Connector fully automatic assembly equipment

Connector assembly is solved through fully automatic feeding and rotary type, including shell feeding, zinc alloy assembly, zinc alloy compression, insulator assembly and insulator compression, which solves the problem of low assembly efficiency of existing vehicle-mounted connectors and achieves high efficiency automated production.

CN117728268BActive Publication Date: 2024-12-27DONGGUAN XINHAN PRECISION IND CO LTD
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Patent Information

Application Number
CN202311244018.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-22
Publication Date
2024-12-27
Estimated Expiration
2043-09-22

AI Technical Summary

Technical Problem

The assembly process of existing vehicle-mounted connectors is inefficient, and most of them rely on manual or semi-automatic equipment, especially the assembly of signal terminals inserted into the insulator cannot achieve full automation.

Method used

Designed a fully automatic connector assembly equipment, which is assembled using fully automatic feeding and rotary dial, including shell feeding, zinc alloy assembly, zinc alloy compression, insulator assembly and insulator compression, driven by a variety of mechanisms such as rotary dial Devices, zinc alloy compression cylinders, insulator compression cylinders, etc. achieve automated operations.

Benefits of technology

It improves the production efficiency of the connector, achieves high overall automation, saves manpower, and solves the existing problem of low assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of connector assembly, in particular to a fully automatic connector assembly device, including a frame, a shell feeding mechanism, a turntable mechanism, a zinc alloy assembly mechanism, a zinc alloy clamping mechanism, an insulator assembly mechanism, an insulator clamping mechanism and a feeding mechanism; the turntable mechanism includes a turntable drive device, a disc installed on the turntable drive device and a plurality of assembly jigs uniformly distributed on the disc in an annular direction; the zinc alloy assembly mechanism is used to automatically feed the zinc alloy and automatically grab and assemble the zinc alloy to the connector shell of the assembly jig; the insulator assembly mechanism is used to automatically assemble the insulator with the terminal and assemble the automatically assembled insulator to the zinc alloy. The present invention solves the problem of low efficiency of existing connector assembly by manual or semi-automatic equipment, adopts fully automatic connector assembly, has a high overall automation level, saves manpower operation, and greatly improves production efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of connector assembly, and in particular to a fully automatic connector assembly device. Background Art

[0002] Connectors are a type of component that electronic engineers often come into contact with. Their function is to build a bridge of communication between blocked or isolated circuits in a circuit, so that current can flow and the circuit can achieve its intended function. Connectors are an indispensable component in electronic devices. Car connectors are a type of connector that needs to transmit signals and power through wires.

[0003] In the vehicle-mounted connector, in order to maintain power supply and signal transmission on the connector, power supply connection and signal connection need to be set. The existing vehicle-mounted connector needs to be assembled with zinc alloy seat, insulator and other structures on the shell in sequence. Then most of the existing assembly processes are assembled by manual or semi-automatic equipment, especially the assembly of inserting signal terminals on the insulator. This function can only be completed by other equipment and cannot be integrated into fully automated equipment. Summary of the invention

[0004] In order to solve the above problems, the present invention solves the problem of low efficiency of existing connector assembly by manual or semi-automatic equipment, and adopts fully automatic feeding and turntable method to load, rotate, assemble zinc alloy, press zinc alloy, assemble insulator, press insulator, and finally automatically take out and unload the connector in sequence. The overall degree of automation is high, manpower operation is saved, and the production efficiency of the connector fully automatic assembly equipment is greatly improved.

[0005] The technical solution adopted by the present invention is: a fully automatic connector assembly device, including a frame, a shell feeding mechanism, a turntable mechanism, a zinc alloy assembly mechanism, a zinc alloy pressing mechanism, an insulator assembly mechanism, an insulator pressing mechanism and a feeding mechanism, wherein a workbench is arranged on the surface of the frame; the shell feeding mechanism is used for feeding the connector shell; the turntable mechanism includes a turntable driving device, a disc mounted on the turntable driving device and a plurality of assembly jigs uniformly distributed on the disc in an annular direction; the turntable driving device is used to drive the disc to rotate so as to drive the assembly jig to rotate to the next station, and the shell feeding mechanism is used to feed the connector shell to the assembly jig; the zinc alloy assembly mechanism is used to automatically feed the zinc alloy and automatically grab and assemble the zinc alloy onto the connector shell of the assembly jig; the zinc alloy pressing mechanism is used to press the assembled zinc alloy onto the connector shell On; the insulator assembly mechanism includes an insulator feeding device, an insulator material taking and transferring device, a transfer positioning device, a terminal insertion device, a terminal breaking device, a terminal pressing device and an insulator loading device; the insulator feeding device is used for insulator feeding, the transfer positioning device is arranged in multiple groups in parallel, the insulator material taking and transferring device is used to grab the insulator and transfer it to the multiple groups of transfer positioning devices in sequence, the terminal insertion device is used to insert the power terminal into the insulator, the terminal breaking device is used to break the residual material at the tail of the terminal, the terminal pressing device is used to press the terminal into the insulator, and the insulator loading device is used to grab and assemble the insulator with the terminal installed on the zinc alloy; the insulator pressing mechanism is used to press the assembled insulator on the zinc alloy; the unloading mechanism is used to grab and unload the assembled connector from the assembly jig.

[0006] A further improvement to the above scheme is that the shell feeding mechanism is installed on one side of the workbench, the shell feeding mechanism is connected to a material receiving mechanism, the material receiving mechanism is used to receive the connector shell fed by the shell feeding mechanism, and a shell picking mechanism is arranged on one side of the material receiving mechanism, the shell picking mechanism is used to pick up the connector shell grabbed by the material receiving mechanism; the material receiving mechanism includes a material receiving bracket, a material receiving shaft installed on the material receiving bracket, a material receiving turntable connected to one end of the material receiving shaft and a material receiving drive module connected to the other end of the material receiving shaft; a material receiving trough is provided on the outer periphery of the material receiving turntable, a material receiving fixing block and a material receiving limit block are installed on the material receiving trough, a material receiving pressing block is arranged on the material receiving fixing block, and the material receiving pressing block is used to press the connector shell on the material receiving trough.

[0007] A further improvement to the above scheme is that the material receiving drive module is used to drive the material receiving turntable to rotate, so as to drive the connector shell on the material receiving trough to rotate to the grabbing position of the shell picking mechanism, and the shell picking mechanism is used to grab the connector shell from the material receiving trough and place it on the assembly jig.

[0008] A further improvement to the above scheme is that the shell feeding mechanism includes a shell feeding tray and a shell feeding track connected to the shell feeding tray, and the discharge end of the shell feeding track corresponds to the receiving trough.

[0009] A further improvement to the above scheme is that an elastic element is provided at one end of the material receiving pressing block, and the elastic element is used to apply a clamping force to the material receiving groove by the material receiving pressing block; the material receiving fixing block, the material receiving limit stop block and the inner wall of the material receiving groove are surrounded to form a positioning groove for positioning the connector housing.

[0010] A further improvement to the above scheme is that the shell picking mechanism includes a shell picking bracket, a shell picking lifting module, a shell picking pushing module and a shell picking clamp, the shell picking bracket is installed on the workbench and is located on one side of the material receiving turntable, the shell material picking pushing module is installed on the shell picking bracket, the shell material picking lifting module is installed on the shell material picking pushing module and is used for lifting and driving, the shell picking clamp is used to grab the connector shell from the material receiving trough, and place the connector shell on the assembly jig under the action of the picking lifting module and the picking pushing module.

[0011] A further improvement to the above scheme is that the assembly jig includes a jig base plate, a jig panel, a jig positioning column and a jig clamping module, the jig base plate is provided with a positioning pin hole, one end of the jig positioning column is fixedly mounted on the positioning pin hole, the jig panel is mounted on the surface of the jig base plate, the jig panel is provided with a jig groove, one end of the jig positioning column extends to the jig groove, and the jig groove is used to fix the connector housing.

[0012] A further improvement to the above scheme is that the jig clamping module includes a clamping fixture installed on one side of the jig panel and a jig pressing block slidably installed on one side of the jig panel, one end of the jig pressing block extends into the jig groove and is used to press the connector housing in the jig groove, and the other end of the jig pressing block is installed with a spring, one end of which abuts against the clamping fixture.

[0013] A further improvement to the above scheme is that one end of the jig positioning column is provided with a plug-in end, and the plug-in end is used for connector insertion and positioning. The workbench is located on the lower side of the assembly jig and is provided with a rolling mold group, and the rolling mold group includes a rolling bracket, and a rolling support wheel is installed on the rolling bracket, and the rolling support wheel is used for rolling support during connector assembly.

[0014] A further improvement to the above scheme is that the zinc alloy assembly mechanism includes a zinc alloy feeding device, a zinc alloy feeding device connected to the zinc alloy feeding device, a zinc alloy picking device for picking up materials on the zinc alloy feeding device, and a zinc alloy detection device for detecting the zinc alloy before assembly; the zinc alloy feeding device is used for zinc alloy feeding, the zinc alloy feeding device is used for zinc alloy feeding and positioning, the zinc alloy picking device is used to grab the zinc alloy from the zinc alloy feeding device and place it on the zinc alloy detection device, and then place it on the assembly jig after detection to assemble with the connector housing.

[0015] A further improvement to the above scheme is that the zinc alloy detection device includes a detection bracket, a detection translation stage of the detection bracket installed on the detection bracket, a rotating motor installed on the detection translation stage, and a detection sleeve installed on the rotating motor, a detection sensor is provided on one side of the detection sleeve, the detection sleeve is used to place the zinc alloy, and under the detection action of the detection sensor, the detection sleeve is driven to rotate by the rotating motor to adjust the direction of the zinc alloy.

[0016] A further improvement to the above scheme is that the zinc alloy picking device is provided with two groups of zinc alloy picking claws, and the two groups of zinc alloy picking claws are alternately arranged between the zinc alloy feeding device, the detection shaft sleeve and the assembly fixture.

[0017] A further improvement to the above scheme is that the zinc alloy clamping mechanism includes a zinc alloy clamping bracket, a zinc alloy clamping cylinder installed on the zinc alloy clamping bracket, a zinc alloy clamping connecting rod connected to the zinc alloy clamping connecting rod, and a zinc alloy clamping slider connected to the zinc alloy clamping connecting rod, and a zinc alloy pressure plate is installed on the zinc alloy clamping slider.

[0018] A further improvement to the above scheme is that the insulator clamping mechanism includes an insulator clamping bracket, an insulator clamping cylinder installed on the insulator clamping bracket, an insulator clamping connecting rod connected to the insulator clamping connecting rod, and an insulator clamping slider connected to the insulator clamping connecting rod, and an insulator pressure plate is installed on the insulator clamping slider.

[0019] A further improvement to the above scheme is that the insulator feeding device includes an insulator feeding tray, a vibration track connected to the insulator feeding tray, and a feeding pushing module connected to the vibration track, and the feeding pushing module is provided with a pushing positioning groove; the insulator feeding tray is used for vibrating and feeding the insulator to the feeding pushing module under the action of the vibration track, and the feeding pushing module is used to push the insulator to the pushing positioning groove for positioning.

[0020] A further improvement to the above scheme is that the insulator material picking and transferring device includes a transfer bracket, a transfer pushing module installed on the transfer bracket, a transfer lifting module installed on the transfer pushing module, a transfer material picking bracket connected to the transfer lifting module, and a plurality of transfer air claws evenly distributed in a straight line on the transfer material picking bracket, the transfer air claws are used to grab the insulator positioned on the pushing positioning groove and place it on the transfer positioning device.

[0021] A further improvement to the above scheme is that the transfer positioning device includes a transfer positioning fixture, a transfer positioning cylinder, a transfer positioning slide block and a transfer pressing block. The transfer positioning fixture is provided with an insertion positioning groove for positioning the insulator. The transfer positioning cylinder is used to drive the transfer positioning slide block to drive the transfer pressing block to press the insulator onto the insertion positioning groove. Under the action of the transfer lifting module and the transfer pushing module, multiple sets of transfer air claws transfer the insulator to the insertion positioning groove in sequence.

[0022] A further improvement to the above scheme is that the terminal insertion device includes a terminal discharge tray, a terminal pushing assembly and a terminal press-fitting assembly, the terminal discharge tray is used to discharge the terminals to the terminal pushing assembly, and the terminal pushing assembly pushes the terminals toward the terminal press-fitting assembly; the terminal pushing assembly includes a terminal pushing base, a pushing and lifting module installed on the terminal pushing base, a terminal feeding base installed on the pushing and lifting module, a terminal pushing drive module installed on the terminal feeding base, and a terminal pushing positioning module connected to the terminal pushing drive module, the terminal pushing positioning module is used for terminal positioning, and pushes the terminals to be fed on the terminal feeding base under the action of the terminal pushing drive module, and the terminal feeding base is used to push the terminals toward the terminal press-fitting assembly.

[0023] A further improvement to the above scheme is that the terminal pressing assembly includes a cutting module for cutting the terminal, a clamping module for clamping the cut terminal, and a pressing module for pushing the terminal clamped by the clamping module into the connector housing; the cutting module is located at the discharge part of the terminal feeding base, and cuts the strip terminal into a single terminal; the clamping module includes a clamping claw and a clamping drive cylinder for driving the picking claw, and the pressing module includes a pressing slide connected to the clamping module and a pressing drive cylinder for driving the pressing slide.

[0024] A further improvement to the above scheme is that the terminal breaking device includes a first propulsion cylinder, a second propulsion cylinder connected to the first propulsion cylinder, a propulsion guide block connected to the second propulsion cylinder, a propulsion slider connected to the propulsion guide block, and a breaking blade installed on the propulsion slider, and the propulsion guide block is provided with a wavy guide groove, and the second propulsion cylinder is used to drive the propulsion guide block to slide along the guide groove so that the propulsion slider slides up and down. When the propulsion slider slides up and down, it drives the breaking blade to move up and down to break the tail node position of the terminal.

[0025] A further improvement to the above scheme is that the insulator feeding device includes a rotating cylinder, a rotating swing arm connected to the rotating cylinder, an insulator grabbing clamp installed on the rotating swing arm, and a grabbing assembly module for grabbing the insulator on the insulator grabbing clamp, and the grabbing assembly module is used to grab the flipped insulator on the insulator grabbing clamp and assemble the insulator onto the zinc alloy.

[0026] A further improvement to the above solution is that the terminal inserting device and the terminal breaking device are each provided with two groups.

[0027] A further improvement to the above scheme is that the unloading mechanism includes a unloading bracket, a unloading and picking device installed on the unloading bracket, and a unloading conveying device located below the unloading and picking device, the unloading and picking device includes a unloading pushing module, a unloading lifting module installed on the unloading pushing module, and a unloading clamp installed on the unloading pushing module, the unloading clamp is used to grab the assembled connector and place the connector on the unloading conveying device.

[0028] The beneficial effects of the present invention are:

[0029] Compared with the existing connector assembly, the present invention adopts fully automated assembly, the shell feeding mechanism is used for the connector shell feeding, the connector shell is received by the shell receiving mechanism, and the connector shell is grabbed and placed on the assembly jig on the disc under the action of the shell picking mechanism, the disc rotates under the action of the turntable driving device to drive the assembly jig to rotate to the zinc alloy assembly mechanism to load the zinc alloy to assemble it on the connector shell, and then rotate to the zinc alloy pressing mechanism to press the assembled zinc alloy on the connector shell; then rotate to the insulator assembly mechanism to assemble the insulator, at this time, the insulator is loaded with the power terminal, and after the insulation is loaded, the insulator is pressed on the zinc alloy by the insulator pressing mechanism, and after the assembly is completed, the material is unloaded by the unloading mechanism. The problem of low efficiency of the existing manual or semi-automatic equipment assembly of connectors is solved, and the fully automatic feeding and turntable method is adopted to load the connector in sequence, rotate, zinc alloy assembly, zinc alloy pressing, insulator assembly, insulator pressing, and finally automatically take out and unload the material, with a high overall degree of automation, saving manpower operation, and greatly improving production efficiency.

[0030] Among them, the material receiving mechanism includes a material receiving bracket, a material receiving shaft installed on the material receiving bracket, a material receiving turntable connected to one end of the material receiving shaft and a material receiving drive module connected to the other end of the material receiving shaft; a material receiving trough is opened on the outer periphery of the material receiving turntable, a material receiving fixing block and a material receiving limit block are installed on the material receiving trough, and a material receiving pressing block is arranged on the material receiving fixing block, and the material receiving pressing block is used to press the connector shell on the material receiving trough; when the shell feeding mechanism feeds the connector shell to the material receiving trough, the connector shell is pressed by the material receiving pressing block, and then the material receiving drive module drives the material receiving turntable to rotate, and rotates the material receiving trough to the bottom of the shell picking mechanism to grab and load the connector shell.

[0031] Among them, the insulator assembly mechanism includes an insulator feeding device, an insulator material taking and transferring device, a transfer positioning device, a terminal insertion device, a terminal breaking device, a terminal pressing device and an insulator loading device; the insulator feeding device is used for insulator feeding, the transfer positioning device is arranged in multiple groups in parallel, the insulator material taking and transferring device is used to grab the insulator and transfer it to the multiple groups of transfer positioning devices in sequence, the terminal insertion device is used to insert the power terminal into the insulator, the terminal breaking device is used to break the residual material at the tail of the terminal, the terminal pressing device is used to press the terminal into the insulator, and the insulator loading device is used to grab and assemble the insulator with the terminal installed on the zinc alloy; in the automatic assembly process, the insulator and the terminal are also automatically assembled, and then the assembled insulator can be directly loaded when entering the turntable for assembly, thereby realizing fully automatic assembly without manual operation, further improving the production efficiency of the connector. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 A three-dimensional diagram of the fully automatic connector assembly device of the present invention;

[0033] Figure 2 for Figure 1 A top view of the fully automatic assembly equipment for the middle connector;

[0034] Figure 3 for Figure 1 A three-dimensional diagram of the material receiving mechanism of the fully automatic assembly equipment for the middle connector;

[0035] Figure 4 for Figure 1 A three-dimensional diagram of the shell picking mechanism of the fully automatic assembly equipment for the middle connector;

[0036] Figure 5 for Figure 1 A three-dimensional diagram of the turntable mechanism of the fully automatic assembly equipment for the middle connector;

[0037] Figure 6 for Figure 5 An exploded diagram of the assembly fixture of the middle turntable mechanism;

[0038] Figure 7 for Figure 1 A three-dimensional diagram of the zinc alloy assembly mechanism of the fully automatic assembly equipment for the middle connector;

[0039] Figure 8 for Figure 7 A three-dimensional diagram of the zinc alloy detection device of the zinc alloy assembly mechanism;

[0040] Fig. 9 for Figure 1 Structural schematic diagram of the zinc alloy clamping mechanism and the insulator clamping mechanism of the fully automatic assembly equipment for the middle connector;

[0041] Fig.10 for Figure 1 A three-dimensional diagram of the insulator assembly mechanism of the fully automatic assembly equipment for the middle connector;

[0042] Fig.11 for Fig.10 A front view of the middle insulator assembly mechanism;

[0043] Fig.12 for Fig.10 A three-dimensional view of an insulator feeding device of a middle insulator assembly mechanism;

[0044] Fig.13 for Fig.10 A three-dimensional diagram of the insulator material taking and transferring device of the middle insulator assembly mechanism;

[0045] Fig.14 for Fig.10 A three-dimensional diagram of the transfer and positioning device of the middle insulator assembly mechanism;

[0046] Fig.15 for Fig.10 A perspective view of the terminal insertion device of the middle insulator assembly mechanism;

[0047] Fig.16 for Fig.10 A three-dimensional view of the terminal insertion device of the middle insulator assembly mechanism from another perspective;

[0048] Fig.17 for Fig.10 A perspective view of the terminal breaking device of the middle insulator assembly mechanism;

[0049] Fig.18 for Fig.10 A three-dimensional view of the insulator feeding device of the middle insulator assembly mechanism;

[0050] Fig.19 for Figure 1A three-dimensional diagram of the unloading mechanism of the fully automatic assembly equipment for connectors.

[0051] Description of reference numerals: frame 1, workbench 11;

[0052] Shell feeding mechanism 2, material receiving mechanism 21, material receiving bracket 211, material receiving rotating shaft 212, material receiving rotating disk 213, material receiving driving module 214, material receiving trough 215, material receiving fixing block 2151, material receiving limiting block 2152, material receiving pressing block 2153, shell picking mechanism 22, shell picking bracket 221, shell picking lifting module 222, shell picking pushing module 223, shell picking clamping claw 224, shell feeding tray 23, shell feeding track 24;

[0053] Turntable mechanism 3, turntable driving device 31, disc 32, assembly jig 33, jig bottom plate 331, jig panel 332, jig slot 3321, jig positioning column 333, jig pressing module 334, pressing fixture 3341, jig pressing block 3342, spring 3343, rolling module 335, rolling bracket 3351, rolling support wheel 3352;

[0054] Zinc alloy assembly mechanism 4, zinc alloy feeding device 41, zinc alloy feeding device 42, zinc alloy picking device 43, zinc alloy picking claw 431, zinc alloy detection device 44, detection bracket 441, detection translation stage 442, rotating motor 443, detection shaft sleeve 444, detection sensor 445;

[0055] Zinc alloy pressing mechanism 5, zinc alloy pressing bracket 51, zinc alloy pressing cylinder 52, zinc alloy pressing connecting rod 53, zinc alloy pressing slider 54, zinc alloy pressing plate 55;

[0056] Insulator assembly mechanism 6, insulator feeding device 61, insulator feeding tray 611, vibration track 612, feeding and pushing module 613, pushing positioning groove 614, insulator material taking and transferring device 62, transfer bracket 621, transfer pushing module 622, transfer lifting module 623, transfer material taking bracket 624, transfer air claw 625, transfer positioning device 63, transfer positioning fixture 631, transfer positioning cylinder 632, transfer positioning slide block 633, transfer pressing block 634, insertion positioning groove 635, terminal insertion device 64, terminal discharge tray 641, terminal pushing assembly 642, terminal pushing base 6421, pushing lifting module 6422, terminal feeding base 6 423, terminal pushing drive module 6424, terminal pushing positioning module 6425, terminal pressing assembly 643, cutting module 6431, clamping module 6432, clamping claw 64321, clamping driving cylinder 64322, pressing module 6433, pressing slide 64331, pressing driving cylinder 64332, terminal breaking device 65, first propulsion cylinder 651, second propulsion cylinder 652, propulsion guide block 653, guide groove 6531, propulsion slide 654, breaking blade 655, terminal clamping device 66, insulator feeding device 67, rotating cylinder 671, rotating swing arm 672, insulator grabbing claw 673, grabbing assembly module 674;

[0057] Insulator pressing mechanism 7, insulator pressing bracket 71, insulator pressing cylinder 72, insulator pressing connecting rod 73, insulator pressing slide block 74, insulator pressing plate 75;

[0058] The material unloading mechanism 8 , the material unloading bracket 81 , the material unloading and picking device 82 , the material unloading pushing module 821 , the material unloading lifting module 822 , the material unloading clamping claw 823 , and the material unloading conveying device 83 . DETAILED DESCRIPTION

[0059] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0060] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0061] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0062] like Figures 1 to 19 As shown, in one embodiment of the present invention, a fully automatic connector assembly device is involved, including a frame 1, a shell feeding mechanism 2, a turntable mechanism 3, a zinc alloy assembly mechanism 4, a zinc alloy pressing mechanism 5, an insulator assembly mechanism 6, an insulator pressing mechanism 7 and a feeding mechanism 8, wherein a workbench 11 is provided on the surface of the frame 1; the shell feeding mechanism 2 is installed on one side of the workbench 11, and the shell feeding mechanism 2 is connected to a receiving mechanism 21, and the receiving mechanism 21 is used to receive the connector shell fed by the shell feeding mechanism 2, and a shell picking mechanism 22 is provided on one side of the receiving mechanism 21, and the shell picking mechanism 22 is used to pick up the connector shell grabbed by the receiving mechanism 21; The turntable mechanism 3 includes a turntable drive device 31, a disk 32 installed on the turntable drive device 31, and a plurality of assembly jigs 33 evenly distributed in a circumferential direction on the disk 32; the zinc alloy assembly mechanism 4 is used to automatically load the zinc alloy and automatically grab and assemble the zinc alloy to the connector housing of the assembly jig 33; the zinc alloy pressing mechanism 5 is used to press the assembled zinc alloy on the connector housing; the insulator assembly mechanism 6 is used to automatically assemble the insulator and the terminal and assemble the automatically assembled insulator on the zinc alloy; the insulator pressing mechanism 7 is used to press the assembled insulator on the zinc alloy; the unloading mechanism 8 is used to grab and unload the assembled connector from the assembly jig 33. In this embodiment, a turntable assembly is adopted, and the shell feeding mechanism 2 is used to feed the connector shell. The connector shell is received by the shell receiving mechanism 21 and the connector shell is grabbed and placed on the assembly fixture 33 on the disc 32 under the action of the shell picking mechanism 22. The disc 32 rotates under the action of the turntable driving device 31 to drive the assembly fixture 33 to rotate to the zinc alloy assembly mechanism 4 to load the zinc alloy for assembly on the connector shell, and then rotate to the zinc alloy pressing mechanism 5 to press the assembled zinc alloy on the connector shell; then rotate to the insulator assembly mechanism 6 to assemble the insulator. At this time, the power terminal is installed on the insulator. After the insulation is loaded, the insulator is pressed on the zinc alloy by the insulator pressing mechanism 7. After the assembly is completed, the material is unloaded by the unloading mechanism 8. It solves the problem of low efficiency of existing connector assembly by manual or semi-automatic equipment. It adopts fully automatic feeding and turntable method to load, rotate, assemble zinc alloy, press zinc alloy, assemble insulator, press insulator, and finally automatically unload the connector. The overall automation degree is high, which saves manpower operation and greatly improves production efficiency.

[0063] See also Figure 3 As shown, in the above embodiment, the material receiving mechanism 21 includes a material receiving bracket 211, a material receiving shaft 212 installed on the material receiving bracket 211, a material receiving turntable 213 connected to one end of the material receiving shaft 212, and a material receiving drive module 214 connected to the other end of the material receiving shaft 212; the outer periphery of the material receiving turntable 213 is provided with a material receiving groove 215, and the material receiving groove 215 is installed with a material receiving fixing block 2151 and a material receiving limiting block 2152, The material fixing block 2151 is provided with a material receiving pressing block 2153, which is used to press the connector shell on the material receiving slot 215; when the shell feeding mechanism 2 feeds the connector shell to the material receiving slot 215, the connector shell is pressed by the material receiving pressing block 2153, and then the material receiving driving module 214 drives the material receiving turntable 213 to rotate, and rotates the material receiving slot 215 to the bottom of the shell picking mechanism 22 to grab and feed the connector shell. The material receiving driving module 214 is used to drive the material receiving turntable 213 to rotate, so as to drive the connector shell on the material receiving slot 215 to rotate to the grabbing position of the shell picking mechanism 22, and the shell picking mechanism 22 is used to grab the connector shell from the material receiving slot 215 and place it on the assembly jig 33.

[0064] The shell feeding mechanism 2 includes a shell feeding tray 23 and a shell feeding track 24 connected to the shell feeding tray 23, wherein the discharge end of the shell feeding track 24 corresponds to the receiving slot 215; specifically, an elastic element is provided at one end of the receiving pressing block 2153, and the elastic element is used to apply a pressing force to the receiving pressing block 2153 toward the receiving slot 215; and then when the connector enters the receiving slot 215, the connector shell is pressed by the elastic element, and the stability is good when the receiving turntable 213 rotates. The elastic element is a spring.

[0065] The material receiving fixing block 2151, the material receiving limiting block 2152 and the inner wall of the material receiving groove 215 are arranged to form a positioning groove for positioning the connector shell; the connector shell is positioned by the positioning groove formed by the arrangement, thereby ensuring that the position of the connector shell is consistent each time it is fed, thereby ensuring structural accuracy.

[0066] See also Figure 4 As shown, the shell picking mechanism 22 includes a shell picking bracket 221, a shell picking lifting module 222, a shell picking pushing module 223 and a shell picking clamp 224. The shell picking bracket 221 is installed on the workbench 11 and is located on one side of the material receiving turntable 213. The shell picking pushing module 223 is installed on the shell picking bracket 221. The shell picking lifting module 222 is installed on the shell picking pushing module 223 and is used for lifting and driving. The shell picking clamp 224 is used to grab the connector shell from the material receiving trough 215, and place the connector shell on the assembly jig 33 under the action of the picking lifting module and the picking pushing module.

[0067] See also Figure 6 As shown, the assembly jig 33 includes a jig base plate 331, a jig panel 332, a jig positioning column 333 and a jig pressing module 334. The jig base plate 331 is provided with a positioning pin hole, and the jig positioning column 333 is fixedly installed on the positioning pin hole. The jig panel 332 is installed on the surface of the jig base plate 331. The jig panel 332 is provided with a jig groove 3321. One end of the jig positioning column 333 extends to the jig groove 3321. The jig groove 3321 is used to The connector housing is fixed; specifically, the jig pressing module 334 includes a pressing fixture 3341 installed on one side of the jig panel 332 and a jig pressing block 3342 slidably installed on one side of the jig panel 332, one end of the jig pressing block 3342 extends into the jig slot 3321 and is used to press the connector housing in the jig slot 3321, and the other end of the jig pressing block 3342 is installed with a spring 3343, and one end of the spring 3343 abuts against the pressing fixture 3341. One end of the jig positioning column 333 is provided with a plug-in end, and the plug-in end is used for connector insertion and positioning. In this embodiment, the plug-in end is used to fix the connector housing after insertion, and under the action of the spring 3343, the jig pressing block 3342 presses and fixes the connector housing in the jig slot 3321.

[0068] The workbench 11 is located at the lower side of the assembly jig 33 and is provided with a rolling module 335 , the rolling module 335 includes a rolling bracket 3351 , and a rolling support wheel 3352 is installed on the rolling bracket 3351 , and the rolling support wheel 3352 is used for rolling support during connector assembly.

[0069] See also Figure 7 As shown, the zinc alloy assembly mechanism 4 includes a zinc alloy feeding device 41, a zinc alloy feeding device 42 connected to the zinc alloy feeding device 41, a zinc alloy picking device 43 for picking up materials from the zinc alloy feeding device 42, and a zinc alloy detection device 44 for detecting the zinc alloy before assembly; the zinc alloy feeding device 41 is used for zinc alloy feeding, the zinc alloy feeding device 42 is used for zinc alloy feeding and positioning, the zinc alloy picking device 43 is used to grab the zinc alloy from the zinc alloy feeding device 42 and place it on the zinc alloy detection device 44, and then place it on the assembly jig 33 after detection to assemble with the connector housing.

[0070] See also Figure 8As shown, specifically, the zinc alloy detection device 44 includes a detection bracket 441, a detection translation platform 442 of the detection bracket 441 mounted on the detection bracket 441, a rotating motor 443 mounted on the detection translation platform 442, and a detection sleeve 444 mounted on the rotating motor 443. A detection sensor 445 is provided on one side of the detection sleeve 444. The detection sleeve 444 is used to put the zinc alloy, and under the detection action of the detection sensor 445, the detection sleeve 444 is driven to rotate by the rotating motor 443 to adjust the direction of the zinc alloy. During the working process, the direction of assembly can be adjusted as needed, and the detection sleeve 444 is driven to rotate and adjust the direction under the driving action of the rotating motor 443.

[0071] The zinc alloy picking device 43 is provided with two groups of zinc alloy picking claws 431, and the two groups of zinc alloy picking claws 431 are alternately positioned between the zinc alloy feeding device 42, the detection sleeve 444 and the assembly fixture 33. In this embodiment, the two groups of zinc alloy picking claws 431 are used to alternately load the materials in sequence, which greatly increases the loading efficiency.

[0072] See also Fig. 9 As shown, the zinc alloy pressing mechanism 5 includes a zinc alloy pressing bracket 51, a zinc alloy pressing cylinder 52 installed on the zinc alloy pressing bracket 51, a zinc alloy pressing link 53 connected to the zinc alloy pressing cylinder 52, and a zinc alloy pressing slider 54 connected to the zinc alloy pressing link 53, and a zinc alloy pressing plate 55 is installed on the zinc alloy pressing slider 54; in this embodiment, the zinc alloy pressing link 53 is driven by the zinc alloy pressing cylinder 52 to drive the zinc alloy pressing slider 54 to slide, so as to drive the zinc alloy pressing plate 55 to apply pressure to the zinc alloy until the zinc alloy is pressed into the connector housing.

[0073] See also Figures 10 to 18 As shown, the insulator assembly mechanism 6 includes an insulator feeding device 61, an insulator material taking and transferring device 62, a transfer positioning device 63, a terminal insertion device 64, a terminal breaking device 65, a terminal pressing device 66 and an insulator loading device 67; the insulator feeding device 61 is used for insulator feeding, the transfer positioning device 63 is arranged in multiple groups in parallel, the insulator material taking and transferring device 62 is used to grab the insulator and transfer it to the multiple groups of transfer positioning devices 63 in sequence, the terminal insertion device 64 is used to insert the power terminal into the insulator, the terminal breaking device 65 is used to break the residual material at the tail of the terminal, the terminal pressing device 66 is used to press the terminal into the insulator, and the insulator loading device 67 is used to grab and assemble the insulator with the terminal installed on the zinc alloy; in the automatic assembly process, the insulator and the terminal are also automatically assembled, and then the assembled insulator can be directly loaded when entering the turntable for assembly, thereby realizing fully automatic assembly without manual operation, further improving the production efficiency of the connector.

[0074] See also Fig.12 As shown, the insulator feeding device 61 includes an insulator feeding tray 611, a vibration track 612 connected to the insulator feeding tray 611, and a feeding and pushing module 613 connected to the vibration track 612, and the feeding and pushing module 613 is provided with a pushing positioning groove 614; the insulator feeding tray 611 is used for vibrating and feeding the insulator, and under the action of the vibration track 612, the insulator is fed to the feeding and pushing module 613, and the feeding and pushing module 613 is used to push the insulator to the pushing positioning groove 614 for positioning; in this embodiment, the insulator feeding tray 611 is vibrated and fed through the vibration tray, and then the vibration feeding is performed through the vibration track 612, and the insulator is stably fed to the feeding and pushing module 613 for feeding, so as to realize automatic feeding. No manual operation is required, and the manual operation only needs to put the insulator onto the vibration tray.

[0075] See also Fig.13 As shown, the insulator material picking and transferring device 62 includes a transfer bracket 621, a transfer pushing module 622 installed on the transfer bracket 621, a transfer lifting module 623 installed on the transfer pushing module 622, a transfer picking bracket 624 connected to the transfer lifting module 623, and a plurality of transfer air claws 625 evenly distributed in a straight line on the transfer picking bracket 624, the transfer air claws 625 are used to grab the insulator positioned on the pushing positioning groove 614 and place it on the transfer positioning device 63; in this embodiment, the transfer lifting module 623 and the transfer pushing module 622 cooperate to drive the plurality of transfer air claws 625 to grab the products for alternating loading and assembly, and then insert the terminals, break the tails, and press the terminals.

[0076] See also Fig.14 As shown, the transfer positioning device 63 includes a transfer positioning fixture 631, a transfer positioning cylinder 632, a transfer positioning slide block 633 and a transfer pressing block 634. The transfer positioning fixture 631 is provided with an insertion positioning groove 635 for positioning the insulator. The transfer positioning cylinder 632 is used to drive the transfer positioning slide block 633 to drive the transfer pressing block 634 to press the insulator on the insertion positioning groove 635. Under the action of the transfer lifting module 623 and the transfer pushing module 622, multiple groups of transfer air claws 625 transfer the insulator to the insertion positioning groove 635 in sequence.

[0077] See also Figure 15-16As shown, the terminal insertion device 64 includes a terminal discharge tray 641, a terminal pushing assembly 642 and a terminal pressing assembly 643. The terminal discharge tray 641 is used to discharge the terminal to the terminal pushing assembly 642, and the terminal pushing assembly 642 pushes the terminal toward the terminal pressing assembly 643; the terminal pushing assembly 642 includes a terminal pushing base 6421, a pushing and lifting module 6422 installed on the terminal pushing base 6421, a terminal feeding base 6423 installed on the pushing and lifting module 6422, and a terminal pushing base 6423 installed on the terminal feeding base 6423. The driving module 6424 and the terminal pushing and positioning module 6425 connected to the terminal pushing driving module 6424 are used for positioning the terminal and pushing the terminal to feed on the terminal feeding base 6423 under the action of the terminal pushing driving module 6424. The terminal feeding base 6423 is used to push the terminal toward the terminal press-fitting assembly 643. In this embodiment, the strip terminal is discharged through the discharge tray and enters the terminal feeding base 6423, and the terminal is positioned and pushed with the cooperation of the terminal pushing driving module 6424 and the terminal positioning module. When multiple terminals need to be inserted, the position of the insertion can be adjusted by the pushing and lifting module 6422, and the terminals can be inserted side by side up and down.

[0078] Specifically, the terminal pressing assembly 643 includes a cutting module 6431 for cutting the terminal, a clamping module 6432 for clamping the cut terminal, and a pressing module 6433 for pushing the terminal clamped by the clamping module 6432 into the connector housing; the cutting module 6431 is located at the discharge part of the terminal feeding base 6423, and cuts the strip terminal into a single terminal; the clamping module 6432 includes a clamping claw 64321 and a clamping drive cylinder 64322 for driving the picking claw, and the pressing module 6433 includes a pressing slide 64331 connected to the clamping module 6432 and a pressing drive cylinder 64332 for driving the pressing slide 64331. The press-fitting drive cylinder 64332 drives the press-fitting slide block 64331 to move the clamping claw 64321 and the clamping drive cylinder 64322, so that the terminal clamped by the clamping claw 64321 is inserted into the connector housing.

[0079] See also Fig.17As shown, the terminal breaking device 65 includes a first propulsion cylinder 651, a second propulsion cylinder 652 connected to the first propulsion cylinder 651, a propulsion guide block 653 connected to the second propulsion cylinder 652, a propulsion slider 654 connected to the propulsion guide block 653, and a breaking blade 655 installed on the propulsion slider 654. The propulsion guide block 653 is provided with a wavy guide groove 6531. The second propulsion cylinder 652 is used to drive the propulsion guide block 653 to slide along the guide groove 6531, so that the propulsion slider 654 slides up and down. When the propulsion slider 654 slides up and down, it drives the breaking blade 655 to move up and down to break the tail node position of the terminal.

[0080] See also Fig.18 As shown, the insulator feeding device 67 includes a rotating cylinder 671, a rotating swing arm 672 connected to the rotating cylinder 671, an insulator grabbing clamp 673 installed on the rotating swing arm 672, and a grabbing assembly module 674 for grabbing the insulator on the insulator grabbing clamp 673, wherein the grabbing assembly module 674 is used to grab the flipped insulator on the insulator grabbing clamp 673 and assemble the insulator onto the zinc alloy.

[0081] The terminal inserting device 64 and the terminal breaking device 65 are each provided with two groups. In this embodiment, by providing two groups of structures, four groups of terminals can be inserted.

[0082] See also Fig.19 As shown, the insulator clamping mechanism 7 includes an insulator clamping bracket 71, an insulator clamping cylinder 72 installed on the insulator clamping bracket 71, an insulator clamping connecting rod 73 connected to the insulator clamping cylinder 72, and an insulator clamping slider 74 connected to the insulator clamping connecting rod 73, and an insulator clamping plate 75 is installed on the insulator clamping slider 74; in this embodiment, the insulator clamping connecting rod 73 is driven by the insulator clamping cylinder 72 to drive the insulator clamping slider 74 to slide, so as to drive the insulator clamping plate 75 to apply pressure to the insulator until the insulator is pressed into the inside of the connector housing.

[0083] See also Fig.11 As shown, the unloading mechanism 8 includes an unloading bracket 81, an unloading and picking device 82 installed on the unloading bracket 81, and an unloading conveying device 83 located below the unloading and picking device 82. The unloading and picking device 82 includes an unloading pushing module 821, an unloading lifting module 822 installed on the unloading pushing module 821, and an unloading clamp 823 installed on the unloading pushing module 821. The unloading clamp 823 is used to grab the assembled connector and place the connector on the unloading conveying device 83.

[0084] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.

Claims

1. A fully automatic connector assembly device, characterized in that: include A frame, wherein a workbench is provided on the surface of the frame; A shell feeding mechanism, wherein the shell feeding mechanism is used for feeding the connector shell; A turntable mechanism, the turntable mechanism comprising a turntable drive device, a disc mounted on the turntable drive device, and a plurality of assembly jigs uniformly distributed on the disc in an annular direction; the turntable drive device is used to drive the disc to rotate, so as to drive the assembly jig to rotate to the next station, and the shell feeding mechanism is used to feed the connector shell to the assembly jig; A zinc alloy assembly mechanism, the zinc alloy assembly mechanism is used to automatically feed the zinc alloy and automatically grab and assemble the zinc alloy onto a connector housing of an assembly jig; A zinc alloy pressing mechanism, which is used to press the assembled zinc alloy onto the connector housing; An insulator assembly mechanism, the insulator assembly mechanism comprising an insulator feeding device, an insulator material taking and transferring device, a transfer positioning device, a terminal insertion device, a terminal breaking device, a terminal pressing device and an insulator feeding device; the insulator feeding device is used for insulator feeding, the transfer positioning device is arranged in multiple groups in parallel, the insulator material taking and transferring device is used for grabbing the insulator and transferring it to the multiple groups of transfer positioning devices in sequence, the terminal insertion device is used for inserting the power terminal into the insulator, the terminal breaking device is used for breaking the residual material at the tail of the terminal, the terminal pressing device is used for pressing the terminal into the insulator, and the insulator feeding device is used for grabbing and assembling the insulator with the terminal installed on the zinc alloy; An insulator pressing mechanism, which is used to press the assembled insulator onto the zinc alloy; as well as A material unloading mechanism, which is used to grab and unload the assembled connector from the assembly jig; The assembly jig comprises a jig base plate, a jig panel, a jig positioning column and a jig pressing module, the jig base plate is provided with a positioning pin hole, one end of the jig positioning column is fixedly mounted on the positioning pin hole, the jig panel is mounted on the surface of the jig base plate, the jig panel is provided with a jig groove, one end of the jig positioning column extends to the jig groove, and the jig groove is used to fix the connector housing; The jig pressing module comprises a pressing fixture mounted on one side of the jig panel and a jig pressing block slidably mounted on one side of the jig panel, one end of the jig pressing block extends into the jig slot and is used to press the connector housing in the jig slot, and a spring is mounted on the other end of the jig pressing block, one end of the spring abuts against the pressing fixture; The zinc alloy assembly mechanism includes a zinc alloy feeding device, a zinc alloy feeding device connected to the zinc alloy feeding device, a zinc alloy taking device for taking materials from the zinc alloy feeding device, and a zinc alloy detection device for detecting the zinc alloy before assembly; the zinc alloy feeding device is used for zinc alloy feeding, the zinc alloy feeding device is used for zinc alloy feeding and positioning, the zinc alloy taking device is used to grab the zinc alloy from the zinc alloy feeding device and place it on the zinc alloy detection device, and then place it on the assembly jig after detection to cooperate with the connector housing for assembly; The zinc alloy detection device comprises a detection bracket, a detection translation platform of the detection bracket mounted on the detection bracket, a rotating motor mounted on the detection translation platform, and a detection sleeve mounted on the rotating motor, wherein a detection sensor is provided on one side of the detection sleeve, the detection sleeve is used to place the zinc alloy, and under the detection action of the detection sensor, the detection sleeve is driven to rotate by the rotating motor to adjust the direction of the zinc alloy; The zinc alloy material taking device is provided with two groups of zinc alloy material taking claws, and the two groups of zinc alloy material taking claws are alternately arranged between the zinc alloy feeding device, the detection shaft sleeve and the assembly fixture; The zinc alloy pressing mechanism comprises a zinc alloy pressing bracket, a zinc alloy pressing cylinder installed on the zinc alloy pressing bracket, a zinc alloy pressing connecting rod connected to the zinc alloy pressing cylinder, and a zinc alloy pressing slider connected to the zinc alloy pressing connecting rod, wherein a zinc alloy pressing plate is installed on the zinc alloy pressing slider; The insulator pressing mechanism comprises an insulator pressing bracket, an insulator pressing cylinder installed on the insulator pressing bracket, an insulator pressing connecting rod connected to the insulator pressing cylinder, and an insulator pressing slider connected to the insulator pressing connecting rod, and an insulator pressing plate is installed on the insulator pressing slider; The insulator feeding device comprises an insulator feeding tray, a vibration track connected to the insulator feeding tray, and a feeding and pushing module connected to the vibration track, wherein the feeding and pushing module is provided with a pushing positioning groove; the insulator feeding tray is used for vibrating and feeding the insulator to the feeding and pushing module under the action of the vibration track, and the feeding and pushing module is used for pushing the insulator to the pushing positioning groove for positioning; The insulator material taking and transferring device comprises a transfer bracket, a transfer pushing module installed on the transfer bracket, a transfer lifting module installed on the transfer pushing module, a transfer material taking bracket connected to the transfer lifting module, and a plurality of transfer air claws evenly distributed on the transfer material taking bracket in a straight line, wherein the transfer air claws are used to grab the insulator positioned on the pushing positioning groove and place it on the transfer positioning device; The transfer positioning device comprises a transfer positioning fixture, a transfer positioning cylinder, a transfer positioning slide block and a transfer pressing block. The transfer positioning fixture is provided with an insertion positioning groove for positioning the insulator. The transfer positioning cylinder is used to drive the transfer positioning slide block to drive the transfer pressing block to press the insulator on the insertion positioning groove. Multiple groups of transfer air claws transfer the insulator to the insertion positioning groove in sequence under the action of the transfer lifting module and the transfer pushing module. The terminal insertion device comprises a terminal discharge tray, a terminal pushing assembly and a terminal press-fitting assembly, wherein the terminal discharge tray is used to discharge the terminal to the terminal pushing assembly, and the terminal pushing assembly pushes the terminal toward the terminal press-fitting assembly; the terminal pushing assembly comprises a terminal pushing base, a pushing and lifting module mounted on the terminal pushing base, a terminal feeding base mounted on the pushing and lifting module, a terminal pushing driving module mounted on the terminal feeding base, and a terminal pushing positioning module connected to the terminal pushing driving module, wherein the terminal pushing positioning module is used to position the terminal and push the terminal to feed on the terminal feeding base under the action of the terminal pushing driving module, and the terminal feeding base is used to push the terminal toward the terminal press-fitting assembly; The terminal press-fitting assembly comprises a cutting module for cutting the terminal, a clamping module for clamping the cut terminal, and a press-fitting module for pushing and inserting the terminal clamped by the clamping module into the connector housing; The cutting module is located at the discharge part of the terminal feeding base and cuts the strip terminal into a single terminal; the clamping module includes a clamping claw and a clamping drive cylinder for driving the material picking claw, and the press-fitting module includes a press-fitting slide connected to the clamping module and a press-fitting drive cylinder for driving the press-fitting slide; The terminal breaking device includes a first propulsion cylinder, a second propulsion cylinder connected to the first propulsion cylinder, a propulsion guide block connected to the second propulsion cylinder, a propulsion slider connected to the propulsion guide block, and a breaking blade installed on the propulsion slider. The propulsion guide block is provided with a wavy guide groove. The second propulsion cylinder is used to drive the propulsion guide block to slide along the guide groove so that the propulsion slider slides up and down. When the propulsion slider slides up and down, it drives the breaking blade to move up and down to break the tail node position of the terminal.

2. The connector fully automatic assembly equipment according to claim 1, characterized in that: The shell feeding mechanism is installed on one side of the workbench, and the shell feeding mechanism is connected to a material receiving mechanism, and the material receiving mechanism is used to receive the connector shell fed by the shell feeding mechanism, and a shell picking mechanism is arranged on one side of the material receiving mechanism, and the shell picking mechanism is used to pick up the connector shell grabbed by the material receiving mechanism; the material receiving mechanism includes a material receiving bracket, a material receiving shaft installed on the material receiving bracket, a material receiving turntable connected to one end of the material receiving shaft, and a material receiving drive module connected to the other end of the material receiving shaft; a material receiving groove is provided on the outer periphery of the material receiving turntable, a material receiving fixing block and a material receiving limit stopper are installed on the material receiving groove, and a material receiving pressing block is arranged on the material receiving fixing block, and the material receiving pressing block is used to press the connector shell on the material receiving groove; The material receiving drive module is used to drive the material receiving turntable to rotate, so as to drive the connector shell on the material receiving trough to rotate to the grabbing position of the shell picking mechanism, and the shell picking mechanism is used to grab the connector shell from the material receiving trough and place it on the assembly jig.

3. The fully automatic connector assembly equipment according to claim 2, characterized in that: The shell feeding mechanism comprises a shell feeding tray and a shell feeding track connected to the shell feeding tray, and the discharge end of the shell feeding track corresponds to the receiving trough; An elastic element is provided at one end of the material receiving pressing block, and the elastic element is used for applying a pressing force to the material receiving pressing block toward the material receiving groove; the material receiving fixing block, the material receiving limiting stopper and the inner wall of the material receiving groove are surrounded to form a positioning groove for positioning the connector housing; The shell picking mechanism includes a shell picking bracket, a shell picking lifting module, a shell picking pushing module and a shell picking clamp. The shell picking bracket is installed on the workbench and is located on one side of the material receiving turntable. The shell picking pushing module is installed on the shell picking bracket. The shell picking lifting module is installed on the shell picking pushing module and is used for lifting and driving. The shell picking clamp is used to grab the connector shell from the material receiving trough, and place the connector shell on the assembly jig under the action of the picking lifting module and the picking pushing module.

4. The fully automatic connector assembly equipment according to claim 1, characterized in that: The assembly jig comprises a jig base plate, a jig panel, a jig positioning column and a jig pressing module, the jig base plate is provided with a positioning pin hole, one end of the jig positioning column is fixedly mounted on the positioning pin hole, the jig panel is mounted on the surface of the jig base plate, the jig panel is provided with a jig groove, one end of the jig positioning column extends to the jig groove, and the jig groove is used to fix the connector housing; The jig clamping module includes a clamping fixture installed on one side of the jig panel and a jig pressing block slidably installed on one side of the jig panel, one end of the jig pressing block extends into the jig groove and is used to clamp the connector housing in the jig groove, and the other end of the jig pressing block is installed with a spring, one end of which abuts against the clamping fixture.

5. The fully automatic connector assembly equipment according to claim 4, characterized in that: One end of the jig positioning column is provided with a plug-in end, and the plug-in end is used for connector insertion and positioning. The workbench is located at the lower side of the assembly jig and is provided with a rolling mold group. The rolling mold group includes a rolling bracket, and a rolling support wheel is installed on the rolling bracket. The rolling support wheel is used for rolling support during connector assembly.

6. The fully automatic connector assembly equipment according to claim 1, characterized in that: The insulator feeding device comprises a rotary cylinder, a rotary swing arm connected to the rotary cylinder, an insulator grabbing clamp installed on the rotary swing arm, and a grabbing assembly module for grabbing the insulator on the insulator grabbing clamp, wherein the grabbing assembly module is used to grab the flipped insulator on the insulator grabbing clamp and assemble the insulator onto the zinc alloy; The terminal inserting device and the terminal breaking device are each provided with two groups.

7. The fully automatic connector assembly equipment according to claim 1, characterized in that: The unloading mechanism includes a unloading bracket, a unloading and picking device installed on the unloading bracket, and a unloading conveying device located below the unloading and picking device. The unloading and picking device includes a unloading pushing module, a unloading lifting module installed on the unloading pushing module, and a unloading clamp installed on the unloading pushing module. The unloading clamp is used to grab the assembled connector and place the connector on the unloading conveying device.

Citation Information

Cited By

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    CN224637578U