Counterweight method, device and computer equipment for automatic cone yarn packing machine

By acquiring and utilizing the weight and variety information of yarn packages in an automatic packaging machine, the target buffer zone is determined and the counterweight reference value is calculated, thus solving the problem of low counterweight accuracy caused by insufficient number of buffer zones and achieving more efficient yarn package counterweighting.

CN117735040BActive Publication Date: 2026-02-27JINGWEI TEXTILE MASCH CO LTD
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Patent Information

Application Number
CN202410064018.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-01-16
Publication Date
2026-02-27
Estimated Expiration
2044-01-16

AI Technical Summary

Technical Problem

The existing automatic packing machines have a small number of buffer zones, resulting in low counterweight accuracy and making it impossible to perform accurate counterweighting efficiently and quickly in the case of mixed yarns.

Method used

By acquiring the weight and type information of each bobbin at the yarn feeding point, writing it into the clamp, and determining the target buffer zone on the aerial track, the bobbin weighting benchmark value is calculated based on the type and weight information, thereby enabling weighting of the bobbins in the target buffer zone, increasing the number of buffer zones for selection, and improving the weighting accuracy.

Benefits of technology

Providing more yarn bobbins to choose from in the existing buffer area improves the accuracy and efficiency of weighting, ensuring that weighting can be completed quickly and accurately in the case of mixed yarns.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of bobbin weighting, and discloses a bobbin automatic packing machine weighting method and device and computer equipment, the method comprising: obtaining the weight information and variety information of each bobbin at the winding position; writing the weight information and variety information of the bobbin into the gripper at the winding position; during the operation of the bobbin automatic packing machine, when the cache area with the bobbins reaches the empty winding cache, obtaining the variety information of the bobbins in the cache area with the bobbins, and taking the gripper on the empty track between the winding mechanism and the empty winding cache as the cache area; determining the target cache area based on the variety information of the bobbins; obtaining the weight information of the bobbins in the target cache area; determining the bobbin weighting reference value of the variety corresponding to the target cache area; and weighting the bobbins in the target cache area based on the weight information of the bobbins in the target cache area and the bobbin weighting reference value, to obtain the weighting result. The present application has a large number of cache areas, and improves the precision of the weighting result.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of bobbin weight matching, in particular to a bobbin automatic packing machine weight matching method, device and computer equipment. BACKGROUND

[0002] With the development of science and technology, the cotton spinning workshop has changed the manual packing of bobbins to the use of automatic packing machines to pack bobbins, which not only greatly reduces the labor intensity of workers, but also improves the efficiency and quality of textile packing. However, there is an important technical index for the automatic packing machine to pack bobbins, which is weight matching. The quality of weight matching directly affects the benefits of manufacturers and whether they are complained by customers, especially in the context of handling multiple mixed weight matching, an efficient, fast and accurate weight matching method is particularly important.

[0003] Figure 1 According to the flowchart of the weight matching method of the automatic packing machine for packing bobbins in the related art. As shown in Figure 1 The existing automatic packing machine packing bobbin process includes: after the automatic winder produces bobbins, the bobbins are transported to the yarn feeding area by the belt, and the yarn feeding mechanism feeds the yarn into the holder; the yarn is in the holder, the holder is transported on the fixed overhead rail, and the yarn in the holder is transported from the yarn feeding area to the yarn feeding area; the yarn is fed in the yarn feeding area, and after detecting that the holder has yarn, the yarn feeding action is performed, the yarn in the holder is taken down by the yarn feeding mechanism, and placed on the buffer belt; the weight of the yarn is obtained through the single yarn weighing belt, and according to the weight, the yarn is put into the overweight buffer area and the underweight buffer area, each buffer area can store 12 yarns, and according to the yarns already stored in the buffer area, the weight matching calculation is performed in combination with the weight matching algorithm, and finally 12 yarns are selected to form a package.

[0004] The existing automatic packing machine packing bobbin method has a small number of yarns that can be stored in the buffer area, and there are not enough yarns to choose from, which can easily result in a full buffer but no matching, and cannot guarantee the accuracy of the weight matching. SUMMARY

[0005] Therefore, the present application provides a bobbin automatic packing machine weight matching method, device and computer equipment to solve the problem of low accuracy of weight matching caused by the small number of buffer areas in the existing automatic packing machine.

[0006] In a first aspect, the present application provides a bobbin automatic packing machine weight matching method, which comprises:

[0007] Obtaining the weight information and variety information of each bobbin at the yarn feeding area;

[0008] When the yarn feeding mechanism performs the yarn feeding action, the weight information and variety information of the bobbin are written into the holder where the yarn is fed, wherein each holder can hold at most one bobbin, and the attribute information of the holder includes: bobbin identification information, which is used to identify whether the holder has a bobbin;

[0009] In the operation of the bobbin automatic packing machine, when the buffer area with bobbins reaches an empty lower yarn buffer, the variety information of the bobbins in the buffer area with bobbins is obtained, wherein the clamp on the empty air track between the upper yarn mechanism and the empty lower yarn buffer is taken as the buffer area;

[0010] Based on the variety information of the bobbins in the buffer area with bobbins, a target buffer area is determined;

[0011] The weight information of the bobbins in the target buffer area is obtained;

[0012] Based on the weight information of the bobbins in the target buffer area, a bobbin weight reference value of the variety corresponding to the target buffer area is determined;

[0013] Based on the weight information of the bobbins in the target buffer area and the bobbin weight reference value, the bobbins in the target buffer area are weighed, and a weighing result of the current empty lower yarn buffer is obtained.

[0014] The bobbin automatic packing machine weighing method provided in the embodiment takes the clamp on the empty air track between the upper yarn mechanism and the empty lower yarn buffer as the buffer area, determines the target buffer area based on the variety information of the bobbins in the buffer area with bobbins, obtains the weight information of the bobbins in the target buffer area, determines the bobbin weight reference value of the variety corresponding to the target buffer area based on the weight information of the bobbins in the target buffer area, and weighs the bobbins in the target buffer area based on the weight information of the bobbins in the target buffer area and the bobbin weight reference value, thereby obtaining the weighing result of the current empty lower yarn buffer. The number of buffer areas is large, and there are enough bobbins to choose from when weighing, thereby improving the precision of weighing.

[0015] In an alternative embodiment, the determination of the bobbin weight reference value of the variety corresponding to the target buffer area based on the weight information of the bobbins in the target buffer area comprises:

[0016] Based on the weight information of the bobbins in the target buffer area, a weight average value of the bobbins in the target buffer area is determined;

[0017] An upper limit value of the weight of a single bobbin of the variety corresponding to the target buffer area is obtained;

[0018] A lower limit value of the weight of a single bobbin of the variety corresponding to the target buffer area is obtained;

[0019] Based on the weight average value of the bobbins in the target buffer area, the upper limit value of the weight of a single bobbin, and the lower limit value of the weight of a single bobbin, the bobbin weight reference value is determined.

[0020] The bobbin automatic packing machine weight matching method provided by the embodiment, the bobbin weight matching reference value is constantly changing with the pace of the gripper advancing, so that more packs are matched on the basis of the existing buffer area, and the number of buffer areas is large, so that there are enough bobbins for selection during weight matching, and the precision of weight matching is improved.

[0021] In an optional embodiment, the bobbin weight matching reference value is determined based on the average weight of the bobbins in the target buffer area, the upper limit value of the single bobbin weight, and the lower limit value of the single bobbin weight, and includes:

[0022] In the case that the lower limit value of the single bobbin weight is less than the average weight of the bobbins in the target buffer area, and the average weight of the bobbins in the target buffer area is less than the upper limit value of the single bobbin weight, the average weight of the bobbins in the target buffer area is taken as the bobbin weight matching reference value;

[0023] In the case that the lower limit value of the single bobbin weight is greater than or equal to the average weight of the bobbins in the target buffer area, the lower limit value of the single bobbin weight is taken as the bobbin weight matching reference value;

[0024] In the case that the average weight of the bobbins in the target buffer area is greater than or equal to the upper limit value of the single bobbin weight, the upper limit value of the single bobbin weight is taken as the bobbin weight matching reference value.

[0025] The bobbin automatic packing machine weight matching method provided by the embodiment, the bobbin weight matching reference value is constantly changing with the pace of the gripper advancing, so that more packs are matched on the basis of the existing buffer area, and the number of buffer areas is large, so that there are enough bobbins for selection during weight matching, and the precision of weight matching is improved.

[0026] In an optional embodiment, a preset number of bobbins constitute a pack, and the bobbins in the target buffer area are matched based on the weight information of the bobbins in the target buffer area and the bobbin weight matching reference value to obtain the weight matching result of the empty lower yarn buffer.

[0027] The first buffer area with bobbins reaching the empty lower yarn buffer is marked, wherein the mark represents the identification information of the empty lower yarn buffer, and the bobbin automatic packing machine includes at least one empty lower yarn buffer.

[0028] It is judged whether the average weight of the bobbins in the marked buffer area is less than the bobbin weight matching reference value.

[0029] In a case where the average weight of the cones in the marked buffer area is less than the cone weight reference value, a buffer area in which a heaviest cone in the target buffer area is located is obtained, and the buffer area in which the heaviest cone is located is marked;

[0030] In a case where the average weight of the cones in the marked buffer area is greater than or equal to the cone weight reference value, a buffer area in which a lightest cone in the target buffer area is located is obtained, and the buffer area in which the lightest cone is located is marked;

[0031] In a case where the number of the marked buffer areas is less than or equal to the preset number minus 2, the step of judging whether the average weight of the cones in the marked buffer area is less than the cone weight reference value is performed;

[0032] In a case where the number of the marked buffer areas is greater than the preset number minus 2 and less than the preset number, a weight sum of all the cones in the marked buffer areas is obtained;

[0033] A bale reference value is obtained based on the cone weight reference value and the preset number;

[0034] A weight range of a last cone to be baled is determined based on the bale reference value and the weight sum of all the cones in the marked buffer areas;

[0035] A buffer area in which the last cone is located is determined in the buffer areas in the target buffer area which are not marked based on the weight range of the last cone, and the buffer area in which the last cone is located is marked, wherein the weight result of the current empty lower yarn buffer includes the cones in the preset number of marked buffer areas of the current empty lower yarn buffer.

[0036] In the embodiment, not only whether the weight sum of the marked buffer areas is within the bale reference value range is considered, but also the relationship between the average weight of the marked buffer areas and the cone weight reference value is considered in the process of weighting, so that the weighting precision is improved.

[0037] In an optional embodiment, the determining, based on the weight range of the last cone, a buffer area in which the last cone is located in the buffer areas in the target buffer area which are not marked, and marking the buffer area in which the last cone is located, comprises:

[0038] In a case where the cones in at least one of the buffer areas in the target buffer area which are not marked have a weight within the weight range of the last cone, the last cone is obtained, wherein the last cone is a cone in the target buffer area which are not marked and has a weight closest to the weight sum of all the marked cones.

[0039] Marking the buffer area where the last cone yarn is located.

[0040] In the embodiment, when performing the counterbalancing, the relationship between the weight of the cone yarn in the unmarked buffer area of the target buffer area and the weight range of the last cone yarn is considered in the process of obtaining the last cone yarn, so that the counterbalancing accuracy is improved.

[0041] In an optional embodiment, when the weight of all the cone yarns in the unmarked buffer area of the target buffer area is less than the weight range of the last cone yarn, the marking of the buffer area where the lightest cone yarn in the marked buffer area is located is removed, the information that the marked buffer area is marked is written in the attribute information of the buffer area where the lightest cone yarn is located, and the step of judging whether the average weight of the cone yarns in the marked buffer area is less than the counterbalancing reference value is performed.

[0042] In the embodiment, when performing the counterbalancing, the relationship between the weight of the cone yarn in the unmarked buffer area of the target buffer area and the weight range of the last cone yarn is considered in the process of obtaining the last cone yarn, so that the counterbalancing accuracy is improved.

[0043] In an optional embodiment, when the weight of all the cone yarns in the unmarked buffer area of the target buffer area is greater than the weight range of the last cone yarn, the marking of the buffer area where the heaviest cone yarn in the marked buffer area is located is removed, the information that the marked buffer area is marked is written in the attribute information of the buffer area where the heaviest cone yarn is located, and the step of judging whether the average weight of the cone yarns in the marked buffer area is less than the counterbalancing reference value is performed.

[0044] In the embodiment, when performing the counterbalancing, the relationship between the weight of the cone yarn in the unmarked buffer area of the target buffer area and the weight range of the last cone yarn is considered in the process of obtaining the last cone yarn, so that the counterbalancing accuracy is improved.

[0045] In an optional embodiment, when the number of removals reaches a preset number threshold, and the counterbalancing result of the current empty lower yarn buffer is still not obtained, the marking and the information that the marked buffer area is marked of all the marked buffer areas are removed, and the counterbalancing is performed again in the next empty lower yarn buffer.

[0046] The counterbalancing method of the cone yarn automatic packing machine provided in the embodiment is that the counterbalancing reference value changes with the beat of the gripper, so that more packs are counterbalanced on the basis of the cone yarns in the existing buffer area, and the number of buffer areas is large, so that there are enough cone yarns for selection when counterbalancing, and the counterbalancing accuracy is improved.

[0047] In a second aspect, the application provides a counterbalancing device of a cone yarn automatic packing machine, and the device comprises:

[0048] an information acquisition module configured to acquire weight information and variety information of each cone yarn at the winding position;

[0049] an information writing module configured to write the weight information and the variety information of the cone yarn into a holder in which a cone yarn is placed when the winding mechanism performs a winding action, wherein each holder can hold at most one cone yarn, and attribute information of the holder comprises cone yarn identification information used to identify whether the holder holds a cone yarn;

[0050] a variety information acquisition module configured to acquire variety information of the cone yarn in a buffer area in which a cone yarn is placed when the buffer area in which a cone yarn is placed reaches an empty yarn feeding buffer during operation of the automatic cone yarn packing machine, wherein the holder on the aerial track between the winding mechanism and the empty yarn feeding buffer is used as the buffer area;

[0051] a target buffer area determination module configured to determine a target buffer area based on the variety information of the cone yarn in the buffer area in which a cone yarn is placed;

[0052] a weight information acquisition module configured to acquire weight information of the cone yarn in the target buffer area;

[0053] a cone yarn weight setting reference value determination module configured to determine a cone yarn weight setting reference value of a variety corresponding to the target buffer area based on the weight information of the cone yarn in the target buffer area;

[0054] a weight setting result acquisition module configured to perform weight setting on the cone yarn in the target buffer area based on the weight information of the cone yarn in the target buffer area and the cone yarn weight setting reference value, and obtain a weight setting result of the currently empty yarn feeding buffer.

[0055] In a third aspect, the present application provides a computer device, comprising a memory and a processor, the memory and the processor are communicatively connected with each other, the memory stores computer instructions, and the processor executes the computer instructions to perform the weight setting method of the automatic cone yarn packing machine according to the first aspect or any one of the corresponding embodiments thereof.

[0056] In a fourth aspect, the present application provides a computer readable storage medium, which stores computer instructions, and the computer instructions are used to make a computer execute the weight setting method of the automatic cone yarn packing machine according to the first aspect or any one of the corresponding embodiments thereof. BRIEF DESCRIPTION OF DRAWINGS

[0057] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or prior art description. Obviously, the drawings described below are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0058] Figure 1 is a flowchart of a method for matching the weight of a bobbin according to the related art automatic bobbin packing machine;

[0059] Figure 2 is a flowchart of a method for matching the weight of a bobbin according to an embodiment of the present application;

[0060] Figure 3 is a flowchart of a method for matching the weight of a bobbin according to another embodiment of the present application;

[0061] Figure 4 is a flowchart of a method for determining the reference value of the weight of a bobbin according to an embodiment of the present application;

[0062] Figure 5 is a flowchart of a method for marking the buffer area according to an embodiment of the present application;

[0063] Figure 6 is a flowchart of a method for determining the last bobbin according to an embodiment of the present application;

[0064] Figure 7 is a structural block diagram of a weight matching device of an automatic bobbin packing machine according to an embodiment of the present application;

[0065] Figure 8 is a hardware structure diagram of a computer device according to an embodiment of the present application. DETAILED DESCRIPTION

[0066] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0067] With the development of science and technology, the packing method of bobbins in a cotton spinning workshop has changed from manual packing to automatic packing by using an automatic bobbin packing machine.

[0068] An important technical index of the automatic bobbin packing machine is weight matching. Figure 1This is a flowchart illustrating the counterweight method for packaging yarn bobbins using an automatic packaging machine, based on relevant technologies. For example... Figure 1 As shown in the related technology, the process of automatic packaging machine packaging yarn packages includes: after the automatic winding machine produces yarn packages, they are transported to the yarn loading area via belt, and the yarn loading mechanism sends the yarn to the holding device; the yarn is in the holding device, and the holding device is transported on a fixed overhead track, bringing the yarn in the holding device from the yarn loading area to the yarn unloading area; in the yarn unloading area, after detecting that there is yarn in the holding device, the yarn unloading action is executed, and the yarn unloading mechanism removes the yarn from the holding device and places it on the buffer belt; after passing through the single yarn weighing belt, the weight of the yarn is obtained, and according to the weight, it enters the heavy buffer area and the light buffer area. Each buffer area can store 12 yarns. Based on the yarn already stored in the buffer area, the weight is calculated in combination with the weighting algorithm, and finally 12 yarns are selected to be combined into a package.

[0069] In related technologies, the automatic packing machine packs yarn bobbins in a way that the buffer area can only hold a small amount of yarn. There is not enough yarn to choose from, which can easily lead to a situation where the buffer is full but the yarn cannot be dispensed, thus failing to guarantee the accuracy of the weight distribution.

[0070] This invention provides a counterweighting method for an automatic yarn packaging machine. By using the clamps on the aerial track between the yarn feeding mechanism and the empty yarn buffer as buffer areas for yarn counterweighting, the accuracy of the counterweighting is improved.

[0071] According to an embodiment of the present invention, a counterweight method for an automatic yarn packaging machine is provided. It should be noted that the steps shown in the flowchart in the accompanying drawings can be executed in a computer system such as a set of computer-executable instructions. Furthermore, although a logical order is shown in the flowchart, in some cases, the steps shown or described may be executed in a different order than that shown here.

[0072] This embodiment provides a counterweight method for an automatic yarn packaging machine, which can be used in the aforementioned mobile terminals, such as central processing units, servers, etc. Figure 2 This is a flowchart of the counterweight method of the automatic yarn packaging machine according to an embodiment of the present invention, as shown below. Figure 2 As shown, the process includes the following steps:

[0073] Step S201: Obtain the weight and variety information of each bobbin at the yarn feeding point.

[0074] After the automatic winding machine produces yarn cones, they are transported to the yarn loading area via belt. The yarn cones are weighed at the loading area, and the weight and type information of each yarn cone is obtained.

[0075] Step S202: When the yarn feeding mechanism performs the yarn feeding action, the weight information and variety information of the yarn package are written into the yarn feeding device.

[0076] Wherein, at most one cheese is placed in each holder, and the attribute information of the holder includes cheese identification information, which is used to identify whether the cheese is placed in the holder.

[0077] It should be noted that the attribute information of the holder also includes holder identification information. Exemplarily, the holder identification information is a holder ID, wherein each holder has a unique holder ID.

[0078] After the weighing of the single cheese is completed, the cheese feeding mechanism performs a cheese feeding action, i.e., placing the cheese into the holder on the aerial track. At the same time of placing the cheese into the holder, the weight information and the variety information of the cheese are written into the holder.

[0079] In step S203, during the operation of the cheese automatic packing machine, when the cheese-containing buffer area reaches the empty cheese feeding buffer, the variety information of the cheese in the cheese-containing buffer area is obtained.

[0080] Wherein, the holder on the aerial track between the cheese feeding mechanism and the empty cheese feeding buffer is taken as the buffer area, and whether the cheese is placed in the buffer area is determined according to the cheese identification information in the holder.

[0081] Each cheese feeding mechanism corresponds to one cheese feeding buffer, and as the cheese automatic packing machine operates, the cheese-containing buffer area advances with the movement of the aerial track belt. When the first cheese-containing buffer area reaches the first empty cheese feeding buffer, the variety information of the cheese in the buffer area is obtained.

[0082] Wherein, the first cheese-containing buffer area refers to the first cheese-containing buffer area that reaches the above-mentioned empty cheese feeding buffer after the cheese automatic packing machine starts to operate. One cheese feeding mechanism corresponds to one cheese feeding buffer, and one cheese feeding buffer includes a unique identification.

[0083] It can be understood that the cheeses on the cheese feeding mechanism include cheeses of multiple varieties, and when the counterweight is performed, the counterweight needs to be performed based on the cheeses of the same variety in the buffer area.

[0084] In step S204, the target buffer area is determined based on the variety information of the cheese in the cheese-containing buffer area.

[0085] Wherein, the buffer area with the same variety information as the variety information of the cheese in the cheese-containing buffer area is determined as the target buffer area.

[0086] In step S205, the weight information of the cheese in the target buffer area is obtained.

[0087] After the target buffer area is determined, the weight information of the cheese in each target buffer area is obtained.

[0088] Step S206, based on the weight information of the bobbin in the target buffer area, determine the bobbin weight reference value of the variety corresponding to the target buffer area.

[0089] After obtaining the weight information of the bobbin in the target buffer area, determine the bobbin weight reference value of the variety according to the weight information of the bobbin in the target buffer area, so as to weight the bobbin in the target buffer area.

[0090] Step S207, based on the weight information of the bobbin in the target buffer area and the bobbin weight reference value, weight the bobbin in the target buffer area, and obtain the weighting result of the current empty lower yarn buffer.

[0091] The weighting result of the current empty lower yarn buffer is the weighting result of the empty lower yarn buffer reached by the first buffer area with a bobbin.

[0092] The bobbin automatic packing machine weighting method provided in the embodiment takes the holder on the air track between the upper yarn mechanism and the empty lower yarn buffer as a buffer area, determines a target buffer area based on the variety information of the bobbin in the buffer area with a bobbin, obtains the weight information of the bobbin in the target buffer area, determines the bobbin weight reference value of the variety corresponding to the target buffer area based on the weight information of the bobbin in the target buffer area, weights the bobbin in the target buffer area based on the weight information of the bobbin in the target buffer area and the bobbin weight reference value, and obtains the weighting result of the current empty lower yarn buffer. The number of buffer areas is large, and there is enough bobbin for selection when weighting, which improves the precision of weighting.

[0093] In the embodiment, a bobbin automatic packing machine weighting method is provided, which can be used in the mobile terminal, such as a central processing unit, a server, and the like, Figure 3 is a flowchart of the bobbin automatic packing machine weighting method according to the embodiment of the application, as shown in the figure, the flowchart includes the following steps: Figure 3

[0094] Step S301, obtain the weight information and variety information of each bobbin at the upper yarn position. For details, see step S201 in the embodiment shown in Figure 2 , which will not be repeated here.

[0095] Step S302, when the upper yarn mechanism performs the upper yarn action, write the weight information and variety information of the bobbin into the holder that releases the bobbin.

[0096] Each holder can hold at most one bobbin, and the attribute information of the holder includes: bobbin identification information, which is used to identify whether the holder holds a bobbin.

[0097] For details, see step S202 in the embodiment shown in Figure 2 , which will not be repeated here.

[0098] ​Step S303, in the process of the bobbin automatic packing machine, when the buffer area where the bobbins are placed reaches the empty lower yarn buffer, the variety information of the bobbins in the buffer area where the bobbins are placed is acquired.

[0099] In the embodiment shown in the figure, the clamp on the air track between the upper yarn mechanism and the empty lower yarn buffer is taken as the buffer area.

[0100] For details, please refer to Figure 2 Step S203 of the embodiment shown in the figure will not be repeated here.

[0101] Step S304, based on the variety information of the bobbins in the buffer area where the bobbins are placed, the target buffer area is determined.

[0102] For details, please refer to Figure 2 Step S204 of the embodiment shown in the figure will not be repeated here.

[0103] Step S305, the weight information of the bobbins in the target buffer area is acquired.

[0104] For details, please refer to Figure 2 Step S205 of the embodiment shown in the figure will not be repeated here.

[0105] Step S306, based on the weight information of the bobbins in the target buffer area, the bobbin weight reference value of the variety corresponding to the target buffer area is determined.

[0106] Specifically, the above step S306 includes:

[0107] Step S3061, based on the weight information of the bobbins in the target buffer area, the average weight of the bobbins in the target buffer area is determined.

[0108] Wherein, after acquiring the weight information of the bobbins in each target buffer area, the average weight of the bobbins in all target buffer areas is calculated. The bobbins in the target buffer area are of the same variety, that is, the current average weight of the bobbins of the variety is acquired.

[0109] Step S3062, the upper limit value of the weight of a single bobbin of the variety corresponding to the target buffer area is acquired.

[0110] Wherein, the upper limit value of the weight of a single bobbin of the variety corresponding to the target buffer area is generally determined by dividing the upper limit value of the whole package weight by the number of bobbins in a package.

[0111] The upper limit value of the whole package weight and the number of bobbins in a package are set by the user. Generally, the upper limit value of the whole package weight is 25100g, and the number of bobbins in a package is generally 12.

[0112] Step S3063, the lower limit value of the weight of a single bobbin of the variety corresponding to the target buffer area is acquired.

[0113] The lower limit value of the single cone yarn weight of the variety corresponding to the target buffer area is generally determined by dividing the lower limit value of the whole package weight by the number of packages.

[0114] The lower limit value of the whole package weight and the number of packages are set by the user. Generally, the lower limit value of the whole package weight is 25000g, and the number of packages is generally 12 cone yarns per package.

[0115] In step S3064, the cone yarn weight average value in the target buffer area, the upper limit value of the single cone yarn weight, and the lower limit value of the single cone yarn weight are used to determine the cone yarn weight reference value.

[0116] After obtaining the cone yarn weight average value in the target buffer area, the upper limit value of the single cone yarn weight, and the lower limit value of the single cone yarn weight, the cone yarn weight reference value is determined according to these values.

[0117] In step S307, the cone yarns in the target buffer area are weighed based on the weight information of the cone yarns in the target buffer area and the cone yarn weight reference value, and the weighing result of the currently empty lower yarn buffer is obtained.

[0118] For details, please refer to Figure 2 Step S207 of the embodiment shown will not be described here.

[0119] The cone yarn automatic packing machine weighing method provided in the embodiment is that the cone yarn weight reference value changes with the pace of the gripper advancing, so that more packages are weighed based on the cone yarns in the existing buffer area, and the number of buffer areas in the embodiment is large, so there are enough cone yarns to choose from when weighing, which improves the weighing accuracy.

[0120] In some optional embodiments, Figure 4 The method flow chart for determining the cone yarn weight reference value according to the embodiment of the application is shown in Figure 4 The above step S3064 includes:

[0121] In step a1, when the lower limit value of the single cone yarn weight is less than the cone yarn weight average value in the target buffer area, and the cone yarn weight average value in the target buffer area is less than the upper limit value of the single cone yarn weight, the cone yarn weight average value in the target buffer area is taken as the cone yarn weight reference value.

[0122] In the formula, Figure 4 In the formula, a is the lower limit value of the single cone yarn weight, b is the upper limit value of the single cone yarn weight, c is the cone yarn weight average value in the target buffer area, and d is the cone yarn weight reference value.

[0123] In step a2, when the lower limit value of the single cone yarn weight is greater than or equal to the cone yarn weight average value in the target buffer area, the lower limit value of the single cone yarn weight is taken as the cone yarn weight reference value.

[0124] Step a3, in the case that the weight average of the cones in the target buffer area is greater than or equal to the upper limit value of the single cone weight, taking the upper limit value of the single cone weight as the cone weight matching reference value.

[0125] In some optional embodiments, Figure 5 is a method flow chart for marking buffer areas according to an embodiment of the application, as Figure 5 shown, the above step S307 includes:

[0126] Step b1, marking the first cone-containing buffer area reaching the empty lower yarn buffer.

[0127] Wherein, the marking is used to represent the identification information of the empty lower yarn buffer, and the cone automatic packing machine includes at least one empty lower yarn buffer.

[0128] It should be noted that the identification of the first cone-containing buffer area can also be marked on the empty lower yarn buffer so as to obtain the corresponding buffer area after obtaining the matching result.

[0129] Step b2, judging whether the average weight of the cones in the marked buffer area is less than the cone weight matching reference value.

[0130] Step b3, in the case that the average weight of the cones in the marked buffer area is less than the cone weight matching reference value, obtaining the buffer area where the heaviest cone in the target buffer area is located, and marking the buffer area where the heaviest cone is located.

[0131] It should be noted that the identification of the buffer area where the cone is located can also be marked on the empty lower yarn buffer so as to obtain the corresponding buffer area after obtaining the matching result.

[0132] Step b4, in the case that the average weight of the cones in the marked buffer area is greater than or equal to the cone weight matching reference value, obtaining the buffer area where the lightest cone in the target buffer area is located, and marking the buffer area where the lightest cone is located.

[0133] Step b5, in the case that the number of the marked buffer areas is less than or equal to the preset number minus 2, executing the step of judging whether the average weight of the cones in the marked buffer area is less than the cone weight matching reference value.

[0134] Wherein, Figure 5 i is the number of the marked buffer areas.

[0135] Step b6, in the case that the number of the marked buffer areas is greater than the preset number minus 2 and less than the preset number, obtaining the weight sum of all the cones in the marked buffer areas.

[0136] Step b7, obtaining a bale reference value based on the bobbin weight reference value and a preset number.

[0137] Wherein, the preset number of bobbins constitutes a bale, and the bale reference value is obtained by multiplying the bobbin weight reference value and the preset number. As mentioned above, the preset number is generally 12.

[0138] Step b8, determining the weight range of the last bobbin to be baled based on the bale reference value and the weight sum of all bobbins in the marked buffer area.

[0139] It can be understood that the bale reference value minus the weight sum of all bobbins in the marked buffer area can obtain the reference weight of the last bobbin, and a value is added or subtracted from the reference weight to obtain the weight range of the last bobbin. Exemplarily, the value can be 10g, or 20g, that is, the weight range of the last bobbin can be the reference weight ± 10g.

[0140] Step b9, determining the buffer area where the last bobbin is located in the unmarked buffer area of the target buffer area based on the weight range of the last bobbin, and marking the buffer area where the last bobbin is located.

[0141] Wherein, in the case of obtaining the weight range of the last bobbin, the buffer area where the last bobbin is located is determined in the unmarked buffer area of the target buffer area, and then the buffer area where the last bobbin is located is marked, that is, the identification of the current empty bottom yarn buffer is marked in the buffer area where the last bobbin is located.

[0142] It can be understood that after the last bobbin is marked, the weight result of the current empty bottom yarn buffer includes the bobbins in the buffer area with the preset number of marked current empty bottom yarn buffer identifications.

[0143] With the operation of the bobbin automatic baling machine, the bobbins in the buffer area with the marked current empty bottom yarn buffer identification flow into the corresponding empty bottom yarn buffer, and the bottom yarn mechanism obtains the preset number of bobbins in the bottom yarn buffer to combine a bale, and completes the bobbin baling.

[0144] In some optional embodiments, Figure 6 is a method flowchart for determining the last bobbin according to an embodiment of the application, as Figure 6 shown, the above step b9 includes:

[0145] Step b91, in the case that there is at least one bobbin in the buffer area in the unmarked buffer area of the target buffer area whose weight is within the weight range of the last bobbin, obtaining the last bobbin.

[0146] The last bobbin is the bobbin whose weight is closest to the package reference value among the bobbins in the unmarked cache area of the target cache area.

[0147] It can be understood that if the unmarked cache area of the target cache area has a bobbin whose weight is within the weight range of the last bobbin, the bobbin whose weight is closest to the package reference value is obtained among the bobbins whose weights are added to the weights of the aforementioned marked preset number-1 bobbins.

[0148] In step b92, the cache area in which the last bobbin is located is marked.

[0149] After the last bobbin is obtained, the cache area in which the last bobbin is located is marked.

[0150] It should be noted that the identifier of the cache area of the last bobbin can also be marked on the empty lower yarn cache, so that the corresponding cache area can be obtained after the counterweight result is obtained.

[0151] In step b93, when the weights of all the bobbins in the unmarked cache area of the target cache area are less than the weight range of the last bobbin, the mark of the cache area in which the lightest bobbin in the marked cache area is removed, the marked information is written in the attribute information of the cache area in which the lightest bobbin is located, and the step of judging whether the average weight of the bobbins in the marked cache area is less than the bobbin counterweight reference value is executed.

[0152] The weights of all the bobbins in the unmarked cache area of the target cache area are less than the weight range of the last bobbin, that is, the weights of all the bobbins in the unmarked cache area of the target cache area are less than the minimum value in the weight range of the last bobbin, and the weight of the marked bobbin is too light to match the heavy yarn.

[0153] It should be noted that the removed and marked cache area no longer participates in the acquisition of the counterweight result of the empty lower yarn cache. That is, when the lightest bobbin in the unmarked cache area of the target cache area is obtained, the marked cache area is not considered in the case that the average weight of the bobbins in the marked cache area is greater than or equal to the bobbin counterweight reference value.

[0154] In step b94, when the weights of all the bobbins in the unmarked cache area of the target cache area are greater than the weight range of the last bobbin, the mark of the cache area in which the heaviest bobbin in the marked cache area is removed, the marked information is written in the attribute information of the cache area in which the heaviest bobbin is located, and the step of judging whether the average weight of the bobbins in the marked cache area is less than the bobbin counterweight reference value is executed.

[0155] In the target buffer area, the weight of all the bobbins in the unmarked buffer area is greater than the weight range of the last bobbin, that is, the weight of all the bobbins in the unmarked buffer area is greater than the maximum value in the weight range of the last bobbin, and the weight of the marked bobbin is too heavy and there is no light bobbin to match.

[0156] It should be noted that the removed and marked buffer area no longer participates in the acquisition of the matching weight result of the current empty lower yarn buffer. That is, in the case where the average weight of the bobbins in the marked buffer area is less than the bobbin matching weight reference value, when the buffer area in which the heaviest bobbin in the unmarked target buffer area is located is acquired, the marked buffer area will not be considered.

[0157] Further, generally, there will not be a case where the weight of part of the bobbins in the unmarked buffer area of the target buffer area is greater than the weight range of the last bobbin, and the weight of part of the bobbins in the unmarked buffer area of the target buffer area is less than the weight range of the last bobbin, because:

[0158] 1. The weight of any two single yarns will not differ by more than 50g or so. If both greater and less exist, the weight difference of the single yarns will be greater than the difference between the upper and lower limits of the whole package weight, which is generally 100g; 2. Overall, the algorithm prioritizes the selection of the two ends of the yarn during the matching process, that is, the lightest and heaviest bobbins in the buffer are selected first, so that the weight of the remaining yarns is in the middle.

[0159] Step b95, in the case where the removal times reach the preset number of times threshold and the matching weight result of the current empty lower yarn buffer is still not obtained, the marks and marked information of all the marked buffer areas are removed, and the matching is performed again in the next empty lower yarn buffer.

[0160] Exemplarily, the preset number of times threshold is 2. In the case where the removal times reach the preset number of times threshold and the matching weight result of the current empty lower yarn buffer is still not obtained, the marks and marked information in the aforementioned preset number-1 marked buffer areas are removed, so that the aforementioned matching is performed again when the first bobbin-containing buffer area reaches the next empty lower yarn buffer.

[0161] It can be understood that, with the operation of the bobbin automatic packing machine, the bobbins that are not successfully matched flow to the next empty lower yarn buffer along the belt, and at the same time, the buffer areas on the air track between the yarn feeding mechanism and the empty lower yarn buffer are also updated, and the matching weight reference value and the bobbin weight range are also updated, so that the next empty lower yarn buffer is matched again according to the updated data.

[0162] The bobbin automatic packing machine weight matching method provided by the embodiment is that the bobbin weight matching reference value is constantly changing with the pace of the gripper advancing, so that more packages are matched based on the bobbin in the existing buffer area, and the number of the buffer area is large, so that there is enough bobbin for selection during weight matching, the precision of weight matching is improved, and even if individual yarn is not matched out and left in the gripper, it will not cause the belt to be blocked and the transport belt to be blocked.

[0163] A bobbin automatic packing machine weight matching device is also provided in the embodiment, which is used to implement the above embodiments and preferred embodiments, and will not be described again. As used below, the term "module" can be a combination of software and / or hardware that implements a predetermined function. Although the device described in the following embodiments is preferably implemented in software, hardware or a combination of software and hardware is also possible and contemplated.

[0164] The embodiment provides a bobbin automatic packing machine weight matching device, as shown in the accompanying drawings, comprising: Figure 7

[0165] An information acquisition module 701 is configured to acquire weight information and variety information of each bobbin on the yarn.

[0166] An information writing module 702 is configured to write the weight information and variety information of the bobins into the grippers that are placed when the yarn feeding mechanism performs the yarn feeding action, wherein each gripper can place at most one bobbin, and the attribute information of the gripper comprises bobbin identification information, which is used to identify whether the gripper has placed a bobbin.

[0167] A variety information acquisition module 703 is configured to acquire variety information of the bobbins in the buffer area with bobbins when the buffer area with bobbins reaches the empty yarn feeding buffer during the operation of the bobbin automatic packing machine, wherein the grippers on the air track between the yarn feeding mechanism and the empty yarn feeding buffer are regarded as the buffer area.

[0168] A target buffer area determination module 704 is configured to determine a target buffer area based on the variety information of the bobbins in the buffer area with bobbins.

[0169] A weight information acquisition module 705 is configured to acquire weight information of the bobbins in the target buffer area.

[0170] A bobbin weight matching reference value determination module 706 is configured to determine a bobbin weight matching reference value of the variety corresponding to the target buffer area based on the weight information of the bobbins in the target buffer area.

[0171] A weight matching result acquisition module 707 is configured to match the bobbins in the target buffer area based on the weight information of the bobbins in the target buffer area and the bobbin weight matching reference value, and obtain a weight matching result of the currently empty yarn feeding buffer. ​

[0172] In some optional embodiments, the bobbin weight reference value determination module 706 comprises:

[0173] a weight average value determination unit configured to determine a weight average value of the bobbins in the target buffer area based on the weight information of the bobbins in the target buffer area.

[0174] a weight upper limit value acquisition unit configured to acquire an upper limit value of the weight of a single bobbin of the variety corresponding to the target buffer area.

[0175] a weight lower limit value acquisition unit configured to acquire a lower limit value of the weight of a single bobbin of the variety corresponding to the target buffer area.

[0176] a bobbin weight reference value determination sub-unit configured to determine the bobbin weight reference value based on the weight average value of the bobbins in the target buffer area, the upper limit value of the weight of a single bobbin, and the lower limit value of the weight of a single bobbin.

[0177] In some optional embodiments, the bobbin weight reference value determination sub-unit comprises:

[0178] a first bobbin weight reference value determination sub-unit configured to, in a case where the lower limit value of the weight of a single bobbin is less than the weight average value of the bobbins in the target buffer area, and the weight average value of the bobbins in the target buffer area is less than the upper limit value of the weight of a single bobbin, determine the weight average value of the bobbins in the target buffer area as the bobbin weight reference value.

[0179] a second bobbin weight reference value determination sub-unit configured to, in a case where the lower limit value of the weight of a single bobbin is greater than or equal to the weight average value of the bobbins in the target buffer area, determine the lower limit value of the weight of a single bobbin as the bobbin weight reference value.

[0180] a third bobbin weight reference value determination sub-unit configured to, in a case where the weight average value of the bobbins in the target buffer area is greater than or equal to the upper limit value of the weight of a single bobbin, determine the upper limit value of the weight of a single bobbin as the bobbin weight reference value.

[0181] In some optional embodiments, the weight result acquisition module 707 comprises:

[0182] a marking unit configured to mark the first buffer area with bobbins that reaches an empty lower yarn buffer, wherein the marking is used to represent identification information of the empty lower yarn buffer, and the bobbin automatic packing machine comprises at least one empty lower yarn buffer.

[0183] a judgment unit configured to judge whether the average weight of the bobbins in the marked buffer area is less than the bobbin weight reference value.

[0184] The marking unit is further configured to, in a case where the average weight of the cones in the marked buffer area is less than the cone weight reference value, acquire a buffer area in which a cone with the heaviest weight in the target buffer area is located, and mark the buffer area in which the cone with the heaviest weight is located.

[0185] The marking unit is further configured to, in a case where the average weight of the cones in the marked buffer area is greater than or equal to the cone weight reference value, acquire a buffer area in which a cone with the lightest weight in the target buffer area is located, and mark the buffer area in which the cone with the lightest weight is located.

[0186] The loop execution unit is configured to, in a case where the number of the marked buffer areas is less than or equal to the preset number minus 2, execute the step of judging whether the average weight of the cones in the marked buffer areas is less than the cone weight reference value.

[0187] The weight sum acquisition unit is configured to, in a case where the number of the marked buffer areas is greater than the preset number minus 2 and less than the preset number, acquire the weight sum of all the cones in the marked buffer areas.

[0188] The bale reference value acquisition unit is configured to acquire a bale reference value based on the cone weight reference value and the preset number.

[0189] The last cone weight range determination unit is configured to determine a weight range of a last cone to be baled based on the bale reference value and the weight sum of all the cones in the marked buffer areas.

[0190] The marking unit is further configured to determine, based on the weight range of the last cone, a buffer area in which the last cone is located among the buffer areas in the target buffer area that have not been marked, and mark the buffer area in which the last cone is located, wherein the weight result of the currently empty lower yarn buffer includes the cones in the preset number of marked buffer areas of the currently empty lower yarn buffer.

[0191] In some optional embodiments, the marking unit further includes:

[0192] The last cone acquisition unit is configured to, in a case where the weight of the cone in at least one buffer area among the buffer areas in the target buffer area that have not been marked is within the weight range of the last cone, acquire the last cone, wherein the last cone is a cone in the buffer areas in the target buffer area that have not been marked and whose weight is closest to the sum of the weights of all the marked cones.

[0193] The marking subunit is configured to mark the buffer area in which the last cone is located.

[0194] In some optional embodiments, the circulating execution unit is further configured to, in the case that the weight of all the cones in the unmarked buffer area of the target buffer area is less than the weight range of the last cone, remove the mark of the buffer area in which the lightest cone in the marked buffer area is located, write marked information in the attribute information of the buffer area in which the lightest cone is located, and execute the step of judging whether the average weight of the cones in the marked buffer area is less than the cone weight reference value.

[0195] In some optional embodiments, the circulating execution unit is further configured to, in the case that the weight of all the cones in the unmarked buffer area of the target buffer area is greater than the weight range of the last cone, remove the mark of the buffer area in which the heaviest cone in the marked buffer area is located, write marked information in the attribute information of the buffer area in which the heaviest cone is located, and execute the step of judging whether the average weight of the cones in the marked buffer area is less than the cone weight reference value.

[0196] In some optional embodiments, the device further comprises:

[0197] The reweighting module is configured to, in the case that the number of removals reaches the preset number threshold and the weight result of the current empty lower yarn buffer is still not obtained, remove the marks and the marked information of all the marked buffer areas, and re-perform the weight in the next empty lower yarn buffer.

[0198] Further function descriptions of the above-mentioned various modules and units are the same as those of the above-mentioned corresponding embodiments, and will not be described here again.

[0199] The reweighting device of the cone automatic packing machine in the embodiment is in the form of a functional unit. The unit herein refers to an ASIC (Application Specific Integrated Circuit) circuit, a processor and a memory that execute one or more software or fixed programs, and / or other devices that can provide the above-mentioned functions.

[0200] The embodiment of the present application also provides a computer device having the above-mentioned Figure 7 The reweighting device of the cone automatic packing machine.

[0201] Please refer to Figure 8 , Figure 8 is a structural schematic diagram of a computer device provided by an optional embodiment of the present application, as Figure 8As shown, the computer device includes one or more processors 801, memory 802, and interfaces 805 for the various components. The various components communicate over one or more busses 804 that are associated with the various interfaces 805 and eventually with the external interfaces, which can be a keyboard or mouse adapter, printers, modem, and numerous other devices. The various components exchange data via the one or more busses 804. The processor 801, which can be variously configured (e.g., amount of memory, number of processors, etc.), can execute instructions that are stored in the memory 802 to implement methods of the above-described embodiments. The various components of the computer device can be connected by various interconnects, such as a peripheral component interconnect (PCI), Peripheral Component Interconnect Express (PCIe), or Universal Serial Bus (USB), that can be configured to handle data communications in any suitable format. Figure 8 The processor 801 is used in the description as an example.

[0202] The processor 801 can be a central processing unit, a network processor, or a combination thereof. The processor 801 can further include a hardware chip. The hardware chip can be an application specific integrated circuit, a programmable logic device, or a combination thereof. The programmable logic device can be a complex programmable logic device, a field programmable logic device, a general array logic, or any combination thereof.

[0203] The memory 802 stores information within the computer device. The memory 802, in one implementation, can be a volatile memory unit or units. In another implementation, the memory 802 can be a non-volatile memory unit or units. The memory 802 can also be a memory that is remote from the processor 801, such as a cloud storage. The software 803 stored within the memory 802 can include program instructions for the processor 801, such as operating system software, application software, and program

[0204] The memory 802 can include a storage for programs and a storage for data. The storage for programs can store an operating system, application programs required for at least one function; the storage for data can store data created according to the use of the computer device, and the like. In addition, the memory 802 can include a high-speed random access memory, and can further include a non-volatile memory such as at least one magnetic disk storage device, a flash memory device, or other non-volatile solid state memory device. In some alternative implementations, the memory 802 can optionally include a memory that is remote from the processor 801, and these remote memories can be connected to the computer device through a network. Examples of the network include, but are not limited to, the Internet, an intranet, a local area network, a mobile communication network, and a combination thereof.

[0205] The memory 802 can include a volatile memory, such as a random access memory, and / or can include a non-volatile memory, such as at least one disk storage device, a flash memory device, or other non-volatile solid state memory device. The memory 802 can further include a combination of the above-mentioned types of memories.

[0206] The computer device further includes a communication interface 803 for the computer device to communicate with other devices or communication networks.

[0207] The embodiments of the present application further provide a computer readable storage medium, the method according to the embodiments of the present application can be implemented in hardware, firmware, or be implemented as computer codes recorded in a storage medium, or be implemented by downloading and storing in a remote storage medium or non-transitory machine readable storage medium and storing in a local storage medium, so that the method described herein can be processed by such software in a storage medium using a general purpose computer, a special purpose processor, or programmable or special hardware. Wherein, the storage medium can be a disk, an optical disk, a read-only memory, a random access memory, a flash memory, a hard disk or a solid state disk, etc.; further, the storage medium can also include a combination of the above-mentioned types of memories. It can be understood that the computer, processor, microprocessor controller or programmable hardware includes a storage component that can store or receive software or computer codes, when the software or computer codes are accessed and executed by the computer, processor or hardware, the method shown in the above embodiments is implemented.

[0208] Although the embodiments of the present application are described in conjunction with the accompanying drawings, various modifications and changes can be made by those skilled in the art without departing from the spirit and scope of the present application, and such modifications and changes fall within the scope defined by the appended claims.

Claims

1. A counterweight method for an automatic yarn packaging machine, characterized in that, The method includes: Obtain the weight and type information of each yarn bobbin at the yarn feeding point; When the yarn feeding mechanism performs the yarn feeding action, the weight information and type information of the yarn cone are written into the yarn feeding holder. Each holder can hold a maximum of one yarn cone. The attribute information of the holder includes: yarn cone identification information, which is used to identify whether there is a yarn cone in the holder. During the operation of the automatic yarn packaging machine, when the buffer area containing yarn packages reaches the empty unloading buffer, the type information of the yarn packages in the buffer area containing yarn packages is obtained, wherein the clamp on the air track between the yarn loading mechanism and the empty unloading buffer is used as the buffer area. Based on the variety information of the yarn packages in the buffer area containing the yarn packages, the target buffer area is determined; Obtain the weight information of the yarn bobbins in the target buffer area; Based on the weight information of the yarn bobbins in the target buffer area, determine the yarn bobbin weight benchmark value for the variety corresponding to the target buffer area; Based on the weight information of the yarn bobbins in the target buffer area and the yarn bobbin counterweight reference value, the yarn bobbins in the target buffer area are counterweighted to obtain the counterweight result of the currently empty yarn buffer. The step of determining the yarn weight benchmark value for the variety corresponding to the target buffer area based on the weight information of the yarn packages in the target buffer area includes: Based on the weight information of the yarn bobbins in the target buffer area, the average weight of the yarn bobbins in the target buffer area is determined; Obtain the upper limit value of the single yarn bobbin weight of the variety corresponding to the target buffer area; Obtain the lower limit value of the single yarn bobbin weight of the variety corresponding to the target buffer area; The yarn bobbin weight reference value is determined based on the average weight of the yarn bobbins in the target buffer area, the upper limit of the weight of a single yarn bobbin, and the lower limit of the weight of a single yarn bobbin. The step of determining the yarn bobbin weight reference value based on the average weight of the yarn bobs in the target buffer area, the upper limit of the weight of a single yarn bobbin, and the lower limit of the weight of a single yarn bobbin includes: If the lower limit of the weight of a single yarn package is less than the average weight of yarn packages in the target buffer area, and the average weight of yarn packages in the target buffer area is less than the upper limit of the weight of a single yarn package, the average weight of yarn packages in the target buffer area shall be used as the basis value for yarn package counterweight. If the lower limit of the weight of a single yarn bobbin is greater than or equal to the average weight of the yarn bobs in the target buffer area, the lower limit of the weight of the single yarn bobbin shall be used as the basis value for the yarn bobbin counterweight. If the average weight of the yarn packages in the target buffer area is greater than or equal to the upper limit of the weight of a single yarn package, the upper limit of the weight of the single yarn package shall be used as the basis value for the yarn package counterweight.

2. The method according to claim 1, characterized in that, A preset number of yarn packages are grouped into a bundle. Based on the weight information of the yarn packages in the target buffer area and the yarn package counterweight reference value, the yarn packages in the target buffer area are counterweighted to obtain the counterweight result of the currently empty yarn buffer, including: The first buffer area containing the yarn package that reaches the empty yarn unloading buffer is marked, wherein the mark is used to characterize the identification information of the empty yarn unloading buffer, and the automatic yarn packager includes at least one empty yarn unloading buffer. Determine whether the average weight of the yarn bobbins in the marked buffer area is less than the yarn bobbin counterweight reference value; If the average weight of the yarn packages in the marked buffer area is less than the yarn package counterweight reference value, the buffer area containing the heaviest unmarked yarn package in the target buffer area is obtained, and the buffer area containing the heaviest yarn package is marked. If the average weight of the yarn packages in the marked buffer area is greater than or equal to the yarn package weight reference value, the buffer area containing the lightest unmarked yarn package in the target buffer area is obtained, and the buffer area containing the lightest yarn package is marked. If the number of marked buffer zones is less than or equal to a preset number minus 2, the step of determining whether the average weight of the yarn bobbins in the marked buffer zones is less than the yarn bobbin weight reference value is executed. If the number of marked buffer zones is greater than a preset number minus 2 but less than a preset number, obtain the sum of the weights of all yarn packages in the marked buffer zones; Based on the yarn bobbin weight reference value and the preset quantity, the package reference value is obtained; Based on the packaged reference value and the sum of the weights of all yarn bobbins in the marked buffer area, determine the weight range of the last yarn bobbin to be packaged; Based on the weight range of the last yarn bobbin, the buffer zone where the last yarn bobbin is located is determined in the unmarked buffer zone of the target buffer zone, and the buffer zone where the last yarn bobbin is located is marked. The weighting result of the currently empty yarn buffer includes yarn bobbins in a preset number of marked buffer zones of the currently empty yarn buffer.

3. The method according to claim 2, characterized in that, The step of determining the buffer zone containing the last yarn bobbin within the unmarked buffer zone of the target buffer zone based on the weight range of the last yarn bobbin, and marking the buffer zone containing the last yarn bobbin, includes: If at least one of the unmarked buffer zones in the target buffer zone has a yarn weight within the range of the last yarn weight, the last yarn is obtained, wherein the last yarn is the yarn whose sum of the yarn weight in the unmarked buffer zone of the target buffer zone and the weight of all marked yarns is closest to the package reference value. The buffer area containing the last yarn bobbin is marked.

4. The method according to claim 3, characterized in that, If the weight of all yarn packages in the unmarked buffer zone of the target buffer zone is less than the weight range of the last yarn package, remove the mark of the buffer zone containing the lightest yarn package in the marked buffer zone, write the marked information into the attribute information of the buffer zone containing the lightest yarn package, and execute the step of determining whether the average weight of the yarn packages in the marked buffer zone is less than the yarn package weight reference value.

5. The method according to claim 3, characterized in that, If the weight of all bobbins in the unmarked buffer zone of the target buffer zone is greater than the weight range of the last bobbin, remove the mark of the buffer zone containing the heaviest bobbin in the marked buffer zone, write the marked information into the attribute information of the buffer zone containing the heaviest bobbin, and execute the step of determining whether the average weight of the bobbins in the marked buffer zone is less than the bobbin weight reference value.

6. The method according to any one of claims 4-5, characterized in that, If the number of removals reaches a preset threshold and the weighting result of the current empty yarn buffer is still not obtained, remove the tags of all marked buffer areas and the marked information, and re-weight the next empty yarn buffer.

7. A counterweight device for an automatic yarn packaging machine, characterized in that, The device includes: The information acquisition module is used to acquire the weight and variety information of each yarn bobbin at the yarn loading point; The information writing module is used to write the weight and type information of the yarn cone into the yarn feeding device when the yarn feeding mechanism performs the yarn feeding action. Each device can hold a maximum of one yarn cone. The attribute information of the device includes: yarn cone identification information, which is used to identify whether there is a yarn cone in the device. The variety information acquisition module is used to acquire the variety information of the yarn in the buffer area when the buffer area containing the yarn reaches the empty lower yarn buffer during the operation of the automatic yarn packaging machine. The clamp on the air track between the yarn feeding mechanism and the empty lower yarn buffer is used as the buffer area. The target buffer area determination module is used to determine the target buffer area based on the variety information of the yarn packages in the buffer area containing the yarn packages; The weight information acquisition module is used to acquire the weight information of the yarn bobbins in the target buffer area; The yarn bobbin weight reference value determination module is used to determine the yarn bobbin weight reference value of the variety corresponding to the target buffer area based on the weight information of the yarn bobbin in the target buffer area; The counterweight result acquisition module is used to counterweight the yarns in the target buffer area based on the weight information of the yarns in the target buffer area and the yarn counterweight reference value, and obtain the counterweight result of the currently empty yarn buffer. The module for determining the baseline value of yarn bobbin counterweight includes: The average weight determination unit is used to determine the average weight of the yarn in the target buffer area based on the weight information of the yarn in the target buffer area. The upper limit weight acquisition unit is used to obtain the upper limit weight of a single yarn package for the variety corresponding to the target buffer area; The weight lower limit value acquisition unit is used to obtain the lower limit value of the weight of a single yarn package of the variety corresponding to the target buffer area; The yarn bobbin weight reference value determination subunit is used to determine the yarn bobbin weight reference value based on the average weight of the yarn bobs in the target buffer area, the upper limit of the weight of a single yarn bobbin, and the lower limit of the weight of a single yarn bobbin. The sub-unit for determining the baseline value of yarn bobbin weight includes: The first yarn bobbin weight reference value determination subunit is used to take the average weight of the yarn bobbin in the target buffer area as the yarn bobbin weight reference value when the lower limit of the weight of a single yarn bobbin is less than the average weight of the yarn bobbin in the target buffer area, and the average weight of the yarn bobbin in the target buffer area is less than the upper limit of the weight of a single yarn bobbin. The second bobbin weight reference value determination subunit is used to take the lower limit of the weight of a single bobbin as the bobbin weight reference value when the lower limit of the weight of a single bobbin is greater than or equal to the average weight of the bobs in the target buffer area. The third yarn bobbin weight reference value determination subunit is used to take the upper limit of the weight of a single yarn bobbin as the yarn bobbin weight reference value when the average weight of the yarn bobbins in the target buffer area is greater than or equal to the upper limit of the weight of a single yarn bobbin.

8. A computer device, characterized in that, include: The device includes a memory and a processor, which are interconnected. The memory stores computer instructions, and the processor executes the computer instructions to perform the counterweight method of the automatic yarn packaging machine according to any one of claims 1 to 6.

Citation Information

Patent Citations

  • Cone yarn temporary storage system with counterweight function

    CN112830001A