Manufacturing equipment of environment-friendly composite board and method of using the same

By combining components such as scrapers, fixing blocks, and pressing blocks, the problem of burrs on composite boards affecting assembly and user safety is solved, achieving effective burr removal and protection of board integrity.

CN117733928BActive Publication Date: 2025-11-04HUBEI ZHONGGANG METAL MFG CO LTD
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Patent Information

Application Number
CN202311852206.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-11-04
Estimated Expiration
2043-12-29

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Abstract

The present application relates to cutting device technical field, especially to a kind of manufacturing equipment of environment-friendly composite board and its use method.The technical problem: composite board is prone to flash in the process of making, affect subsequent assembly, reduce production efficiency, while residual flash is prone to scratch user, affect user's health, and glue after solidification causes cutter to cut composite board excessively, affect the integrity of plate.The technical implementation scheme of the present application is: a kind of manufacturing equipment of environment-friendly composite board, including feeder and composite board etc.;composite board is placed on feeder.The present application realizes through the cooperation of first fixed block and second fixed block to stabilize composite board, prevent scraper to cut composite board excessively, affect subsequent assembly of composite board, by first limit block to support composite board front side, prevent composite board from accidentally offsetting forward in the process of scraper cutting flash, cause scraper to cut composite board excessively, ensure product pass rate.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cutting devices, in particular to an environmentally friendly composite board manufacturing equipment and its use method. BACKGROUND

[0002] According to the Chinese patent with application number CN202110957404.X: a plate cutting equipment, which realizes the cutting and impurity collection of the plate through the cutting device, the matching box body and the elastic device, solves the problems of high energy loss, low cutting work efficiency and environmental protection in the cutting process, and improves the absorption and collection efficiency of impurities, but the cutting device of the equipment does not consider the problem of residual flash of the plate affecting subsequent assembly after cutting the plate. In actual production, the existing composite board is prone to produce flash at the edge during the manufacturing process, which causes the plate to not fit in place during subsequent assembly, and the residual flash is easy to scratch the user, affecting the health of the user. The patent does not have the function of processing the flash of the composite board.

[0003] At the same time, in the production process of the existing composite board, the multi-layer plate needs to be stacked after being glued, which causes the glue to easily accumulate at the edge flash of the plate, and the glue solidification affects the flatness during the cutting process, which easily causes the cutting knife to excessively cut the composite board, affecting the integrity of the plate. SUMMARY

[0004] In order to overcome the problems that the edge of the composite board is prone to produce flash during the manufacturing process, affecting subsequent assembly, reducing production efficiency, the residual flash is easy to scratch the user, affecting the health of the user, and the solidified glue causes the cutting knife to excessively cut the composite board, affecting the integrity of the plate, the present application provides an environmentally friendly composite board manufacturing equipment and its use method.

[0005] The technical implementation scheme of the present application is: an environmentally friendly composite board manufacturing equipment, comprising a feeder, a composite board and an extrusion roller; the feeder is placed with the composite board; a plurality of extrusion rollers are installed on the front side of the feeder for preliminary fixing the front side of the composite board; further comprising a scraper, a first fixing block, a second fixing block, a fixing assembly, an anti-collision system and a flash crushing and collecting system; the feeder is provided with a scraper for scraping the flash on the front side of the composite board; the first fixing block is arranged below the scraper; the second fixing block is installed above the scraper and moves up and down to limit the composite board; the feeder is provided with a fixing assembly for fixing the scraper; the feeder is installed with an anti-collision system for preventing the scraper from colliding with the solidified glue; the anti-collision system is provided with a flash crushing and collecting system for collecting the crushed flash.

[0006] Optionally, the fixing assembly comprises extrusion blocks, a support, first rolling balls, first limiting blocks, limiting rollers, first supporting blocks, second supporting blocks, a first sliding block and second rolling balls; the support is slidably connected to the feeder; the support is fixedly connected to the first fixing block; the support is slidably connected to the second fixing block; the first fixing block is rotatably connected to a plurality of first rolling balls on the upper side of the first fixing block for reducing the friction between the first fixing block and the composite plate; the second fixing block is also rotatably connected to a plurality of first rolling balls on the lower side of the second fixing block for reducing the friction between the second fixing block and the composite plate; the support is fixedly connected to a first limiting block at the rear side of the support for limiting the composite plate; the first limiting block is rotatably connected to a plurality of limiting rollers at the rear side of the first limiting block for reducing the friction between the first limiting block and the composite plate; the first limiting block is located directly above the included angle of the scraper; the support is fixedly connected to a first supporting block at the rear side of the support, and the first supporting block is provided as a hollow structure; the first supporting block is slidably connected to the scraper; the support is fixedly connected to a second supporting block at the rear side of the support, and the second supporting block is located to the left of the first supporting block; the first sliding block is slidably connected to the second supporting block; the first sliding block is fixedly connected to a plurality of extrusion blocks that are symmetrically arranged in front of and behind the first sliding block through a fixed rod for guiding the front side flash of the composite plate; the gap between the extrusion blocks gradually decreases from left to right, and each extrusion block is provided with an extrusion portion on the left side and a guiding portion on the right side; and each extrusion portion is rotatably connected to a plurality of second rolling balls for reducing the friction between the extrusion block and the front side flash of the composite plate.

[0007] Optionally, the nozzle is further provided; the first limiting block is provided as a hollow structure, the first limiting block is connected to an air inlet pipe at the left side of the first limiting block, the air inlet pipe is externally connected to a micro air pump, the first limiting block is fixedly connected to a nozzle at the lower side of the first limiting block for blowing and guiding the flash, and the nozzle is connected to the air inlet pipe.

[0008] Optionally, each extrusion block is provided as an inclined shape from the upper right to the lower left.

[0009] Optionally, the scraper is provided with a blade portion, and the included angle of the blade portion is provided as an obtuse angle.

[0010] Optionally, the anti-collision system comprises a guide block, a first lever, a second limiting block, a second lever, a first magnetic ring, a second magnetic ring, a fixed column, a first elastic member and a second elastic member; the upper right part of each extrusion block is fixedly connected with a guide block for avoiding curing glue; a plurality of first levers are fixedly connected to the upper side of the first sliding block; a plurality of limiting grooves are formed in the first supporting block; a second limiting block is slidably connected to the inner side of the first supporting block; the second limiting block penetrates through the limiting groove; the second limiting block is slidably connected with the scraper; the lower side of the scraper is semi-cylindrical, and the shape of the upper side of the second limiting block is matched with the shape of the lower side of the scraper; the inner side width of the first supporting block is greater than the thickness of the scraper; a plurality of fixed columns are fixedly connected to the lower part of the scraper; each fixed column penetrates out of the limiting groove; one second lever is fixedly connected to the upper side of each of the two fixed columns; each second lever has a magnetic portion on the upper side; each magnetic portion is inclined to the upper left of the limiting groove; each second lever has a spherical surface; a first magnetic ring is installed on the upper left side of each limiting groove, and each first magnetic ring is inclined to the middle of the limiting groove; each first magnetic ring has the same magnetic pole as the adjacent magnetic portion; a plurality of second magnetic rings are fixedly connected to the upper left side of each limiting groove; each second magnetic ring is located below the adjacent first magnetic ring, and each second magnetic ring is arranged in parallel with the end face of the magnetic portion; each second magnetic ring has the same magnetic pole as the adjacent magnetic portion; a groove is arranged on the right side of each limiting groove; a first elastic member is fixedly connected to the inner side of the second supporting block, and the first elastic member is fixedly connected to the lower side of the first sliding block; a second elastic member is fixedly connected to the lower side of the second limiting block, the first supporting block is fixedly connected to the lower end of the second elastic member, and a pressure sensor with a buzzer alarm is arranged at the connection between the first supporting block and the second elastic member.

[0011] Optionally, the anti-collision system further comprises a baffle; a plurality of baffles are fixedly connected to the lower side of the second limiting block.

[0012] Optionally, the burr crushing and collecting system comprises a collecting hopper, a crusher, a guide pipe, a collecting box and a guide; a collecting hopper for collecting debris is fixedly connected to the rear side of the support; a crusher for crushing the burr into debris is installed in the middle of the collecting hopper; a guide pipe for guiding the debris is fixedly connected to the lower side of the collecting hopper; the guide pipe is connected with the crusher; a collecting box for collecting debris is slidably connected to the left side of the support; the lower end of the guide pipe is located directly above the middle of the collecting box; a guide for preventing the burr from breaking is bolted to the right upper side of the first sliding block; an arc surface for guiding the burr is arranged on the upper side of the guide.

[0013] Optionally, the guide is inclined to the blade part, and the upper side of the arc surface is close to the right side of the extrusion part.

[0014] A method for using an environment-friendly composite board manufacturing equipment, comprising the following working steps:

[0015] S1: fixing, the composite board is preliminarily fixed on the extrusion roller, and then the composite board is stabilized by the first fixed block and the second fixed block;

[0016] S2: cutting, after the composite board is stabilized by the first fixing block and the second fixing block, the doctor blade is controlled to cut the flash on the composite board;

[0017] S3: anti-collision treatment, the doctor blade is prevented from colliding with the solidified glue through the extrusion block and the first sliding block;

[0018] S4: crushing and recycling treatment, the cut flash is crushed by the crusher, and then the crushed flash is guided to the collection box through the guide pipe for recycling treatment.

[0019] Compared with the prior art, the present application has the following advantages: the present application realizes the stabilization of the composite board through the cooperation of the first fixing block and the second fixing block, so that the cutting trajectory of the composite board remains a straight line, preventing the doctor blade from cutting too much of the composite board and affecting the subsequent assembly of the composite board;

[0020] By the first limiting block pressing against the front side of the composite board, the composite board is prevented from accidentally shifting forward during the cutting of the flash by the doctor blade, which would cause the doctor blade to cut too much of the composite board, ensuring the product pass rate;

[0021] By the first ball reducing the friction between the second fixing block and the first fixing block and the composite board, the friction between the first fixing block and the second fixing block and the composite board is prevented from being too large, which would cause the composite board to be deformed and worn by tension, ensuring the product pass rate;

[0022] By the two extrusion blocks pulling the flash during leftward movement, a leftward downward pulling force is generated on the flash, increasing the opening angle of the flash and the composite board, preventing the doctor blade from cutting the front side of the composite board and avoiding flash residue, ensuring subsequent assembly work;

[0023] By the nozzle blowing air towards the guide portion, the upwardly raised flash is blown downward, so that the flash between the extrusion blocks and the nozzle enters the guide portion, preventing the flash from being raised upward and ensuring that the flash enters between the two extrusion blocks, ensuring subsequent cutting work;

[0024] By the cooperation between the guide block, the first lever and the fixed column, the doctor blade is prevented from colliding with the solidified glue when the solidified glue collides with the guide block, preventing the doctor blade from being damaged and ensuring the cutting of the flash;

[0025] By the guide pipe guiding the crushed debris to the collection box, and then collecting the debris by the collection box, manual debris recycling is facilitated at regular intervals, while preventing the crushed debris from flying around, reducing the difficulty of equipment cleaning. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 is a first perspective view of the present application;

[0027] Figure 2 Second perspective view of the present invention;

[0028] Figure 3 Perspective view of the combination of the feeder, the extrusion roller and the fixing assembly of the present invention;

[0029] Figure 4 Perspective view of the combination of the scraper and the fixing assembly of the present invention;

[0030] Figure 5 First partial perspective view of the fixing assembly of the present invention;

[0031] Figure 6 Second partial perspective view of the fixing assembly of the present invention;

[0032] Figure 7 Partial perspective view of the combination of the fixing assembly and the anti-collision system of the present invention;

[0033] Figure 8 First perspective view of the anti-collision system of the present invention;

[0034] Figure 9 Second perspective view of the anti-collision system of the present invention;

[0035] Figure 10 Third perspective view of the anti-collision system of the present invention;

[0036] Figure 11 First partial perspective view of the anti-collision system of the present invention;

[0037] Figure 12 Second partial perspective view of the anti-collision system of the present invention;

[0038] Figure 13 Perspective view of the flash breaking and collecting system of the present invention;

[0039] Figure 14 Partial perspective view of the flash breaking and collecting system of the present invention;

[0040] Figure 15 Partial perspective view of the combination of the fixing assembly and the guide of the present invention.

[0041] The components in the attached diagram are labeled as follows: 1-Feeder, 2-Composite plate, 3-Extrusion roller, 4-Scraper, 4001-Blade, 5-First fixing block, 6-Second fixing block, 101-Extrusion block, 10101-Extrusion section, 10102-Guide section, 102-Bracket, 103-Driver, 104-First ball bearing, 105-First limiting block, 106-Limiting roller, 107-Nozzle, 108-First support block, 10801-Limiting groove, 10802-Groove, 109-Second support block, 110-First slider, 111 - Second ball bearing, 201- Guide block, 202- First lever, 203- Second limit block, 204- Baffle, 205- Second lever, 20501- Magnetic part, 20502- Spherical surface, 206- First magnetic ring, 207- Second magnetic ring, 208- Fixed column, 301- Collection hopper, 30101- Inclined surface, 302- Crusher, 303- Guide tube, 304- Collection box, 305- Guide, 30501- Arc surface, 401- Electric slide rail, 402- Second slider, 403- First elastic element, 404- Second elastic element. Detailed Implementation

[0042] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0043] Example 1

[0044] like Figures 3-6 As shown, an environmentally friendly composite panel manufacturing equipment includes a feeder 1, a composite panel 2, and extrusion rollers 3; the composite panel 2 is placed on the feeder 1; two extrusion rollers 3 are installed symmetrically on the front side of the feeder 1.

[0045] It also includes a scraper 4, a first fixing block 5, a second fixing block 6, a fixing component, an anti-collision system, and a flash breakage collection system; a scraper 4 is provided on the front side of the feeder 1; a first fixing block 5 is provided below the scraper 4; a second fixing block 6 is installed above the scraper 4; a fixing component is provided on the feeder 1; an anti-collision system is installed on the feeder 1; the anti-collision system is provided with a flash breakage collection system, which stabilizes the composite board 2 through the cooperation between the second fixing block 6 and the first fixing block 5, so that the cutting trajectory of the composite board 2 remains in a straight line, preventing the scraper 4 from cutting the composite board 2 too much and affecting the subsequent assembly of the composite board 2.

[0046] The fixed assembly comprises extrusion blocks 101, a support 102, first rolling balls 104, first limiting blocks 105, limiting rollers 106, first supporting blocks 108, second supporting blocks 109, a first sliding block 110 and second rolling balls 111; the support 102 is slidably connected to the feeder 1; the support 102 is fixedly connected to the first fixed block 5; the support 102 is slidably connected to the second fixed block 6; a plurality of first rolling balls 104 are rotatably connected to the upper side of the first fixed block 5; a plurality of first rolling balls 104 are also rotatably connected to the lower side of the second fixed block 6, which cooperates with the first fixed block 5 to stabilize the front side of the composite board 2, and the first rolling balls 104 reduce the friction between the second fixed block 6, the first fixed block 5 and the composite board 2, so as to prevent the composite board 2 from being deformed and abraded due to excessive friction between the first fixed block 5, the second fixed block 6 and the composite board 2, and ensure the product yield; the rear side of the support 102 is boltedly connected to the first limiting block 105, which abuts against the front side of the composite board 2 to prevent the composite board 2 from being accidentally offset forward during the process of the scraping knife 4 cutting the flash, so as to prevent the scraping knife 4 from cutting too much of the composite board 2 and ensure the product yield; a plurality of limiting rollers 106 are rotatably connected to the rear side of the first limiting block 105, which reduces the friction between the first limiting block 105 and the composite board 2 without affecting the limiting of the first limiting block 105 on the composite board 2, so as to prevent the composite board 2 from being deformed and abraded due to excessive friction between the first limiting block 105 and the composite board 2, and ensure the normal cutting of the product; the rear side of the first limiting block 105 is located directly above the included angle of the scraping knife 4; the rear side of the support 102 is fixedly connected to the first supporting block 108, which is provided in a hollow structure; the first supporting block 108 is slidably connected to the scraping knife 4; the rear side of the support 102 is fixedly connected to the second supporting block 109, which is located to the left of the first supporting block 108; the first sliding block 110 is slidably connected to the second supporting block 109; the upper side of the first sliding block 110 is fixedly connected to two front-and-back symmetrical extrusion blocks 101 through a fixed rod, and each extrusion block 101 is made of elastic material; the gap between the two extrusion blocks 101 gradually decreases from left to right; the left part of each extrusion block 101 is provided as an extrusion part 10101, and the right part is provided as a guide part 10102; a plurality of second rolling balls 111 are rotatably connected to each extrusion part 10101, which reduces the friction between the two extrusion blocks 101 and the flash, so as to prevent the extrusion blocks 101 from excessively rubbing against the front flash of the composite board 2 and ensure the normal cutting.

[0047] The fixed assembly further comprises a driving member 103, an electric sliding rail 401 and a second sliding block 402; the driving member 103 is fixedly connected to the upper part of the support 102 through a bolt, and is a push rod; the output end of the driving member 103 is fixedly connected to the upper side of the second fixed block 6; the electric sliding rail 401 is fixedly connected to the front side of the feeder 1, the second sliding block 402 is slidably connected to the electric sliding rail 401, and the upper side of the second sliding block 402 is boltedly connected to the support 102.

[0048] The nozzle 107 is further included; the first limiting block 105 is provided as a hollow structure, the first limiting block 105 is communicated with the air inlet pipe on the left side, and the air inlet pipe is circumscribed by the micro air pump; the nozzle 107 is fixedly connected to the lower side of the first limiting block 105, and the nozzle 107 is communicated with the air inlet pipe; in the moving process of the two extrusion blocks 101 to the left, the nozzle 107 blows air to the guide part 10102, blows the upward burr downward, and makes the burr between the extrusion block 101 and the nozzle 107 enter the guide part 10102, prevents the burr from being upward, ensures that the burr enters between the two extrusion blocks 101, and guarantees the subsequent cutting work.

[0049] Each extrusion block 101 is provided as an inclined shape from the upper right to the lower left; the two extrusion blocks 101 provided in the inclined manner generate a left downward pulling force on the burr, increase the opening angle of the burr and the composite plate 2, facilitate the complete cutting of the front burr of the composite plate 2 by the scraper 4, prevent the burr from being left, and affect the subsequent assembly.

[0050] The scraper 4 is provided with a blade part 4001, and the included angle of the blade part 4001 is provided as an obtuse angle; in the process of cutting the burr by the scraper 4, the blade part 4001 provided as the obtuse angle avoids causing scratches on the front side and the lower surface of the composite plate 2 by the scraper 4, and guarantees the product qualified rate.

[0051] The working process of cutting the flash: the feeder 1 transmits the composite plate 2 to the two extrusion rollers 3, when the front side of the composite plate 2 moves to contact the two extrusion rollers 3, the extrusion rollers 3 transmit the composite plate 2 a small distance to the front side, so that the front side of the composite plate 2 is flush with the rear side of the first limiting block 105 and then stops moving, and the front side of the composite plate 2 is preliminarily fixed by the extrusion rollers 3, at this time, the electric sliding rail 401 is controlled to drive the second sliding block 402 on the right side of the feeder 1 to move to the left side of the feeder 1, so that the second sliding block 402 drives the support 102 to move to the left side, and further drives the first fixed block 5 and the second fixed block 6 to move to the left side, so that the upper surface of the first fixed block 5 contacts the lower side of the composite plate 2, due to the machining error in the production process of the composite plate 2, the front end of the composite plate 2 is not flat and not on the same straight line, in order to prevent the scraper 4 from cutting too much of the composite plate 2 in the process of scraping the flash at the front end of the composite plate 2, when the second sliding block 402 drives the support 102 to move to the rear side of the first limiting block 105 to contact the front side of the composite plate 2, the second sliding block 402 is controlled to stop moving, and the driving part 103 is controlled to push the second fixed block 6 to extrude downward, so that the lower surface of the second fixed block 6 contacts the upper surface of the composite plate 2, the composite plate 2 is stabilized by the cooperation of the second fixed block 6 and the first fixed block 5, so that the cutting track of the composite plate 2 remains on the same straight line, prevents the scraper 4 from cutting too much of the composite plate 2, and affects the subsequent assembly of the composite plate 2, then the electric sliding rail 401 is controlled to drive the second sliding block 402 to continue moving to the left side of the feeder 1, in the process of cutting the flash by the scraper 4, the front side of the composite plate 2 is limited by the rear side of the first limiting block 105, so as to prevent the composite plate 2 from deviating to the front side accidentally, avoid the scraper 4 from cutting too much of the composite plate 2, and ensure the product qualified rate.Subsequently, in order to prevent the composite plate 2 from being abraded by tensile deformation, the contact area of the first fixed block 5 and the second fixed block 6 with the composite plate 2 is reduced by the first ball 104, so as to prevent the composite plate 2 from being abraded due to excessive friction between the first fixed block 5 and the second fixed block 6 and the composite plate 2, and to ensure the qualified rate of products. Secondly, without affecting the extrusion of the first limiting block 105 on the composite plate 2, the friction between the first limiting block 105 and the composite plate 2 is reduced by the plurality of limiting rollers 106, so as to further avoid the tensile deformation and abrasion of the composite plate 2 and ensure the normal operation of subsequent cutting of the product. Then, the second support block 109 is driven by the support 102 to move leftwards, so that the first sliding block 110, the second sliding block 402 and the two extrusion blocks 101 are driven by the second support block 109 to move leftwards. The flash on the front side of the composite plate 2 is guided to the space between the two extrusion blocks 101 through the guide portions 10102 on the two inclined extrusion blocks 101. Then, the flash is extruded by the extrusion portions 10101, so that the flash is pulled during the leftward movement of the two extrusion blocks 101, thereby generating a leftward and downward pulling force on the flash, increasing the opening angle of the flash and the composite plate 2, preventing the cutter 4 from cutting the flash on the front side of the composite plate 2 incompletely, avoiding the residual flash, ensuring the subsequent assembly work. At the same time, the micro air pump is started, air is blown to the guide portions 10102 through the nozzles 107, the upward flash is blown downward, the flash between the extrusion blocks 101 and the nozzles 107 enters the guide portions 10102, the upward flash is prevented, the flash enters the space between the two extrusion blocks 101, and the subsequent cutting work is ensured. The anti-collision system is used to prevent the cutter 4 from colliding with the solidified glue and affecting the cutting of the flash on the front side of the composite plate 2 by the cutter 4. At the same time, the flash crushing and collecting system is used to crush and collect the cut flash, avoid the scattered debris, and reduce the cleaning and maintenance work of the equipment.

[0052] Example 2

[0053] Based on example 1, as Figures 7-12As shown, the anti-collision system comprises guide blocks 201, first push rods 202, second limiting blocks 203, second push rods 205, first magnetic rings 206, second magnetic rings 207, fixed columns 208, first elastic members 403 and second elastic members 404; each extrusion block 101 has a guide block 201 fixed on the right upper side, which hits the solidified glue to make the guide block 201 move downward after being extruded, further moving the extrusion block 101 downward, and at the same time, preventing friction between the upper part of the rear extrusion block 101 and the composite board 2 during the cutting of the composite board 2, which causes the composite board 2 to wear and reduces the product quality; the first sliding block 110 has two front and rear symmetric first push rods 202 fixed thereon; the first supporting block 108 has two front and rear symmetric limiting grooves 10801 opened therein; the first supporting block 108 has a second limiting block 203 slidably connected to the inner side; the second limiting block 203 penetrates the limiting groove 10801; the second limiting block 203 is slidably connected with the scraper 4; the lower side of the scraper 4 is set as a semi-cylindrical shape, and the shape of the upper side of the second limiting block 203 is adapted to the shape of the lower side of the scraper 4; the inner side width of the first supporting block 108 is set to be greater than the thickness of the scraper 4, facilitating the rotation of the scraper 4 on the inner side of the first supporting block 108; the scraper 4 has two front and rear symmetric fixed columns 208 fixed to the lower part; each fixed column 208 penetrates out of the limiting groove 10801, limiting the two fixed columns 208 through the limiting groove 10801, further limiting the scraper 4; each second push rod 205 is fixed to the upper side of each fixed column 208; each second push rod 205 has a magnetic part 20501 on the upper side; each magnetic part 20501 is set to be inclined to the upper left of the limiting groove 10801; each second push rod 205 has a spherical surface 20502; each first magnetic ring 206 is installed on the upper left side of each limiting groove 10801, and each first magnetic ring 206 is set to be inclined to the middle of the limiting groove 10801; each first magnetic ring 206 has the same magnetic pole as the adjacent magnetic part 20501; each limiting groove 10801 has two second magnetic rings 207 fixed to the upper left side; each second magnetic ring 207 is located below the adjacent first magnetic ring 206, and each second magnetic ring 207 is set to be parallel to the end face of the magnetic part 20501; each second magnetic ring 207 has the same magnetic pole as the adjacent magnetic part 20501; each limiting groove 10801 has a groove 10802 on the right side; the first elastic member 403 is fixed to the inner side of the second supporting block 109, the first elastic member 403 is fixed to the lower side of the first sliding block 110, and the first elastic member 403 is a spring; the second elastic member 404 is fixed to the lower side of the second limiting block 203, the first supporting block 108 is fixed to the lower end of the second elastic member 404, and the first supporting block 108 and the second elastic member 404 are connected with a pressure sensor with a buzzing alarm, and the second elastic member 404 is a spring.

[0054] The anti-collision system further comprises a baffle 204; two front and rear symmetrical baffles 204 are fixed on the lower side of the second limiting block 203, the flash cut by the scraper 4 is isolated outside the first supporting block 108 through the baffle 204, and the flash is prevented from entering the inside of the first supporting block 108, so that the flash does not block the inside of the first supporting block 108, and the normal activity of the scraper 4 is affected.

[0055] Due to the machining error in the production of the composite plate 2, there is a situation that the adhesive on the lower front part of the composite plate 2 is cured. Therefore, in order to avoid the impact of the scraper 4 on the cured adhesive and affect the cutting of the front side flash of the composite plate 2 by the scraper 4, when the cured adhesive passes above the guide part 10102 and comes above the extrusion part 10101, the cured adhesive collides with the guide block 201, forcing the guide block 201 to move downward and extruding the extrusion block 101, further pushing the first sliding block 110 to move downward, constantly extruding the first elastic member 403 in the process of the first sliding block 110 moving downward, at the same time, the first sliding block 110 drives the two first levers 202 to move downward, extruding the fixed column 208, further driving the fixed column 208 to move the scraper 4 downward, causing the scraper 4 to avoid the cured adhesive, at the same time, the scraper 4 moves downward, extruding the second limiting block 203 to move downward, causing the second limiting block 203 to extrude the second elastic member 404, when the pressure sensor breaks through the threshold, triggering the buzzer alarm to remind manual processing of the cured adhesive, then, in order to prevent the scraper 4 from resetting too early, after the guide block 201 passes the cured adhesive, the extrusion force of the first sliding block 110 on the first elastic member 403 disappears, the first elastic member 403 pushes the first sliding block 110 to move upward while recovering, causing the first sliding block 110 to drive the first lever 202 to move upward, then, the extrusion force of the first lever 202 on the fixed column 208 disappears, causing the extrusion force of the second limiting block 203 on the second elastic member 404 to disappear, the second elastic member 404 pushes the second limiting block 203 to move upward while recovering, causing the second limiting block 203 to push the scraper 4 to move upward, the fixed column 208 drives the second lever 205 to move upward in the process of the scraper 4 moving upward, at this time, the first magnetic ring 206 is powered, and the electric quantity is gradually reduced until it disappears, causing the magnetic force of the first magnetic ring 206 to gradually decrease until it disappears, further causing the first magnetic ring 206 to generate a gradually weakening repulsive force on the magnetic part 20501, slowing down the rising speed of the second lever 205 through the repulsive force, further slowing down the rising speed of the scraper 4, when the magnetic force of the first magnetic ring 206 disappears, the magnetic part 20501 contacts the first magnetic ring 206, preventing the scraper 4 from colliding with the cured adhesive and causing the scraper 4 to deform, affecting subsequent cutting work, further, in the process of the scraper 4 avoiding the cured adhesive from left to right, in order to prevent the scraper 4 from missing the flash on the left side of the cured adhesive, when the spherical surface 20502 is located below the groove 10802, each second magnetic ring 207 is powered, causing the second magnetic ring 207 to generate a repulsive force on the magnetic part 20501, from front to back as a reference, the magnetic part 20501 is pushed to rotate clockwise around the fixed column 208 through the repulsive force, further causing the scraper 4 to rotate clockwise around the fixed column 208, causing the blade part 4001 to approach the left side of the cured adhesive, at the same time, the scraper 4 continues to move upward, causing the inclined scraper 4 to cut the flash on the left side of the cured adhesive, simultaneously causing the spherical surface 20502 to continue to move upward, then,The ball surface 20502 is guided to move to the right upper part of the limiting groove 10801 through the groove 10802. At this time, the second magnetic ring 207 stops energization, so that the scraper 4 is reset. Subsequently, in the process of cutting the flash on the front side of the composite board 2 by the scraper 4, in order to prevent the scraper 4 from rotating backward, the ball surface 20502 is limited by the right upper part of the limiting groove 10801, and the scraper 4 is further limited, so as to prevent the scraper 4 from rotating backward in the subsequent process of cutting the flash on the front side of the composite board 2, and prevent the scraper 4 from missing cutting the flash on the left side of the cured glue, avoid incomplete cutting of the flash by the scraper 4, and ensure subsequent assembly of the product.

[0056] Embodiment 3

[0057] On the basis of embodiment 1, as shown in Figure 1 、 Figure 2 and Figures 13-15 , the flash crushing and collecting system comprises a collecting bucket 301, a crusher 302, a guide pipe 303, a collecting box 304 and a guide 305; the collecting bucket 301 is fixed to the rear side of the support 102; the crusher 302 is installed in the middle of the collecting bucket 301, which crushes the falling flash into debris through the crusher 302, facilitating the collection of the flash; the guide pipe 303 is fixed to the lower side of the collecting bucket 301; the guide pipe 303 is connected with the crusher 302; the collecting box 304 is slidingly connected to the left side of the support 102; the lower end of the guide pipe 303 is located above the middle of the collecting box 304, and the crushed debris is guided to the collecting box 304 through the guide pipe 303, and then the debris is collected through the collecting box 304, facilitating manual debris recovery at regular intervals, avoiding debris scattering around, and reducing the difficulty of cleaning the equipment; the guide 305 is bolted to the upper right part of the first sliding block 110; the arc surface 30501 is arranged on the upper side of the guide 305, so that the cut flash adheres to the arc surface 30501 and falls downward, providing a certain supporting force for the flash, preventing the cut flash from forming an acute angle with the uncut flash due to the pulling force of the crusher 302 crushing the flash, further preventing the flash from breaking prematurely, avoiding flash residue, and ensuring subsequent assembly of the product. The guide 305 is inclined to the blade part 4001, and the upper side of the arc surface 30501 is close to the right side of the extrusion part 10101. The flash is guided by the arc surface 30501 to prevent the flash from entering between the extrusion block 101 and the guide 305, causing the flash to stay between the extrusion block 101 and the guide 305, affecting the subsequent collection of the flash.

[0058] A use method of an environment-friendly composite board manufacturing equipment, comprising the following working steps:

[0059] S1: fixing, the composite board 2 is preliminarily fixed on the extrusion roller 3, and then the composite board 2 is stabilized by the first fixing block 5 and the second fixing block 6;

[0060] S2: cutting, after the composite plate 2 is stabilized by the first fixing block 5 and the second fixing block 6, the doctor blade 4 is controlled to cut the flash on the composite plate 2;

[0061] S3: anti-collision processing, the doctor blade 4 is avoided from colliding with the cured glue by the extrusion block 101 and the first sliding block 110;

[0062] S4: crushing and recycling processing, the cut flash is crushed by the crusher 302, and then the crushed flash is guided to the collection box 304 by the guide pipe 303 for recycling processing.

[0063] When the doctor blade 4 cuts the front flash of the composite plate 2, the cut flash falls to the middle of the collection hopper 301, then the falling flash is crushed into debris by the crusher 302, in the process of crushing the flash by the crusher 302, a downward pulling force is generated on the flash, when the uncut flash leaves the extrusion part 10101, the cut flash is provided with a certain supporting force by the arc surface 30501, so that the cut flash adheres to the arc surface 30501 and falls downward, preventing the cut flash from forming an acute angle with the uncut flash due to the pulling force when the flash is crushed by the crusher 302, further preventing the flash from being broken prematurely, avoiding the residual flash, ensuring the subsequent assembly of the product, then the cut flash falls to the middle of the collection hopper 301, the flash is guided to the crusher 302 by the inclined surface 30101, the falling flash is crushed into debris by the crusher 302, in order to prevent the crushed debris from flying around, the crushed debris is guided to the collection box 304 by the guide pipe 303, then the debris is collected by the collection box 304, which facilitates manual debris recycling at regular intervals, prevents the crushed debris from flying around, and reduces the difficulty of equipment cleaning.

[0064] Although embodiments of the present application have been shown and described, it is to be understood that the application is not limited to the details of the foregoing embodiment, and that various modifications can be made without departing from the spirit and scope of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly composite panel manufacturing equipment, comprising a feeder (1), a composite panel (2), and extrusion rollers (3); the composite panel (2) is placed on the feeder (1); a plurality of extrusion rollers (3) for initially fixing the front side of the composite panel (2) are installed on the front side of the feeder (1); characterized in that: It also includes a scraper (4), a first fixing block (5), a second fixing block (6), a fixing component, an anti-collision system, and a flash edge crushing and collection system; a scraper (4) for scraping off the flash edge on the front side of the feeder (1) is provided; a first fixing block (5) is provided below the scraper (4); a second fixing block (6) for limiting the movement of the composite board (2) is installed above the scraper (4); a fixing component for fixing the scraper (4) is provided on the feeder (1); an anti-collision system for preventing the scraper (4) from colliding with the curing adhesive is installed on the feeder (1); a flash edge crushing and collection system for collecting the flash edge after crushing is provided on the anti-collision system; The fixing assembly includes an extrusion block (101), a bracket (102), a first ball bearing (104), a first limiting block (105), a limiting roller (106), a first support block (108), a second support block (109), a first slider (110), and a second ball bearing (111); the feeder (1) is slidably connected to the bracket (1); the bracket (102) is fixedly connected to the first fixing block (5); the bracket (102) is slidably connected to the second fixing block (6); a number of components are rotatably connected to the upper side of the first fixing block (5). First ball bearings (104) are used to reduce the friction between the first fixing block (5) and the composite plate (2); several first ball bearings (104) are also rotatably connected to the lower side of the second fixing block (6) to reduce the friction between the second fixing block (6) and the composite plate (2); a first limiting block (105) for limiting the composite plate (2) is fixedly connected to the rear side of the bracket (102); several limiting rollers for reducing the friction between the first limiting block (105) and the composite plate (2) are rotatably connected to the rear side of the first limiting block (105). (106); The rear side of the first limiting block (105) is located directly above the included angle of the scraper (4); The rear side of the bracket (102) is fixedly connected to the first support block (108), and the first support block (108) is set as a hollow structure; The first support block (108) is slidably connected to the scraper (4); The rear side of the bracket (102) is fixedly connected to the second support block (109), and the second support block (109) is located to the left of the first support block (108); The second support block (110) is slidably connected to the second support block (109); The first slider (110) 110) Several extrusion blocks (101) are fixedly connected to the upper side by a fixing rod. They are symmetrically arranged to guide the front edge of the composite plate (2). The gap between the extrusion blocks (101) gradually decreases from left to right. The left side of each extrusion block (101) is set as an extrusion part (10101), and the right side is set as a guide part (10102). Each extrusion part (10101) is rotatably connected to several second balls (111) to reduce the friction between the extrusion block (101) and the front edge of the composite plate (2).

2. The manufacturing equipment for an environmentally friendly composite panel according to claim 1, characterized in that: It also includes a nozzle (107); the first limiting block (105) is set as a hollow structure, the left side of the first limiting block (105) is connected to an air inlet pipe, and the air inlet pipe is connected to a micro air pump. The lower side of the first limiting block (105) is fixed with a nozzle (107) for blowing air to guide the burrs, and the nozzle (107) is connected to the air inlet pipe.

3. The manufacturing equipment for an environmentally friendly composite panel according to claim 1, characterized in that: Each extrusion block (101) is set to slope from the upper right to the lower left.

4. The manufacturing equipment for an environmentally friendly composite panel according to claim 1, characterized in that: The scraper (4) is provided with a blade (4001), and the included angle of the blade (4001) is set to an obtuse angle.

5. The manufacturing equipment for an environmentally friendly composite panel according to claim 4, characterized in that: The anti-collision system includes a guide block (201), a first lever (202), a second limiting block (203), a second lever (205), a first magnetic ring (206), a second magnetic ring (207), a fixed post (208), a first elastic element (403), and a second elastic element (404); a guide block (201) for avoiding the cured adhesive is fixedly attached to the upper right side of each extrusion block (101); several first levers (202) are fixedly attached to the first slider (110); several limiting grooves (10801) are opened on the first support block (108); a second limiting block (203) is slidably connected to the inner side of the first support block (108); the second limiting block (205) is slidably connected to the inner side of the first support block (108); the second limiting block (205) is slidably connected to the first support block (108); the second limiting block (206) is slidably connected to the first magnetic ring (207), the first magnetic ring (207), the second magnetic ring (208), the first magnetic ring (209), the second magnetic ring (201), the second magnetic ring (201), the second magnetic ring (202), the second magnetic ring (203), the second magnetic ring (204), the second magnetic ring (205), the second magnetic ring (206), the second magnetic ring (207), the second magnetic ring (208), the second ...1), the The second limiting block (203) passes through the limiting groove (10801); the second limiting block (203) is slidably connected to the scraper (4); the lower side of the scraper (4) is set as a semi-cylindrical shape, and the upper side of the second limiting block (203) is adapted to the lower side of the scraper (4); the inner width of the first support block (108) is set to be greater than the thickness of the scraper (4); several fixing posts (208) are fixedly connected to the lower part of the scraper (4); each fixing post (208) passes through the limiting groove (10801); a second lever (205) is fixedly connected to the upper side of each of the two fixing posts (208); a magnetic part (20501) is provided on the upper side of each second lever (205); each magnetic part (20501) is provided with a magnetic part (20501). 0501) All are set to be inclined to the upper left of the limiting groove (10801); each second lever (205) is provided with a spherical surface (20502); each limiting groove (10801) is provided with a first magnetic ring (206) installed on the upper left side, and each first magnetic ring (206) is set to be inclined to the middle of the limiting groove (10801); each first magnetic ring (206) is the same as the magnetic pole of the adjacent magnetic part (20501); each limiting groove (10801) is fixed with several second magnetic rings (207) on the upper left side; each second magnetic ring (207) is located below the adjacent first magnetic ring (206), and each second magnetic ring (207) is The magnetic rings are arranged parallel to the end face of the magnetic part (20501); each second magnetic ring (207) has the same magnetic pole as the adjacent magnetic part (20501); each limiting groove (10801) has a groove (10802) on the right side; a first elastic element (403) is fixedly connected to the inner side of the second support block (109), and the first elastic element (403) is fixedly connected to the lower side of the first slider (110); a second elastic element (404) is fixedly connected to the lower side of the second limiting block (203), and the first support block (108) is fixedly connected to the lower end of the second elastic element (404), and a pressure sensor with a buzzer alarm is provided at the connection between the first support block (108) and the second elastic element (404).

6. The manufacturing equipment for an environmentally friendly composite panel according to claim 5, characterized in that: The anti-collision system also includes baffles (204); several baffles (204) are fixedly attached to the lower side of the second limiting block (203).

7. The manufacturing equipment for an environmentally friendly composite board according to claim 5, characterized in that: flash is removed. The crushing and collecting system includes a collecting hopper (301), a crusher (302), a guide pipe (303), a collecting box (304), and a guide (305); a collecting hopper (301) for collecting debris is fixedly connected to the rear side of the support (102); a crusher (302) for crushing burrs into debris is installed in the middle of the collecting hopper (301); a guide pipe (303) for guiding debris is fixedly connected to the lower side of the collecting hopper (301); the guide pipe (303) is connected to the crusher (302); a collecting box (304) for collecting debris is slidably connected to the left side of the support (102); the lower end of the guide pipe (303) is located directly above the middle of the collecting box (304); a guide (305) for preventing burrs from breaking is bolted to the upper right side of the first slider (110); an arc surface (30501) for guiding burrs is provided on the upper side of the guide (305).

8. The manufacturing equipment for an environmentally friendly composite panel according to claim 7, characterized in that: The guide (305) is set to be inclined toward the blade (4001), and the upper side of the arc surface (30501) is close to the right side of the extrusion part (10101).

9. A method of using an environmentally friendly composite panel manufacturing equipment, characterized by: The method of use employs the manufacturing equipment for the environmentally friendly composite board as described in claim 8, and includes the following steps: S1: Fixing, the composite plate (2) is initially fixed on the extrusion roller (3), and then stabilized by the first fixing block (5) and the second fixing block (6); S2: Cutting. After the composite board (2) is stabilized by the first fixing block (5) and the second fixing block (6), the scraper (4) is controlled to cut the burrs on the composite board (2). S3: Anti-collision treatment, the extrusion block (101) and the first slider (110) are used to prevent the scraper (4) from colliding with the curing adhesive; S4: Crushing and recycling process: The cut flash is crushed by the crusher (302), and then the crushed flash is guided to the collection box (304) by the guide pipe (303) for recycling.

Citation Information

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