A device for producing high-end noodles with toughness

Abstract

The application discloses a kind of production high-end noodle equipment of toughness, it is related to noodle processing production technical field, it solves the noodle production equipment of prior art, to improve the taste of noodle, generally increase curing time and the number of calender roll, above-mentioned mode tends to increase very high cost, it is easy to lead to the effect of noodle internal quality is not good, reduces noodle production efficiency technical problem;Including several racks, cutting knife assembly and be set on rack conveyor one, conveyor two, conveyor three, conveyor four, electric slide rail and PLC control system and inductor group;Wherein, electric slide rail and PLC control system are connected;The application adopts the method of analog composite skin calendering, increases dough thickness, reaches to improve dough internal toughness, to improve the taste of noodle, not only can reach to improve the effect of noodle internal quality, while reducing processing and manufacturing cost, simple structure is convenient for installation, simplifies maintenance in later use process.

Description

Technical Field

[0001] This invention belongs to the field of noodle processing and production technology, and in particular relates to a high-end dried noodle production equipment that produces chewy and resilient noodles. Background Technology

[0002] Noodles are made by mixing flour and other ingredients with water for a certain period of time, allowing them to sit and mature, so that the flour, starch, and protein absorb water and swell, forming a granular wet dough with plasticity, viscoelasticity, and extensibility. Then, through processes such as pressing, cutting, drying, and packaging, they become dried noodles.

[0003] Currently, in existing technologies, traditional processes to improve the texture of dried noodles generally involve increasing the maturation time and the number of rolling rollers. However, this method often increases costs significantly, can lead to poor internal quality of the noodles, and reduces production efficiency. Therefore, based on these issues, we have designed a high-end dried noodle production equipment that produces noodles with a chewy and resilient texture. Summary of the Invention

[0004] This invention aims to at least solve one of the technical problems existing in the prior art. To this end, this invention proposes a high-end noodle production equipment that produces chewy and resilient noodles. This equipment addresses the technical problem that existing noodle production equipment, in order to improve the texture of the noodles, generally increases the ripening time and the number of rolling rollers. However, this method often increases costs significantly, easily leading to poor internal quality of the noodles and reduced production efficiency.

[0005] To achieve the above objectives, according to an embodiment of the first aspect of the present invention, a high-end noodle production equipment with a strong and resilient texture is provided, comprising a frame, a cutting blade assembly, and conveyors 1, 2, 3, and 4, an electric slide rail, and a PLC control system and sensor group disposed on the frame.

[0006] The electric slide rail is connected to the PLC control system, the cutting blade assembly is mounted on conveyor one, and conveyor three is slidably mounted on the frame via the electric slide rail.

[0007] The sensor group includes sensor 1 and sensor 2, which are located on the same side of conveyor 2 and connected to the PLC control system; sensor 3 and sensor 4, which are located on the same side of conveyor 3 and connected to the PLC control system; and sensor 5 and sensor 6, which are located on the same side of conveyor 4 and connected to the PLC control system.

[0008] A further improvement is that each of the conveyors, including conveyor one, conveyor two, conveyor three, and conveyor four, includes a base plate, a conveyor chain plate, a conveyor roller, a sprocket, a chain, and a reducer.

[0009] A further improvement is that the cutting blade assembly includes an X-axis cutting structure, which includes an X-axis mounting bracket, a pair of transmission gears rotatably disposed on the same inner wall surface of the X-axis mounting bracket and connected by an X-axis belt, a set of limiting groove plates symmetrically disposed on the X-axis mounting bracket, an X-axis sliding frame slidably disposed within the set of limiting groove plates and connected to the X-axis belt, and an X-axis cutting blade disposed on the X-axis sliding frame.

[0010] A further improvement is that the cutting blade assembly also includes a Y-axis cutting structure, which includes a Y-axis mounting bracket connected to the X-axis mounting bracket, a pair of transmission gears rotatably disposed on the same inner wall surface of the Y-axis mounting bracket and connected by a Y-axis belt, a set of limiting rods symmetrically disposed on the Y-axis mounting bracket, a Y-axis sliding bracket movably sleeved within the set of limiting rods and connected to the Y-axis belt, and a Y-axis cutter disposed on the Y-axis sliding bracket.

[0011] A further improvement is that the device also includes a guide and anti-deviation assembly, which includes a guide frame rod mounted on the four-phase base plate of the conveyor, a number of partition guide rods disposed within the guide frame rods, and an inlet plate disposed on each partition guide rod.

[0012] The guide rod has an installation groove running through its inner wall. Each guide rod has a positioning mounting post at its end, and a fastening sleeve is attached to each positioning mounting post. Each positioning mounting post has an external thread on its outer wall, and each fastening sleeve has an internal thread on its inner wall. During installation, the distance between two adjacent guide rods is adjusted by sliding each guide rod, and then the fastening sleeve is tightened to fix the guide rod. This design can accommodate guide rods of different widths.

[0013] A further improvement is that there is a height difference between conveyor three and conveyor four, and a sliding guide frame is provided below the base plate of conveyor three. The sliding guide frame is set on the slider of the electric slide rail, and the electric slide rail controls the conveyor three to slide back and forth to stack the sheets.

[0014] A further improvement is that a right limit post is provided on the frame at the position corresponding to the fourth conveyor. The right limit post is equipped with a flexible touch switch and an indicator light connected to the PLC control system. The right limit post is used to limit the movement distance of the third conveyor. When the third conveyor touches the flexible touch switch, the indicator light is turned on to provide a warning. After the warning, the electric slide rail is controlled by the PLC control system to slide the third conveyor in the reverse direction.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] (1) The present invention adopts a simulated composite dough rolling method to increase the thickness of the dough, thereby improving the internal toughness of the dough and thus improving the taste of the noodles. It not only improves the internal quality of the noodles, but also reduces the processing cost. The structure is simple and easy to install, simplifying maintenance during later use.

[0017] (2) Under the action of the dividing guide rod and the guide plate, the dough sheets of the present invention are neatly stacked and fall onto the conveyor chain plate of the conveyor four, which can effectively prevent the dough sheets from scattering and collapsing after stacking, affecting the subsequent rolling, thereby making the internal quality of the noodles better and improving the taste of the noodles; and by sliding each dividing guide rod to adjust the distance between two adjacent dividing guide rods, and then tightening the fastening sleeve to fix the dividing guide rods, it can adapt to the guidance of dough sheets of different widths, and has a wider applicability. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the cutting blade assembly structure of the present invention;

[0020] Figure 3 This is the present invention. Figure 2 Enlarged schematic diagram of the Y-axis cut-off structure;

[0021] Figure 4 This is a top view schematic diagram of the guide and anti-deviation component and conveyor structure of the present invention;

[0022] Figure 5 This is a cross-sectional view of the guide and anti-deviation component of the present invention;

[0023] Figure 6 This is a schematic block diagram illustrating the principle of the control system of the present invention.

[0024] Marked in the image:

[0025] 1. Conveyor 1; 111. Flexible touch switch; 112. Indicator light; 113. Sliding guide frame;

[0026] 2. Cutting blade assembly; 21. X-axis cutting structure; 211. X-axis mounting bracket; 212. X-axis belt; 213. Transmission gear one; 214. Limiting groove plate; 215. X-axis sliding frame; 216. X-axis cutter;

[0027] 22. Y-axis cutting structure; 221. Y-axis mounting bracket; 222. Y-axis belt; 223. Transmission gear two; 224. Limiting rod; 225. Y-axis sliding bracket; 226. Y-axis cutter;

[0028] 3. Conveyor Two; 4. Conveyor Three;

[0029] 5. Conveyor 4; 6. Frame; 61. Electric slide rail; 62. PLC control system; 7. Right limit post;

[0030] 8. Guide and anti-deviation assembly; 81. Guide frame rod; 82. Separator guide rod; 821. Positioning and mounting post; 83. Guide plate; 84. Mounting groove; 85. Fastening sleeve;

[0031] 9. Sensor group; 91. Sensor 1; 92. Sensor 2; 93. Sensor 3; 94. Sensor 4; 95. Sensor 5; 96. Sensor 6. Detailed Implementation

[0032] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] like Figure 1 As shown, a high-end noodle production equipment with strong and resilient texture includes a frame 6, a cutting blade assembly 2, and conveyors 1, 3, 4, and 5, an electric slide rail 61, a PLC control system 62, and a sensor group 9, all mounted on the frame 6.

[0034] Among them, such as Figure 6 As shown, the electric slide rail 61 is connected to the PLC control system 62. The cutting knife assembly 2 is mounted on the first conveyor 1. The third conveyor 4 is slidably mounted on the frame 6 via the electric slide rail 61. The sensor group 9 includes sensor 1 91 and sensor 2 92 mounted on the same side of the second conveyor 3 and connected to the PLC control system 62, sensor 3 93 and sensor 4 94 mounted on the same side of the third conveyor 4 and connected to the PLC control system 62, and sensor 5 95 and sensor 6 96 mounted on the same side of the fourth conveyor 5 and connected to the PLC control system 62. The sensor group 9 is used to provide corresponding signals after sensing the skin.

[0035] Among them, such as Figure 2 and Figure 3 As shown, the cutting blade assembly 2 includes an X-axis cutting structure 21, which includes an X-axis mounting bracket 211, a pair of transmission gears 213 rotatably disposed on the same inner wall surface of the X-axis mounting bracket 211 and connected by an X-axis belt 212, a set of limiting groove plates 214 symmetrically disposed on the X-axis mounting bracket 211, an X-axis sliding frame 215 slidably disposed in the set of limiting groove plates 214 and connected to the X-axis belt 212, and an X-axis cutter 216 disposed on the X-axis sliding frame 215.

[0036] Y-axis cutting structure 22 includes a Y-axis mounting bracket 221 connected to the X-axis mounting bracket 211, a pair of transmission gears 223 rotatably disposed on the same inner wall surface of the Y-axis mounting bracket 221 and connected by a Y-axis belt 222, a set of limiting rods 224 symmetrically disposed on the Y-axis mounting bracket 221, a Y-axis sliding frame 225 movably sleeved in the set of limiting rods 224 and connected to the Y-axis belt 222, and a Y-axis cutter 226 disposed on the Y-axis sliding frame 225.

[0037] like Figure 1 As shown, in this embodiment, there is a height difference between conveyor 3 (4) and conveyor 4 (5). A sliding guide frame 113 is provided below the base plate of conveyor 3 (4), and the sliding guide frame 113 is set on the slider of the electric slide rail 61. A right limit post 7 is provided on the frame 6 at the position corresponding to conveyor 4 (5). The right limit post 7 is provided with an elastic touch switch 111 and an indicator light 112 connected to the PLC control system 62. The right limit post 7 is used to limit the movement distance of conveyor 3 (4). When conveyor 3 (4) touches the elastic touch switch 111, the indicator light 112 is turned on to provide a warning. After the warning, the electric slide rail 61 is controlled by the PLC control system 62 to slide conveyor 3 (4) in the opposite direction to stack the face sheets.

[0038] like Figure 4 and Figure 5 As shown, in this embodiment, the equipment also includes a guide anti-deviation assembly 8, which includes a guide frame rod 81 mounted on the base plate of the conveyor 4 5, a plurality of partition guide rods 82 disposed in the guide frame rod 81, and an inlet plate 83 disposed on each partition guide rod 82.

[0039] The guide rod 81 has a through mounting groove 84 on its inner wall. Each partition guide rod 82 has a positioning mounting post 821 connected to its end. Each positioning mounting post 821 has a fastening sleeve 85 connected to it. Each positioning mounting post 821 has an external thread on its outer wall and an internal thread on its inner wall. During installation, each partition guide rod 82 is slid to adjust the distance between two adjacent partition guide rods 82, and then the fastening sleeve 85 is screwed on to fix the partition guide rod 82. This can accommodate different widths of surface guides.

[0040] like Figures 1 to 6As shown, it should be noted that the actual dimensions of each component in the application documents are selected and installed according to the actual needs of the site. Before implementation, synchronous servo motors are connected to the X-axis mounting bracket 211 and the Y-axis mounting bracket 221 to provide driving force in the X and Y directions respectively. In addition, it should be noted that conveyors 1, 3, 4, and 5 all include a base plate, conveyor chain plate, conveyor roller, sprocket, chain, and reducer. Conveyors 1, 3, 4, and 5, electric slide rail 61, and sensor group 9 are all commercially available products of the prior art. As for the control principle of the PLC control system 62, the working principle has been disclosed and can be used directly. Assembly and debugging should be performed before implementation.

[0041] The following is an introduction to the working principle of this high-end noodle production equipment that produces chewy and resilient noodles, taking the example of stacking one layer of dough:

[0042] During installation and use, after the dough has traveled a certain distance on the conveyor chain plate of conveyor 1, sensor 91 senses the dough, and PLC control system 62 starts the cutting knife assembly 2. By using synchronous servo motors in the X and Y directions to provide driving force, a set of transmission gears 213 and 223 are driven to rotate respectively. This causes the X-axis sliding frame 215 and the X-axis cutter 216 to slide under the action of the X-axis belt 212, and the Y-axis sliding frame 225 and the Y-axis cutter 226 to slide under the action of the Y-axis belt 222, so that the dough is cut in both the X and Y directions at the same time.

[0043] When sensor 2 92 detects the cut dough, conveyor 2 3 starts at high speed and moves the dough towards conveyor 3 4; when sensor 3 93 detects the dough, conveyor 3 4 moves to the right limit using the electric slide rail 61 and touches the elastic touch switch 111, turning on the indicator light 112 to provide a warning, while the conveyor chain plate on conveyor 3 4 also moves forward, and at the same time, the cutting knife assembly 2 begins to cut the second dough.

[0044] When sensor 494 detects a sheet of dough, PLC control system 62 controls electric slide rail 61 to slide conveyor 34 in the reverse direction. This reciprocating motion ensures that the dough sheets are neatly stacked on the conveyor chain plate of conveyor 45 under the action of the separating guide rod 82 and the guide plate 83. This effectively prevents the dough sheets from scattering or collapsing after stacking, ensuring the subsequent rolling effect and thus improving the internal quality and taste of the noodles. Furthermore, by sliding each separating guide rod 82 to adjust the distance between adjacent separating guide rods 82, and then tightening the fastening sleeve 85 to fix the separating guide rods 82, it can adapt to dough sheets of different widths, making it more versatile.

[0045] When conveyor 23 moves back, when sensor 595 senses the dough, conveyor 45 starts to work and transports the dough; when sensor 696 senses the dough, all subsequent processes start to work, otherwise they stop working, thus completing the simulated composite dough calendering process.

[0046] The above embodiments are only used to illustrate the technical methods of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of the present invention without departing from the spirit and scope of the technical methods of the present invention.

Claims

1. A high-end noodle production equipment that produces noodles that are chewy and resilient, characterized in that, Includes a frame (6), a cutting knife assembly (2), and conveyors 1 (1), 2 (3), 3 (4), 4 (5), an electric slide rail (61), a PLC control system (62), and a sensor group (9) mounted on the frame (6). The electric slide rail (61) is connected to the PLC control system (62), the cutting knife assembly (2) is mounted on the first conveyor (1), and the third conveyor (4) is slidably mounted on the frame (6) via the electric slide rail (61). The device also includes a guide anti-deviation assembly (8), which includes a guide frame rod (81) mounted on the base plate of the conveyor four (5), a number of partition guide rods (82) disposed in the guide frame rod (81), and an inlet plate (83) disposed on each partition guide rod (82). There is a height difference between the three (4) and the four (5) conveyors. A sliding guide frame (113) is provided below the base plate of the three (4) conveyors. The sliding guide frame (113) is provided on the slider of the electric slide rail (61). The sensor group (9) includes sensor 1 (91) and sensor 2 (92) located on the same side of conveyor 2 (3) and connected to PLC control system (62), sensor 3 (93) and sensor 4 (94) located on the same side of conveyor 3 (4) and connected to PLC control system (62), and sensor 5 (95) and sensor 6 (96) located on the same side of conveyor 4 (5) and connected to PLC control system (62). The frame (6) is provided with a right limit post (7) at the position corresponding to the fourth (5) of the conveyor. The right limit post (7) is provided with an elastic touch switch (111) and an indicator light (112) connected to the PLC control system (62).

2. The equipment for producing high-end noodles with a firm and resilient texture according to claim 1, characterized in that, The conveyor one (1), conveyor two (3), conveyor three (4) and conveyor four (5) each include a base plate, a conveyor chain plate, a conveyor roller, a sprocket, a chain and a reducer.

3. The equipment for producing high-end noodles with a firm and resilient texture according to claim 1, characterized in that, The cutting blade assembly (2) includes an X-axis cutting structure (21), which includes an X-axis mounting bracket (211), a pair of transmission gears (213) rotatably disposed on the same inner wall surface of the X-axis mounting bracket (211) and connected by an X-axis belt (212), a set of limiting groove plates (214) symmetrically disposed on the X-axis mounting bracket (211), an X-axis sliding frame (215) slidably disposed in the set of limiting groove plates (214) and connected to the X-axis belt (212), and an X-axis cutter (216) disposed on the X-axis sliding frame (215).

4. The equipment for producing high-end noodles with a firm and resilient texture according to claim 3, characterized in that, The cutting blade assembly (2) further includes a Y-axis cutting structure (22), which includes a Y-axis mounting bracket (221) connected to the X-axis mounting bracket (211), a pair of transmission gears (223) rotatably disposed on the same inner wall surface of the Y-axis mounting bracket (221) and connected by a Y-axis belt (222), a set of limiting rods (224) symmetrically disposed on the Y-axis mounting bracket (221), a Y-axis sliding frame (225) movably sleeved in the set of limiting rods (224) and connected to the Y-axis belt (222), and a Y-axis cutter (226) disposed on the Y-axis sliding frame (225).

5. The equipment for producing high-end noodles with a firm and resilient texture according to claim 2, characterized in that, The inner wall of the guide rod (81) is provided with a mounting groove (84). Each of the partition guide rods (82) is connected to a positioning mounting post (821) at its end. Each positioning mounting post (821) is connected to a fastening sleeve (85). The outer wall of each positioning mounting post (821) is provided with an external thread, and the inner wall of each fastening sleeve (85) is provided with an internal thread.

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