can slide in the arc-shaped slot 6, and the outer surface of the sliding block 10 and the inner wall surface of the arc-shaped slot 6 can be smoothly processed, so that the sliding block 10 can slide more smoothly in the arc-shaped slot 6. When the automatic heat shrink cap device is used to seal the cable head, the cable can be first placed in the interior of the round shaft 5, and the cable is fixed by the clamping mechanism, and then the cap is sleeved on the end of the cable extending out of the round shaft 5; then the heating device is started to heat the position of the cable sleeved with the cap; finally, the driving device 7 is started to rotate the lead screw 8, the rotation of the lead screw 8 drives the moving block 9 to move the sliding block 10 to the cable extension end or to the cable extension end of the round shaft 5, the sliding block 10 extrudes the inner wall of the arc-shaped slot 6 on the round shaft 5, the round shaft 5 drives the cable fixed by the clamping mechanism to rotate, the sleeved cap rotates with the cable, the heat adhesive on the cap and the inner wall of the cap is uniformly heated under the heating of the heating device, the adhesion effect of the cap and the cable is improved, and the sealing effect after the cap is better.
[0060] It should be noted that the driving device 7 is a driving device which drives in a rotating mode, and is preferably a brake motor; the heating mechanism is preferably a hot air heating mechanism, and the air outlets can be arranged in multiple directions at the cap, and hot air streams are blown out in multiple directions to heat the cap more fully; specifically, Figures 1 to 2As shown, a table 2 is provided at the bottom of the frame 3, and a plurality of brackets 1 are provided at the bottom of the table 2; a universal wheel 21 can be installed at the bottom end of the bracket 1, and the universal wheel 21 corresponding to each bracket 1 has the same size. By pushing the table 2, the universal wheel 21 can be rotated, so as to facilitate the staff to move the entire device; the frame 3 includes a stand and a plurality of frame plates for supporting the stand, wherein a fixed block 4 is fixedly connected between two frame plates, and the part of the circular shaft 5 near the cable insertion end is rotatably connected to the fixed block 4; an arc groove 6 is opened in the middle part of the circular shaft 5; and a driving device 7 is fixedly installed at the bottom of the stand.
[0061] In a preferred embodiment, the clamping mechanism includes a first lifting device 11, a lifting frame 12, a clamping block 13 and a round block 15;
[0062] The first lifting device 11 is fixedly mounted on the outer surface of the circular shaft 5;
[0063] The outer surface of the circular shaft 5 is provided with two movable holes penetrating into the interior;
[0064] There are two clamping blocks 13, and the two clamping blocks 13 are movably mounted on the circular shaft 5 through the two movable holes;
[0065] The clamping block 13 is provided with a through hole 14 on the portion outside the circular shaft 5, and the through hole 14 is arranged obliquely relative to the depth direction of the movable hole;
[0066] The lifting frame 12 is in a Π shape and includes two vertical frames and a horizontal frame. The horizontal frame of the lifting frame 12 is fixedly connected to the output end of the first lifting device 11;
[0067] One end of the round block 15 is fixedly mounted on the bottom of the vertical frame, and the other end of the round block 15 extends into the through hole 14 .
[0068] It should be noted that the first lifting device 11 can be a linear motor, an electric push rod, a cylinder or other device that transmits in a linear motion, preferably an electric push rod; the round block 15 is slidably connected to the through hole 14; the side of the clamping block 13 that extends into the round shaft 5 and contacts the cable is preferably an arc surface and is roughened, which can enhance the clamping effect of the clamping block 13 on the cable.
[0069] Specifically, if Figure 5As shown, the movable hole is opened in the part of the circular shaft 5 near the cable extension end, and the two movable holes are evenly distributed along the circumferential direction of the circular shaft 5. The depth direction of the movable hole is perpendicular to the lifting direction of the lifting frame 12; the through hole 14 is inclined relative to the depth direction of the movable hole, and can be inclined in the direction of the lifting frame 12 descending or in the direction of the lifting frame 12 ascending; if the through hole 14 is inclined relative to the depth direction of the movable hole and in the direction of the lifting frame 12 descending, by starting the output end of the first lifting device 11 to descend, the lifting frame 12 can be moved downward, thereby causing the round block 15 to move downward to squeeze the through hole 1 4, thereby causing the two clamping blocks 13 to move toward each other to clamp and fix the cable. Conversely, by starting the output end of the first lifting device 11 to rise, the two clamping blocks 13 can release the cable. If the through hole 14 is inclined relative to the depth direction of the movable hole and in the direction of the lifting frame 12 rising, by starting the first lifting device 11 to rise, the lifting frame 12 can be moved upward, thereby causing the round block 15 to move upward to squeeze the inner wall of the through hole 14, thereby causing the two clamping blocks 13 to move toward each other to clamp and fix the cable. Conversely, by starting the output end of the first lifting device 11 to descend, the two clamping blocks 13 can release the cable.
[0070] In a preferred embodiment, the heating mechanism includes a hot air blower 16, an air inlet pipe 17 and an exhaust pipe 18;
[0071] The hot air blower 16 is fixedly mounted on the top of the frame 3 near the cable extension end of the circular shaft 5;
[0072] The air inlet pipe 17 is fixedly mounted on the top of the hot air blower 16;
[0073] The exhaust pipe 18 is fixedly installed at the bottom of the hot air blower 16. The exhaust pipe 18 passes through the frame 3. The air outlet at the bottom end of the exhaust pipe 18 faces the sealing cap, that is, the cable extending end of the circular shaft 5.
[0074] It can be understood that by starting the hot air blower 16, the air inlet pipe 17 can draw in external air, convert it into hot air flow and then spray it downward from the exhaust pipe 18, thereby heating the sealing cap, causing the sealing cap to shrink and the hot melt adhesive on the inner wall of the sealing cap to melt, and the sealing cap to be bonded to the outside of the cable.
[0075] In a preferred embodiment, the automatic heat shrink capping device provided by the present invention further includes an anti-falling mechanism, which includes a second lifting device 19 and a baffle 20;
[0076] The baffle 20 is fixedly connected to the output end of the second lifting device 19;
[0077] The second lifting device 19 is installed next to the sealing cap, specifically, it can be installed on the table 2 near the cable extension end of the circular shaft 5; when the output end of the second lifting device 19 is at the maximum stroke position, the baffle faces the bottom surface of the sealing cap, that is, the cable extension end of the circular shaft 5.
[0078] It can be understood that by starting the second lifting device 19, the baffle 20 can be moved upward. When the baffle 20 moves to the highest position, the sealing cap can be covered to prevent the sealing cap from falling off the cable head during the rotation of the cable, resulting in failure of cable sealing. The baffle 20 can be square; the side of the baffle 20 facing the bottom of the sealing cap is smoothed to reduce the friction between it and the sealing cap, preventing the sealing cap and the cable from rotating due to friction between the sealing cap and the baffle 20, resulting in relative rotation between the sealing cap and the cable, affecting the normal sealing work.
[0079] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An automatic heat shrink capping device, characterized in that: include: Frame, rotating mechanism, clamping mechanism and heating mechanism; The rotating mechanism includes a circular shaft and a driving device; The circular shaft is rotatably arranged inside the frame; The circular shaft is a tubular structure, the cable extends from one end of the circular shaft into the interior of the circular shaft, and extends from the other end of the circular shaft to be covered with a sealing cap; The outer surface of the circular shaft is provided with an arc-shaped groove extending spirally along the axial direction of the circular shaft; The driving device is fixedly installed on the top of the frame, the output end of the driving device is fixedly connected to a lead screw, and the thread of the lead screw is sleeved with a moving block; A slider is fixedly mounted on the bottom of the moving block and is slidably connected to the circular shaft through the arc groove; The clamping mechanism is arranged outside the circular shaft and is used to fix the cable inside the circular shaft; The heating mechanism is used to heat the sealing cap; The clamping mechanism includes a first lifting device, a lifting frame, a clamping block and a round block; The first lifting device is fixedly mounted on the outer surface of the circular shaft; The outer surface of the circular shaft is provided with two movable holes penetrating into the interior; There are two clamping blocks, and the two clamping blocks are movably mounted on the circular shaft through the two movable holes respectively; The clamping block is provided with a through hole on the portion outside the circular shaft, and the through hole is arranged obliquely relative to the depth direction of the movable hole; The lifting frame is in a Pi shape and includes two vertical frames and a horizontal frame, and the horizontal frame of the lifting frame is fixedly connected to the output end of the first lifting device; One end of the round block is fixedly mounted on the bottom of the vertical frame, and the other end of the round block extends into the through hole; The round block is slidably connected to the through hole; The automatic heat shrink capping device further includes an anti-falling mechanism; The anti-falling mechanism includes a second lifting device and a baffle; The baffle is fixedly connected to the output end of the second lifting device; The second lifting device is installed beside the sealing cap. When the output end of the second lifting device is located at the maximum stroke position, the baffle faces the bottom surface of the sealing cap.
2. The automatic heat shrink capping device according to claim 1, characterized in that: The side of the clamping block that extends into the circular shaft and contacts the cable is a curved surface and is roughened.
3. The automatic heat shrink capping device according to claim 1, characterized in that: The heating mechanism includes a hot air blower, an air inlet pipe and an exhaust pipe; The hot air blower is fixedly mounted on the top of the frame; The air inlet pipe is fixedly installed on the top of the hot air blower; The exhaust pipe is fixedly installed at the bottom of the hot air blower, and the exhaust pipe passes through the frame. The air outlet at the bottom end of the exhaust pipe faces the sealing cap.
4. The automatic heat shrink capping device according to claim 1, characterized in that: The side of the baffle facing the bottom surface of the sealing cap is smoothed.
5. The automatic heat shrink capping device according to claim 1, characterized in that: A table is provided at the bottom of the frame, and a plurality of brackets are provided at the bottom of the table.
6. The automatic heat shrink capping device according to claim 5, characterized in that: The bottom end of the bracket is equipped with a universal wheel.
7. The automatic heat shrink capping device according to claim 1, characterized in that: Also includes square boxes; The square box is arranged below the sealing cap; The width of the square box is greater than the width of the sealing cap.
8. The automatic heat shrink capping device according to claim 1, characterized in that: The outer surface of the sliding block and the inner wall surface of the arc-shaped groove are both smoothed.
Citation Information
Patent Citations
End seal for heating cable
CA2973992A1
Automatic sealing device of optical cable
CN106786219A