A generator air guide cover processing mechanism
By designing a generator air guide hood processing mechanism containing a shell, rotating seat and telescopic components, the punching, polishing and unloading of the generator air guide hood is achieved by using electromagnetically fixed and annularly distributed perforated structure, and the integration of punching, polishing and unloading of the generator air guide hood is solved The problem of low efficiency in the prior art significantly improves processing efficiency.
Patent Information
- Application Number
- CN202410018194.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-05
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-01-05
AI Technical Summary
The existing generator air hood processing mechanism has low punching and grinding efficiency, making it difficult to efficiently handle the processing tasks of air hoods.
A processing mechanism including a shell, a rotating seat, a telescopic component, a punching mechanism, a side grinding mechanism and a feeding mechanism are designed, and the punching of the generator air guide cover is realized through electromagnetically fixed, annularly distributed perforation and groove structure. , integrated grinding and cutting processing, and use driving components and springs to push internal grinding components to improve processing efficiency.
It realizes efficient integration of the punching, grinding and unloading process of the generator air guide hood, significantly improves processing efficiency, and can handle the processing tasks of four stations at the same time.
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Figure CN117773573B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical processing equipment, and in particular to a generator air duct processing mechanism. Background Art
[0002] A generator is a mechanical device that converts mechanical energy into electrical energy. It is driven by a turbine, steam turbine, diesel engine or other power machinery, and converts the energy generated by water flow, air flow, fuel combustion or nuclear fission into mechanical energy and transmits it to the generator, which then converts it into electrical energy.
[0003] During the manufacturing process of the generator, the air duct cover needs to be punched. The existing generator air duct cover processing mechanism has the problem of low punching and grinding efficiency during use. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a generator air guide cover processing mechanism.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A generator air guide cover processing mechanism comprises a shell, a movable door is movably installed on one side of the shell, a discharge port is opened at the bottom of one side of the shell, a rotating seat is movably installed inside the shell, and a third driving component for driving the rotating seat to rotate is also included; a first telescopic component is installed on all sides of the rotating seat, an extension component is installed at one end of the piston rod of the first telescopic component, a support seat is movably sleeved on the side of the extension component, an electromagnetic component is arranged on the side of the support seat, and a circularly distributed perforation is opened on the side of the support seat away from the rotating seat; a punching mechanism is arranged on the top inner wall of the shell, which is used to punch holes sleeved on the support seat. The generator air duct body on the shell is punched; the inner wall of the shell on the side away from the movable door is provided with a side grinding mechanism for grinding the punched holes on the generator air duct body; the bottom of the shell is provided with a blanking mechanism for blanking the generator air duct body after being polished by the side grinding mechanism; a second driving component is provided at the circumference of the extension component, which is used to drive the support seat to rotate around the circumference of the extension component; a groove is provided at the top circumference of the support seat, and the opening position of the groove and the opening position of the perforation are staggered; an internal grinding component is installed inside the groove through an installation spring.
[0007] Preferably, the outer diameter of the internal grinding component is larger than the inner diameter of the opening of the perforation.
[0008] Preferably, a supporting wing is provided at the bottom of the circumference of the extension component for supporting the bottom of the support seat.
[0009] Preferably, the punching mechanism includes a third telescopic component installed on the top inner wall of the shell, a lifting component is installed at one end of the piston rod of the third telescopic component, and a ring-shaped punching component is installed on the side of the lifting component close to the rotating seat, and the position of the punching component corresponds to the opening position of the perforation.
[0010] Preferably, the side grinding mechanism includes a second telescopic component installed on the inner wall of the shell, a second mounting seat is installed at one end of the piston rod of the second telescopic component, an extension grinding component is movably installed on the side of the second mounting seat close to the rotating seat, the position of the extension grinding component corresponds to the opening position of the perforation, and driven teeth are arranged on the circumference of the extension grinding component.
[0011] Preferably, a driving tooth is movably mounted on one side of the second mounting seat close to the rotating seat, and the circumference of the driving tooth is meshed with the driven tooth; and a fourth driving component for driving the driving tooth to rotate is also included.
[0012] Preferably, the unloading mechanism includes two first mounting seats installed on the outer wall of one side of the shell, and the two first mounting seats are respectively located on both sides of the discharge port opening; driving rollers are movably installed inside the shell and on the sides of the first mounting seats, and conveyor belts are mounted on the two driving rollers. The conveyor belts are arranged through the inside of the discharge port, and also include a first driving component for driving the driving rollers to rotate.
[0013] The beneficial effects of the present invention are:
[0014] A through hole is provided at the hollow position on the side of the generator air duct cover body. When in use, the rotating seat can be driven to rotate by the third driving component so that the four extension components are located at four workstations in the shell. The movable door can be opened to put the generator air duct cover body to be punched on the support seat to realize loading. The electromagnetic component is energized to magnetically fix the generator air duct cover body. At this time, the end of the extension component away from the first telescopic component passes through the through hole set on the generator air duct cover body. As the rotating seat rotates, when the generator air duct cover body is located at the top of the shell, the generator air duct cover body is punched by the punching mechanism, and then the circumference of the through hole on the generator air duct cover body is punched. After the punching is completed, the generator The air duct cover body rotates with the rotating seat to the side of the side grinding mechanism, and the punched holes on the generator air duct cover body are grinded by the side grinding mechanism. After grinding is completed, the generator air duct cover body rotates with the rotating seat to the bottom of the shell, and the power supply of the electromagnetic component is disconnected. At this time, the generator air duct cover body falls on the unloading mechanism and is unloaded through the opening of the discharge port. In the process from the completion of the punching of the generator air duct cover body to the unloading, the second driving component drives the support seat to rotate around the circumference of the extension component. At this time, the spring is installed to push the internal grinding component to grind the inner wall of the punched hole of the generator air duct cover body. Four workstations are processed simultaneously to realize the integrated punching, grinding and unloading of the generator air duct cover body, and the processing efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic structural diagram of a generator air guide cover processing mechanism proposed in an embodiment of the present invention;
[0016] Figure 2 A schematic diagram of the structure of a side grinding mechanism of a generator air guide cover processing mechanism proposed in an embodiment of the present invention;
[0017] Figure 3 A schematic structural diagram of a first telescopic component, a support seat, and an extension component of a generator air duct processing mechanism proposed in an embodiment of the present invention;
[0018] Figure 4 A sectional view of the three-dimensional structure of an extension component and a support seat of a generator air guide cover processing mechanism proposed in an embodiment of the present invention;
[0019] Figure 5 A schematic diagram of the three-dimensional structure of a shell of a generator air guide cover processing mechanism proposed in an embodiment of the present invention;
[0020] Figure 6 A schematic diagram of the internal structure of a generator air duct body of a generator air duct processing mechanism proposed in an embodiment of the present invention;
[0021] Figure 7A schematic diagram of the front structure of a generator air scoop body of a generator air scoop processing mechanism proposed in an embodiment of the present invention.
[0022] In the figure: 1-shell, 2-movable door, 3-rotating seat, 4-first telescopic component, 5-discharging port, 6-feeding mechanism, 61-driving roller, 62-conveyor belt, 63-first mounting seat, 64-first driving component, 7-side grinding mechanism, 71-second telescopic component, 72-second mounting seat, 73-driven tooth, 74-extension grinding component, 75-driving tooth, 8-punching mechanism, 81-punching component, 82-third telescopic component, 83-lifting component, 9-extension component, 10-support seat, 11-internal grinding component, 12-perforation, 13-second driving component, 14-installation spring, 15-groove, 16-third driving component, 17-support side wing, 18-generator air guide cover body, 19-electromagnetic component. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0024] In one embodiment, referring to Figures 1 to 7 A generator air guide cover processing mechanism includes a shell 1, a movable door 2 is movably installed on one side of the shell 1, a discharge port 5 is opened at the bottom of one side of the shell 1, a rotating seat 3 is movably installed inside the shell 1, and also includes a third driving component 16 for driving the rotating seat 3 to rotate; a first telescopic component 4 is installed around the rotating seat 3, an extension component 9 is installed at one end of the piston rod of the first telescopic component 4, a support seat 10 is movably sleeved on the side of the extension component 9, an electromagnetic component 19 is arranged on the side of the support seat 10, and a side of the support seat 10 away from the rotating seat 3 is opened with annularly distributed perforations 12; a punching mechanism 8 is arranged on the top inner wall of the shell 1, which is used to punch holes 12 sleeved on the support seat 10. The generator air duct body 18 is punched; the inner wall of the shell 1 on the side away from the movable door 2 is provided with a side grinding mechanism 7, which is used for grinding the punched holes on the generator air duct body 18; the bottom of the shell 1 is provided with a blanking mechanism 6, which is used for blanking the generator air duct body 18 after being polished by the side grinding mechanism 7; a second driving component 13 is provided at the circumference of the extension component 9, which is used to drive the support seat 10 to rotate around the circumference of the extension component 9; a groove 15 is opened at the top circumference of the support seat 10, and the opening position of the groove 15 and the opening position of the through hole 12 are staggered; the interior of the groove 15 is installed with an internal grinding component 11 through an installation spring 14.
[0025] A through hole is provided at the hollow position on the side of the generator air duct cover body 18. When in use, the rotating seat 3 can be driven to rotate by the third driving component 16, so that the four extension components 9 are located at four workstations in the shell 1, and the movable door 2 can be opened to put the generator air duct cover body 18 to be punched on the support seat 10 to realize loading. The electromagnetic component 19 is energized to magnetically fix the generator air duct cover body 18. At this time, the end of the extension component 9 away from the first telescopic component 4 passes through the through hole set on the generator air duct cover body 18. As the rotating seat 3 rotates, when the generator air duct cover body 18 is located at the top in the shell 1, the generator air duct cover body 18 is punched by the punching mechanism 8, and then the circumference of the through hole on the generator air duct cover body 18 is punched. After the punching is completed, the generator air duct cover body 18 The air hood body 18 rotates with the rotating seat 3 to the side of the side grinding mechanism 7, and the punched holes on the generator air hood body 18 are grinded by the side grinding mechanism 7. After the grinding is completed, the generator air hood body 18 rotates with the rotating seat 3 to the bottom of the shell 1, and the power supply of the electromagnetic component 19 is disconnected. At this time, the generator air hood body 18 falls on the unloading mechanism 6 and is unloaded through the opening of the discharge port 5. In the process from the punching of the generator air hood body 18 to unloading, the second driving component 13 drives the support seat 10 to rotate around the circumference of the extension component 9. At this time, the spring 14 is installed to push the internal grinding component 11 to grind the inner wall of the punched hole of the generator air hood body 18. Four workstations are processed simultaneously to realize the integration of punching, grinding and unloading of the generator air hood body 18, and the processing efficiency is high.
[0026] As a preferred embodiment of the present invention, the first telescopic component 4 is an electric telescopic rod, a hydraulic cylinder, etc. In this embodiment, the preferred first telescopic component 4 is an electric telescopic rod.
[0027] As a preferred embodiment of the present invention, the third driving component 16 is a DC motor.
[0028] As a preferred embodiment of the present invention, the outer diameter of the internal grinding component 11 is larger than the inner diameter of the opening of the perforation 12. When the internal grinding component 11 rotates with the support seat 10, the internal grinding component 11 is prevented from being stuck inside the perforation.
[0029] As a preferred embodiment of the present invention, the second driving component 13 is an annular electric slide rail.
[0030] As a preferred embodiment of the present invention, the internal grinding component 11 is made of resin material or the like.
[0031] As a preferred embodiment of the present invention, a supporting wing 17 is provided at the bottom of the circumference of the extension component 9 to support the bottom of the support seat 10 .
[0032] As a preferred embodiment of the present invention, the punching mechanism 8 includes a third telescopic component 82 installed on the top inner wall of the shell 1, and a lifting component 83 is installed at one end of the piston rod of the third telescopic component 82. The lifting component 83 is installed with a ring-shaped punching component 81 on the side close to the rotating seat 3. The position of the punching component 81 corresponds to the opening position of the through hole 12. The lifting component 83 can be pushed downward by the third telescopic component 82, and the punching component 81 punches the generator air guide cover body 18. During the punching operation, one end of the punching component 81 extends into the through hole 12, and the debris at the punching position falls through the through hole 12.
[0033] As a preferred embodiment of the present invention, the third telescopic component 82 is an electric telescopic rod, a hydraulic cylinder, etc. In this embodiment, the preferred third telescopic component 82 is an electric telescopic rod.
[0034] As a preferred embodiment of the present invention, the side grinding mechanism 7 includes a second telescopic component 71 installed on the inner wall of the shell 1, a second mounting seat 72 is installed at one end of the piston rod of the second telescopic component 71, and an extension grinding component 74 is movably installed on the side of the second mounting seat 72 close to the rotating seat 3. The position of the extension grinding component 74 corresponds to the opening position of the perforation 12, and a driven tooth 73 is arranged on the circumference of the extension grinding component 74.
[0035] As a preferred embodiment of the present invention, the second telescopic component 71 is an electric telescopic rod, a hydraulic cylinder, etc. In this embodiment, the preferred second telescopic component 71 is an electric telescopic rod.
[0036] As a preferred embodiment of the present invention, a driving tooth 75 is movably installed on one side of the second mounting seat 72 close to the rotating seat 3, and the circumference of the driving tooth 75 is meshed with the driven tooth 73; it also includes a fourth driving component for driving the driving tooth 75 to rotate, and the position of the second mounting seat 72 can be pushed and adjusted by the second telescopic component 71, so that one end of the extended grinding component 74 passes through the punching hole and extends into the through-hole 12. At this time, the driving tooth 75 is driven to rotate by the fourth driving component, and the extended grinding component 74 is driven to rotate in the punching hole through the meshing of the driving tooth 75 and the driven tooth 73, thereby grinding the punching hole on the generator air duct body 18.
[0037] As a preferred embodiment of the present invention, the unloading mechanism 6 includes two first mounting seats 63 installed on the outer wall of one side of the shell 1, and the two first mounting seats 63 are respectively located on both sides of the opening of the discharge port 5; the interior of the shell 1 and the sides of the first mounting seats 63 are movably installed with driving rollers 61, and the two driving rollers 61 are provided with conveyor belts 62, and the conveyor belt 62 is arranged through the interior of the discharge port 5, and also includes a first driving component 64 for driving the driving rollers 61 to rotate. After the generator air duct body 18 falls on the conveyor belt 62, the driving rollers 61 and the conveyor belt 62 can be driven to rotate by the first driving component 64 to unload the generator air duct body 18 to the outside of the shell 1.
[0038] As a preferred embodiment of the present invention, the first driving component 64 is a DC motor.
[0039] A through hole is provided at the hollow position on the side of the generator air duct cover body 18. When in use, the rotating seat 3 can be driven to rotate by the third driving component 16, so that the four extension components 9 are located at four workstations in the shell 1, and the movable door 2 can be opened to put the generator air duct cover body 18 to be punched on the support seat 10 to realize loading. The electromagnetic component 19 is energized to magnetically fix the generator air duct cover body 18. At this time, the end of the extension component 9 away from the first telescopic component 4 passes through the through hole set on the generator air duct cover body 18. As the rotating seat 3 rotates, when the generator air duct cover body 18 is located at the top in the shell 1, the generator air duct cover body 18 is punched by the punching mechanism 8, and then the circumference of the through hole on the generator air duct cover body 18 is punched. After the punching is completed, the generator air duct cover body 18 The air hood body 18 rotates with the rotating seat 3 to the side of the side grinding mechanism 7, and the punched holes on the generator air hood body 18 are grinded by the side grinding mechanism 7. After the grinding is completed, the generator air hood body 18 rotates with the rotating seat 3 to the bottom of the shell 1, and the power supply of the electromagnetic component 19 is disconnected. At this time, the generator air hood body 18 falls on the unloading mechanism 6 and is unloaded through the opening of the discharge port 5. In the process from the punching of the generator air hood body 18 to unloading, the second driving component 13 drives the support seat 10 to rotate around the circumference of the extension component 9. At this time, the spring 14 is installed to push the internal grinding component 11 to grind the inner wall of the punched hole of the generator air hood body 18. Four workstations are processed simultaneously to realize the integration of punching, grinding and unloading of the generator air hood body 18, and the processing efficiency is high.
[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A generator air guide cover processing mechanism, comprising a housing (1), a movable door (2) is movably mounted on one side of the housing (1), and a discharge port (5) is provided at the bottom of one side of the housing (1), characterized in that: The housing (1) has a rotating seat (3) movably mounted inside, and also includes a third driving component (16) for driving the rotating seat (3) to rotate; The first telescopic component (4) is installed around the rotating seat (3), an extension component (9) is installed at one end of the piston rod of the first telescopic component (4), a support seat (10) is movably sleeved on the side of the extension component (9), an electromagnetic component (19) is arranged on the side of the support seat (10), and a side of the support seat (10) away from the rotating seat (3) is provided with annularly distributed through holes (12); The top inner wall of the housing (1) is provided with a punching mechanism (8) for punching holes in a generator air guide cover body (18) sleeved on a support seat (10); A side grinding mechanism (7) is provided on the inner wall of the housing (1) on a side away from the movable door (2) and is used for grinding the punching holes on the generator air guide cover body (18); The bottom of the housing (1) is provided with a material discharging mechanism (6) for discharging the generator air guide cover body (18) after being polished by the side polishing mechanism (7); A second driving component (13) is provided at the circumference of the extension component (9) for driving the support seat (10) to rotate around the circumference of the extension component (9); A groove (15) is provided at the top circumference of the support seat (10), and the opening position of the groove (15) and the opening position of the through hole (12) are arranged alternately; An internal grinding component (11) is installed inside the groove (15) via a mounting spring (14).
2. A generator air guide cover processing mechanism according to claim 1, characterized in that: The outer diameter of the internal grinding component (11) is greater than the opening inner diameter of the through hole (12).
3. A generator air guide cover processing mechanism according to claim 1, characterized in that: The bottom of the circumference of the extension component (9) is provided with a supporting side wing (17) for supporting the bottom of the supporting seat (10).
4. A generator air guide cover processing mechanism according to claim 1, characterized in that: The punching mechanism (8) comprises a third telescopic component (82) mounted on the top inner wall of the housing (1); a lifting component (83) is mounted on one end of the piston rod of the third telescopic component (82); a ring-shaped punching component (81) is mounted on one side of the lifting component (83) close to the rotating seat (3); the position of the punching component (81) corresponds to the opening position of the perforation (12).
5. A generator air guide cover processing mechanism according to claim 1, characterized in that: The side grinding mechanism (7) comprises a second telescopic component (71) mounted on the inner wall of the housing (1); a second mounting seat (72) is mounted on one end of the piston rod of the second telescopic component (71); an extension grinding component (74) is movably mounted on a side of the second mounting seat (72) close to the rotating seat (3); the position of the extension grinding component (74) corresponds to the opening position of the perforation (12); and driven teeth (73) are arranged on the circumference of the extension grinding component (74).
6. A generator air duct processing mechanism according to claim 5, characterized in that: A driving tooth (75) is movably mounted on one side of the second mounting seat (72) close to the rotating seat (3), and the circumference of the driving tooth (75) is meshed with the driven tooth (73); It also includes a fourth driving component for driving the driving gear (75) to rotate.
7. A generator air duct processing mechanism according to claim 1, characterized in that: The unloading mechanism (6) comprises two first mounting seats (63) mounted on an outer wall of one side of the housing (1), and the two first mounting seats (63) are respectively located on two sides of the opening of the discharge port (5); Driving rollers (61) are movably mounted inside the shell (1) and on the side of the first mounting seat (63); a conveyor belt (62) is sleeved on the two driving rollers (61); the conveyor belt (62) runs through the inside of the discharge port (5); and a first driving component (64) is included for driving the driving rollers (61) to rotate.
Citation Information
Patent Citations
Drilling and grinding dual-purpose device for precision machinery manufacturing
CN106944832A
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CN219837440U
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