A 3D camera and laser light source high-speed scanning device

Abstract

The present invention provides a 3D camera and laser light source high-speed scanning device, comprising a scanning mechanism and a sliding mechanism based on XY axis dragging movement, the scanning mechanism comprising a 3D camera bracket for detection, a plurality of wheel mounting seats respectively mounted on the four corners of the 3D camera bracket, a displacement roller mounted on the back of the wheel mounting seat, a transmission wheel disposed at one axial end of the displacement roller, the rear end of the transmission wheel being connected to the inner motor transmission, the present invention: by adopting a linear frame and a classified processing on the sliding structure at the bottom, based on the linear frame and the middle lateral support structure used to play a sliding limit, according to the displacement state of the 3D camera bracket and the displacement rollers on both sides, the up and down lifting of the sliding sleeve is adjusted, according to the regulation function of the transmission motor, the detection on the connecting strip and the middle outer protection frame is controlled.

Description

Technical Field

[0001] The present invention relates to the field of laser light source scanning technology, specifically to a 3D camera and a laser light source high-speed scanning device. Background Art

[0002] A 3D digital camera is a digital camera that allows people to enjoy stereoscopic images or animations with their naked eyes. The birth of 3D digital cameras means that people can enjoy the effects of stereoscopic images with their naked eyes without the use of professional glasses. 3D digital cameras are generally equipped with two lenses so that they can reproduce stereoscopic images. In addition, there is technology to realize the external 3D lens of a mobile phone, transforming it into a 3D camera, which can realize the three-dimensional data acquisition of images and videos for three-dimensional image shooting and live broadcasting;

[0003] Laser light source is an electric light source that uses excited particles to emit light under stimulated radiation. It is a coherent light source. Since TH Maiman in the United States made the ruby ​​laser in 1960, there have been hundreds of types of laser light sources, with output wavelengths ranging from short-wave ultraviolet to far infrared.

[0004] Laser light sources can be divided into four types according to their working materials (also called activated materials): solid laser sources (crystals and neodymium glass), gas laser sources (including atoms, ions, molecules, excimers), liquid laser sources (including organic dyes, inorganic liquids, chelates) and semiconductor laser sources.

[0005] After searching, it was found that the application document with application number "CN201821819713.0" discloses an XZ long-stroke high-speed scanning device, in which the macro motion platform performs horizontal motion in the X-axis direction on the macro motion base, and the inclined slider force-enhancing mechanism converts the horizontal macro motion of the macro motion platform in the X-axis direction into the vertical macro motion in the Z-axis direction. Piezoelectric ceramics and high-steel springs cooperate with each other, and piezoelectric ceramics can achieve nanometer-level precision control. By controlling the tiny deformation of the high-steel spring, high-precision displacement compensation of the micro motion platform can be achieved, and through the vibration reduction function of the piezoelectric ceramics, a reverse motion force is applied to the micro motion platform, which can achieve rapid vibration reduction of the micro motion platform and ensure the stable and rapid operation of the micro motion platform. The technical problem that the existing precision scanning instrument adopts a flexible hinge superposition mechanism, which will cause a large error to the motion platform, and the piezoelectric ceramics will generate a large vibration when driving the flexible hinge, making the motion stability of the motion platform low, is solved. This kind of 3D camera and laser light source high-speed scanning device still has the following defects in actual use:

[0006] 1) The traditional 3D camera itself cannot perform more accurate and free scanning analysis, which leads to the reduction of accuracy and freedom in the scanning detection of the laser light source of the camera. It can only be used as a functional scanning movement at a certain point or in a certain direction of the object being illuminated, which greatly reduces the efficiency and stability of the scanning detection of the scanned object. In addition, it is subject to the flexible restriction of the detection angle of its own structure. In the stage of driving the camera bracket to move, the comparison document can only complete "the macro motion platform performs horizontal movement in the X-axis direction on the macro motion base, and the inclined slider force amplification mechanism performs the horizontal macro movement of the macro motion platform in the X-axis direction, and its own angle replacement can only be converted into a vertical macro movement in the Z-axis direction". Obviously, the range of mobile scanning is relatively poor and not flexible enough, which is not enough to achieve 360° scanning of the scanned object;

[0007] 2) Nowadays, in order to achieve 3D scanning of workpieces, it is necessary to manually hold the 3D camera on the surface. Due to the hand-held operation, the workpiece can only be placed on the ground. When manually operating the 3D camera for scanning, the flexibility of workpiece scanning detection is generally reduced. Due to the hand-held operation, the body position can only be moved manually to ensure that the scanned object can be accurately detected, which has caused a considerable impact. Summary of the invention

[0008] The object of the present invention is to provide a 3D camera and a laser light source high-speed scanning device to solve the problems raised by the above-mentioned background technology.

[0009] To achieve the above-mentioned object, the present invention provides the following technical solutions: a 3D camera, comprising a scanning mechanism and a sliding mechanism based on XY axis dragging movement;

[0010] The scanning mechanism includes a 3D camera bracket for detection, and a plurality of wheel mounting seats are respectively installed at the four corners of the 3D camera bracket. A displacement roller is installed on the back of the wheel mounting seat. A transmission wheel is provided at one axial end of the displacement roller, and the rear end of the transmission wheel is connected to the inner motor in a transmission manner.

[0011] A U-shaped lifting slot is provided in the side wall of the 3D camera bracket, a driving screw is provided in the middle of the slot of the U-shaped lifting slot, a sliding sleeve is provided on the outer wall surface of the rod body of the driving screw, and a 3D camera module is installed on the outer wall of the sliding sleeve;

[0012] The 3D camera module includes an external control box, a 3D camera cover circuit board and a detection area for scanning detection;

[0013] The detection area is arranged on the surface of the external control box;

[0014] A detection box for lens sensing detection is installed on the outer side wall of the external control box, and a lens assembly slot for lens identification scanning is opened inside the detection box;

[0015] A U-shaped base is installed in the groove position of the lens assembly groove.

[0016] As a preferred solution of the present invention: a rotating roller is installed on the outer side wall of the U-shaped base, a transmission base plate is installed on one end of the rotating roller, a driving rod is integrally provided at one end of the transmission base plate, the driving rod is fixed to one end of a transmission motor, a transmission seat is also provided based on the output end of the transmission motor, a spherical recording end is provided at the end of the transmission seat, and a 3D lens recognition surface is provided in the middle of the spherical recording end.

[0017] As a preferred solution of the present invention: a connecting side plate is horizontally installed in the middle of the bottom end of the 3D lens recognition surface, and the outer side walls of the connecting side plate are provided with an outer protective frame.

[0018] As a preferred solution of the present invention: auxiliary camera mechanisms are also provided on the two outer sides of the designated detection box;

[0019] The auxiliary camera mechanism includes a connecting base which is arranged at the bottom of the two detection boxes, a telescopic supporting sleeve is provided in the middle of the bottom end of the connecting base, an auxiliary camera base is provided at the bottom of the telescopic supporting sleeve, a V-shaped groove is provided on the side of the auxiliary camera base, a detection lens for detection is provided in the middle of the groove of the V-shaped groove, an indication opening is provided in the middle of the bottom end of the detection lens, an arched adjustment bracket is provided in the middle of the bottom end of the indication opening, the inner side wall of the arched adjustment bracket is buckled with the front end, and one end of the auxiliary camera base is supported by the external connecting base.

[0020] As a preferred solution of the present invention: a sliding mechanism is provided at the top of the lens assembly groove, and the sliding mechanism includes a linear frame arranged on the top of the 3D camera bracket.

[0021] The two independent sliding structures are set by sliding through the displacement wheels and linear frame slots at the bottom, and linear sliding displacement is performed based on the other two linear rails set at the placement end and the two corners of the rear end of the linear frame. Stepper motors are provided at the two corners of the rear end of the linear frame, and the output end of the stepper motor is driven by an external driving pulley.

[0022] As a preferred solution of the present invention: a sliding bearing bracket is provided in the middle of the bottom end of the linear frame, an adjusting mechanism is provided in the middle of the top end of the sliding bearing bracket, the adjusting mechanism comprises a motor seat arranged in the middle of the top end of the sliding bearing bracket, a driving motor is provided at one end of the motor seat, one end of the driving motor is arranged for transmission with a driving roller arranged in the middle, a driving roller is provided at one end of the driving motor, one end of the driving roller is connected to a coupling, one end of the coupling is provided with a driving roller, one end of the driving roller is provided with a driving sleeve, one end of the driving sleeve is provided with a driving base, and the bottom end of the driving base is provided with a limiting base;

[0023] The output end of the driving motor is arranged for transmission via one end of the driving roller.

[0024] As a preferred solution of the present invention: a transmission connecting rod is provided on the side of the limiting base, a driving sleeve is provided in the middle of the bottom end of the transmission connecting rod, a brushless motor for transmission control is hinged on the side of the driving sleeve, a motor connecting seat is provided at the output end of the brushless motor, an assembly base is provided in the middle of the bottom end of the motor connecting seat, a bearing end is installed in the middle of the bottom end of the assembly base, a control panel is provided on the side of the bearing end, and a bearing bracket is provided on the surface of the control panel.

[0025] As a preferred solution of the present invention: an operation panel is provided in the middle of the bottom end of the bearing bracket, an assembly mechanism is provided at the front end of the bearing end, the assembly mechanism includes a bearing plate arranged at the front end of the bearing end, a bearing base is installed on the side of the plate surface of the bearing plate, a driving base for transmission is provided in the middle of the top end of the bearing base, a driving socket is provided in the middle of the top end of the driving base, and a transmission sleeve is socketed in the middle of the top end of the driving socket.

[0026] As a preferred solution of the present invention: a transmission drive shaft for driving is provided at the top end of the transmission sleeve, a sleeve cover for transmission is sleeved on the middle part of the top end of the transmission drive shaft, cross braces are vertically and horizontally arranged around the sleeve cover, the outer ring of the cross brace is sleeved with an annular sleeve cover, the inner side walls of the annular sleeve cover are respectively sleeved with the end heads of the cross-crossed cross braces, and a number of independent ultrasonic detection structures are arranged in sequence around the top surface of the designated driving base, and the ultrasonic detection structure is composed of an ultrasonic detection head for detection and a detection structure for inductive detection.

[0027] A light source high-speed scanning device comprises a 3D camera as described in any one of the above, a laser positioning mechanism is provided at one end of the detection area, the laser positioning mechanism comprises a bearing side plate arranged at the side of the detection area, a placement plate is provided at one end of the bearing side plate, an infrared bearing base is provided at the middle of the top end of the placement plate, a control base is provided at the middle of the top end of the infrared bearing base, a sensor is provided at the side of the control base, a detection head for signal identification is provided at one end of the sensor, a scanning head is provided at one end of the detection head, a scanning surveyor is provided at the middle of the bottom end of the scanning head, and one end of the scanning surveyor is provided with a scanning head sensing arrangement.

[0028] Compared with the prior art, the present invention has the following beneficial effects:

[0029] 1) Through the classified processing on the linear frame and the sliding structure at the bottom, the linear frame and the middle lateral support structure are used to play the role of sliding limit, and according to the displacement state of the 3D camera bracket and the displacement rollers on both sides, the sliding sleeve is adjusted up and down, and according to the regulation of the transmission motor, the detection on the connecting strip and the middle outer protection frame is controlled, and the external object state of the detected object is sensed based on the assembly scanning of the outer protection frame;

[0030] 2) The detection box and the driving base are combined to control the 360-degree recognition structure to achieve flip adjustment, based on the real-time feedback sensing of the corresponding sensors and a series of sensing structures, and again according to the corresponding detection lens and the internal detection state, the detection is performed, and the indication opening is used to sense the signal in the scanning stage, and the stable support state of the arched adjustment bracket is adjusted, and the real-time feedback detection on the designated auxiliary camera base is adjusted according to the support state of the auxiliary camera base;

[0031] 3) The flipping effect on the motor connecting seat and the assembly base and the supporting state of the transmission connecting rod are used to realize the up and down lifting of the upper transmission base. Based on the support of the transmission base, it is controlled, and based on the adjustment of the transmission roller and the transmission sleeve, the flipping of the front-end scanning structure is realized, thereby achieving the change of the scanning structure angle. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a structural schematic diagram of the present invention;

[0033] Figure 2 It is a side structural schematic diagram of the present invention;

[0034] Figure 3 It is a schematic diagram of the sliding mechanism structure of the present invention;

[0035] Figure 4 It is a schematic diagram of the transmission connecting rod structure of the present invention;

[0036] Figure 5 This is a schematic diagram of the linear frame structure of the present invention;

[0037] Figure 6 It is a schematic diagram of the scanning mechanism structure of the present invention;

[0038] Figure 7 It is a schematic diagram of the structure of the laser positioning mechanism of the present invention;

[0039] Figure 8 It is a schematic diagram of the auxiliary camera structure of the present invention;

[0040] Fig. 9 It is a schematic diagram of the structure of the scanning surveying and mapping instrument of the present invention;

[0041] Fig.10 It is a schematic diagram of the assembly mechanism structure of the present invention;

[0042] Fig.11 It is a schematic diagram of the structure of the 3D camera bracket of the present invention.

[0043] In the figure: 1. scanning mechanism; 11. 3D camera bracket; 12. wheel mounting seat; 13. displacement roller; 14. transmission wheel; 15. U-shaped lifting slot; 16. driving screw; 17. sliding sleeve; 18. 3D camera module; 181. external control box; 182. detection area; 183. detection box; 184. lens assembly slot; 185. U-shaped base; 186. rotating roller; 187. transmission bottom plate; 189. driving rod; 19. transmission motor; 191. transmission seat; 192. spherical recording end; 193. 3D lens recognition surface; 194. connecting side plate; 195. external protection frame;

[0044] 3. Sliding mechanism; 31. Linear frame; 311. Linear track; 312. Driving pulley; 32. Sliding structure; 321. Displacement wheel; 33. Stepping motor; 34. Sliding bearing bracket;

[0045] 4. Adjustment mechanism; 41. Motor seat; 42. Drive motor; 43. Drive roller; 44. Drive roller; 45. Coupling; 46. Drive roller; 47. Drive sleeve; 48. Drive base; 49. Limit base; 491. Drive connecting rod; 492. Drive sleeve; 493. Brushless motor; 494. Motor connecting seat; 495. Assembly base; 496. Bearing end; 497. Control panel; 498. Bearing bracket; 499. Operation panel; 5. Assembly mechanism; 51. Bearing plate; 52. Bearing base; 53. Drive base; 54. Drive sleeve seat; 55. Drive sleeve; 56. Drive drive shaft; 57. Sleeve cover; 58. Cross support rod; 59. Annular sleeve cover;

[0046] 6. Laser positioning mechanism; 61. Load-bearing side plate; 62. Placement plate; 63. Infrared load-bearing base; 64. Control base; 65. Sensor; 66. Detection head; 67. Scanning head; 68. Scanning surveyor;

[0047] 7. Auxiliary camera mechanism; 71. Connecting base; 72. Telescopic bearing sleeve; 73. Auxiliary camera base; 74. V-shaped slot; 75. Detection lens; 76. Indication opening; 77. Arched adjustment bracket. DETAILED DESCRIPTION

[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0049] See also Figure 1 - Figure 6 , the present invention provides a technical solution: a 3D camera and a laser light source high-speed scanning device, please refer to Figures 1 to 11 , the present invention provides a technical solution: a 3D camera, comprising a scanning mechanism 1 and a sliding mechanism 3 based on XY axis dragging movement;

[0050] The scanning mechanism 1 comprises a 3D camera bracket 11 for detection, and a plurality of wheel mounting seats 12 are respectively mounted at the four corners of the 3D camera bracket 11, and a displacement roller 13 is mounted on the back of the wheel mounting seat 12, and a transmission wheel 14 is arranged at one axial end of the displacement roller 13, and the rear end of the transmission wheel 14 is connected to the inner motor for transmission;

[0051] A U-shaped lifting slot 15 is provided in the side wall of the 3D camera bracket 11, a driving screw 16 is provided in the middle of the slot, a sliding sleeve 17 is provided on the outer wall surface of the driving screw 16, and a 3D camera module 18 is installed on the outer wall of the sliding sleeve 17;

[0052] The 3D camera module 18 includes an external control box 181, a 3D camera cover circuit board and a detection area 182 for scanning detection;

[0053] The detection area 182 is provided on the surface of the external control box 181;

[0054] A detection box 183 for lens sensing detection is installed on the outer wall of the external control box 181, and a lens assembly slot 184 for lens identification scanning is opened inside the detection box 183;

[0055] A U-shaped base 185 is installed in the lens assembly groove 184 .

[0056] In this embodiment: a rotating roller 186 is installed on the outer wall of the U-shaped base 185, and a transmission base plate 187 is installed at one end of the rotating roller 186. A driving rod 189 is integrally provided at one end of the transmission base plate 187. The driving rod 189 is fixed to one end of the transmission motor 19. A transmission seat 191 is also provided at the output end of the transmission motor 19. A spherical recording end 192 is provided at the end of the transmission seat 191, and a 3D lens recognition surface 193 is provided in the middle of the spherical recording end 192.

[0057] The spherical recording end 192 and the transmission seat 191 are hinged and flipped. In order to avoid manual adjustment, the lens direction on the 3D lens recognition surface 193 above the spherical recording end 192 is energized to drive the transmission seat 191 to rotate.

[0058] In this embodiment, a connecting side plate 194 is transversely installed at the middle of the bottom end of the 3D lens recognition surface 193 , and the outer side walls of the connecting side plate 194 are provided with an outer protective frame 195 .

[0059] At this time, the workpiece (here the workpiece is a rail transit track wheel) lies flat in the middle of the annular sleeve cover 59, with the cross support rod 58 as a lifting unit to disperse the mass of the rail transit wheel itself, and the 3D lens recognition surface 193

[0060] The real-time scanning video unit is used to record the real-time scene of the inner side of the mirror. The real-time computer image of the surface of the rail wheel is constructed to assist workers in laying rails to build a natural track of appropriate width.

[0061] Auxiliary camera mechanisms 7 are also provided on both outer sides of the designated detection box 183;

[0062] The auxiliary camera mechanism 7 includes a connecting base 71 which is arranged at the bottom of the two detection boxes 183, a telescopic supporting sleeve 72 is provided in the middle of the bottom end of the connecting base 71, an auxiliary camera base 73 is provided at the bottom of the telescopic supporting sleeve 72, a V-shaped groove 74 is provided on the side of the auxiliary camera base 73, a detection lens 75 for detection is provided in the middle of the groove of the V-shaped groove 74, an indication opening 76 is provided in the middle of the bottom end of the detection lens 75, an arched adjustment bracket 77 is provided in the middle of the bottom end of the indication opening 76, the inner side wall of the arched adjustment bracket 77 is buckled with the front end, and one end of the auxiliary camera base 73 is supported and arranged with the external connecting base 71.

[0063] The V-shaped slot 74 is used to adapt and install the detection lens 75, and the real-time video recording function of the detection lens 75 realizes the recording and transmission of information.

[0064] In this embodiment, a sliding mechanism 3 is provided at the top of the lens assembly groove 184 , and the sliding mechanism 3 includes a linear frame 31 arranged on the top of the 3D camera bracket 11 .

[0065] The two independent sliding structures 32 are slidingly arranged with the displacement wheel 321 arranged at the bottom and the slot of the linear frame 31, and the other two linear rails 311 arranged at the placement end and the two corners of the rear end of the linear frame 31 are linearly slidingly displaced. The two corners of the rear end of the linear frame 31 are both provided with stepper motors 33, and the output end of the stepper motor 33 is driven by an external driving pulley 312.

[0066] The stepper motor 33 is used as a driving source, and the output shaft controls the driving pulley 312 to rotate, so that the pulley moves along the surface of the linear frame 31;

[0067] The specific driving means are: the first step is to control the sliding structure 32 to slide forward and backward along the linear frame 31;

[0068] Since the sliding structure 32 and the transmission wheel 14 in the scanning mechanism 1 rotate, the transmission wheels 14 at the four corners of the sliding structure 32 will move along the linear frame 31, and the output end of the stepper motor 33 drives the rear control linear frame 31 to move synchronously, driving the belt in the middle of the sliding structure 32 to slide relative to the sliding structure 32;

[0069] In addition, based on the same principle, the transmission wheels 14 arranged at the four corners of the 3D camera bracket 11 can move forward and backward along the structure of the crossbar in the middle of the linear frame 31.

[0070] In this embodiment: a sliding bearing bracket 34 is provided at the middle of the bottom end of the linear frame 31, an adjusting mechanism 4 is provided at the middle of the top end of the sliding bearing bracket 34, the adjusting mechanism 4 comprises a motor seat 41 provided at the middle of the top end of the sliding bearing bracket 34, a driving motor 42 is provided at one end of the motor seat 41, one end of the driving motor 42 is arranged for transmission with a transmission roller 43 arranged at the middle, a driving roller 44 is provided at one end of the driving motor 42, a coupling 45 is connected at one end of the driving roller 44, a driving roller 46 is provided at one end of the coupling 45, a driving sleeve 47 is provided at one end of the driving roller 46, a driving base 48 is provided at one end of the driving sleeve 47, and a limiting base 49 is provided at the bottom end of the driving base 48;

[0071] The output end of the driving motor 42 is driven by one end of the driving roller 45 .

[0072] Through the provided coupling 45 and the corresponding transmission roller 46, the coupling 45 will be connected with the output shaft of the driving motor 42, driving the synchronous rotation of the transmission roller 46 at the output end.

[0073] In this embodiment: a transmission connecting rod 491 is provided on the side of the limiting base 49, a driving sleeve 492 is provided in the middle of the bottom end of the transmission connecting rod 491, a brushless motor 493 for transmission control is hinged on the side of the driving sleeve 492, a motor connecting seat 494 is provided at the output end of the brushless motor 493, an assembly base 495 is provided in the middle of the bottom end of the motor connecting seat 494, a bearing end 496 is installed in the middle of the bottom end of the assembly base 495, a control panel 497 is provided on the side of the bearing end 496, and a bearing bracket 498 is provided on the surface of the control panel 497.

[0074] The transmission connecting rod 491 and the driving sleeve 492 are provided, and driven by the brushless motor 493, so as to realize the detection of the lifting area at the inclination angle of the front end.

[0075] In this embodiment: an operation panel 499 is provided in the middle of the bottom end of the supporting bracket 498, an assembly mechanism 5 is provided at the front end of the supporting end 496, the assembly mechanism 5 includes a supporting plate 51 arranged at the front end of the supporting end 496, a supporting base 52 is installed on the side of the plate surface of the supporting plate 51, a driving base 53 for transmission is provided in the middle of the top end of the supporting base 52, a driving socket 54 is provided in the middle of the top end of the driving base 53, and a transmission sleeve 55 is socketed in the middle of the top end of the driving socket 54.

[0076] The change of the upper end ultrasonic detection structure is controlled by the limit on the set driving sleeve seat 54 and the corresponding transmission sleeve 55.

[0077] In this embodiment: a transmission drive shaft 56 for driving is provided at the top end of the transmission sleeve 55, and a sleeve cover 57 for transmission is sleeved on the middle part of the top end of the transmission drive shaft 56. Cross braces 58 are arranged vertically and horizontally around the sleeve cover 57. The outer ring of the cross brace 58 is sleeved with an annular sleeve cover 59. The inner side walls of the annular sleeve cover 59 are respectively sleeved with the ends of the cross-crossed cross braces 58. Based on the top surface of the designated driving base 53, a number of independent ultrasonic detection structures are arranged in sequence around them. The ultrasonic detection structure is composed of an ultrasonic detection head for detection and a detection structure for induction detection.

[0078] By means of the ultrasonic detection structure and the analysis of the ultrasonic detection head, the rotation of the detected object placed on the cover 57 is achieved, and during the rotation, the object is uniformly detected according to the ultrasonic detection structure.

[0079] A laser light source is used for high-speed scanning. A laser positioning mechanism 6 is provided at one end of a detection area 182. The laser positioning mechanism 6 comprises a bearing side plate 61 arranged at the side of the detection area 182. A placement plate 62 is provided at one end of the bearing side plate 61. An infrared bearing base 63 is provided at the middle of the top of the placement plate 62. A control base 64 is provided at the middle of the top of the infrared bearing base 63. A sensor 65 is provided at the side of the control base 64. A detection head 66 for signal identification is provided at one end of the sensor 65. A scanning head 67 is provided at one end of the detection head 66. A scanning surveyor 68 is provided at the middle of the bottom of the scanning head 67. One end of the scanning surveyor 68 is provided for sensing with the scanning head 67.

[0080] The sensing state of the detection head 66 and the corresponding scanning head 67 is analyzed after the detection scanning on the scanning surveying device 68 to obtain specific scanning information. For the laser positioning mechanism 6, in the scheme, the specific size and specific position of the workpiece to be scanned are calculated in the corresponding area in the scanning stage to complete the spatial positioning. In addition, the infrared support seat 63 further measures to obtain the length data of the workpiece, and then the sensing scanning of the probe 66 is used for detection;

[0081] The cooperation with the 3D camera module 18 is to detect the data length and width of the workpiece in space, so as to facilitate the calculation of the area and volume of the workpiece and improve the efficiency of measurement. The cooperation with the ultrasonic detection mechanism is to further analyze and obtain the specific size of the workpiece.

[0082] When used specifically, the first step is: the workpiece to be inspected on the assembly mechanism is a rail or a track wheel. When the bearing object is a rail, the rail is placed on the cross brace. At this time, when the rail wheel of the bearing object is pressed, the hub of the rail wheel cooperates with the cover to achieve positioning. When rotating, the rotation speed is controlled to ensure that the workpiece to be inspected and the cross brace do not have relative displacement;

[0083] The workpiece to be scanned is placed on the surface of the annular sleeve cover 59;

[0084] Based on the sensing structure of the ultrasonic detection structure, the corresponding workpiece to be scanned is further placed on the surface of the cross support rod 58, and is placed according to the cross state of the cross support rod 58;

[0085] In order to better perform detection scanning, the user first turns on the sleeve effect of the drive base 53 and the corresponding transmission sleeve 55 based on the operation panel 499 on the support bracket 498 to control the upper end of the transmission drive shaft 56 to realize drive rotation, and based on the sleeve effect of the transmission sleeve 55 at the top of the drive sleeve seat 54 at the lower end, the sleeve state of the cross support rod 58 on the transmission drive shaft 56 and the annular sleeve cover on its outer ring is further realized to realize transmission-type drive, so that multiple ultrasonic detection structures are turned on to realize rapid detection scanning. In the detection scanning stage, after rotating, the ultrasonic detection of the object placed on the annular sleeve cover 59 can be completed more conveniently. The scanned result after the detection is completed is then fed back to the display screen by the ultrasonic wave;

[0086] Step 2: further sensing is required, which requires the use of an external limiting base 49;

[0087] At this time, the user controls the front-end driving structure of the assembly base 495 to control the transmission structure of the driving sleeve 492 after the brushless motor 493 on the outer wall and the motor connecting seat 494 on the side wall are limited, so as to adjust the flipping of the transmission connecting rod 491. In the flipping stage, the user controls the driving scheme on the transmission roller 43 according to the driving stage on the limiting base 49 and the transmission base 48 at the end position to adjust the up and down flipping of the driving motor 42 and the transmission roller 43, thereby realizing the flipping of the driving motor 42 on the outer side of the motor seat 41, and then splicing it with the outer frame structure on the linear frame 31 installed at the output end of the motor, and combining it in the splicing state, so that under the synchronous driving action of the stepping motors 33 on both sides, the sliding structure 32 is controlled to achieve forward and backward displacement along the Y-axis direction of the linear frame 31;

[0088] Its purpose is to determine the structure between the scanning area and the scanned area to slide, and then slide to the specified position around the linear frame 31 to be fixed;

[0089] Step 3: Then control the horizontal sliding end of the middle part to approach the middle area;

[0090] When approaching, in order to fine-tune the deflection degree of the 3D lens recognition surface 193 to smoothly scan the workpiece (rail or track wheel):

[0091] Phase change of lens displacement: after the driving screw rod 16 rotates, the sliding sleeve 17 will also translate up and down along the rod body embedded in the sleeve;

[0092] At this time, the 3D lens recognition surface 193 will synchronously complete the displacement in the Y-axis direction (for short-distance focusing, when the descending position is low enough and the fine focusing has not been completed, this method can be used)

[0093] The up and down flipping of the lens is based on: the synchronous flipping of the transmission seat 191 and the transmission motor 19;

[0094] The lens of the 3D lens recognition surface 193 will flip up and down according to the position of the lens mounting slot 184, the purpose of which is to achieve the lens's short-range optical downward and upward scanning shooting;

[0095] In the specific flipping stage, the user implements the adaptation installation based on the lens assembly groove 184. In the installation stage, the user then controls the support function of the U-shaped base 185 to control the position of the spherical recording end 192 at the bottom to achieve flipping. According to the driven rotation function of the transmission motor 19 on the transmission seat 191, the 3D scanning of the spherical recording end 192 is further achieved. In the process of the initial scanning, the driven rotation of the annular sleeve cover 59 is better completed. In the rotation stage, the angle of the scanned object can be further adjusted to make the scanning structure contact with the lens structure of the 3D camera bracket 11 more detailed.

[0096] Based on the ultrasonic transceiver and the spherical recording end 192 of the spectrum analyzer, a displacement mechanism for sliding displacement is also provided on the outside. The displacement mechanism is used to adjust the position of the scanning end. The infrared laser positioning module and the ultrasonic scanning head are used to complete the three-dimensional scanning perception of the object workpiece, and build a 3D model of the object. Finally, it is connected with the scanning modeler of the back-end imaging to achieve the laser three-dimensional model construction, which improves the scanning speed of the physical workpiece. In addition, the mutual support of laser and ultrasonic wave makes the precision of the scanned model better.

[0097] In this process, the user further adjusts the batch sensing between the infrared bearing base 63 and the control base 64 according to the supporting function of the corresponding bearing side plate 61 and the corresponding placement plate 62, and mobilizes the signal image transmitted by the scanning surveying instrument 68. After achieving the feedback display status on the signal image, the information data generated by the real-time scanning structure of the front scanning head 67 is further fed back to the specific perception stage of the scanning head 67, thereby further achieving signal scanning detection. Based on this, the technical solution can also be supplemented with an external modular ultrasonic searchlight structure and the mobilization status of the displacement flipping mechanical arm used to adjust the searchlight structure, thereby further achieving unified perception of the scanning head 67 and realizing signal scanning.

[0098] When the stepper motor 33 and the pulley 312 are too far apart, one solution is to use the output end of the stepper motor 33 to mobilize the pulling detection caused by the forward and backward movement of the pulley 312. At this time, the output end of the stepper motor 33 will synchronously drive the pulley 312 to rotate. During the rotation process, the rotation of the pulley 312 in the rotation stage will move forward and backward along the surface of the linear frame 31.

[0099] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A 3D camera, comprising a scanning mechanism (1) and a sliding mechanism (3) based on XY axis dragging movement; The scanning mechanism (1) comprises a 3D camera bracket (11) for detection, a plurality of wheel mounting seats (12) respectively mounted at the four corners of the 3D camera bracket (11), a displacement roller (13) being mounted on the back of the wheel mounting seat (12), a transmission wheel (14) being disposed at one axial end of the displacement roller (13), and a rear end of the transmission wheel (14) being transmission-connected to an inner motor; Features: A U-shaped lifting slot (15) is provided in the side wall of the 3D camera bracket (11); a driving screw rod (16) is provided in the middle of the slot of the U-shaped lifting slot (15); a sliding sleeve (17) is sleeved on the outer wall surface of the rod body of the driving screw rod (16); and a 3D camera module (18) is installed on the outer wall of the sliding sleeve (17); The 3D camera module (18) comprises an external control box (181), a 3D camera cover circuit board and a detection area (182) for scanning detection; The detection area (182) is arranged on the surface of the external control box (181); A detection box (183) for lens sensing detection is installed on the outer side wall of the external control box (181), and a lens assembly slot (184) for lens identification scanning is provided inside the detection box (183); A U-shaped base (185) is installed in the lens assembly groove (184); A sliding mechanism (3) is provided at the top of the lens assembly groove (184), and the sliding mechanism (3) comprises a linear frame (31) arranged at the top of the 3D camera bracket (11); The two independent sliding structures (32) are slidingly arranged through a displacement wheel (321) arranged at the bottom and a slot of the linear frame (31), and linearly slidingly displaced based on two other linear rails (311) arranged at the placement end and two side corners of the rear end of the linear frame (31). Stepper motors (33) are arranged at both side corners of the rear end of the linear frame (31), and the output end of the stepper motor (33) is driven by an external drive pulley (312).

2. A 3D camera according to claim 1, Features: A rotating roller (186) is installed on the outer side wall of the U-shaped base (185); a transmission base plate (187) is installed on one end of the rotating roller (186); a driving rod (189) is integrally provided at one end of the transmission base plate (187); the driving rod (189) is fixed to one end of a transmission motor (19); a transmission seat (191) is also provided based on the output end of the transmission motor (19); a spherical recording end (192) is provided at the end of the transmission seat (191); and a 3D lens recognition surface (193) is provided in the middle of the spherical recording end (192).

3. A 3D camera according to claim 2, Features: A connecting side plate (194) is laterally mounted at the middle of the bottom end of the 3D lens recognition surface (193), and outer side walls of the connecting side plates (194) are each provided with an outer protective frame (195).

4. A 3D camera according to claim 1, Features: Auxiliary camera mechanisms (7) are also provided on both outer sides of the designated detection box (183); The auxiliary camera mechanism (7) comprises a connecting base (71) arranged at the bottom of the two detection boxes (183), a telescopic bearing sleeve (72) is provided at the middle of the bottom end of the connecting base (71), an auxiliary camera base (73) is provided at the bottom of the telescopic bearing sleeve (72), a V-shaped groove (74) is provided on the side of the auxiliary camera base (73), a detection lens (75) for detection is provided in the middle of the groove of the V-shaped groove (74), an indication opening (76) is provided at the middle of the bottom end of the detection lens (75), an arched adjustment bracket (77) is provided at the middle of the bottom end of the indication opening (76), the inner side wall of the arched adjustment bracket (77) is buckled with the front end, and one end of the auxiliary camera base (73) is supported by the external connecting base.

5. A 3D camera according to claim 1, Features: A sliding bearing bracket (34) is provided in the middle of the bottom end of the linear frame (31), an adjusting mechanism (4) is provided in the middle of the top end of the sliding bearing bracket (34), the adjusting mechanism (4) comprises a motor seat (41) arranged in the middle of the top end of the sliding bearing bracket (34), a driving motor (42) is provided at one end of the motor seat (41), one end of the driving motor (42) is arranged for transmission with a driving roller (43) arranged in the middle, a driving roller (44) is provided at one end of the driving motor (42), one end of the driving roller (44) is connected to a coupling (45), one end of the coupling (45) is provided with a driving roller (46), one end of the driving roller (46) is provided with a driving sleeve (47), one end of the driving sleeve (47) is provided with a driving base (48), and the bottom end of the driving base (48) is provided with a limiting base (49); The output end of the driving motor (42) is arranged for transmission via one end of a driving roller (44).

6. A 3D camera according to claim 5, Features: A transmission connecting rod (491) is provided on the side of the limiting base (49), a driving sleeve (492) is provided in the middle of the bottom end of the transmission connecting rod (491), a brushless motor (493) for transmission control is hingedly connected to the side of the driving sleeve (492), a motor connecting seat (494) is provided at the output end of the brushless motor (493), an assembly base (495) is provided in the middle of the bottom end of the motor connecting seat (494), a bearing end (496) is installed in the middle of the bottom end of the assembly base (495), a control panel (497) is provided on the side of the bearing end (496), and a bearing bracket (498) is provided on the surface of the control panel (497).

7. A 3D camera according to claim 6, Features: An operating panel (499) is provided at the middle of the bottom end of the support bracket (498), and an assembly mechanism (5) is provided at the front end of the support end (496). The assembly mechanism (5) includes a support plate (51) arranged at the front end of the support end (496), a support base (52) is installed on the side of the plate surface of the support plate (51), a driving base (53) for transmission is provided at the middle of the top end of the support base (52), a driving socket (54) is provided at the middle of the top end of the driving base (53), and a transmission sleeve (55) is sleeved at the middle of the top end of the driving socket (54).

8. A 3D camera according to claim 7, Features: A transmission drive shaft (56) for driving is provided at the top end of the transmission sleeve (55), a sleeve cover (57) for transmission is sleeved at the middle part of the top end of the transmission drive shaft (56), cross braces (58) are arranged vertically and horizontally around the sleeve cover (57), the outer ring of the cross braces (58) is sleeved with an annular sleeve cover (59), the inner side walls of the annular sleeve cover (59) are respectively sleeved with the ends of the cross-crossed cross braces (58), and a plurality of independent ultrasonic detection structures are sequentially arranged around the top surface of the designated driving base (53), and the ultrasonic detection structure is composed of an ultrasonic detection head for detection and a detection structure for inductive detection.

9. A laser light source high-speed scanning device, comprising a 3D camera as claimed in any one of claims 1 to 8, Features: A laser positioning mechanism (6) is provided at one end of the detection area (182), the laser positioning mechanism (6) comprising a bearing side plate (61) arranged at the side of the detection area (182), a placement plate (62) is provided at one end of the bearing side plate (61), an infrared bearing base (63) is provided at the middle of the top of the placement plate (62), a control base (64) is provided at the middle of the top of the infrared bearing base (63), a sensor (65) is provided at the side of the control base (64), a detection head (66) for signal recognition is provided at one end of the sensor (65), a scanning head (67) is provided at one end of the detection head (66), a scanning surveyor (68) is provided at the middle of the bottom of the scanning head (67), and one end of the scanning surveyor (68) is arranged for sensing with the scanning head (67).

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