Saggar uniform distribution device
The sagger uniform material distribution device achieves uniform distribution of material at multiple points within the sagger, solving the problem of uneven material distribution within the sagger, reducing manual intervention and dust hazards, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202311517935.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-15
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2043-11-15
AI Technical Summary
In existing technologies, the material distribution inside the sagger is uneven, requiring manual leveling, which wastes labor resources and is harmful to the environment and health.
The device employs a sagger uniform material distribution system. The sagger feeding mechanism assembly is driven by the opening and closing drive mechanism of the sagger feeding pipe fixing plate, which achieves uniform material distribution at multiple points, eliminating the need for manual leveling, preventing material overflow, and reducing dust.
To achieve uniform distribution of material inside the sagger, reduce manual intervention, improve the working environment, and protect workers' health.
Smart Images

Figure CN117602401B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of kiln facilities technology, and specifically relates to a device for uniformly distributing material in a sagger. Background Technology
[0002] The aforementioned feeding device can also be called a loading device or a filling device. As is known in the art, a sagger conveyor mechanism, which serves as a production line, is usually installed between the furnace inlet and furnace outlet of a tunnel kiln used for calcining various electronic materials, lithium battery anode materials, etc. On the path of the sagger conveyor frame of this sagger conveyor mechanism, i.e., on the channel, according to process requirements, there are, but are not limited to, the following examples, such as a sagger calcining material crushing mechanism, a sagger unloading mechanism, a sagger cleaning mechanism, a sagger crushing and un-crushing inspection mechanism, and a sagger loading mechanism. The saggers containing calcined materials are transported from the furnace to the sagger calcination material crushing mechanism by the sagger conveyor. The calcined material is crushed (because many materials will form stubborn lumps after calcination). After crushing at the sagger calcination material crushing station, the sagger conveyor sends it to the sagger unloading mechanism to unload the material from the sagger (or the material can be sucked out directly by the suction pipe at the crushing station). Then, the sagger conveyor transports the unloaded saggers to the sagger cleaning station, where the aforementioned sagger cleaning mechanism cleans them. After that, the saggers are inspected at the sagger inspection station to remove broken and / or cracked saggers. The sagger conveyor then transports the saggers to the loading station, where the sagger loading mechanism loads them. Finally, the sagger conveyor sends the saggers into the furnace from the furnace inlet, thus forming a cyclical, highly efficient production line process.
[0003] As is known in the field, some materials, such as graphene (often called "graphite material") in the category of lithium-ion battery anode materials, are modified and removed by high-temperature calcination to change and remove the microstructure and impurities in graphite, thereby improving the conductivity, oxidation resistance, density, and mechanical strength of the raw material, etc. Currently, graphite powder is loaded into the sagger by a single-point center feeding method (i.e., feeding the material into the center of the sagger). Specifically, the material is fed into the sagger in a quantitative manner (the material in each sagger is the same) through a feeding port connected to the material cylinder. This feeding method often results in the material in the sagger forming a pagoda shape. The so-called pagoda shape means that the material in the middle or center of the sagger cavity is significantly higher than the upper plane of the sagger, while the surrounding area of the sagger cavity is severely lacking in material. Therefore, the usual practice is to assign a worker to the workstation where the aforementioned sagger loading mechanism is located, and the worker scrapes the material with a square pyramid effect evenly using appropriate tools. However, the aforementioned handling method has at least the following technical problems: First, it wastes valuable labor resources because it requires additional workers to level the material in the sagger. Second, during the manual leveling process, even slight carelessness can cause relatively expensive material to be scraped out of the sagger, resulting in waste. Third, some materials, such as the aforementioned graphene material, are relatively loose due to their high air content. Therefore, the dust generated during manual leveling not only severely damages the working environment but also poses a significant health risk to workers, such as those who work in this field for extended periods and are at risk of developing pneumoconiosis. Based on the above, exploring how to avoid the tower effect (i.e., a high filling point with significantly lower surrounding areas) of material fed into the sagger through the feeding pipe is of positive significance. The technical solution described below arose in this context. Summary of the Invention
[0004] The objective of this invention is to provide a uniform material distribution device for a sagger that can make the material fed into the sagger by the feeding pipe present a uniform distribution at multiple points and make the material surface more consistent, thereby eliminating the need for workers to level the material surface, preventing the material from overflowing out of the sagger, and ensuring both the working environment and the health of the on-site operators.
[0005] The present invention achieves its objective by providing a sagger uniform feeding device, comprising a sagger conveyor connecting bracket, a sagger feed tube fixing plate opening and closing drive mechanism, and a sagger feed mechanism assembly. In use, the sagger conveyor connecting bracket is positioned on the upper part of the sagger conveyor frame, which serves as a production line. The sagger feed mechanism assembly is positioned on the upper part of the sagger conveyor connecting bracket. The sagger feed tube fixing plate opening and closing drive mechanism is located on the upper rear side of the sagger conveyor connecting bracket and is drively connected to the sagger feed mechanism assembly. The sagger conveyor connecting bracket includes a set of sagger conveyor connecting columns, a front beam of the connecting columns, a rear beam of the connecting columns, a left connecting crossbeam of the front and rear beams, and a right connecting crossbeam of the front and rear beams. In use, the bottom of the set of sagger conveyor connecting columns is fixed to the upper part of the sagger conveyor frame, which serves as a production line. The front beam of the connecting columns is connected to a pair of front-positioned sagger conveyor connecting columns. The tops of the sagger conveyor mechanism connecting columns are connected together, and a left guide rail for the front beam of the connecting column is fixed at the upper left end along the length direction of the front beam, while a right guide rail for the front beam of the connecting column is fixed at the upper right end along the length direction of the front beam. The rear beam of the connecting column connects the tops of a pair of rear sagger conveyor mechanism connecting columns in a set of sagger conveyor mechanism connecting columns, and a left guide rail for the rear beam of the connecting column is fixed at the upper left end along the length direction of the rear beam. A right guide rail for connecting the rear beam of the column is fixed at the upper right end of the column rear beam along its length direction. The left connecting crossbeam of the front and rear beams is connected between the left ends of the front and rear beams of the column, and the right connecting crossbeam of the front and rear beams is connected between the right ends of the front and rear beams of the column. The sagger feeding mechanism assembly is slidably engaged with the left guide rail of the front beam of the column, the right guide rail of the front beam of the column, the left guide rail of the rear beam of the column, and the right guide rail of the rear beam of the column. The sagger feeding tube fixing plate opening and closing drive mechanism is located on the upper part of the column rear beam.
[0006] In a specific embodiment of the present invention, the sagger feeding mechanism assembly includes a left sagger feeding tube sliding plate, a right sagger feeding tube sliding plate, a pair of left sagger feeding tubes, and a pair of right sagger feeding tubes. A front slider of the left sagger feeding tube sliding plate is fixed at the bottom front end of the left sagger feeding tube sliding plate, and this front slider slides in cooperation with the left guide rail of the connecting column front beam. A rear slider of the left sagger feeding tube sliding plate is fixed at the bottom rear end of the left sagger feeding tube sliding plate, and this rear slider slides in cooperation with the left guide rail of the connecting column rear beam. A pair of left sagger feeding tube mating cavities are formed in the middle of the left sagger feeding tube sliding plate along its length. The right sagger feeding tube sliding plate is located to the right of the left sagger feeding tube sliding plate, and a right sagger feeding tube mating cavity is fixed at the bottom front end of the right sagger feeding tube sliding plate. The front slider of the right feed tube sliding plate of the crucible slide is slidably engaged with the right guide rail of the front beam of the connecting column. A rear slider of the right feed tube sliding plate of the crucible slide is fixed at the bottom of the rear end of the right feed tube sliding plate of the crucible slide. The rear slider of the right feed tube sliding plate of the crucible slide is slidably engaged with the right guide rail of the rear beam of the connecting column. A pair of right feed tube connecting cavities of the crucible slide are opened in the middle of the length direction of the right feed tube sliding plate of the crucible slide, which correspond to the connecting cavities of the left feed tubes of the crucible slide. The upper ends of the left feed tubes of the crucible slide are fixed to the left feed tube sliding plate of the crucible slide at the positions corresponding to the connecting cavities of the left feed tubes of the crucible slide, while the lower ends are configured as downwardly extending cantilever ends.
[0007] In another specific embodiment of the present invention, the sagger feeding tube fixing plate opening and closing drive mechanism includes a sagger feeding tube fixing plate opening and closing drive motor, a sagger feeding tube fixing plate opening and closing drive drive wheel, a sagger feeding tube fixing plate opening and closing screw drive wheel, a sagger feeding tube fixing plate opening and closing screw drive wheel transmission belt, a sagger feeding tube fixing plate opening and closing screw, a right support seat for the opening and closing screw, a left nut block for the opening and closing screw, a right nut block for the opening and closing screw, a left support seat for the opening and closing screw, and a sagger feeding tube fixing plate opening and closing drive reduction gearbox. The sagger feeding tube fixing plate opening and closing drive motor and the sagger feeding tube fixing plate opening and closing drive reduction gearbox are in transmission cooperation, and the sagger feeding tube fixing plate opening and closing drive mechanism is driven by the sagger feeding tube fixing plate opening and closing drive. The drive gearbox, along with the crucible feed tube fixing plate opening and closing drive motor, is fixed to the crucible feed tube fixing plate opening and closing drive gearbox base. This crucible feed tube fixing plate opening and closing drive gearbox base is fixed to the right rear end of the right connecting beam of the front and rear beams. The final stage power output shaft of the crucible feed tube fixing plate opening and closing drive gearbox extends to the right side of the crucible feed tube fixing plate opening and closing drive gearbox base. The drive wheel of the crucible feed tube fixing plate opening and closing drive is located on the right side of the crucible feed tube fixing plate opening and closing drive gearbox base and is fixed to the final stage power output shaft of the crucible feed tube fixing plate opening and closing drive gearbox. The crucible feed tube fixing plate opening and closing screw... The right end is rotatably supported on the right support seat of the opening and closing screw and extends to the right side of the right support seat of the opening and closing screw. The right support seat of the opening and closing screw is fixed to the upward-facing rear end of the right connecting crossbeam of the front and rear beams. The driving wheel of the opening and closing screw of the crucible feed tube fixing plate is located on the right side of the right support seat of the opening and closing screw and fixed to the right end of the opening and closing screw of the crucible feed tube fixing plate. One end of the drive belt of the driving wheel of the opening and closing screw of the crucible feed tube fixing plate is sleeved on the opening and closing drive drive wheel of the crucible feed tube fixing plate, and the other end is sleeved on the driving wheel of the opening and closing screw of the crucible feed tube fixing plate. The left nut block of the opening and closing screw is fixed to the upward-facing rear end of the sliding plate of the left crucible feed tube. The right nut block is fixed to the upward-facing rear end of the right feed tube sliding plate of the crucible. The left support seat of the opening and closing screw is fixed to the upward-facing rear end of the left connecting crossbeam of the front and rear beams. The left nut block of the opening and closing screw is threadedly engaged with the left end of the opening and closing screw of the crucible feed tube fixing plate. The right nut block of the opening and closing screw is threadedly engaged with the right end of the opening and closing screw of the crucible feed tube fixing plate. The left end of the opening and closing screw of the crucible feed tube fixing plate is rotatably supported on the left support seat of the opening and closing screw. The helical direction of the left thread of the opening and closing screw at the left end of the crucible feed tube fixing plate is opposite to the helical direction of the right thread of the opening and closing screw at the right end of the crucible feed tube fixing plate.
[0008] In another specific embodiment of the present invention, a position signal collector for the front slider of the left feed tube of the crucible is provided on the upward-facing side of the left end of the left guide rail of the connecting column front beam, and a position signal collector for the front slider of the right feed tube of the crucible is provided on the right guide rail of the connecting column front beam, corresponding to the position to the left of the front slider of the right feed tube of the crucible when the left and right feed tubes of the crucible are in the closed state; the driving wheel for opening and closing of the crucible feed tube fixing plate and the driving wheel for opening and closing of the crucible feed tube fixing plate are synchronous belt pulleys, and the transmission belt of the driving wheel for opening and closing of the crucible feed tube fixing plate is a synchronous belt.
[0009] In another specific embodiment of the present invention, the sagger feed tube fixing plate opening and closing drive motor, the sagger left feed tube sliding plate front slider position signal collector, and the sagger right feed tube sliding plate front slider position signal collector are electrically connected to the electrical controller in use.
[0010] In another specific embodiment of the present invention, a fan-shaped feeding valve plate is provided above each of the two feed tube connection cavities corresponding to the left and right feed tube connection cavities of the pair of crucibles. There are four identical fan-shaped feeding valve plates, arranged side-by-side to form a circular basin-like structure. Each feeding valve plate is equipped with a feeding valve plate actuation mechanism. The upper part of this actuation mechanism is connected to the degassing screw mechanism, and the lower part is sequentially connected to the valve plate connecting plate and the feeding valve plate. The feeding valve plate actuation mechanism drives the feeding valve plate... The feeding valve plate opens or closes the openings of the left feeding pipe connection chambers of the pair of crucibles and the right feeding pipe connection chambers of the pair of crucibles; the upper part of the degassing screw mechanism is connected to the lower part of the material outlet of the material cylinder equipped with a material cylinder cover at the top, the lower part of the degassing screw mechanism corresponds to the central area of the feeding valve plate, and the degassing screw mechanism communicates with the material cylinder cavity; a material cylinder outlet flange ring is formed on the outer wall of the material cylinder outlet and around its perimeter, and the upper part of the degassing screw mechanism is connected to the material cylinder outlet flange ring; a feed pipe for supplying material to the material cylinder cavity is fixed on the material cylinder cover.
[0011] In a further specific embodiment of the present invention, a valve plate connecting plate cylinder column clearance opening is provided on the valve plate connecting plate at a position corresponding to the feeding opening and closing valve plate actuation mechanism. The feeding opening and closing valve plate actuation mechanism includes a feeding opening and closing valve plate actuation cylinder body hinge seat, a feeding opening and closing valve plate actuation cylinder, a cylinder column length adjusting rod, a cylinder column length adjusting rod hinge joint, a pair of cylinder column length adjusting rod hinge joint pin hinge ears, a pair of valve plate tilting arms, a pair of valve plate connecting plate longitudinal cantilever arms, a valve plate tilting arm hinge pin, and a cylinder column length adjusting rod hinge joint pin. The feeding opening and closing mechanism... The upper end of the valve plate actuating cylinder body hinge seat is fixed to the outer wall of the degassing screw mechanism. The tail end of the feeding valve plate actuating cylinder is hinged to the lower end of the feeding valve plate actuating cylinder body hinge seat via a tail hinge pin. The feeding valve plate actuating cylinder column faces downward and corresponds to the valve plate connecting plate actuating cylinder column clearance opening. The upper end of the cylinder column length adjusting rod is threaded to the end of the feeding valve plate actuating cylinder column and locked by a cylinder column length adjusting rod locking nut. The lower end of the cylinder column length adjusting rod is hinged to the cylinder column length adjusting rod. The hinge joint at the center of the upper end of the head is threaded. The lower end of the cylinder length adjusting rod hinge joint extends between a pair of cylinder length adjusting rod hinge joint pin hinge ears. These two pairs of cylinder length adjusting rod hinge joint pin hinge ears are longitudinally parallel to each other and their bottoms are welded and fixed to the upward-facing edge of the feeding opening and closing valve plate. A pair of valve plate flipping arms are parallel to each other and their lower ends are also welded and fixed to the upward-facing side of the feeding opening and closing valve plate. A flipping arm synchronization plate is fixedly connected between the middle parts of the pair of valve plate flipping arms. The upper ends of the longitudinal cantilever of the pair of valve plate connecting plates are fixed to the valve plate connecting plate. Corresponding to the relief opening of the valve plate connecting plate, the valve plate flipping arm hinge pin is hinged to the lower end of the longitudinal cantilever of the pair of valve plate connecting plates and the upper end of the pair of valve plate flipping arms. The upper end of the pair of valve plate flipping arms is located between the lower ends of the longitudinal cantilever of the pair of valve plate connecting plates. The cylinder length adjusting rod hinge pin passes through the hinge ears of the pair of cylinder length adjusting rod hinge pins and the lower end of the cylinder length adjusting rod hinge joint at the position corresponding to the hinge ears of the pair of cylinder length adjusting rod hinge pins, thus hinged the lower end of the cylinder length adjusting rod hinge joint between the hinge ears of the pair of cylinder length adjusting rod hinge pins.A load cell mounting platform is provided at the center of the height direction of the material cylinder. Each of the four corners of the load cell mounting platform is supported by the top of a load cell mounting platform support leg, while the bottom of the support leg is supported on the ground or fixed to the frame of the sagger conveying mechanism. A material cylinder clearance cavity is formed at the center of the load cell mounting platform. The center of the material cylinder in the height direction corresponds to this clearance cavity, and the outer wall of the material cylinder does not contact the inner wall of the clearance cavity. The lower end of the material cylinder extends below the load cell mounting platform at the location corresponding to the clearance cavity. A set of weighing devices is arranged at equal intervals around the circumference of the material cylinder on the load cell mounting platform. This set of weighing devices is fixed to the outer wall of the material cylinder. Each of the set of weighing devices includes… The components include a U-shaped bracket, a barrel outer wall fixing seat, a load cell fixing seat, and a sliding guide rod for the load cell and the barrel outer wall fixing seat. The bottom sides of the U-shaped bracket are fixed to the upward-facing side of the weighing sensor mounting platform, and the outer wall fixing seat of the material cylinder is fixed to the upper outer wall of the material cylinder. The weighing sensor fixing seat is positioned corresponding to... The middle part of the T-shaped bracket is fixed to the weighing sensor mounting platform. The weighing sensor is fixed to the weighing sensor mounting base. The lower end of the sliding guide rod of the outer wall mounting base of the material cylinder is fixed to the outer wall mounting base of the material cylinder, while the upper end is connected to the opening in the... Character-shaped support The guide rod on the top crossbeam of the T-shaped bracket has a sliding fit with the sliding hole.
[0012] In a further specific embodiment of the present invention, the degassing screw mechanism includes an upper degassing screw, a lower degassing screw, an upper degassing screw filter sleeve, and a lower degassing screw filter sleeve. The upper degassing screw filter sleeve is disposed within the upper degassing screw cavity of the upper degassing screw, and the upper end of the upper degassing screw is engaged with a material outlet flange ring of the material outlet of the material cylinder extending below the weighing sensor mounting platform. The upper end of the cylinder body hinge seat of the feeding valve plate actuation cylinder is fixed to the outer wall of the middle part of the upper degassing screw in the height direction. The lower degassing screw filter sleeve is disposed within the lower degassing screw cavity of the lower degassing screw, and the upper end of the lower degassing screw is connected to the lower end of the upper degassing screw. The upward-facing side of the set of feeding valve plates is connected to the lower end of the lower degassing screw. The upper and lower degassing screws are connected to a degassing actuator via degassing pipes. The degassing actuator is mounted on the cylinder cover during use. A stirring screw is rotatably connected to the cylinder cover. The upper end of the stirring screw extends above the cylinder cover and is connected to a stirring screw drive mechanism mounted on the cylinder cover. The lower end of the stirring screw extends sequentially into the upper degassing screw filter sleeve cavity of the upper degassing screw and the lower degassing screw filter sleeve cavity of the lower degassing screw, and is rotatably supported on the lower end of the lower degassing screw. An upper flange ring is formed at the upper end of the upper degassing screw, and a flange ring surrounds the upper end face of the upper degassing screw between the upper end face of the upper degassing screw and the inner side of the upper flange ring. A flange support step is formed on the circumference of the upper degassing screw filter sleeve. An upper degassing screw filter sleeve flange is formed at the upper end of the upper degassing screw filter sleeve and around its circumference. The upper flange of the upper degassing screw corresponds to the lower part of the discharge port flange of the material cylinder and is fixed to the discharge port flange of the material cylinder by fasteners with a sealing gasket added. The flange of the upper degassing screw filter sleeve rests on the flange support step. A lower flange is formed at the lower end of the upper degassing screw, and an upper degassing screw filter sleeve is formed around the circumference of the lower end face of the upper degassing screw between the lower end face of the upper degassing screw and the inner side of the lower flange. A lower support step is provided. An upper degassing screw cylinder cavity degassing interface, communicating with the cavity of the upper degassing screw cylinder, is provided on the outer wall of the middle portion of the upper degassing screw cylinder in the height direction. An upper degassing screw cylinder cavity degassing interface on / off valve is fitted to this interface. The lower bottom of the upper degassing screw cylinder filter sleeve is supported on this lower support step. A lower degassing screw cylinder upper flange ring is formed at the upper end of the lower degassing screw cylinder. A lower degassing screw cylinder filter sleeve flange edge support step is formed around the circumference of the upper end face of the lower degassing screw cylinder between the upper end face of the lower degassing screw cylinder and the inner side of the upper flange ring. A lower degassing screw cylinder fixing lug is formed on the outer wall of the middle portion of the lower degassing screw cylinder in the height direction and around its circumference.The lower degassing screw is fixed to the valve plate connecting plate. A flange edge is formed at the upper end of the lower degassing screw filter sleeve and around its circumference. The upper flange ring corresponds to the lower flange ring and is fixed to the lower flange ring with fasteners, with the upper flange ring sealing gasket added. The flange edge rests on the lower degassing screw filter sleeve flange edge support step. A lower degassing screw is fixed at the lower end of the lower degassing screw. The filter sleeve support ring has a stepped support ring that extends into the cavity of the lower degassing screw. The lower end of the lower degassing screw filter sleeve is supported on the stepped support ring. A set of spaced-apart agitator screw support spokes extending towards the center are formed on the inner wall of the stepped support ring. The space between any two adjacent agitator screw support spokes forms a discharge cavity. A support spoke bearing seat is formed at the junction of the set of agitator screw support spokes. The lower end of the agitator screw is rotatably supported by the agitator screw lower support bearing. Supported by a bearing seat on a supporting spoke plate, a lower degassing port, communicating with the lower degassing cylinder cavity, is provided on the outer wall of the middle part of the lower degassing cylinder in the height direction. A lower degassing port opening and closing valve is connected to this lower degassing port. The upper and lower degassing port opening and closing valves are respectively connected to the upper and lower degassing port opening and closing valve degassing pipelines and the lower degassing port opening and closing valve degassing pipelines, respectively, and to the degassing port provided on the cylinder cover and communicating with the cylinder cavity. The pneumatic actuator is connected; the set of feeding valve plates corresponds to the area above the left feeding pipe connection chamber of the pair of crucibles and the right feeding pipe connection chamber of the pair of crucibles, and below the lower degassing screw, and below the material discharge cavity. Agitating spiral blades are formed on the agitating screw, specifically in the areas located in the filter sleeve chambers of the upper and lower degassing screws. A circular feeding valve plate basin-shaped cavity is formed on the upward-facing side of the set of feeding valve plates, corresponding to the bottom of the lower degassing screw.
[0013] In yet another specific embodiment of the present invention, a set of modular dust collection hoods is fixed on the valve plate connecting plate. On this set of modular dust collection hoods, a valve plate actuating cylinder relief cavity is formed at a position corresponding simultaneously to the relief opening of the feeding opening / closing valve plate actuating cylinder and the valve plate connecting plate actuating cylinder. The feeding opening / closing valve plate actuating cylinder passes downwards through the relief cavity and the relief opening of the valve plate connecting plate actuating cylinder and then connects to the upper end of the cylinder length adjusting rod. The set of modular vacuum hoods consists of four vacuum hood units of the same size, and these four vacuum hood units, when combined, form a rectangular vacuum hood structure with a complete vacuum hood cavity. A vacuum hood cavity dust suction outlet is provided at the corner of the top surface of each modular vacuum hood. In use, the vacuum hood cavity dust suction outlet is connected to a negative pressure vacuuming device through a suction pipe connected to the vacuum hood cavity dust suction outlet. The lower parts of each pair of adjacent modular vacuum hoods are connected to each other through vacuum hood splicing connection fixing ears.
[0014] In yet another specific embodiment of the present invention, a rectangular sagger compaction sleeve is fixed on the downward-facing side of the valve plate connecting plate. A feeding valve plate cavity is formed in the center of the sagger compaction sleeve. The set of feeding valve plates corresponds to the feeding valve plate cavity. When the sagger compaction sleeve is in the state of compacting the material in the sagger, the set of feeding valve plates closes the feeding valve plate cavity and participates in the compaction of the material in the sagger by the sagger compaction sleeve. When the sagger compaction sleeve releases the state of compacting the material in the sagger, the set of feeding valve plates releases its participation in closing the feeding valve plate cavity.
[0015] The technical advantages of the present invention are as follows: Because a rationally structured crucible feeding mechanism assembly driven by a crucible feeding tube fixing plate opening and closing drive mechanism is adopted, when feeding the crucible, feeding can be performed by a pair of left and right feeding tubes of the crucible feeding mechanism assembly. Since there are up to four feeding points into the crucible, the material in the crucible can be evenly distributed. This avoids obvious peaks and valleys in the material in the crucible and eliminates the need for workers to level the material level in the crucible. It also prevents material from overflowing from the crucible, improves the dust-free environment at the work site, and protects the health of online workers from material dust. Attached Figure Description
[0016] Figure 1 This is a structural diagram of an embodiment of the present invention;
[0017] Figure 2 for Figure 1 The diagram shows the feeding device assembly where the left and right feeding tube sliding plates of the sagger are in a closed position.
[0018] Figure 3The image shown corresponds to Figure 1 and Figure 2 The diagram shows a set of feeding valve plates and feeding valve plate actuation mechanisms located above the left and right feeding pipes of each pair of saggers, as well as a cavity air screw mechanism that supplies material to the left and right feeding pipes of each pair of saggers.
[0019] Figure 4 for Figure 3 Detailed structural diagram of the degassing screw mechanism shown;
[0020] Figure 5 for Figure 3 and Figure 4 The set of feeding valve plates shown is in the open position while the degassing screw mechanism is in the direction of... Figure 1 and Figure 2 The diagram shows the left and right feeding pipes of each pair of saggers feeding and introducing the material into the sagger;
[0021] Figure 6 for Figure 4 Enlarged view of part A;
[0022] Figure 7 for Figure 3 , Figure 4 as well as Figure 5 Detailed structural diagram of the lower degassing screw and the lower degassing screw filter sleeve. Detailed Implementation
[0023] In order to better understand the technical essence and beneficial effects of the present invention, the applicant provides a detailed description below by way of embodiments. However, the description of the embodiments is not intended to limit the present invention. Any formal but not substantive equivalent transformations made based on the concept of the present invention should be considered within the scope of the present invention.
[0024] In the following description, all directional or orientational concepts involving up, down, left, right, front, and back are based on the position of the figure being described and should not be construed as a specific limitation on the technical solution provided by this invention.
[0025] Please see Figure 1 and Figure 2The diagram shows a crucible conveyor connecting bracket 1, a crucible feed tube fixing plate opening and closing drive mechanism 2, and a crucible feed mechanism assembly 3. In use, the crucible conveyor connecting bracket 1 is mounted on the upper part of the crucible conveyor frame, which is part of a production line and falls within the scope of known technology. The crucible feed mechanism assembly 3 is mounted on the upper part of the crucible conveyor connecting bracket 1. The crucible feed tube fixing plate opening and closing drive mechanism 2 is mounted on the upper rear side of the aforementioned crucible conveyor connecting bracket 1 and is drively connected to the aforementioned crucible feed mechanism assembly 3. The aforementioned crucible conveyor connecting bracket 1 includes a set of crucible conveyor connecting columns 11, a front beam 12, a rear beam 13, a left connecting crossbeam 14, and a right connecting crossbeam 15. The bottom of the set of crucible conveyor connecting columns 11 is fixed to the upper part of the aforementioned crucible conveyor frame, which is part of a production line, in use. Figure 1 and Figure 2 As shown, a bottom fixing lug 111 is located at the bottom of a set of sagger conveyor connecting columns 11. In use, the bottom fixing lug 111 is fixed to the upper part of the sagger conveyor frame. The front beam 12 of the connecting column is connected between the tops of the front pair of sagger conveyor connecting columns 11 in the set of sagger conveyor connecting columns 11. A left guide rail 121 of the front beam 12 is fixed at the upper left end along the length direction of the front beam 12, and a right guide rail 122 of the front beam 12 is fixed at the upper right end along the length direction of the front beam 12. The rear beam 13 of the connecting column is connected to the rear pair of sagger conveyor connecting columns 11 in the set of sagger conveyor connecting columns 11. Between the tops, and at the upper left end of the connecting column rear beam 13 along its length direction, a connecting column rear beam left guide rail 131 is fixed, and a connecting column rear beam right guide rail 132 is fixed at the upper right end of the connecting column rear beam 13 along its length direction. The front and rear beam left connecting crossbeam 14 is connected between the left ends of the connecting column front and rear beams 12 and 13, and the front and rear beam right connecting crossbeam 15 is connected between the right ends of the connecting column front and rear beams 12 and 13. The aforementioned crucible feeding mechanism assembly 3 is slidably engaged with the aforementioned connecting column front beam left guide rail 121, connecting column front beam right guide rail 122, connecting column rear beam left guide rail 131, and connecting column rear beam right guide rail 132. The aforementioned crucible feeding tube fixing plate opening and closing drive mechanism 2 is located on the upper part of the connecting column rear beam 13.
[0026] The aforementioned sagger feeding mechanism assembly 3 includes a sagger left feeding tube sliding plate 31, a sagger right feeding tube sliding plate 32, a pair of sagger left feeding tubes 33, and a pair of sagger right feeding tubes 34. A sagger left feeding tube sliding plate front slider 311 is fixed at the bottom front end of the sagger left feeding tube sliding plate 31. The sagger left feeding tube sliding plate front slider 311 is slidably engaged with the aforementioned left guide rail 121 of the connecting column front beam. The sagger left feeding tube sliding plate 31 is fixed at the bottom rear end of the sagger left feeding tube sliding plate 31. A sliding block 312 is provided behind the left feed tube sliding plate of the crucible. This sliding block 312 is slidably engaged with the left guide rail 131 of the aforementioned connecting column rear beam. A pair of crucible left feed tube mating cavities 313 are provided in the middle of the length direction of the left feed tube sliding plate 31. The right feed tube sliding plate 32 is located on the right side of the left feed tube sliding plate 31. A front end of the right feed tube sliding plate 32 is fixed at the bottom of its front end. The slider 321, the front slider of the right feed tube sliding plate of the crucible, is slidably engaged with the right guide rail 122 of the aforementioned connecting column front beam. A rear slider 322 is fixed at the bottom rear end of the right feed tube sliding plate 32, and this rear slider 322 is slidably engaged with the right guide rail 132 of the aforementioned connecting column rear beam. A pair of positions are provided at the middle of the length direction of the right feed tube sliding plate 32 to mate with a pair of left feed tubes of the crucible. The right feed tube of the sagger corresponds to the cavity 323. The upper ends of the pair of left feed tubes of the sagger are fixed to the aforementioned left feed tube sliding plate 31 at the position corresponding to the pair of left feed tubes of the sagger 313, while the lower ends are configured as downwardly extending cantilever ends. The upper ends of the pair of right feed tubes of the sagger 34 are fixed to the aforementioned right feed tube sliding plate 32 at the position corresponding to the pair of right feed tubes of the sagger 323, while the lower ends are configured as downwardly extending cantilever ends.
[0027] See you later Figure 1 and Figure 2 And combined Figure 3The aforementioned crucible feed tube fixing plate opening and closing drive mechanism 2 includes a crucible feed tube fixing plate opening and closing drive motor 21, a crucible feed tube fixing plate opening and closing drive drive wheel 22, a crucible feed tube fixing plate opening and closing screw drive wheel 23, a crucible feed tube fixing plate opening and closing screw drive wheel transmission belt 24, a crucible feed tube fixing plate opening and closing screw 25, a right support seat 26a for the opening and closing screw, a left nut block 26b for the opening and closing screw, a right nut block 26c for the opening and closing screw, a left support seat 26d for the opening and closing screw, and a crucible feed tube fixing plate opening and closing drive reduction gearbox 27. The crucible feed tube fixing plate opening and closing drive motor 21 (with forward and reverse rotation function) is in transmission cooperation with the crucible feed tube fixing plate opening and closing drive reduction gearbox 27, and the crucible feed tube fixing plate opening and closing drive reduction gearbox 27 is driven by the crucible feed tube fixing plate opening and closing drive reduction gearbox 27. The crucible feed tube fixing plate opening and closing drive motor 21 is fixed to the crucible feed tube fixing plate opening and closing drive reduction gearbox seat 271. The crucible feed tube fixing plate opening and closing drive reduction gearbox seat 271 is fixed to the right rear end of the aforementioned front and rear beam right connecting crossbeam 15. The final stage power output shaft 272 of the crucible feed tube fixing plate opening and closing drive reduction gearbox 27 extends to the right side of the crucible feed tube fixing plate opening and closing drive reduction gearbox seat 271. The crucible feed tube fixing plate opening and closing drive drive wheel 22 is located on the right side of the crucible feed tube fixing plate opening and closing drive reduction gearbox seat 271 and is fixed on the final stage power output shaft 272 of the crucible feed tube fixing plate opening and closing drive reduction gearbox. The right end of the crucible feed tube fixing plate opening and closing screw 25 rotates. Supported on the right support seat 26a of the opening and closing screw and extending to the right side of the right support seat 26a of the opening and closing screw, which is fixed to the rear end of the aforementioned right connecting crossbeam 15 of the front and rear beams facing upward, the opening and closing screw drive wheel 23 of the crucible feed tube fixing plate is located on the right side of the right support seat 26a of the opening and closing screw and fixed to the right end of the opening and closing screw 25 of the crucible feed tube fixing plate, one end of the transmission belt 24 of the driving wheel of the opening and closing screw of the crucible feed tube fixing plate is sleeved on the opening and closing drive drive wheel 22 of the crucible feed tube fixing plate, and the other end is sleeved on the opening and closing screw drive wheel 23 of the crucible feed tube fixing plate, the left nut block 26b of the opening and closing screw is fixed to the rear end of the aforementioned left feed tube sliding plate 31 of the crucible facing upward, and the right nut block 26b of the opening and closing screw... 6c is fixed on the upward-facing side of the rear end of the right feed tube sliding plate 32 of the crucible, and the left support seat 26d of the opening and closing screw is fixed on the upward-facing side of the rear end of the left connecting crossbeam 14 of the aforementioned front and rear beams. The left nut block 26b of the opening and closing screw is threadedly engaged with the left end of the opening and closing screw 25 of the aforementioned crucible feed tube fixing plate, and the right nut block 26c of the opening and closing screw is threadedly engaged with the right end of the opening and closing screw 25 of the crucible feed tube fixing plate. The left end of the opening and closing screw 25 of the crucible feed tube fixing plate is rotatably supported on the left support seat 26d of the aforementioned opening and closing screw. The helical direction of the left thread 251 of the opening and closing screw at the left end of the opening and closing screw 25 of the crucible feed tube fixing plate is opposite to the helical direction of the right thread 252 of the opening and closing screw at the right end of the crucible feed tube fixing plate opening and closing screw 25.
[0028] A position signal collector 1211 for the front slider of the left feed tube of the crucible is provided on the upward-facing side of the left guide rail 121 of the front beam of the connecting column. A position signal collector 1221 for the front slider of the right feed tube of the crucible is provided on the right guide rail 122 of the front beam of the connecting column, on the left side of the front slider 321 of the right feed tube of the crucible when the left and right feed tubes of the crucible are in the closed state. The aforementioned driving wheel 22 for opening and closing of the crucible feed tube fixing plate and the driving wheel 23 for opening and closing of the crucible feed tube fixing plate are synchronous belt pulleys, and the transmission belt 24 for opening and closing of the crucible feed tube fixing plate is a synchronous belt.
[0029] The aforementioned crucible feed tube fixing plate opening and closing drive motor 21, crucible left feed tube sliding plate front slider position signal acquisition device 1211, and crucible right feed tube sliding plate front slider position signal acquisition device 1221 are electrically connected to the electrical controller in use.
[0030] When the crucible arrival signal collector, located on the frame of the crucible conveyor mechanism (which serves as the production line), detects a signal of a crucible (empty crucible) being conveyed by the crucible conveyor rollers of the frame (the crucible has reached the station where the crucible loading device of this invention is located), the crucible arrival signal collector feeds the signal back to the electrical controller. The electrical controller then sends a working command to the crucible feeding tube fixing plate opening and closing drive motor 21, which then drives the crucible feeding tube fixing plate opening and closing. Motor 21 operates clockwise, driving the crucible feed tube fixing plate opening and closing drive reduction gearbox 27. The final stage power output shaft 272 of the crucible feed tube fixing plate opening and closing drive reduction gearbox drives the crucible feed tube fixing plate opening and closing drive drive wheel 22. The crucible feed tube fixing plate opening and closing drive drive wheel 22, via the crucible feed tube fixing plate opening and closing screw drive wheel transmission belt 24, drives the crucible feed tube fixing plate opening and closing screw drive wheel 23. The crucible feed tube fixing plate opening and closing screw drive wheel 23 then drives the crucible feed tube... The rotation of the feed pipe fixing plate opening and closing screw 25 causes the left thread 251 of the opening and closing screw at the left end of the feed pipe fixing plate 25 to drive the left nut block 26b of the opening and closing screw, while the right thread 252 of the opening and closing screw at the right end of the feed pipe fixing plate 25 drives the right nut block 26c of the opening and closing screw. Since the helical directions of the left and right threads 251 and 252 of the opening and closing screw are opposite, during the aforementioned process, the rotation of the feed pipe fixing plate opening and closing screw 25... The movement causes the left and right nut blocks 26b and 26c of the opening and closing screw to move towards each other. This movement, in turn, causes the left and right feed tube sliding plates 31 and 32 of the crucible to move towards each other, until the signal from the aforementioned right feed tube sliding plate front slider position acquisition device 1221 is detected, indicating that the left and right feed tube sliding plates 31 and 32 have moved towards each other and are now closed. Simultaneously, the right feed tube sliding plate front slider position acquisition device 1221 feeds back the collected signal to the electrical controller, which then sends a stop command to the crucible feed tube fixing plate opening and closing drive motor 21. In this state, the closing of the left and right feed tube sliding plates 31 and 32 causes the pair of left feed tubes 33 and the pair of right feed tubes 34 to also move towards each other and are in a closed position. Figure 2 , Figure 3 The shown approaching state is essentially a state of feeding material into the saggers located simultaneously below a pair of left feed pipes 33 and a pair of right feed pipes 34. The saggers are fed to the saggers by rotating, spaced-apart sagger conveyor rollers on the sagger conveyor frame (this is known technology). The sliding plates 31 and 32 of the left and right feed pipes are pushed apart to form a closed contact. Figure 1The state shown is determined by the reverse operation of the sagger feed tube fixing plate opening and closing drive motor 21 until the left feed tube sliding plate front slider 311 of the sagger moves to the left to the extent that the signal is acquired by the sagger left feed tube sliding plate front slider position signal acquisition device 1211. Figure 1 In the indicated state, the left and right feed tubes 33 and 34 of the crucible move away from the area corresponding to the crucible cavity due to their displacement in opposite directions. At this time, the position signal acquisition device 1211 of the slider in front of the left feed tube of the crucible collects the signal and feeds it back to the electrical controller. The electrical controller then sends a stop signal to the opening and closing drive motor 21 of the crucible feed tube fixing plate. In this embodiment, the aforementioned position signal acquisition devices 1211 and 1221 of the slider in front of the left and right feed tubes of the crucible use microswitches, but limit switches, proximity switches, reed switches, or Hall effect sensors can also be used.
[0031] Please see Figures 3 to 7 And combined Figures 1 to 2 Above the aforementioned left feeding pipe connection chamber 313 and right feeding pipe connection chamber 323 of the two crucibles, a fan-shaped feeding valve plate 4 is provided. There are four identical fan-shaped feeding valve plates 4, arranged side-by-side to form a circular basin-like structure, similar to a serving dish. Each feeding valve plate 4 is equipped with a feeding valve plate actuation mechanism 5. The upper part of the actuation mechanism 5 is connected to the degassing screw mechanism 6, and the lower part is sequentially connected to the valve plate connecting plate 10 and the feeding valve plate 4. The feeding valve plate actuation mechanism 5 drives the feeding valve plate 4 to... The openings of the left feed pipe connection chamber 313 and the right feed pipe connection chamber 323 of the crucible are open or closed; the upper part of the aforementioned degassing screw mechanism 6 is connected to the lower part of the material outlet 73 of the material cylinder 7, which is equipped with a material cylinder cover 71 at the top; the lower part of the degassing screw mechanism 6 corresponds to the central area of the aforementioned feed opening and closing valve plate 4; and the degassing screw mechanism 6 communicates with the material cylinder cavity 72 of the material cylinder 7; a material cylinder outlet flange ring 731 is formed on the outer wall of the aforementioned material cylinder outlet 73 and around it; the upper part of the aforementioned degassing screw mechanism 6 is connected to the material cylinder outlet flange ring 731; and a feed pipe 711 for supplying material to the material cylinder cavity 72 is fixed on the aforementioned material cylinder cover 71.
[0032] A valve plate connecting plate cylinder relief opening 101 is provided on the aforementioned valve plate connecting plate 10 at a position corresponding to the aforementioned feeding opening and closing valve plate actuation mechanism 5. The aforementioned feeding opening and closing valve plate actuation mechanism 5 includes a feeding opening and closing valve plate actuation cylinder body hinge seat 51, a feeding opening and closing valve plate actuation cylinder 52, a cylinder column length adjusting rod 53, a cylinder column length adjusting rod hinge joint 54, a pair of cylinder column length adjusting rod hinge joint pin hinge ears 55, a pair of valve plate flipping arms 56, a pair of valve plate connecting plate longitudinal cantilever 57, a valve plate flipping arm hinge pin 58, and a cylinder column length adjusting rod hinge joint pin 59. The feeding opening and closing valve plate actuation cylinder body hinge seat 51... The upper end of 1 is fixed to the outer wall of the aforementioned degassing screw mechanism 6. The tail of the cylinder body of the feeding valve plate actuation cylinder 52 is hinged to the lower end of the feeding valve plate actuation cylinder body hinge seat 51 via the cylinder body tail hinge pin 521. The feeding valve plate actuation cylinder column 522 of the feeding valve plate actuation cylinder 52 faces downward and corresponds to the aforementioned valve plate connecting plate actuation cylinder column clearance port 101. The upper end of the cylinder column length adjusting rod 53 is threadedly connected to the end of the feeding valve plate actuation cylinder column 522 and locked by the cylinder column length adjusting rod locking nut 531. The lower end of the cylinder column length adjusting rod 53 is connected to the upper end of the cylinder column length adjusting rod hinge joint 54. The centrally located hinge joint connecting post 541 is threaded. The lower end of the cylinder column length adjusting rod hinge joint 54 extends between a pair of cylinder column length adjusting rod hinge joint pin hinge ears 55. The pair of cylinder column length adjusting rod hinge joint pin hinge ears 55 are longitudinally parallel to each other and their bottoms are welded and fixed to the upward-facing edge of the aforementioned feeding opening and closing valve plate 4. A pair of valve plate flipping arms 56 are parallel to each other and their lower ends are also welded and fixed to the upward-facing side of the feeding opening and closing valve plate 4. A flipping arm synchronization plate 561 is fixedly connected between the middle parts of the pair of valve plate flipping arms 56. The upper ends of the longitudinal cantilever 57 of the pair of valve plate connecting plates are fixed to the aforementioned valve plate connecting plate 10 and to the aforementioned... The valve plate connecting plate corresponds to the cylinder column clearance port 101. The valve plate flip arm hinge pin 58 is hinged to the lower end of the pair of valve plate connecting plate longitudinal cantilever 57 and the upper end of the pair of valve plate flip arms 56. The upper end of the pair of valve plate flip arms 56 is located between the lower ends of the pair of valve plate connecting plate longitudinal cantilever 57. The cylinder column length adjusting rod hinge pin 59 passes through the pair of cylinder column length adjusting rod hinge pin hinge ears 55 and the lower end of the cylinder column length adjusting rod hinge joint 54 at the position corresponding to the pair of cylinder column length adjusting rod hinge pin hinge ears 55, and hinges the lower end of the cylinder column length adjusting rod hinge joint 54 between the pair of cylinder column length adjusting rod hinge pin hinge ears 55.A weighing sensor mounting platform 8 is positioned at the center of the height of the aforementioned cylinder 7. Each of the four corners of the weighing sensor mounting platform 8 is supported by the top of a weighing sensor mounting platform support leg 81, while the bottom of the support leg 81 is supported on the ground or fixed to the frame of the sagger conveyor mechanism. A cylinder clearance cavity 82 is formed in the center of the weighing sensor mounting platform 8. The center of the height of the cylinder 7 corresponds to this clearance cavity 82, and the outer wall of the cylinder 7 does not contact the inner wall of the clearance cavity 82. The lower end of the cylinder 7 extends below the weighing sensor mounting platform 8 at the position corresponding to the clearance cavity 82. A set of weighing devices 83 is arranged on the weighing sensor mounting platform 8 at equal intervals around the circumference of the aforementioned cylinder 7. This set of weighing devices 83 is fixed to the outer wall of the cylinder 7.
[0033] Depend on Figure 3 As shown, each of the aforementioned set of weighing devices 83 includes The components include a U-shaped bracket 831, a barrel outer wall fixing seat 832, a load cell fixing seat 833, a load cell 834, and a barrel outer wall fixing seat sliding guide rod 835. The bottom sides of the U-shaped bracket 831 are fixed to the upward-facing side of the aforementioned weighing sensor mounting platform 8, the outer wall fixing seat 832 of the material cylinder is fixed to the upper outer wall of the aforementioned material cylinder 7, and the weighing sensor fixing seat 833 is positioned corresponding to... The middle part of the U-shaped bracket 831 is fixed on the aforementioned weighing sensor mounting platform 8, the weighing sensor 834 is fixed on the weighing sensor fixing seat 833, the lower end of the sliding guide rod 835 of the outer wall fixing seat of the barrel is fixed on the outer wall fixing seat of the barrel 832, and the upper end is connected to the opening on the The letter bracket 831 The guide rod sliding hole 83111 on the top crossbeam 8311 of the T-shaped bracket is slidably fitted.
[0034] See you later Figures 3 to 7The aforementioned degassing screw mechanism 6 includes an upper degassing screw 61, a lower degassing screw 62, an upper degassing screw filter sleeve 63, and a lower degassing screw filter sleeve 64. The upper degassing screw filter sleeve 63 is disposed within the upper degassing screw cavity 611 of the upper degassing screw 61, and the upper end of the upper degassing screw 61 is fitted with a cylinder outlet flange ring 731 of the cylinder outlet 73 of the aforementioned cylinder 7, which extends below the aforementioned weighing sensor mounting platform 8. Next, the upper end of the aforementioned feed opening and closing valve plate actuation cylinder body hinge seat 51 is fixed to the outer wall of the middle part of the upper degassing screw 61 in the height direction. The lower degassing screw filter sleeve 64 is disposed in the lower degassing screw cavity 621 of the lower degassing screw 62. The upper end of the lower degassing screw 62 is connected to the lower end of the upper degassing screw 61. The aforementioned set of feed opening and closing valve plates 4, on the upward-facing side, is in contact with or de-contacts the lower end of the lower degassing screw 62. Figure 4As shown, a valve plate connecting plate lower degassing screw relief cavity 103 is formed at the center of the aforementioned valve plate connecting plate 10 and at the position corresponding to the lower degassing screw 62, for the lower end of the lower degassing screw 62 to extend to the lower part of the valve plate connecting plate 10. The lower end of the lower degassing screw 62 extends to the lower part of the valve plate connecting plate 10 through the valve plate connecting plate lower degassing screw relief cavity 103. The aforementioned upper and lower degassing screw cylinders 61 and 62 are each connected to a degassing actuator (not shown in the figure) via degassing pipelines. This degassing actuator is mounted on the aforementioned cylinder cover 71 during use. A stirring screw 20 is rotatably connected to the cylinder cover 71. The upper end of the stirring screw 20 extends above the cylinder cover 71 and is connected to a stirring screw drive mechanism mounted on the cylinder cover 71. The lower end of the stirring screw 20 extends sequentially into the upper degassing screw filter sleeve cavity 631 of the upper degassing screw filter sleeve 63 and the lower degassing screw filter sleeve cavity 641 of the lower degassing screw filter sleeve 64, and is rotatably supported at the lower end of the lower degassing screw cylinder 62. The upper end of the degassing screw 61 is provided with an upper degassing screw upper flange ring 612, and an upper degassing screw filter sleeve flange support step 613 is formed around the upper end face of the upper degassing screw 61 in the circumferential direction between the upper end face of the upper degassing screw 61 and the inner side of the upper degassing screw upper flange ring 612. An upper degassing screw filter sleeve flange edge 632 is formed at the upper end of the aforementioned upper degassing screw filter sleeve 63 and around the circumference of the upper degassing screw filter sleeve 63. The aforementioned upper degassing screw upper flange ring 612 corresponds to the lower part of the aforementioned material cylinder outlet flange ring 731 and, with the upper degassing screw upper flange ring sealing gasket 6121 added, is fastened to the material cylinder outlet. The feed inlet flange ring 731 is fixed, and the aforementioned upper degassing screw filter sleeve flange edge 632 rests on the aforementioned upper degassing screw filter sleeve flange edge support step 613. An upper degassing screw lower flange ring 614 is formed at the lower end of the upper degassing screw 61, and an upper degassing screw filter sleeve lower support step 615 is formed around the lower end face of the upper degassing screw 61 in the circumferential direction between the lower end face of the upper degassing screw 61 and the inner side of the upper degassing screw lower flange ring 614. An upper degassing screw cavity degassing interface 616 communicating with the aforementioned upper degassing screw cavity 611 is provided on the outer wall of the middle part of the upper degassing screw 61 in the height direction. A degassing port on / off valve 6161 for an upper degassing screw cylinder cavity is connected to the upper degassing screw cylinder filter sleeve 63. The lower bottom of the aforementioned upper degassing screw cylinder filter sleeve 63 is supported on the lower support step 615 of the upper degassing screw cylinder filter sleeve. A lower degassing screw cylinder upper flange ring 622 is formed at the upper end of the aforementioned lower degassing screw cylinder 62. A lower degassing screw cylinder filter sleeve flange support step 623 is formed around the upper end face of the lower degassing screw cylinder 62 in the circumferential direction between the upper end face of the lower degassing screw cylinder 62 and the inner side of the lower degassing screw cylinder upper flange ring 622. A lower degassing screw cylinder fixing lug 626 is formed on the outer wall of the middle part of the aforementioned lower degassing screw cylinder 62 in the height direction and around the circumference of the lower degassing screw cylinder 62.The lower degassing screw barrel fixing lug 626 is fixed to the aforementioned valve plate connecting plate 10. A lower degassing screw barrel filter sleeve flange edge 642 is formed at the upper end of the aforementioned lower degassing screw barrel filter sleeve 64 and around its circumference. The aforementioned lower degassing screw barrel upper flange ring 622 corresponds to the lower flange ring 614 of the aforementioned upper degassing screw barrel and is fixed to the lower flange ring 614 of the upper degassing screw barrel with fasteners while the upper flange ring sealing gasket 6221 is added. The aforementioned lower degassing screw barrel filter sleeve flange edge 642 rests on the lower degassing screw barrel filter sleeve flange edge support step 623. A lower degassing screw barrel filter sleeve support ring 624 is fixed at the lower end of the aforementioned lower degassing screw barrel 62. The support ring step 6241 of the lower degassing screw filter sleeve support ring 624 extends into the lower degassing screw cavity 621. The lower end of the lower degassing screw filter sleeve 64 is supported on the support ring step 6241. A set of spaced-apart stirring screw support spokes 62411 extending towards the center are formed on the inner wall of the support ring step 6241. The space between each pair of adjacent stirring screw support spokes 62411 forms a material discharge cavity 62413. A support spoke bearing seat 62412 is formed at the confluence of a set of stirring screw support spokes 62411. The lower end of the stirring screw 20 rotates through the stirring screw lower support bearing 202. The lower degassing screw 62 is supported on the bearing seat 62412 of the bearing plate. A lower degassing screw cavity degassing port 625, communicating with the aforementioned lower degassing screw cavity 621, is provided on the outer wall of the middle portion of the lower degassing screw 62 in the height direction. A lower degassing screw cavity degassing port on / off valve 6251 is connected to this lower degassing screw cavity degassing port 625. The aforementioned upper degassing screw cavity degassing port on / off valve 6161 and lower degassing screw cavity degassing port on / off valve 6251 are respectively connected to the upper degassing screw cavity degassing port on / off valve degassing pipeline and the lower degassing screw cavity degassing port on / off valve degassing pipeline, respectively, to a valve (not shown in the figure) provided on the cylinder cover 71 of the cylinder 7 and communicating with the aforementioned cylinder cavity 72. The aforementioned degassing actuator is connected to the feed cylinder cover 71; the aforementioned set of feeding valve plates 4 corresponds to the area between the upper part of the aforementioned pair of left feed pipe connection chambers 313 and the pair of right feed pipe connection chambers 323 of the feed cylinder and the lower part of the aforementioned lower degassing screw cylinder 62, and is also opposite to the lower part of the aforementioned discharge hollow cavity 62413. A stirring spiral blade 201 is formed on the aforementioned stirring screw 20, specifically in the areas located in the aforementioned upper degassing screw cylinder filter sleeve cavity 631 and lower degassing screw cylinder filter sleeve cavity 641. A circular feeding valve plate basin-shaped cavity 41 is formed on the upward-facing side of the aforementioned set of feeding valve plates 4, corresponding to the bottom of the aforementioned lower degassing screw cylinder 62.
[0035] Depend on Figures 3 to 5As shown, a set of modular dust collection hoods 9 are fixed on the aforementioned valve plate connecting plate 10. On each of these modular dust collection hoods 9, corresponding simultaneously to the positions of the aforementioned feeding valve plate actuating cylinder 522 and the aforementioned valve plate connecting plate actuating cylinder clearance port 101, a valve plate actuating cylinder clearance cavity 91 is formed. The aforementioned feeding valve plate actuating cylinder 522 passes downwards through the valve plate actuating cylinder clearance cavity 91 and the valve plate connecting plate actuating cylinder clearance port 101, and then connects to the upper end of the aforementioned cylinder length adjusting rod 53. The set of modular vacuum hoods 9 consists of four vacuum hood units of the same size. After being combined, the four vacuum hood units form a rectangular vacuum hood structure with a complete vacuum hood cavity 92. A vacuum hood cavity dust suction outlet 93 is provided at the corner of the top surface of each set of modular vacuum hoods 9. In use, the vacuum hood cavity dust suction outlet 93 is connected to a negative pressure vacuuming device through a vacuum pipe connected to the vacuum hood cavity dust suction outlet 93. The lower parts of each pair of adjacent modular vacuum hoods 9 are connected to each other through vacuum hood splicing connection fixing ears 94.
[0036] A rectangular sagger compaction sleeve 102 is fixed on the downward-facing side of the aforementioned valve plate connecting plate 10. A feeding valve plate cavity 1021 is formed in the center of the sagger compaction sleeve 102. The aforementioned set of feeding valve plates 4 corresponds to the feeding valve plate cavity 1021. When the aforementioned sagger compaction sleeve 102 is in the state of compacting the material in the sagger, the set of feeding valve plates 4 closes the aforementioned feeding valve plate cavity 1021 and participates in the compaction of the material in the sagger by the sagger compaction sleeve 102. When the sagger compaction sleeve 102 releases the state of compacting the material in the sagger, the aforementioned set of feeding valve plates 4 releases its participation in closing the feeding valve plate cavity 1021.
[0037] The applicant describes a system consisting of a pair of left feed tubes 33 and a pair of right feed tubes 34 for feeding the saggars, corresponding to the feed tubes 34 for feeding the saggars. Figures 3 to 5 The feeding process in the sagger (not shown in the figure) below the sagger compaction sleeve 102, as shown, firstly involves the operation of the aforementioned sagger feeding tube fixing plate opening and closing drive mechanism 2, which causes the aforementioned left and right feeding tube sliding plates 31 and 32 of the sagger to be in a state of... Figure 2The closed state is shown. Since the operation process of the crucible feed tube fixing plate opening and closing drive mechanism 2 has been described above, it will not be repeated. When the electrical controller receives the signal from the slider position signal acquisition device 1221 of the right feed tube sliding plate of the crucible, it sends a stop signal to the aforementioned crucible feed tube fixing plate opening and closing drive motor 21 and a working command to the gas generating device, causing a set of feed opening and closing valve plate actuation mechanisms 5 to work simultaneously and synchronously. Specifically, the feed opening and closing valve plate actuation cylinder 52 works, causing the feed opening and closing valve plate actuation cylinder column 522 to move upwards into the cylinder body. The feed opening and closing valve plate actuation cylinder column 522 drives the cylinder column length adjusting rod hinge joint 54 through the cylinder column length adjusting rod 53. Since the cylinder column length adjusting rod hinge joint 54 is hinged to a pair of cylinder column length adjusting rod hinge joint pins 59 on a pair of cylinder column length adjusting rod hinge joint pin hinge ears 55, and the pair of cylinder column length... The hinge lug 55 of the length adjustment rod hinge joint is fixed to the edge or edge of the feeding valve plate 4. Therefore, the cylinder length adjustment rod hinge joint 54, through the cylinder length adjustment rod hinge joint pin 59, drives a pair of cylinder length adjustment rod hinge joint pin hinge lugs 55. These lugs 55 then lift the aforementioned edge of the feeding valve plate 4. Since the central part of the feeding valve plate 4 corresponds to the bottom of the aforementioned lower degassing screw chamber 621 and is in a free state, as the edge of the feeding valve plate 4 is lifted by the cylinder length adjustment rod hinge joint pin hinge lug 55, the previously blocked state of the bottom of the aforementioned lower degassing screw chamber 621 changes to a downward opening state. Figure 5 The state shown, more specifically, is such that a set of feed on / off valve plates 4 are in the previous state as described above. Figure 7 The lower part of the blanking cavity 62413 shown in the figure is changed from a closed state to an open state and is in the form of... Figure 5 The diagram shows a near-vertical open state. Under the rotation of the aforementioned agitator screw 20, its agitator blades 201 sequentially feed material from the material cylinder cavity 72 of the material cylinder 7 into the lower sagger via the upper degassing screw filter sleeve cavity 631, the lower degassing screw filter sleeve cavity 641, the material discharge hollow cavity 62413, the feeding valve plate cavity 1021, and the left and right feeding pipes 33 and 34 of each pair of saggers. During this process, the degassing interfaces 616 and 625 of the upper and lower degassing screw cylinder cavities are in a state of negative pressure extraction of air from the material in the upper and lower degassing screw filter sleeve cavities 631 and 641. The air in the material cylinder 7 is introduced by a degassing actuator (not shown in the diagram).
[0038] After feeding the crucible is completed, the aforementioned feeding opening and closing valve plate actuating cylinder 52 reverses its operation, causing the aforementioned feeding opening and closing valve plate 4 to return to its original position according to the reverse process. Figure 3 and Figure 4The lower part of the degassing screw cylinder cavity 621 shown is in a closed state relative to the feeding hollow cavity 62413. This state means that the feeding valve plate 4 is in a closed state in conjunction with the feeding valve plate cavity 1021. At the same time, under the reverse operation of the crucible feeding pipe fixing plate opening and closing drive motor 21, the aforementioned crucible left and right feeding pipe sliding plates 31 and 32 are pushed apart and form a closed state. Figure 1 The state shown.
[0039] The control of the material quantity in the aforementioned feeding state, i.e., the control of the fullness of the sagger, can be achieved in any of the following forms, not limited to: Firstly, it is achieved through the pressure sensed by a pressure sensor (i.e., a pressure sensor) on the sagger lifting mechanism (also called a "sagger lifting mechanism") on the sagger conveyor frame, which is part of the aforementioned production line. Specifically, a pressure sensor is installed at the bottom of the sagger lifting mechanism corresponding to the station where the sagger uniform distribution device of this invention is located. When the pressure sensor senses the required material quantity (pressure value) in the sagger, it feeds a signal back to the electrical controller. The electrical controller then sends commands to the aforementioned feeding opening / closing valve plate actuation cylinder 52 and the sagger feeding pipe fixing plate opening / closing drive motor 21, thereby achieving the aforementioned stopping of the feeding process, i.e., realizing a set of feeding... The four scenarios are as follows: 1) Closing the material opening / closing valve plate 4 on the material feeding cavity 62413; 2) When the material level in the sagger reaches full capacity, the material level sensor on the outer wall of the pair of left feeding pipes 33 and / or the pair of right feeding pipes 34 can detect the material level and feed the signal back to the electrical controller, the rest being the same as described in the first scenario; 3) The weighing sensor 834 of the aforementioned weighing device 83 can detect the decrease in weight of the material cylinder 7 and feed the signal back to the electrical controller, because the weight reduction of the material cylinder 7 each time is exactly the amount fed into the sagger each time, the rest being the same as described in the first scenario; 4) A sagger material level detection sensor is installed at a reasonable position on the sagger conveyor frame of the sagger conveyor mechanism to detect the material level in the sagger, the rest being the same as described in the first scenario. In this embodiment, the first of the above four scenarios is selected.
[0040] After the feeding of the saggers is completed, the sagger lifting mechanism (not shown in the figure), i.e., the sagger top lifting mechanism, pushes the saggers upward. A set of feeding opening and closing valve plates 4, which are in the closed state and correspond to the feeding opening and closing valve plate cavity 1021, cooperate with the aforementioned sagger material compaction sleeve 102 to compact the material inside the saggers. After the compaction time set by the electrical controller, the aforementioned sagger lifting mechanism descends and places the saggers onto the sagger conveying rollers of the sagger conveying mechanism frame, and conveys them to the next station, such as entering the furnace from the furnace inlet. The next sagger pair waiting to be loaded is led from the previous station to the station where the sagger uniform material distribution device of the present invention is located.
[0041] In summary, since the sagger feeding mechanism assembly 3 of the present invention uses a pair of left sagger feeding pipes 33 and a pair of right sagger feeding pipes 34, it innovatively embodies the uniform distribution of material to four points in the sagger cavity, abandons the single-point center feeding method that has been followed in the industry for a long time, eliminates the root cause of the four-sided pyramid shape, and fully realizes the technical effects recorded by the applicant in the above technical effects column.
Claims
1. A sagger uniform material distribution device, characterized in that: The system includes a sagger conveyor connecting bracket (1), a sagger feed tube fixing plate opening and closing drive mechanism (2), and a sagger feed mechanism assembly (3). The sagger conveyor connecting bracket (1) is positioned on the upper part of the sagger conveyor frame, which serves as the production line, during use. The sagger feed mechanism assembly (3) is positioned on the upper part of the sagger conveyor connecting bracket (1). The sagger feed tube fixing plate opening and closing drive mechanism (2) is positioned on the upper rear side of the sagger conveyor connecting bracket (1) and is drively connected to the sagger feed mechanism assembly (3). The support (1) includes a set of sagger conveyor connecting columns (11), a front beam (12) of connecting columns, a rear beam (13) of connecting columns, a left connecting crossbeam (14) of the front and rear beams, and a right connecting crossbeam (15) of the front and rear beams. The bottom of the set of sagger conveyor connecting columns (11) is fixed to the upper part of the sagger conveyor frame of the sagger conveyor as a production line in the use state. The front beam (12) of connecting columns is connected between the tops of the pair of sagger conveyor connecting columns located at the front of the set of sagger conveyor connecting columns (11), and the front beam (12) of the connecting columns is connected between the tops of the pair of sagger conveyor connecting columns located at the front of the set of sagger conveyor connecting columns (11). A left guide rail (121) for connecting the front beam of the column is fixed at the upper left end of the length direction of the connecting column front beam (12), and a right guide rail (122) for connecting the front beam of the column front beam (12) is fixed at the upper right end of the length direction of the connecting column front beam (12). The rear beam of the connecting column (13) is connected between the tops of a pair of rear sagger conveying mechanism connecting columns (11) in a set of sagger conveying mechanism connecting columns. A left guide rail (131) for connecting the rear beam of the column rear beam (13) is fixed at the upper left end of the length direction of the connecting column rear beam (13), and a right guide rail (122) for connecting the rear beam of the column rear beam (13) is fixed at the upper right end of the length direction of the connecting column rear beam (13). The right guide rail (132) of the beam and the left connecting crossbeam (14) of the front and rear beams are connected between the left ends of the front and rear beams (12, 13) of the connecting column, and the right connecting crossbeam (15) of the front and rear beams is connected between the right ends of the front and rear beams (12, 13) of the connecting column; the sagger feeding mechanism assembly (3) is slidably engaged with the left guide rail (121) of the front beam of the connecting column, the right guide rail (122) of the front beam of the connecting column, the left guide rail (131) of the rear beam of the connecting column, and the right guide rail (132) of the rear beam of the connecting column; the sagger feeding tube fixing plate opening and closing drive mechanism (2) is set on the upper part of the rear beam (13) of the connecting column;The aforementioned sagger feeding mechanism assembly (3) includes a sagger left feeding tube sliding plate (31), a sagger right feeding tube sliding plate (32), a pair of sagger left feeding tubes (33), and a pair of sagger right feeding tubes (34). A sagger left feeding tube sliding plate front slider (311) is fixed at the bottom of the front end of the sagger left feeding tube sliding plate (31). The sagger left feeding tube sliding plate front slider (311) is slidably engaged with the left guide rail (121) of the connecting column front beam. At the rear end of the sagger left feeding tube sliding plate (31) A left feed tube sliding plate and a rear slider (312) for the crucible are fixed at the bottom. The left feed tube sliding plate and the rear slider (312) for the crucible slide are slidably engaged with the left guide rail (131) of the connecting column rear beam. A pair of crucible left feed tube mating cavities (313) are opened in the middle of the length direction of the left feed tube sliding plate (31). The right feed tube sliding plate (32) for the crucible is located on the right side of the left feed tube sliding plate (31). A right feed tube sliding plate for the crucible is fixed at the bottom of the front end of the right feed tube sliding plate (32). The front slider (321) of the right feed pipe of the crucible slide plate is slidably engaged with the right guide rail (122) of the front beam of the connecting column. A rear slider (322) of the right feed pipe of the crucible slide plate is fixed at the bottom of the rear end of the right feed pipe of the crucible slide plate (32). The rear slider (322) of the right feed pipe of the crucible slide plate is slidably engaged with the right guide rail (132) of the rear beam of the connecting column. A pair of positions are opened in the middle of the length direction of the right feed pipe of the crucible slide plate (32) to match a pair of left feed pipes of the crucible. The corresponding right feed tube of the crucible has a connecting cavity (323). The upper ends of a pair of left feed tubes (33) are fixed to the sliding plate (31) of the left feed tube at the position corresponding to the connecting cavity (313), while the lower ends are configured as downwardly extending cantilever ends. The upper ends of a pair of right feed tubes (34) are fixed to the sliding plate (32) of the right feed tube at the position corresponding to the connecting cavity (323), while the lower ends are configured as downwardly extending cantilever ends.
2. The sagger uniform material distribution device according to claim 1, characterized in that: The aforementioned crucible feeding tube fixing plate opening and closing drive mechanism (2) includes a crucible feeding tube fixing plate opening and closing drive motor (21), a crucible feeding tube fixing plate opening and closing drive drive wheel (22), a crucible feeding tube fixing plate opening and closing screw drive wheel (23), a crucible feeding tube fixing plate opening and closing screw drive wheel transmission belt (24), a crucible feeding tube fixing plate opening and closing screw (25), a right support seat for the opening and closing screw (26a), a left nut block for the opening and closing screw (26b), a right nut block for the opening and closing screw (26c), a left support seat for the opening and closing screw (26d), and a crucible feeding tube fixing plate opening and closing drive reduction gearbox (27). The crucible feeding tube fixing plate opening and closing drive motor (21) is in transmission cooperation with the crucible feeding tube fixing plate opening and closing drive reduction gearbox (27), and is fed by the crucible. The tube fixing plate opening and closing drive reduction gearbox (27), together with the crucible feeding tube fixing plate opening and closing drive motor (21), is fixed to the crucible feeding tube fixing plate opening and closing drive reduction gearbox seat (271). The crucible feeding tube fixing plate opening and closing drive reduction gearbox seat (271) is fixed to the right rear end of the right connecting crossbeam (15) of the front and rear beams. The final stage power output shaft (272) of the crucible feeding tube fixing plate opening and closing drive reduction gearbox (27) extends to the right side of the crucible feeding tube fixing plate opening and closing drive reduction gearbox seat (271). The crucible feeding tube fixing plate opening and closing drive drive wheel (22) is located on the right side of the crucible feeding tube fixing plate opening and closing drive reduction gearbox seat (271) and fixed to the end of the crucible feeding tube fixing plate opening and closing drive reduction gearbox. On the stage power output shaft (272), the right end of the crucible feed tube fixing plate opening and closing screw (25) is rotatably supported on the right support seat (26a) of the opening and closing screw and extends to the right side of the right support seat (26a). The right support seat (26a) of the opening and closing screw is fixed to the rear end of the right connecting crossbeam (15) of the front and rear beams facing upward. The driving wheel (23) of the crucible feed tube fixing plate opening and closing screw is located on the right side of the right support seat (26a) of the opening and closing screw and fixed to the right end of the crucible feed tube fixing plate opening and closing screw (25). One end of the drive belt (24) of the driving wheel of the crucible feed tube fixing plate opening and closing screw is sleeved on the driving wheel (22) of the opening and closing screw of the crucible feed tube fixing plate and the other end is sleeved on the driving wheel of the opening and closing screw of the crucible feed tube fixing plate. On the wheel (23), the left nut block (26b) of the opening and closing screw is fixed to the upward-facing rear end of the sliding plate (31) of the left feed tube of the crucible, and the right nut block (26c) of the opening and closing screw is fixed to the upward-facing rear end of the sliding plate (32) of the right feed tube of the crucible. The left support seat (26d) of the opening and closing screw is fixed to the upward-facing rear end of the left connecting beam (14) of the front and rear beams. The left nut block (26b) of the opening and closing screw is threadedly engaged with the left end of the opening and closing screw (25) of the crucible feed tube fixing plate, and the right nut block (26c) of the opening and closing screw is threadedly engaged with the right end of the opening and closing screw (25) of the crucible feed tube fixing plate. The left end of the opening and closing screw (25) of the crucible feed tube fixing plate is rotatably supported on the left support seat (26d) of the opening and closing screw.Furthermore, the helical direction of the left thread (251) of the left end of the opening and closing screw (25) of the crucible feed tube fixing plate is opposite to the helical direction of the right thread (252) of the right end of the opening and closing screw (25).
3. The sagger uniform material distribution device according to claim 2, characterized in that: A position signal collector (1211) for the front slider of the left feed tube of the crucible is provided on the upward-facing side of the left guide rail (121) of the front beam of the connecting column. A position signal collector (1221) for the front slider of the right feed tube of the crucible is provided on the right guide rail (122) of the front beam of the connecting column, and on the left side of the front slider (321) of the right feed tube of the crucible when the left and right feed tube slide plates (31, 32) of the crucible are in the closed state. The driving wheel (22) for opening and closing of the crucible feed tube fixing plate and the driving wheel (23) for opening and closing of the crucible feed tube fixing plate are synchronous belt pulleys. The transmission belt (24) for the driving wheel for opening and closing of the crucible feed tube fixing plate is a synchronous belt.
4. The sagger uniform material distribution device according to claim 3, characterized in that: The aforementioned crucible feed tube fixing plate opening and closing drive motor (21), crucible left feed tube sliding plate front slider position signal collector (1211), and crucible right feed tube sliding plate front slider position signal collector (1221) are electrically connected to the electrical controller in use.
5. The sagger uniform material distribution device according to claim 1, characterized in that: Above each of the pair of crucible left feed pipe connection cavities (313) and the pair of crucible right feed pipe connection cavities (323), there is a fan-shaped feeding valve plate (4). There are four identical fan-shaped feeding valve plates (4), arranged side-by-side to form a circular basin-like structure. Each feeding valve plate (4) is equipped with a feeding valve plate actuation mechanism (5). The upper part of the actuation mechanism (5) is connected to the degassing screw mechanism (6), and the lower part is connected sequentially to the valve plate connecting plate (10) and the feeding valve plate (4). The feeding valve plate actuation mechanism (5) drives the feeding valve plate (4) to open / close the pair of crucible left feed pipe connection cavities (313) and the pair of crucible right feed pipe connection cavities (323). 13) and the openings of the right feed pipes of the saggers (323) are open or closed; the upper part of the degassing screw mechanism (6) is connected to the lower part of the feed cylinder outlet (73) of the feed cylinder (7) with the top cover (71), the lower part of the degassing screw mechanism (6) corresponds to the central area of the feed valve plate (4), and the degassing screw mechanism (6) communicates with the feed cylinder cavity (72) of the feed cylinder (7); a feed cylinder outlet flange ring (731) is formed on the outer wall of the feed cylinder outlet (73) and around it, and the upper part of the degassing screw mechanism (6) is connected to the feed cylinder outlet flange ring (731); a feed pipe (711) for supplying material to the feed cylinder cavity (72) is fixed on the feed cylinder cover (71).
6. The sagger uniform material distribution device according to claim 5, characterized in that: A valve plate connecting plate cylinder column clearance opening (101) is provided on the valve plate connecting plate (10) at a position corresponding to the feeding opening and closing valve plate actuation mechanism (5). The feeding opening and closing valve plate actuation mechanism (5) includes a feeding opening and closing valve plate actuation cylinder body hinge seat (51), a feeding opening and closing valve plate actuation cylinder (52), a cylinder column length adjusting rod (53), a cylinder column length adjusting rod hinge joint (54), a pair of cylinder column length adjusting rod hinge joint pin hinge ears (55), a pair of valve plate flipping arms (56), a pair of valve plate connecting plate longitudinal cantilever arms (57), a valve plate flipping arm hinge pin (58), and a cylinder column length adjusting rod hinge joint pin (59). The upper end of (51) is fixed to the outer wall of the degassing screw mechanism (6). The tail of the cylinder body of the feeding valve plate actuation cylinder (52) is hinged to the lower end of the feeding valve plate actuation cylinder body hinge seat (51) through the cylinder body tail hinge pin (521). The feeding valve plate actuation cylinder column (522) of the feeding valve plate actuation cylinder (52) faces downward and corresponds to the valve plate connecting plate actuation cylinder column clearance port (101). The upper end of the cylinder column length adjusting rod (53) is threadedly connected to the end of the feeding valve plate actuation cylinder column (522) and locked by the cylinder column length adjusting rod locking nut (531). The lower end of the cylinder column length adjusting rod (53) is connected to the cylinder column length adjusting rod hinge joint (54). The hinge joint connecting post (541) at the upper center position is threaded. The lower end of the cylinder length adjusting rod hinge joint (54) extends between a pair of cylinder length adjusting rod hinge joint pin hinge ears (55). The pair of cylinder length adjusting rod hinge joint pin hinge ears (55) are longitudinally parallel to each other and their bottoms are welded and fixed to the edge of the feeding opening and closing valve plate (4) facing upwards. A pair of valve plate flipping arms (56) are parallel to each other and their lower ends are also welded and fixed to the edge of the feeding opening and closing valve plate (4) facing upwards. A flipping arm synchronization plate (561) is fixedly connected between the middle parts of the pair of valve plate flipping arms (56). The upper ends of the longitudinal cantilever (57) of the pair of valve plate connecting plates are fixed to the valve plate connecting plate (10) and to the... The valve plate connecting plate acts as a cylinder column clearance port (101). The valve plate flip arm hinge pin (58) is hinged to the lower end of a pair of valve plate connecting plate longitudinal cantilever (57) and the upper end of a pair of valve plate flip arms (56). The upper end of a pair of valve plate flip arms (56) is located between the lower ends of a pair of valve plate connecting plate longitudinal cantilever (57). The cylinder column length adjusting rod hinge pin (59) passes through a pair of cylinder column length adjusting rod hinge pin hinge ears (55) and the lower end of the cylinder column length adjusting rod hinge joint (54) at a position corresponding to a pair of cylinder column length adjusting rod hinge pin hinge ears (55) to hinge the lower end of the cylinder column length adjusting rod hinge joint (54) between a pair of cylinder column length adjusting rod hinge pin hinge ears (55).A load cell mounting platform (8) is provided at the center of the height direction of the material cylinder (7). Each of the four corners of the load cell mounting platform (8) is supported by the top of a load cell mounting platform support leg (81), while the bottom of the support leg (81) is supported on the ground or fixed to the frame of the sagger conveyor mechanism. A material cylinder clearance cavity (82) is provided at the center of the load cell mounting platform (8). Corresponding to the material cylinder relief cavity (82) and the outer wall of the material cylinder (7) does not contact the inner wall of the material cylinder relief cavity (82), the lower end of the material cylinder (7) extends to the underside of the weighing sensor mounting platform (8) at the position corresponding to the material cylinder relief cavity (82). A set of weighing devices (83) is arranged on the weighing sensor mounting platform (8) and around the circumference of the material cylinder (7) at equal intervals. The set of weighing devices (83) is fixed to the outer wall of the material cylinder (7). Each of the set of weighing devices (83) includes: The components include a U-shaped bracket (831), a barrel outer wall fixing seat (832), a load cell fixing seat (833), a load cell (834), and a barrel outer wall fixing seat sliding guide rod (835). The bottom sides of the U-shaped bracket (831) are fixed to the upward-facing side of the weighing sensor mounting platform (8), the outer wall fixing seat (832) of the material cylinder is fixed to the upper outer wall of the material cylinder (7), and the weighing sensor fixing seat (833) is positioned corresponding to... The middle part of the T-shaped bracket (831) is fixed on the load cell mounting platform (8), the load cell (834) is fixed on the load cell mounting base (833), the lower end of the sliding guide rod (835) of the outer wall mounting base of the barrel is fixed on the outer wall mounting base of the barrel (832), and the upper end is connected to the opening on the The character-shaped bracket (831) The guide rod sliding hole (83111) on the top crossbeam (8311) of the T-shaped bracket is slidably fitted.
7. The sagger uniform material distribution device according to claim 6, characterized in that: The degassing screw mechanism (6) includes an upper degassing screw (61), a lower degassing screw (62), an upper degassing screw filter sleeve (63), and a lower degassing screw filter sleeve (64). The upper degassing screw filter sleeve (63) is disposed in the upper degassing screw cavity (611) of the upper degassing screw (61), and the upper end of the upper degassing screw (61) is engaged with the discharge port flange (731) of the discharge port (73) of the material cylinder (7) extending below the weighing sensor mounting platform (8). The upper end of the cylinder body hinge seat (51) of the feeding opening and closing valve plate actuation cylinder is fixed to the outer wall of the middle part of the upper degassing screw (61) in the height direction. The lower degassing screw filter sleeve (64) is disposed in the lower degassing screw cavity (62). Inside the degassing cylinder cavity (621), the upper end of the lower degassing cylinder (62) is connected to the lower end of the upper degassing cylinder (61). The side of the set of feeding opening and closing valve plates (4) facing upwards is in contact with or de-contacts the lower end of the lower degassing cylinder (62). The upper and lower degassing cylinders (61, 62) are each connected to a degassing actuator by a degassing pipeline. The degassing actuator is mounted on the cylinder cover (71) in the use state. A stirring screw (20) is rotatably connected to the cylinder cover (71). The upper end of the stirring screw (20) extends above the cylinder cover (71) and is connected to the stirring screw drive mechanism mounted on the cylinder cover (71). The lower end of the stirring screw (20) extends sequentially to the upper degassing cylinder. The upper degassing screw filter sleeve cavity (631) of the screw filter sleeve (63) and the lower degassing screw filter sleeve cavity (641) of the lower degassing screw filter sleeve (64) are rotatably supported at the lower end of the lower degassing screw (62); an upper degassing screw upper flange ring (612) is formed at the upper end of the upper degassing screw (61), and an upper degassing screw filter sleeve flange support step (613) is formed around the upper end face of the upper degassing screw (61) in the circumferential direction between the upper end face of the upper degassing screw (61) and the inner side of the upper degassing screw upper flange ring (612). An upper degassing screw filter sleeve flange edge (632) is formed at the upper end of the upper degassing screw filter sleeve (63) and in the circumferential direction around the upper degassing screw filter sleeve (63). The upper flange ring (612) of the upper degassing screw barrel corresponds to the lower part of the discharge port flange ring (731) of the barrel and is fixed to the discharge port flange ring (731) of the barrel by fasteners with the upper flange ring sealing gasket (6121) of the degassing screw barrel. The flange edge (632) of the upper degassing screw barrel filter sleeve rests on the flange edge support step (613) of the upper degassing screw barrel filter sleeve. An upper degassing screw barrel lower flange ring (614) is formed at the lower end of the upper degassing screw barrel (61), and an upper degassing screw barrel filter sleeve lower support step (615) is formed around the lower end face of the upper degassing screw barrel (61) in the circumferential direction between the lower end face of the upper degassing screw barrel (61) and the inner side of the lower flange ring (614).An upper degassing screw cavity degassing port (616) communicating with the upper degassing screw cavity (611) is provided on the outer wall of the middle part of the upper degassing screw (61) in the height direction. An upper degassing screw cavity degassing port opening and closing valve (6161) is fitted on the upper degassing screw cavity degassing port (616). The lower bottom of the upper degassing screw filter sleeve (63) is supported on the lower support step (615) of the upper degassing screw filter sleeve. A lower degassing screw upper flange ring (622) is formed at the upper end of the lower degassing screw (62), and a lower degassing screw (62) is surrounded between the upper end face of the lower degassing screw (62) and the inner side of the lower degassing screw upper flange ring (622). The upper end face of the lower degassing screw (62) has a circumferential support step (623) for the flange edge of the lower degassing screw filter sleeve. A lower degassing screw fixing lug (626) is formed on the outer wall of the middle portion of the lower degassing screw (62) in the height direction and around the circumference of the lower degassing screw (62). This lower degassing screw fixing lug (626) is fixed to the valve plate connecting plate (10). A lower degassing screw filter sleeve flange edge (642) is formed at the upper end of the lower degassing screw filter sleeve (64) and around its circumference. The upper flange ring (622) of the lower degassing screw corresponds to the lower flange ring (614) of the upper degassing screw and is located below the lower flange ring (614) of the upper degassing screw. With the upper flange sealing gasket (6221) in place, the upper degassing screw is fixed to the lower flange (614) of the upper degassing screw by fasteners. The flange edge (642) of the lower degassing screw filter sleeve rests on the flange edge support step (623) of the lower degassing screw filter sleeve. A lower degassing screw filter sleeve support ring (624) is fixed at the lower end of the lower degassing screw (62). The support ring step (6241) of the lower degassing screw filter sleeve support ring (624) extends into the cavity (621) of the lower degassing screw (621). The lower bottom of the lower degassing screw filter sleeve (64) is supported on the support ring step (6241). A set of inter-laminar grooves is formed on the inner wall of the support ring step (6241). The agitator screw support spokes (62411) are spaced apart and extend towards the center. The space between each pair of adjacent agitator screw support spokes (62411) forms a discharge cavity (62413). A support spoke bearing seat (62412) is formed at the confluence of a group of agitator screw support spokes (62411). The lower end of the agitator screw (20) is rotatably supported on the support spoke bearing seat (62412) by the agitator screw lower support bearing (202). A lower degassing screw cavity degassing interface (625) communicating with the lower degassing screw cavity (621) is provided on the outer wall of the middle part of the lower degassing screw cylinder (62) in the height direction.A lower degassing screw chamber degassing port on / off valve (6251) is connected to the lower degassing screw chamber degassing port (625); the upper degassing screw chamber degassing port on / off valve (6161) and the lower degassing screw chamber degassing port on / off valve (6251) are respectively connected to a degassing actuator provided on the material cylinder cover (71) of the material cylinder (7) and communicating with the material cylinder cavity (72) through the upper degassing screw chamber degassing port on / off valve degassing pipeline and the lower degassing screw chamber degassing port on / off valve degassing pipeline; the set of feeding on / off valve plates (4) are connected to the left feeding pipes of the pair of saggers. Above the cavity (313) and between the lower degassing screw (62) and below the feeding hollow cavity (62413), corresponding to the lower part of the feeding hollow cavity (62413), a stirring spiral blade (201) is formed on the stirring screw (20) and in the area located in the upper degassing screw filter sleeve cavity (631) and the lower degassing screw filter sleeve cavity (641); a circular feeding opening and closing valve plate basin-shaped cavity (41) is formed on the upward-facing side of the set of feeding opening and closing valve plates (4) and at the position corresponding to the bottom of the lower degassing screw (62).
8. The sagger uniform material distribution device according to claim 7, characterized in that: A set of modular dust collection hoods (9) is fixed on the valve plate connecting plate (10). On the set of modular dust collection hoods (9), a valve plate actuating cylinder column relief cavity (91) is opened at a position corresponding to both the feeding opening and closing valve plate actuating cylinder column (522) and the valve plate connecting plate actuating cylinder column relief port (101). The feeding opening and closing valve plate actuating cylinder column (522) passes downward through the valve plate actuating cylinder column relief cavity (91) and the valve plate connecting plate actuating cylinder column relief port (101) in sequence, and then connects to the upper end of the cylinder column length adjusting rod (53). The set of modular vacuum hoods (9) consists of four vacuum hood units of the same size, and the four vacuum hood units, when combined, form a rectangular vacuum hood structure with a complete vacuum hood cavity (92). A vacuum hood cavity dust suction outlet (93) is provided at the corner of the top surface of each of the modular vacuum hoods (9). In use, the vacuum hood is connected to a negative pressure vacuuming device by a vacuum pipe connected to the vacuum hood cavity dust suction outlet (93). The lower parts of each pair of adjacent modular vacuum hoods (9) are connected to each other by vacuum hood splicing connection fixing ears (94).
9. The sagger uniform material distribution device according to claim 8, characterized in that: A rectangular sagger compaction sleeve (102) is fixed on the downward-facing side of the valve plate connecting plate (10). A feeding valve plate cavity (1021) is formed in the center of the sagger compaction sleeve (102). A set of feeding valve plates (4) corresponds to the feeding valve plate cavity (1021). When the sagger compaction sleeve (102) is in the state of compacting the material in the sagger, the set of feeding valve plates (4) closes the feeding valve plate cavity (1021) and participates in the compaction of the material in the sagger by the sagger compaction sleeve (102). When the sagger compaction sleeve (102) releases the state of compacting the material in the sagger, the set of feeding valve plates (4) releases its participation in closing the feeding valve plate cavity (1021).
Citation Information
Patent Citations
Quantitative charging machine for graphite powder of lithium battery
CN115676426A