A red phosphorus material cutting device and a cutting method

Abstract

The present application relates to red phosphorus processing equipment technical field, disclose a kind of red phosphorus material cutting equipment and cutting method, the cutting device includes: object table;Water tank assembly, the fixture is equipped in the water tank assembly, and the fixture is used to chuck red phosphorus material;Lifting assembly, is equipped on the object table;Cutting feed assembly, and the output end of the lifting assembly is fixed, can be driven under the lifting assembly and lift movement;Cutting assembly, and the output end of the cutting feed assembly is fixed, the cutting feed assembly drives the cutting assembly reciprocating motion along first direction to the red phosphorus material and carries out cutting;Fire control system, for monitoring and carrying out fire extinguishing to the cutting state of the red phosphorus material in the water tank assembly.The beneficial effects of the present application: improve red phosphorus material cutting efficiency, keep the consistency of red phosphorus material cutting, while, reduce the harm of red phosphorus material cutting to worker's body, reduce the safety risk of red phosphorus material cutting.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of red phosphorus processing equipment, in particular to a red phosphorus material cutting device and a cutting method. BACKGROUND

[0002] In the prior art, red phosphorus material generally exists in the form of a rod or a long strip, and is manually cut by workers using an iron hammer to knock the red phosphorus material, which is low in efficiency and cannot maintain the consistency of the red phosphorus material cutting. In addition, red phosphorus is a flammable substance that can burn in the air, generating a large amount of smoke and toxic gases such as phosphorus oxide and phosphorus pentoxide. These gases have a stimulating and damaging effect on the respiratory system and skin of the human body. Workers are in such a processing environment for a long time, which is harmful to the human body. In addition, knocking red phosphorus may produce open flames or high temperatures, which may cause fires or explosions, posing a serious threat to personal and property safety. SUMMARY

[0003] The purpose of the present application is to provide a red phosphorus material cutting device and a cutting method to improve the cutting efficiency of red phosphorus material, maintain the consistency of red phosphorus material cutting, and at the same time, reduce the harm of red phosphorus material cutting to the worker's body and reduce the safety risk of red phosphorus material cutting.

[0004] To achieve the above purpose, the present application provides a red phosphorus material cutting device, comprising:

[0005] a loading table;

[0006] a water tank assembly provided on the loading table, a clamp is provided in the water tank assembly, the clamp is used to clamp red phosphorus material, and the water tank assembly is used to provide an underwater environment when cutting the red phosphorus material;

[0007] a lifting assembly provided on the loading table;

[0008] a cutting feed assembly fixed to the output end of the lifting assembly and capable of lifting movement under the driving of the lifting assembly;

[0009] a cutting assembly fixed to the output end of the cutting feed assembly, the cutting feed assembly drives the cutting assembly to reciprocate along a first direction to cut the red phosphorus material;

[0010] a fire extinguishing system for monitoring the cutting state of the red phosphorus material in the water tank assembly and extinguishing fire.

[0011] Further, the fire extinguishing system comprises a monitoring module, a flame detector, a temperature sensing module and an automatic fire extinguishing device, and the monitoring module, the flame detector and the temperature sensing module are electrically connected to the automatic fire extinguishing device.

[0012] Further, the lifting assembly comprises a lifting motor, a lead screw, a guide rod and a connecting plate, the lifting motor is fixed on the object table, the output end of the lifting motor is connected with the lead screw, the connecting plate is connected with a lead screw support on the lead screw, the object table and the connecting plate are connected through the guide rod, and the lifting motor works to drive the lead screw to rotate, so that the connecting plate is lifted.

[0013] Further, the cutting feeding assembly comprises a feeding motor, a driving gear, a driving rack, a mounting plate and a guide rail, the feeding motor and the guide rail are fixed on the output end of the lifting assembly, the output end of the feeding motor is provided with the driving gear, the driving rack is fixed on the mounting plate and engaged with the driving gear, the mounting plate is connected with a sliding block on the guide rail, and the feeding motor works to drive the driving gear to rotate, so that the mounting plate reciprocates along the first direction.

[0014] Further, the cutting assembly comprises a pay-off motor assembly, a winding motor assembly, a wire bow and a wire wheel fixed on the mounting plate, and the wire bow and the wire wheel are provided with diamond wire.

[0015] Further, the object table is externally provided with a machine cover, and the machine cover is provided with an exhaust duct.

[0016] Further, the water tank assembly comprises a water tank body, a cofferdam is arranged outside the water tank body, a cover plate is arranged above the water tank body, a water injection cavity is formed between the water tank body and the cover plate, the clamp is located in the water injection cavity, and a wave-breaking plate is arranged in the water injection cavity along the first direction.

[0017] Further, the water tank body is provided with a water injection hole and a liquid level sensor.

[0018] Further, the water tank body is further provided with a drainage duct below.

[0019] The application also provides a cutting method based on the red phosphorus material cutting equipment.

[0020] S1, the clamp is used to clamp the red phosphorus material, and the water tank assembly is filled with water;

[0021] S2, the lifting assembly drives the cutting feeding assembly and the cutting assembly to descend to a cutting height;

[0022] S3, the cutting feed assembly drives the cutting assembly to reciprocate to cut the red phosphorus material, and the lifting assembly synchronously drives the cutting feed assembly and the cutting assembly to descend until the red phosphorus material is cut into segments;

[0023] S4, after the lifting assembly, the cutting feed assembly and the cutting assembly are reset, the cut red phosphorus material is taken out.

[0024] Compared with the prior art, the red phosphorus material cutting equipment and cutting method have the beneficial effects that: the water tank assembly is provided, the clamp is arranged in the water tank assembly, the water tank assembly provides an underwater cutting environment, the lifting assembly, the cutting feed assembly and the cutting assembly are synchronously driven to cut the red phosphorus material underwater, the degree of automation is high, the cutting efficiency is improved, the consistency of the red phosphorus material cutting is maintained, in addition, a large amount of smoke generated during the cutting of the red phosphorus material is avoided, the harm of the red phosphorus material cutting to the body of workers is reduced, meanwhile, the red phosphorus is prevented from burning, the red phosphorus material can be cooled, the safety risk of the red phosphorus material cutting is reduced, in addition, the fire extinguishing system is further provided, which can monitor the cutting state of the red phosphorus material and extinguish the fire, and the production safety is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 is a structural schematic view of the red phosphorus material according to the embodiment of the present application;

[0026] Figure 2 is a structural schematic view of the red phosphorus material cutting equipment according to the embodiment of the present application;

[0027] Figure 3 is a structural schematic view of the lifting assembly of the red phosphorus material cutting equipment according to the embodiment of the present application;

[0028] Figure 4 is an installation schematic view of the cutting assembly of the red phosphorus material cutting equipment according to the embodiment of the present application;

[0029] Figure 5 is an installation schematic view of the water tank assembly of the red phosphorus material cutting equipment according to the embodiment of the present application;

[0030] Figure 6 is a structural schematic view of the water tank assembly of the red phosphorus material cutting equipment according to the embodiment of the present application;

[0031] Figure 7 is a side view of the lifting assembly of the red phosphorus material cutting equipment according to the embodiment of the present application;

[0032] Figure 8 is a process flow chart of the red phosphorus material cutting method according to the embodiment of the present application.

[0033] In the figure, 1, the object table; 2, the water tank assembly; 21, the water tank main body; 22, the cofferdam; 23, the cover plate; 24, the water injection cavity; 25, the wave breaker; 26, the water injection hole; 27, the liquid level sensor; 3, the clamp; 4, the lifting assembly; 41, the lifting motor; 42, the lead screw; 43, the guide rod; 44, the connecting plate; 45, the water baffle; 5, the cutting feed assembly; 51, the feed motor; 52, the drive gear; 53, the drive rack; 54, the mounting plate; 55, the guide rail; 6, the cutting assembly; 61, the unwinding motor assembly; 62, the winding motor assembly; 63, the wire bow; 64, the wire wheel; 65, the diamond wire; 7, the fire fighting system; 71, the monitoring module; 72, the flame detector; 73, the temperature sensing module; 74, the automatic fire extinguishing device; 8, the machine cover; 9, the exhaust duct; 10, the drain pipe; A, the red phosphorus material; a1, the cutting line of the red phosphorus material; X, the first direction. DETAILED DESCRIPTION

[0034] The specific embodiments of the present application will be further described in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present application, but are not used to limit the scope of the present application.

[0035] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "inner", "outer" and the like used in the present application indicate the positional or locational relationship based on the positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices and elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0036] In the description of the present application, it should be understood that the terms "first", "second" and the like are used to describe various information in the present application, but these information should not be limited to these terms, and these terms are only used to distinguish the same type of information from each other. For example, the "first" information can also be referred to as "second" information, and similarly, the "second" information can also be referred to as "first" information without departing from the scope of the present application.

[0037] Reference Figures 1 to 8 The red phosphorus material cutting equipment of the preferred embodiment of the present application can cut the red phosphorus material underwater, avoiding the generation of toxic gas when cutting the red phosphorus material in the air, and at the same time, has a high degree of automation, can improve the cutting efficiency of the red phosphorus material, maintain the consistency of the cutting of the red phosphorus material, and meet the production demand of the red phosphorus material. Figure 1 The structure of the red phosphorus material is shown in the figure, and a1 is the cutting line of the red phosphorus material. When producing, the red phosphorus material needs to be cut along the cutting line. It is defined that the direction perpendicular to the axis of the red phosphorus material is the first direction X.

[0038] The application provides a red phosphorus material cutting equipment, which comprises a material loading table 1, a water tank assembly 2, a lifting assembly 4, a cutting feeding assembly 5, a cutting assembly 6 and a fire extinguishing system 7. The material loading table 1 is used as a mounting carrier to mount other parts. The water tank assembly 2 is used to provide an underwater environment for cutting the red phosphorus material and isolate air, and is mounted on the material loading table 1. A clamp 3 is arranged in the water tank assembly 2, and the clamp 3 is used to clamp the red phosphorus material. In the embodiment, the red phosphorus material is a rod, and can also be in the shape of a long strip. The shape of the clamp 3 can be adjusted according to the actual shape. The lifting assembly 4 is arranged on the material loading table 1 and is used to drive the cutting feeding assembly 5 and the cutting assembly 6 to synchronously lift. The output end of the lifting assembly 4 is fixed with the cutting feeding assembly 5. The cutting feeding assembly 5 drives the cutting assembly 6 to reciprocate along a first direction X to cut the red phosphorus material. The fire extinguishing system 7 is used to monitor the cutting state of the red phosphorus material and extinguish fire when the equipment catches fire.

[0039] In the embodiment, the fire extinguishing system 7 comprises a monitoring module 71, a flame detector 72, a temperature sensing module 73 and an automatic fire extinguishing device 74. The monitoring module 71, the flame detector 72 and the temperature sensing module 73 are electrically connected with the automatic fire extinguishing device 74. The monitoring module 71 is used to monitor the cutting state of the red phosphorus material in real time, so that the cutting state can be remotely observed. The flame detector 72 and the temperature sensing module 73 are used to monitor the light and temperature in the equipment. When fire occurs, the automatic fire extinguishing device 74 works to extinguish the fire. Specifically, the automatic fire extinguishing device 74 comprises an integrated fire extinguishing controller. The integrated fire extinguishing controller is electrically connected with the flame detector 72 and the temperature sensing module 73. The integrated fire extinguishing controller is internally provided with a carbon dioxide source, which is connected with a carbon dioxide nozzle through a pipeline, so that the carbon dioxide nozzle can be used to extinguish fire.

[0040] In order to facilitate the lifting function of the lifting assembly 4, in the embodiment, the lifting assembly 4 comprises a lifting motor 41, a lead screw 42, a guide rod 43 and a connecting plate 44. The lifting motor 41 is fixed on the material loading table 1. The output end of the lifting motor 41 is connected with the lead screw 42. The connecting plate 44 is connected with a lead screw 42 support on the lead screw 42. The material loading table 1 and the connecting plate 44 are slidably connected through the guide rod 43. The lifting motor 41 works to drive the lead screw 42 to rotate, so that the connecting plate 44 is lifted. Specifically, one end of the guide rod 43 is fixed with the connecting plate 44, and the other end is arranged in a bearing on the material loading table 1, so that the material loading table 1 and the connecting plate 44 are slidably connected.

[0041] The cutting feeding assembly 5 is used to drive the cutting assembly 6 to reciprocate along the first direction X, and cut the red phosphorus material. In the embodiment, the cutting feeding assembly 5 comprises a feeding motor 51, a driving gear 52, a driving rack 53, a mounting plate 54 and a guide rail 55. The feeding motor 51 and the guide rail 55 are fixed on the output end of the lifting assembly 4, i.e. the feeding motor 51 and the guide rail 55 are fixed on the connecting plate 44, and the guide rail 55 is arranged along the first direction X. Specifically, the output end of the feeding motor 51 is provided with the driving gear 52, the driving rack 53 is fixed on the mounting plate 54 and engaged with the driving gear 52, and the mounting plate 54 is connected with a sliding block on the guide rail 55. When the feeding motor 51 works, the driving gear 52 is driven to rotate, and the mounting plate 54 is driven to reciprocate along the first direction X.

[0042] Further, the cutting assembly 6 is used to cut the red phosphorus material. In order to simplify the structure, in the embodiment, the cutting assembly 6 adopts a diamond wire 65 mechanism. Specifically, the cutting assembly 6 comprises a unwinding motor assembly 61, a winding motor assembly 62, a wire bow 63 and a wire wheel 64 which are fixed on the mounting plate 54, and the diamond wire 65 is arranged between the unwinding motor assembly 61, the winding motor assembly 62 and the wire bow 63 and the wire wheel 64. Referring to Figure 4 The unwinding motor assembly 61 and the winding motor assembly 62 can adjust the tightness of the diamond wire 65. When cutting, the diamond wire 65 needs to be close to the surface of the red phosphorus material. The diamond wire 65 is used for cutting, and the sintered diamond hardness of the cutting surface of the red phosphorus material is high, so that the cutting surface is relatively smooth, and only needs to be simply cleaned.

[0043] In order to further improve the safety performance of the equipment, avoid the workers and the object table 1 from directly touching, a machine cover 8 is arranged outside the object table 1, which can isolate the internal environment of the equipment from the outside world. The machine cover 8 is provided with doors and windows, which is convenient for observing the internal operation of the equipment. In order to facilitate the ventilation of the equipment, the machine cover 8 is further provided with an exhaust duct 9.

[0044] The water tank assembly 2 provides an underwater environment for red phosphorus material processing, which comprises a water tank body 21, in order to improve the waterproof performance and structural stability of the water tank body 21, a cofferdam 22 is arranged outside the water tank body 21, a cover plate 23 is arranged above the water tank body 21, a water injection cavity 24 is formed between the water tank body 21 and the cover plate 23, the clamp 3 is located in the water injection cavity 24, in order to avoid the wave generated by the cutting assembly 6 when cutting the red phosphorus material from the water tank, a wave absorbing plate 25 is arranged in the water injection cavity 24 along the first direction X, and a displacement slot is formed on the wave absorbing plate 25 to avoid the collision between the cutting assembly 6 and the wave absorbing plate 25. In order to facilitate water injection in the water injection cavity 24 and monitor the water level in the water injection cavity 24, a water injection hole 26 and a liquid level sensor 27 are arranged on the water tank body 21, in order to facilitate the replacement of water in the water injection cavity 24 and the recovery of red phosphorus powder generated by cutting, a drainage pipeline 10 is further arranged below the water tank body 21, and the drainage pipeline can be connected with a filtering device to filter and recover the red phosphorus powder in the water.

[0045] The application also provides a cutting method of red phosphorus material, which comprises the following steps:

[0046] S1, the clamp 3 is used to clamp the red phosphorus material, and water is injected into the water tank assembly 2;

[0047] S2, the lifting assembly 4 drives the cutting feeding assembly 5 and the cutting assembly 6 to descend to a cutting height;

[0048] S3, the cutting feeding assembly 5 drives the cutting assembly 6 to reciprocate to cut the red phosphorus material, and the lifting assembly 4 simultaneously drives the cutting feeding assembly 5 and the cutting assembly 6 to descend until the red phosphorus material is completely cut into segments;

[0049] S4, after the lifting assembly 4, the cutting feeding assembly 5 and the cutting assembly 6 are reset, the cutting work is stopped, and the segmented red phosphorus material is taken out.

[0050] Specifically, in step S1, the operator opens the equipment door, clamps the red phosphorus material, closes the equipment door and presses the equipment start button. In steps S2 and S3, the lifting assembly 4 drives the cutting feeding assembly 5 and the cutting assembly 6 to descend to the cutting height, that is, the corundum wire is attached to the surface of the red phosphorus material, and the cutting assembly 6 reciprocates under the driving of the cutting feeding assembly 5 to cut the red phosphorus material, and at the same time, the lifting assembly drives the cutting feeding assembly 5 and the cutting assembly 6 to descend until the red phosphorus material is cut into segments along the cutting line a1. In step S4, after the cutting is completed, the lifting assembly 4, the cutting feeding assembly 5 and the cutting assembly 6 are reset, the cutting work is stopped, the equipment door is opened, and the red phosphorus material on the clamp is taken out.

[0051] In summary, the embodiment of the present application provides a red phosphorus material cutting equipment and cutting method, which is provided with a water tank assembly 2, a clamp 3 is arranged in the water tank assembly 2, the water tank assembly 2 provides an underwater cutting environment, when the lifting assembly 4, the cutting feeding assembly 5 and the cutting assembly 6 synchronously act on the red phosphorus material for underwater cutting, the degree of automation is high, the cutting efficiency is improved, the consistency of the red phosphorus material cutting is maintained, in addition, a large amount of smoke generated during the cutting of the red phosphorus material is avoided, the harm of the red phosphorus material cutting to the body of workers is reduced; at the same time, the red phosphorus is avoided from burning, the red phosphorus material can be cooled, the safety risk of the red phosphorus material cutting is reduced, in addition, the fire extinguishing system 7 is further arranged, which can monitor the cutting state of the red phosphorus material and extinguish fire, and production safety is ensured.

[0052] The above only describes the preferred embodiments of the present application, and it should be noted that, for ordinary skilled in the art, without departing from the technical principles of the present application, a number of improvements and replacements can be made, and these improvements and replacements should be considered as the protection scope of the present application.

Claims

1. A red phosphorus material cutting apparatus characterized by comprising: The utility model relates to a cutting device for red phosphorus material, including: a loading platform; a water tank assembly arranged on the loading platform, the water tank assembly is internally arranged with a clamp, the clamp is used for clamping red phosphorus material, and the water tank assembly is used for providing an underwater environment when cutting the red phosphorus material; a lifting assembly arranged on the loading platform, the lifting assembly includes a lifting motor, a lead screw, a guide rod and a connecting plate, the lifting motor is fixed on the loading platform, the output end of the lifting motor is connected with the lead screw, the connecting plate is connected with a lead screw support on the lead screw, and the loading platform and the connecting plate are slidably connected through the guide rod; the lifting motor works to drive the lead screw to rotate, so that the connecting plate is lifted and lowered; a cutting feed assembly fixed to the output end of the lifting assembly and capable of moving up and down under the driving of the lifting assembly; a cutting assembly fixed to the output end of the cutting feed assembly, the cutting feed assembly drives the cutting assembly to reciprocate along a first direction to cut the red phosphorus material; a fire extinguishing system used for monitoring the cutting state of the red phosphorus material in the water tank assembly and extinguishing fire.

2. The red phosphorus material cutting apparatus according to claim 1, characterized by: The fire extinguishing system includes a monitoring module, a flame detector, a temperature sensing module and an automatic fire extinguishing device, and the monitoring module, the flame detector and the temperature sensing module are electrically connected with the automatic fire extinguishing device.

3. The red phosphorus material cutting apparatus according to claim 1, characterized by: The cutting feed assembly includes a feed motor, a drive gear, a drive rack, a mounting plate and a guide rail, the feed motor and the guide rail are fixed to the output end of the lifting assembly, the output end of the feed motor is provided with the drive gear, the drive rack is fixed to the mounting plate and engaged with the drive gear, the mounting plate is connected with a slider on the guide rail, and the feed motor works to drive the drive gear to rotate, thereby driving the mounting plate to reciprocate along the first direction.

4. The red phosphorus material cutting apparatus according to claim 3, characterized by: The cutting assembly includes a pay-off motor assembly, a winding motor assembly, a wire bow and a wire reel fixed to the mounting plate, and the pay-off motor assembly, the winding motor assembly, the wire bow and the wire reel are arranged with diamond wire therebetween.

5. The red phosphorus material cutting apparatus according to claim 1, characterized by: A machine cover is arranged outside the loading platform, and an exhaust duct is arranged on the machine cover.

6. The red phosphorus material cutting apparatus according to claim 1, characterized by: The water tank assembly includes a water tank body, a cofferdam is arranged outside the water tank body, a cover plate is arranged above the water tank body, a water injection cavity is formed between the water tank body and the cover plate, the clamp is located in the water injection cavity, and a wave-breaking plate is arranged in the water injection cavity along the first direction.

7. The red phosphorus material cutting apparatus according to claim 6, characterized by: A water injection hole and a liquid level sensor are arranged on the water tank body.

8. The red phosphorus material cutting apparatus according to claim 6, characterized by: A drain pipe is further arranged below the water tank body.

9. A cutting method based on the red phosphorus material cutting apparatus according to any one of claims 1 to 8, characterized by, The utility model relates to a cutting device for red phosphorus material, including: S1, the clamp is used for clamping the red phosphorus material, and the water tank assembly is filled with water; S2, the lifting assembly drives the cutting feed assembly and the cutting assembly to descend to a cutting height; S3, the cutting feed assembly drives the cutting assembly to reciprocate to cut the red phosphorus material, and the lifting assembly synchronously drives the cutting feed assembly and the cutting assembly to descend until the red phosphorus material is completely cut in sections. S4, the lifting assembly, the cutting feed assembly, the cutting assembly reset after stopping work, remove the cutting section of the red phosphorus material.

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