Preparation process of shiitake mushroom chili sauce and material oil separation system

Abstract

The present application relates to a kind of lentinus edodes chili sauce preparation process and material oil separation system, it is related to food processing field, including tank, the upper portion of the tank is equipped with inlet door, in the tank is provided with the separation mechanism for separating oil material and solid material, the top of the tank is provided with the downward mechanism towards the inside of tank and the oil material amount of separation mechanism is controlled;The present application can solve the following problems existing: the present application can control the proportion of oil material and solid material in lentinus edodes chili sauce simultaneously by control mechanism, so that the proportion of oil material and solid material in lentinus edodes chili sauce can be controlled more accurately, and different oil material and solid material proportion requirements in product can also be met;Secondly, the position of separation mechanism and downward mechanism can be adjusted by adjusting mechanism, prevent oil material and solid material in tank from constantly reducing along with filling, and the situation that separation mechanism does not suck oil occurs.

Description

Technical Field

[0001] This invention relates to the field of food processing, and in particular to a process for preparing shiitake mushroom chili sauce and a system for separating the oil from the raw materials. Background Technology

[0002] The main ingredients of shiitake mushroom chili sauce are shiitake mushrooms and chili peppers. This product has a mushroom aroma and spiciness, and can be used as a condiment or eaten alone, making it a great choice for home and travel. During the production of shiitake mushroom chili sauce, one step involves mixing shiitake mushroom paste, chili paste, sesame oil, and salt together in a jar in a specific ratio to ensure thorough mixing. However, the ratio of ingredients to oil needs to be carefully controlled during bottling. This is where an oil-separation system comes in, separating the ingredients from the oil and allowing for precise mixing and delivery of the ingredients, improving automation, reducing labor costs, and ensuring a consistent flavor.

[0003] With the development of technology, technicians in related fields have also made extensive optimizations to oil-material separation systems. For a more accurate comparison, Chinese Patent Publication No. CN206934847U discloses an oil-material separation device, including a separation tank. A separation perforated plate is installed inside the tank, dividing the interior into a storage chamber and an oil storage chamber. The oil-material mixture is connected to the storage chamber via an inlet pipe. An outlet connected to the storage chamber is located at the bottom of the separation tank, and an oil outlet connected to the oil storage chamber is located on the top of the tank. This device is mainly used for the automatic separation of oil in hot pot base. The separation tank effectively separates the material and oil from the oil-material mixture. The material is discharged through the bottom outlet, while the oil is discharged through the oil outlet, thus achieving automatic oil separation. Simultaneously, with the assistance of a weighing component, the separated oil can be precisely controlled. This oil-material separation device replaces the traditional manual separation method, reducing labor intensity, improving separation efficiency, and ensuring hygienic conditions during the material separation process.

[0004] However, the above-mentioned oil separation device has some shortcomings in actual use: 1. The above-mentioned oil separation device can only control the separated oil through the weighing component. If the amount of oil and the amount of material can be controlled, the ratio of material and oil can be controlled more accurately.

[0005] 2. The above-mentioned oil separation device separates the material and oil by gravity alone. If the oil separation device can descend as the oil level decreases, it can ensure that the actual output will not be affected by the drop in the liquid level of the material during actual use. This improves the applicability of the material-oil separation system.

[0006] Therefore, based on the above-stated viewpoints, there is still room for improvement in existing technologies for oil-fuel separation systems. Summary of the Invention

[0007] To address the aforementioned problems, this invention provides a mushroom chili sauce oil separation system, comprising a tank, an inlet door installed on the upper part of the tank, a separation mechanism for separating oil and solid materials inside the tank, and a pressing mechanism on the top of the tank that faces inward and controls the amount of oil in the separation mechanism.

[0008] The separation mechanism includes a square column, an oil storage tank, a cross bar, and a storage tank. Several vertically arranged square columns are evenly arranged around the inside of the tank. The oil storage tank is slidably installed on the square column. The cross bar is fixedly installed at the bottom of the tank, and the bottom of the square column is fixedly connected to the cross bar. The storage tank is fixedly installed on the upper side of the cross bar.

[0009] The tank is also equipped with an adjustment mechanism that synchronously adjusts the separation mechanism and the pressing mechanism.

[0010] Preferably, the method further includes a conveying mechanism for conveying oil to the outside. The conveying mechanism includes a connecting pipe, a T-shaped oil outlet pipe, a discharge pipe, and a material-oil mixing pipe. The connecting pipes are symmetrically arranged inside the tank. The two ends of the connecting pipes are respectively connected to two oil storage tanks. The two connecting pipes are connected by a T-shaped oil outlet pipe, and a one-way valve is provided on the T-shaped oil outlet pipe. A discharge pipe is provided on the side of the storage tank near the inner wall of the tank, and a one-way valve is also provided on the discharge pipe. The T-shaped oil outlet pipe and the discharge pipe are connected by a material-oil mixing pipe. The end of the material-oil mixing pipe opposite to the discharge pipe extends to the outside of the tank, and this end extends vertically downward.

[0011] Preferably, the pressing mechanism includes a pressing cylinder, a square block, a limiting block, a limiting groove, a fixing plate, an extrusion block, and a material suction and extrusion unit. The pressing cylinder is fixedly installed at the top of the tank, and the telescopic section of the pressing cylinder is located inside the tank. The square block is slidably fitted onto the telescopic section of the pressing cylinder. A limiting block is installed on the side of the square block near the telescopic section of the pressing cylinder. A limiting groove for the limiting block to slide is opened on the telescopic section of the pressing cylinder. Multiple fixing plates corresponding to the oil storage tank are provided at the bottom of the square block. An extrusion block is rotatably installed at the end of the fixing plate away from the square block. A material suction and extrusion unit is provided on the telescopic section of the pressing cylinder below the square block.

[0012] Preferably, the material suction and extrusion unit includes a control ring, support plates, and extrusion block two. The control ring is slidably arranged on the telescopic section of the pressing cylinder, and the control ring is located below the square block. Support plates are symmetrically installed at the bottom end of the control ring, and extrusion block two is rotatably arranged between the two support plates through a torsion spring.

[0013] Preferably, the pressing mechanism is further provided with a separation auxiliary unit, which includes a pressing ring, a fixing strip, and a pressure plate. The pressing ring is installed on the outer wall of the telescopic section of the pressing cylinder, and the pressing ring is located below the control ring. The fixing strip is symmetrically installed on the side of the pressing ring away from the telescopic section of the pressing cylinder. The pressure plate is slidably arranged on the inner side wall of the tank. The end of the fixing strip away from the pressing ring is connected to the pressure plate.

[0014] Preferably, the adjustment mechanism includes a movable slider, an adjustment rail, an L-shaped adjustment plate one, a support spring rod, an L-shaped adjustment plate two, and an adjustment cylinder. The movable slider is installed in the middle of the side of the oil storage tank near the square column. An adjustment rail is provided on the square column for the movable slider to slide. An L-shaped adjustment plate one is installed at the top of the T-shaped oil outlet pipe. A support spring rod is provided between the L-shaped adjustment plate one and the square block. An L-shaped adjustment plate two is provided at the top of the L-shaped adjustment plate one. An adjustment cylinder is provided between the horizontal section of the L-shaped adjustment plate two and the top of the tank.

[0015] Preferably, the tank body is further provided with a control mechanism for proportionally controlling the feed rate and oil rate of the separation mechanism. The control mechanism includes a control block, a control strip, an adjusting block, a control spring, a first support plate, a second support plate, and a threaded rod. A plurality of control blocks corresponding to the oil storage tank are installed at equal intervals around the control ring. Control strips are symmetrically arranged on the side of the control block away from the control ring. Adjusting blocks connected to the first extrusion block are arranged between the control strips. A control spring is arranged between the control strip and the adjusting block. The first support plate is installed on the outer wall of the control ring. A vertically arranged threaded rod is rotatably installed on the end of the first support plate away from the control ring. The second support plate is installed on the outer wall of the square block. The threaded rod is threadedly connected to the second support plate, and the top end of the threaded rod extends to the outside of the tank body.

[0016] Preferably, a clamping mechanism is also provided on the tank body. The clamping mechanism includes a clamping block, a triangular block, an abutting post, a synchronizing plate, a T-shaped slide, a T-shaped slider, an L-shaped block, a clamping tension spring, and a fixing frame. Several clamping blocks are arranged circumferentially on the top of the square block. A triangular block is installed on the top of the clamping block. An abutting post is abutted on the inclined surface of the top of the triangular block, and the abutting post extends upward to the outside of the tank body. The lower end of one of the abutting posts is threaded. A synchronous plate with a U-shaped structure is provided above the tank body. The end of the abutting post away from the triangular block passes through the synchronous plate, and the abutting post and the synchronous plate are rotatably engaged.

[0017] The clamping block has a T-shaped groove at its bottom, and the square block has a T-shaped slider that mates with the corresponding T-shaped groove. The square block has an L-shaped block located at the bottom of the corresponding clamping block. A clamping tension spring is provided between the triangular block and the L-shaped block. A fixing frame is vertically provided on the L-shaped block. The top of the fixing frame has a circular through hole for the abutment post to pass through. The threaded structure of the lower part of the abutment post is threadedly connected to the circular through hole.

[0018] In addition, the present invention also provides a process for preparing shiitake mushroom chili sauce, including the following steps: S1, product feeding: First, the operator opens the feeding door and pours the prepared shiitake mushroom chili sauce into the tank.

[0019] S2. Controlling the ratio of material to oil: The operator adjusts the distance between the control ring and the square block by rotating the threaded rod to change the inclination of the first extrusion block. At the same time, the height of the second extrusion block is adjusted by controlling the ring and the support plate, thereby changing the amount of oil and solid material absorbed by the storage tank.

[0020] S3. Oil-material separation: The operator starts the downward pressing cylinder to drive the extrusion block one and extrusion block two to move downward. Extrusion block one and extrusion block two extrude the oil storage tank and the material storage tank respectively, reducing the internal volume of the oil storage tank and the material storage tank. Then the extension end of the downward pressing cylinder moves upward. Due to the rebound and reset of the oil storage tank and the material storage tank, the oil and solid materials in the tank are sucked into the oil storage tank and the material storage pipe respectively, completing the oil-material separation.

[0021] S4. Filling: After the oil and material storage tanks are filled with oil and material, the extension end of the pressure cylinder moves downward again to squeeze the oil and material storage tanks, squeezing out a certain proportion of oil and material. Then, through the cooperation of the connecting pipe, T-shaped oil outlet pipe, material outlet pipe and material-oil mixing pipe, a certain proportion of oil and material is mixed and transferred to the glass jar.

[0022] S5. Adjusting Position: After multiple oil-material separations, the oil level in the tank drops. The clamping mechanism causes the clamping block to no longer engage. At this point, the clamping spring drives the clamping block to move away from the downward-pressing cylinder, releasing the clamping block's restriction on the extension section of the downward-pressing cylinder. Then, the adjusting cylinder is activated. Through the cooperation of L-shaped adjusting plate one, L-shaped adjusting plate two, and the support spring rod, the conveying mechanism and the separation mechanism are adjusted to the appropriate position. Finally, the clamping mechanism is used again to make the clamping block engage with the extension section of the downward-pressing cylinder, achieving locking and fixing between the extension section of the downward-pressing cylinder and the square block.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] I. This invention can simultaneously control the ratio of oil and solid materials in mushroom chili sauce through a control mechanism, thereby enabling more precise control over the ratio of oil and solid materials in mushroom chili sauce and meeting the requirements for different ratios of oil and solid materials in the product, thus improving the applicability of this invention.

[0025] Second, the present invention can adjust the position of the separation mechanism and the pressing mechanism through the adjustment mechanism, so as to prevent the oil and solid materials in the tank from decreasing as filling continues and the separation mechanism cannot draw oil, thus further improving the adaptability of the present invention.

[0026] Third, the present invention ensures that the pressing mechanism can cyclically squeeze the separating mechanism while the clamping mechanism is in the clamping state, thus ensuring the reliability of the pressing mechanism. Furthermore, the clamping mechanism can also release the restriction on the pressing mechanism, ensuring that the adjusting mechanism can perform adjustment work.

[0027] Fourth, this invention further separates the mushroom chili sauce in the tank through a separation auxiliary unit, thereby improving the separation effect of oil and solid materials in the mushroom chili sauce. Attached Figure Description

[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0029] Figure 1 This is a schematic diagram of the structure of the present invention.

[0030] Figure 2 This is a cross-sectional view of the present invention.

[0031] Figure 3 This is a schematic diagram of the separation mechanism of the present invention.

[0032] Figure 4 This is a schematic diagram of the pressing mechanism of the present invention.

[0033] Figure 5 This is a schematic diagram of the pressing mechanism of the present invention.

[0034] Figure 6 This is a schematic diagram of the material suction and extrusion unit of the present invention.

[0035] Figure 7 This is a schematic diagram of the separation auxiliary unit of the present invention.

[0036] Figure 8 This is a schematic diagram of the clamping mechanism of the present invention.

[0037] Figure 9 This is the present invention. Figure 8 A magnified view of part A.

[0038] Figure 10This is a schematic diagram of the conveying mechanism of the present invention.

[0039] Figure 11 This is a schematic diagram of the control mechanism of the present invention.

[0040] Figure 12 This is a schematic diagram of the adjustment mechanism of the present invention.

[0041] In the diagram, 1. Tank body; 2. Feed gate; 3. Separation mechanism; 4. Pressing mechanism; 30. Square column; 31. Oil storage tank; 32. Cross bar; 33. Material storage tank; 40. Pressing cylinder; 41. Square block; 42. Restriction block; 43. Restriction groove; 44. Fixing plate; 45. Extrusion block one; 46. Material suction and extrusion unit; 460. Control ring; 461. Support bar; 462. Extrusion block two; 5. Separation auxiliary unit; 50. Pressing ring; 51. Fixing bar; 52. Pressure plate; 6. Clamping mechanism; 60. Clamping block; 61. Triangular block; 62. Abutment column; 63. Synchronous plate; 64. T-shaped chute; 65. T-shaped slider; 66. L-shaped block; 67. Clamping spring; 68. Fixed frame; 7. Conveying mechanism; 70. Connecting pipe; 71. T-shaped oil outlet pipe; 72. Discharge pipe; 73. Material-oil mixing pipe; 8. Control mechanism; 80. Control block; 81. Control strip; 82. Adjusting block; 83. Control spring; 84. Support plate one; 85. Support plate two; 86. Threaded rod; 9. Adjusting mechanism; 90. Moving slider; 91. Adjusting slide rail; 92. L-shaped adjusting plate one; 93. Supporting spring rod; 94. L-shaped adjusting plate two; 95. Adjusting cylinder. Detailed Implementation

[0042] The following is in conjunction with the appendix Figure 1-12 The embodiments of the present invention will be described in detail, but the present invention may be implemented in many different ways as defined and covered by the claims.

[0043] This application discloses a mushroom chili sauce oil separation system. The system is primarily used during the bottling process of mushroom chili sauce. Technically, it can separate the oil from the prepared mushroom chili sauce, preventing inconsistencies in the ratio of oil to material in each bottling batch. Furthermore, the system allows for adjustment of the oil-to-material ratio during bottling to meet different bottling requirements. Additionally, the system can adjust the height of the oil suction device to accommodate varying oil levels, thus improving the system's applicability.

[0044] Example 1:

[0045] Reference Figure 1 and Figure 2As shown, a mushroom chili sauce oil separation system includes a tank 1, an inlet gate 2, a separation mechanism 3, and a pressing mechanism 4. The tank 1 is installed on the workshop floor. The inlet gate 2 is installed on the upper part of the tank 1. The separation mechanism 3 is installed inside the tank 1 to separate oil from solid materials. The pressing mechanism 4 is installed on the top of the tank 1, facing the inside of the tank 1, and controlling the amount of oil in the separation mechanism 3.

[0046] In the mushroom chili sauce oil separation system of this solution, the cooked mushroom chili sauce needs to be poured into the tank 1 through the feed door 2, and the mushroom chili sauce is separated into oil and flavor through the cooperation between the pressing mechanism 4 and the separation mechanism 3.

[0047] Reference Figure 3 As shown, in order to achieve automatic separation of oil and solid materials in shiitake mushroom chili sauce, a separation mechanism 3 is provided in a specific embodiment of this solution. Specifically, the separation mechanism 3 includes a square column 30, an oil storage tank 31, a cross bar 32, and a material storage tank 33. Several vertically arranged square columns 30 are evenly arranged around the inside of the tank body 1. The oil storage tank 31 is slidably installed on the square column 30. The cross bar 32 is fixedly installed at the bottom of the tank body 1, and the bottom of the square column 30 is fixedly connected to the cross bar 32. The material storage tank 33 is fixedly installed on the upper side of the cross bar 32.

[0048] In the specific implementation process, after the mushroom chili sauce in tank 1 is left to stand for a period of time, when the oil storage tank 31 and the material storage tank 33 are squeezed by external force, the oil storage tank 31 and the material storage tank 33 will expel the air in tank 1. When the external force disappears, the oil storage tank 31 and the material storage tank 33 will rebound and respectively suck a certain proportion of oil and solid materials into the corresponding tank 1, thus realizing the automatic separation of oil and solid materials in the mushroom chili sauce.

[0049] Reference Figure 4 and Figure 5 As shown, the separation mechanism 3 requires cyclic squeezing of the oil storage tank 31. Based on this, in a specific embodiment of this solution, a pressing mechanism 4 is provided. Specifically, the pressing mechanism 4 includes a pressing cylinder 40, a square block 41, a limiting block 42, a limiting groove 43, a fixing plate 44, a squeezing block 45, and a material suction and squeezing unit 46. The pressing cylinder 40 is fixedly installed at the top of the tank body 1, and the telescopic section of the pressing cylinder 40 is located inside the tank body 1. The telescopic section of the pressing cylinder 40 is slidably fitted with the square block 41, and the telescopic section of the pressing cylinder 40 drives the square block 41 to reciprocate.

[0050] A limiting block 42 is installed on the side of the square block 41 near the telescopic section of the pressing cylinder 40. A limiting groove 43 is provided on the telescopic section of the pressing cylinder 40 for the limiting block 42 to slide. The limiting block 42 and the limiting groove 43 can prevent the square block 41 from rotating during movement. A plurality of fixing plates 44 corresponding to the oil storage tank 31 are provided at the bottom of the square block 41. A squeezing block 45 is rotatably provided at the end of the fixing plate 44 away from the square block 41. The squeezing block 45 repeatedly squeezes the oil storage tank 31. A material suction and squeezing unit 46 is provided on the telescopic section of the pressing cylinder 40 and below the square block 41.

[0051] In the specific implementation process, the pressing cylinder 40 is activated, and the telescopic end of the pressing cylinder 40 moves telescopically inside the tank 1. During this process, the telescopic section of the pressing cylinder 40 will drive the square block 41, the fixed plate 44, the extrusion block 45 and the material suction extrusion unit 46 to move up and down together. Then, the extrusion block 45 and the material suction extrusion unit 46 will respectively perform cyclic extrusion on the oil storage tank 31 and the material storage tank 33.

[0052] It should be noted that the oil storage tank 31 consists of a bottom plate and an air bladder membrane. The compression block 45 compresses the air bladder membrane to compress the oil storage tank 31 and thus transport the oil. Similarly, the storage tank 33 also consists of a bottom plate and an air bladder membrane.

[0053] Reference Figure 6 As shown, this is the material suction and extrusion unit 46 in this application; specifically, the material suction and extrusion unit 46 includes a control ring 460, a support plate 461, and an extrusion block 462. The control ring 460 is slidably arranged on the telescopic section of the pressing cylinder 40, and the control ring 460 is located below the square block 41. The support plate 461 is symmetrically installed at the bottom end of the control ring 460, and the extrusion block 462 is rotatably arranged between the two support plates 461 through a torsion spring.

[0054] In the specific implementation process, when the extension and retraction end of the pressure cylinder 40 moves in the tank 1, the compression block 462 moves up and down together by controlling the ring 460 and the support plate 461, so that the compression block 462 cyclically compresses the storage tank 33.

[0055] Reference Figure 7As shown, in order to further improve the separation effect of oil and solid materials, based on this, in a specific embodiment of this solution, a separation auxiliary unit 5 is also provided on the pressing mechanism 4; specifically, the separation auxiliary unit 5 includes a pressing ring 50, a fixing strip 51 and a pressure plate 52. The pressing ring 50 is installed on the outer wall of the telescopic section of the pressing cylinder 40, and the pressing ring 50 is located below the control ring 460. The fixing strip 51 is symmetrically installed on the side of the pressing ring 50 away from the telescopic section of the pressing cylinder 40. The pressure plate 52 is slidably arranged on the inner wall of the tank body 1. The end of the fixing strip 51 away from the pressing ring 50 is connected to the pressure plate 52.

[0056] In the specific implementation process, the reciprocating movement of the extension section of the lower pressure cylinder 40 will drive the lower pressure ring 50 to move synchronously, and then drive the pressure plate 52 to move reciprocally on the inner wall of the tank 1 through the fixed strip 51, so that the pressure plate 52 can further squeeze the solid material in the tank 1, and further improve the separation effect of oil and solid material.

[0057] Reference Figure 8 and Figure 9 To ensure that the square block 41 can move up and down with the extension and retraction of the pressing cylinder 40 during the extension and retraction process, a clamping mechanism 6 is provided in a specific embodiment of this solution. Specifically, the clamping mechanism 6 includes a clamping block 60, a triangular block 61, an abutment post 62, a synchronization plate 63, a T-shaped slide groove 64, a T-shaped slider 65, an L-shaped block 66, a clamping tension spring 67, and a fixing frame 68. Several clamping blocks 60 are arranged circumferentially on the top of the square block 41. A triangular block 61 is installed on the top of the clamping block 60. An abutment post 62 is abutted on the inclined surface of the top of the triangular block 61. The abutment post 62 moves downward and abuts against the inclined surface of the triangular block 61, driving the triangular block 61 to push the clamping block 60 towards the pressing cylinder 40 until the clamping block 60 is pressed against the extension and retraction section of the pressing cylinder 40, thereby locking and fixing the square block 41 and the extension and retraction section of the pressing cylinder 40.

[0058] The abutment post 62 extends upward to the outside of the tank body 1. The lower end of one of the abutment posts 62 is divided into a threaded structure. A synchronous plate 63 with a loop structure is provided above the tank body 1. The end of the abutment post 62 away from the triangular block 61 passes through the synchronous plate 63, and the abutment post 62 and the synchronous plate 63 are rotatably engaged. Due to the rotatable engagement between the synchronous plate 63 and the abutment post 62, all the abutment posts 62 can move up and down synchronously.

[0059] The clamping block 60 has a T-shaped groove 64 at its bottom, and the square block 41 has a T-shaped slider 65 that mates with the corresponding T-shaped groove 64. The clamping block 60 can slide under the restriction of the T-shaped slider 65. The square block 41 has an L-shaped block 66 located at the bottom of the corresponding clamping block 60. A clamping tension spring 67 is provided between the triangular block 61 and the L-shaped block 66. The clamping tension spring 67 can always provide the triangular block 61 with a tension force away from the outer wall of the telescopic end of the downward pressing cylinder 40. A fixing frame 68 is vertically provided on the L-shaped block 66. The top of the fixing frame 68 has a circular through hole for the abutment post 62 to pass through. The threaded structure of the lower part of the abutment post 62 is threadedly connected to the circular through hole.

[0060] In the specific implementation process, firstly, when separating the oil, the operator rotates the threaded abutment column 62 at the lower end clockwise, and the threaded abutment column 62 moves downward. At the same time, the remaining abutment column 62 is also moved downward through the synchronization plate 63. At this time, the abutment column 62 drives the triangular block 61 to move towards the pressing cylinder 40, which in turn drives the clamping block 60 to move synchronously until the clamping block 60 clamps the extension section of the pressing cylinder 40, ensuring that the square block 41 can move up and down with the extension and retraction of the pressing cylinder 40.

[0061] Second, when the position of the separation mechanism 3 needs to be adjusted, the operator rotates the threaded abutment column 62 counterclockwise. The threaded abutment column 62 moves upward, and at the same time, the other abutment columns 62 also move upward through the synchronization plate 63. At this time, the clamping spring 67 pulls the triangular block 61 and the clamping block 60 toward the inner wall of the tank 1 until the clamping block 60 no longer clamps the extension section of the pressing cylinder 40, ensuring that the square block 41 can move on the outer wall of the extension section of the pressing cylinder 40.

[0062] Reference Figure 10 As shown, after separating the oil and solid materials in the mushroom chili sauce, it is necessary to transport and fill the oil and solid materials in the oil storage tank 31 and the material storage tank 33. Based on this, in a specific embodiment of this solution, a conveying mechanism 7 is provided. Specifically, the conveying mechanism 7 includes a connecting pipe 70, a T-shaped oil outlet pipe 71, a material outlet pipe 72, and a material-oil mixing pipe 73. The connecting pipe 70 is symmetrically arranged inside the tank body 1. The two ends of the connecting pipe 70 are respectively connected to the two oil storage tanks 31. The two connecting pipes 70 are connected by the T-shaped oil outlet pipe 71, and a one-way valve is provided on the T-shaped oil outlet pipe 71. The one-way valve can prevent the oil in the connecting pipe 70 and the T-shaped oil outlet pipe 71 from being sucked into the oil storage tank 31 during the rebound process after the oil storage tank 31 is squeezed, which would reduce the amount of oil transported.

[0063] A discharge pipe 72 is provided on the side of the storage tank 33 near the inner wall of the tank body 1, and a one-way valve is also provided on the discharge pipe 72. The one-way valve can prevent the solid material in the discharge pipe 72 from being sucked into the storage tank 33 during the process of rebounding after being squeezed, which would reduce the amount of solid material being transported. The T-shaped oil outlet pipe 71 and the discharge pipe 72 are connected by a material-oil mixing pipe 73, and the end of the material-oil mixing pipe 73 away from the discharge pipe 72 extends to the outside of the tank body 1, and this end extends vertically downward.

[0064] In the specific implementation process, when the oil storage tank 31 and the material storage tank 33 are filled with oil and solid materials, the oil storage tank 31 and the material storage tank 33 are squeezed by external force again. At this time, the oil in the oil storage tank 31 is transferred to the material-oil mixing pipe 73 in a certain proportion through the connecting pipe 70 and the T-shaped oil outlet pipe 71. At the same time, the solid materials in the material storage tank 33 are transported to the material-oil mixing pipe 73 in a certain proportion through the discharge pipe 72. Then, the material-oil mixing pipe 73 transports the oil and solid materials to the glass jar to complete the filling of the mushroom chili sauce. The oil and solid materials can be mixed when they are transported to the material-oil mixing pipe 73.

[0065] Example 2:

[0066] Reference Figure 11 As shown, based on Embodiment 1, a control mechanism 8 is proposed to further control the ratio of feed rate to oil rate of separation mechanism 3. Specifically, the control mechanism 8 includes control blocks 80, control strips 81, adjusting blocks 82, and control springs 83. Several control blocks 80, corresponding one-to-one with oil storage tanks 31, are installed at equal intervals around the control ring 460. Control strips 81 are symmetrically arranged on the side of the control blocks 80 away from the control ring 460. Adjusting blocks 81 connected to extrusion block 45 are arranged between the control strips 81. 2. The up-and-down movement of the control ring 460 will drive the control block 80 to move synchronously. A control spring 83 is provided between the control bar 81 and the adjusting block 82 so that the control spring 83 always provides a central thrust to the adjusting block 82. Therefore, when the control block 80 drives the control bar 81 to move up and down, the control spring 83 will drive the adjusting block 82 to move. In turn, the movement of the adjusting block 82 can realize the rotation of the extrusion block 45, thereby adjusting the degree of extrusion of the extrusion block 45 on the oil storage tank 31, that is, adjusting the oil delivery ratio.

[0067] The control mechanism 8 also includes a first support plate 84, a second support plate 85, and a threaded rod 86. The first support plate 84 is installed on the outer wall of the control ring 460. The threaded rod 86 is rotatably installed at the end of the first support plate 84 away from the control ring 460. The second support plate 85 is installed on the outer wall of the square block 41. The threaded rod 86 is threadedly connected to the second support plate 85, and the top end of the threaded rod 86 extends to the outside of the tank body 1. By turning the threaded rod 86, the threaded engagement between the threaded rod 86 and the second support plate 85 is achieved, which in turn drives the first support plate 84 to move up and down, that is, to achieve the up and down movement of the control ring 460.

[0068] Example 3:

[0069] Reference Figure 12 As shown, based on Embodiment 1 and Embodiment 2, to avoid the impact of material level drop on actual discharge during actual use, an adjustment mechanism 9 is proposed. Specifically, the adjustment mechanism 9 includes a movable slider 90, an adjustment rail 91, an L-shaped adjustment plate 92, a support spring rod 93, an L-shaped adjustment plate 94, and an adjustment cylinder 95. The movable slider 90 is installed in the middle of the side of the oil storage tank 31 near the square column 30. Specifically, the movable slider 90 is installed on the bottom plate of the oil storage tank 31, and the square column 30 has an adjustment rail 91 for the movable slider 90 to slide on. The sliding cooperation between the movable slider 90 and the adjustment rail 91 can ensure the smooth movement of the oil storage tank 31.

[0070] An L-shaped adjusting plate 92 is installed at the top of the T-shaped oil outlet pipe 71. A support spring rod 93 is provided between the L-shaped adjusting plate 92 and the square block 41. The support spring rod 93 can keep the distance between the separation mechanism 3 and the pressing mechanism 4 constant. That is, when the L-shaped adjusting plate 92 moves up and down, it drives the square block 41 to move synchronously through the support spring rod 93. An L-shaped adjusting plate 94 is provided at the top of the L-shaped adjusting plate 92. An adjusting cylinder 95 is provided between the horizontal section of the L-shaped adjusting plate 94 and the top of the tank body 1.

[0071] In the specific implementation process, the operator first rotates the threaded abutment post 62 counterclockwise so that the clamping block 60 no longer abuts against the outer wall of the telescopic section of the pressing cylinder 40. Then, the operator activates the adjusting cylinder 95, which moves its telescopic end downward. At the same time, the adjusting cylinder 95 drives the L-shaped adjusting plate 94 and the L-shaped adjusting plate 92 to move downward as well. The L-shaped adjusting plate 92 moves downward, which in turn drives the conveying mechanism 7 and the oil storage tank 31 to move downward to a suitable position. Simultaneously, the supporting spring rod 93 drives the pressing mechanism 4 and the clamping mechanism 6 to move downward. Then, the operator rotates the threaded abutment post 62 counterclockwise so that the clamping block 60 abuts against the outer wall of the telescopic end of the pressing cylinder 40 again, ensuring that the square block 41 is fixed in the telescopic section of the pressing cylinder 40. Similarly, moving the telescopic section of the adjusting cylinder 95 upward will move the conveying mechanism 7, the oil storage tank 31, the pressing mechanism 4, and the clamping mechanism 6 upward to a suitable position.

[0072] In addition, the present invention also provides a process for preparing shiitake mushroom chili sauce, comprising the following steps:

[0073] S1. Product loading: First, the operator opens the feed door 2 and pours the prepared mushroom chili sauce into the tank 1.

[0074] S2. Controlling the ratio of material to oil: By rotating the threaded rod 86, the operator can adjust the distance between the control ring 460 and the square block 41 to change the inclination of the first extrusion block 45. Different inclinations of the first extrusion block 45 result in different degrees of extrusion on the oil storage tank 31. Different degrees of extrusion result in different suction forces when the tank rebounds and resets, thus affecting the amount of oil absorbed by the oil storage tank 31. Simultaneously, by controlling the ring 460 and the support plate 461, the height of the second extrusion block 462 is adjusted. Different heights of the second extrusion block 462 result in different degrees of extrusion on the storage tank 33. Different degrees of extrusion result in different suction forces when the storage tank 33 rebounds and resets, thus affecting the amount of solid material absorbed by the storage tank 33.

[0075] S3. Oil-material separation: After the tank 1 has been left to stand for a period of time and the solid material has settled, the operator starts the pressing cylinder 40. At this time, the telescopic end of the pressing cylinder 40 moves downward, which drives the first extrusion block 45 and the second extrusion block 462 to move downward as well. The first extrusion block 45 and the second extrusion block 462 squeeze the oil storage tank 31 and the material storage tank 33 respectively. Through the squeezing, the internal volume of the oil storage tank 31 and the material storage tank 33 is reduced. Then the telescopic end of the pressing cylinder 40 moves upward again. Due to the rebound and reset of the oil storage tank 31 and the material storage tank 33, the oil and solid material in the tank 1 are sucked into the oil storage tank 31 and the material storage tank 33 respectively, thus completing the oil-material separation. At the same time, the telescopic end of the pressing cylinder 40 moves downward, which also drives the pressure plate 52 to move downward. The pressure plate 52 further squeezes the solid material to ensure that there is no solid material in the oil.

[0076] S4. Filling: After the oil storage tank 31 and the material storage tank 33 have stored oil and material, the telescopic end of the downward pressure cylinder 40 moves downward again to squeeze the oil storage tank 31 and the material storage tank 33, squeezing out a certain proportion of oil and solid material. Then, through the cooperation of the connecting pipe 70, the T-shaped oil outlet pipe 71, the material outlet pipe 72, and the material-oil mixing pipe 73, a certain proportion of oil and solid material is mixed and transferred into the glass jar.

[0077] S5. Adjusting Position: After multiple oil-material separation processes, the oil level in tank 1 drops. When oil storage tank 31 is above the oil level, it cannot draw oil into its body. To solve this problem, firstly, the threaded contact post 62 at its lower end needs to be rotated counterclockwise. The contact post 62 moves upward, and the other contact posts 62 also move upward via the synchronous plate 63. At this time, the clamping spring 67 drives the clamping block 60 to move away from the downward pressing cylinder 40, releasing the restriction of the clamping block 60 on the extension section of the downward pressing cylinder 40. Then, the adjusting cylinder 95 is activated. Through the cooperation of the L-shaped adjusting plate 1 92, the L-shaped adjusting plate 2 94 and the supporting spring rod 93, the conveying mechanism 7 and the separating mechanism 3 are adjusted to the appropriate position. Finally, the abutment post 62 with a threaded structure at the lower end is rotated clockwise. The abutment post 62 moves downward, and the other abutment posts 62 also move downward. At this time, the clamping block 60 presses the triangular block 61 through the abutment post 62, so that the clamping block 60 abuts against the telescopic end of the pressing cylinder 40 again, thereby achieving the locking and fixing between the telescopic section of the pressing cylinder 40 and the square block 41.

[0078] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0079] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A shiitake mushroom chili sauce oil separation system, comprising a tank body (1), an inlet door (2) is installed on the upper part of the tank body (1), a separation mechanism (3) for separating oil and solid materials is arranged in the tank body (1), a pressing mechanism (4) for controlling the amount of oil in the separation mechanism (3) is arranged at the top of the tank body (1), characterized in that: the separation mechanism (3) comprises a square column (30), an oil storage tank (31), a cross strip (32) and a storage tank (33), a plurality of square columns (30) are arranged vertically and uniformly in the inside of the tank body (1), the oil storage tank (31) is composed of a bottom plate and an air bag film, the oil storage tank (31) is slidingly installed on the square column (30), the cross strip (32) is fixedly installed on the bottom of the tank body (1), and the bottom of the square column (30) is fixedly connected with the cross strip (32), the storage tank (33) is also composed of a bottom plate and an air bag film, and the storage tank (33) is fixedly installed on the upper side of the cross strip (32); the tank body (1) is further provided with an adjusting mechanism (9) for synchronously adjusting the height of the separation mechanism (3) and the pressing mechanism (4); the pressing mechanism (4) comprises a pressing cylinder (40), a square block (41), a limiting block (42), a limiting groove (43), a fixed plate (44), an extrusion block (45) and a material suction and extrusion unit (46), the pressing cylinder (40) is fixedly installed at the top end of the tank body (1), and the telescopic section of the pressing cylinder (40) is located in the inside of the tank body (1), the telescopic section of the pressing cylinder (40) is slidingly sleeved with the square block (41), the side of the square block (41) close to the telescopic section of the pressing cylinder (40) is provided with the limiting block (42), the telescopic section of the pressing cylinder (40) is provided with the limiting groove (43) for sliding the limiting block (42), the bottom of the square block (41) is provided with a plurality of fixed plates (44) corresponding to the oil storage tanks (31), one end of the fixed plate (44) away from the square block (41) is rotatably provided with the extrusion block (45), and the telescopic section of the pressing cylinder (40) and below the square block (41) is provided with the material suction and extrusion unit (46). Also include the oil outward conveying conveying mechanism (7), the conveying mechanism (7) includes connecting pipe (70), T-shaped oil outlet pipe (71), discharge pipe (72) and oil mixing pipe (73), the tank body (1) is provided with connecting pipe (70) symmetrically, both ends of the connecting pipe (70) are communicated with two oil storage tanks (31) respectively, two connecting pipes (70) are connected by T-shaped oil outlet pipe (71), and a one-way valve is arranged on the T-shaped oil outlet pipe (71), the discharge pipe (72) is arranged on the side of the oil storage tank (33) close to the inner wall of the tank body (1), and a one-way valve is also arranged on the discharge pipe (72), the T-shaped oil outlet pipe (71) and the discharge pipe (72) are communicated by the oil mixing pipe (73), one end of the oil mixing pipe (73) away from the discharge pipe (72) extends to the outside of the tank body (1), and the end portion extends vertically downward.

2. The shiitake chili sauce oil separation system according to claim 1, characterized in that: The suction extrusion unit (46) includes a control ring (460), a support strip plate (461) and an extrusion block two (462), the telescopic section of the lower pressing cylinder (40) is slidably provided with a control ring (460), and the control ring (460) is located below the square block (41), the bottom end of the control ring (460) is symmetrically provided with a support strip plate (461), and the two support strip plates (461) are rotatably provided with an extrusion block two (462) through a torsion spring.

3. The shiitake chili sauce oil separation system according to claim 2, characterized in that: The lower pressing mechanism (4) is further provided with a separation auxiliary unit (5), the separation auxiliary unit (5) includes a lower pressing ring (50), a fixed strip plate (51) and a pressing plate (52), the outer wall of the telescopic section of the lower pressing cylinder (40) is provided with a lower pressing ring (50), and the lower pressing ring (50) is located below the control ring (460), the side of the lower pressing ring (50) away from the telescopic section of the lower pressing cylinder (40) is symmetrically provided with a fixed strip plate (51), and the inner side wall of the tank body (1) is slidably provided with a pressing plate (52), one end of the fixed strip plate (51) away from the lower pressing ring (50) is connected with the pressing plate (52).

4. The shiitake chili sauce oil separation system according to claim 3, characterized in that: The adjusting mechanism (9) includes a moving slider (90), an adjusting slide rail (91), an L-shaped adjusting plate one (92), a supporting spring rod (93), an L-shaped adjusting plate two (94) and an adjusting cylinder (95), the moving slider (90) is installed in the middle of the side of the oil storage tank (31) close to the square column (30), the square column (30) is provided with an adjusting slide rail (91) for the sliding of the moving slider (90), the top end of the T-shaped oil outlet pipe (71) is provided with an L-shaped adjusting plate one (92), the L-shaped adjusting plate one (92) and the square block (41) are provided with a supporting spring rod (93), the top of the L-shaped adjusting plate one (92) is provided with an L-shaped adjusting plate two (94), and the horizontal section of the L-shaped adjusting plate two (94) and the top of the tank body (1) are provided with an adjusting cylinder (95).

5. The shiitake chili sauce oil separation system according to claim 4, characterized in that: The tank body (1) is also provided with a control mechanism (8) for proportionally controlling the feed amount and oil amount of the separation mechanism (3), the control mechanism (8) comprises a control block (80), a control strip (81), an adjusting block (82), a control spring (83), a support plate one (84), a support plate two (85) and a threaded rod (86), a plurality of control blocks (80) corresponding to the oil storage tank (31) are installed on the control ring (460) at equal intervals in the circumferential direction, and the control blocks (80) are symmetrically provided with control strips (81) away from the control ring (460), adjusting blocks (82) connected with the extrusion blocks one (45) are arranged between the control strips (81), control springs (83) are arranged between the control strips (81) and the adjusting blocks (82), the support plate one (84) is installed on the outer wall of the control ring (460), a vertically arranged threaded rod (86) is rotatably installed at one end of the support plate one (84) away from the control ring (460), the support plate two (85) is installed on the outer wall of the square block (41), the threaded rod (86) is threadedly connected with the support plate two (85), and the top end of the threaded rod (86) extends to the outside of the tank body (1).

6. The shiitake chili sauce oil separation system according to claim 5, characterized in that: A clamping mechanism (6) is also arranged on the tank body (1), the clamping mechanism (6) comprises a clamping block (60), a triangular block (61), a contact column (62), a synchronous plate (63), a T-shaped sliding groove (64), a T-shaped sliding block (65), an L-shaped block (66), a clamping tension spring (67) and a fixed frame (68), a plurality of clamping blocks (60) are arranged on the top of the square block (41) in the circumferential direction, the clamping blocks (60) are provided with triangular blocks (61) on the top, the triangular blocks (61) are provided with contact columns (62) on the top inclined surfaces, and the contact columns (62) extend upward to the outside of the tank body (1), one end of one of the contact columns (62) is partially threaded, the synchronous plate (63) is arranged above the tank body (1), one end of the contact column (62) away from the triangular block (61) penetrates the synchronous plate (63), and the contact column (62) is rotatably connected with the synchronous plate (63); A T-shaped sliding groove (64) is formed in the bottom of the clamping block (60), a T-shaped sliding block (65) matched with the corresponding T-shaped sliding groove (64) is arranged on the square block (41), an L-shaped block (66) located at the bottom of the corresponding clamping block (60) is arranged on the square block (41), a clamping tension spring (67) is arranged between the triangular block (61) and the L-shaped block (66), a fixed frame (68) is vertically arranged on the L-shaped block (66), a circular through hole for the contact column (62) to penetrate is formed in the top of the fixed frame (68), and the threaded structure at the lower end of the contact column (62) is threadedly connected with the circular through hole.

7. A process for preparing a shiitake pepper sauce, comprising a shiitake pepper sauce oil separation system according to claim 6, characterized in that, The preparation process of the shiitake mushroom chili sauce comprises the following steps: S1, product feeding: first, the operator opens the feeding door (2), and pours the prepared shiitake mushroom chili sauce into the tank body (1); S2, control the ratio of material and oil: the operator rotates the threaded rod (86) to adjust the distance between the control ring (460) and the square block (41), to change the inclination of the extrusion block one (45), and to adjust the height of the extrusion block two (462) through the control ring (460) and the support strip (461), so as to change the amount of oil and solid material in the oil tank (31) and the material tank (33); S3, material and oil separation: the operator starts the down cylinder (40) to drive the extrusion block one (45) and the extrusion block two (462) to move downward, and the extrusion block one (45) and the extrusion block two (462) extrude the oil tank (31) and the material tank (33) respectively, so that the volume of the oil tank (31) and the material tank (33) is reduced, and then the telescopic end of the down cylinder (40) moves upward again, because of the rebound of the oil tank (31) and the material tank (33), the oil and solid material in the tank (1) are sucked into the oil tank (31) and the material tank (33) respectively, and the material and oil separation is completed; S4, filling: when the oil and material are stored in the oil tank (31) and the material tank (33), the telescopic end of the down cylinder (40) moves downward again to extrude the oil tank (31) and the material tank (33), and a certain proportion of oil and material is extruded, and then the oil and material are mixed and transmitted to the glass tank through the connection pipe (70), the T-shaped oil outlet pipe (71), the material outlet pipe (72) and the material and oil mixing pipe (73); S5, adjust the position: after several material and oil separation, the liquid level of the oil in the tank (1) is lowered, and the abutting column (62) no longer abuts against the clamping block (60) through the clamping mechanism (6), at this time the clamping tension spring (67) drives the clamping block (60) to move away from the telescopic section of the down cylinder (40), and the clamping block (60) is no longer limited to the telescopic section of the down cylinder (40), then the adjusting cylinder (95) is started, and the L-shaped adjusting plate one (92), the L-shaped adjusting plate two (94) and the support spring rod (93) are cooperated to adjust the conveying mechanism (7) and the separation mechanism (3) to the appropriate position, finally, the clamping block (60) and the telescopic section of the down cylinder (40) are abutted again through the clamping mechanism (6), and the locking and fixing between the telescopic section of the down cylinder (40) and the square block (41) are realized.

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