Short-process aluminum formwork production process and equipment

By using a short-process aluminum formwork production technology and equipment, and by utilizing casting and rolling methods and continuous roll bending forming technology, the casting and rolling process parameters and roll structure have been optimized. This has solved the problems of long process flow, large material loss and high energy consumption in aluminum formwork production, and has enabled efficient production and low-cost U-shaped formwork manufacturing.

CN117798188BActive Publication Date: 2026-06-23HUNAN XINZHENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202311791673.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-23
Publication Date
2026-06-23
Estimated Expiration
2043-12-23

AI Technical Summary

Technical Problem

Existing aluminum formwork production suffers from problems such as long process flow, large material loss, high energy consumption, local overheating in the smelting furnace, and inaccurate control of feeding amount.

Method used

The aluminum template production process employs a short-process method, including a melting furnace, a flow channel system, a filter box, a casting nozzle device, a rolling mill system, and a continuous roll bending device. Combining casting and rolling methods with continuous roll bending forming technology, and through optimization of casting and rolling process parameters and roll structure, a concave-convex flat plate is formed and then bent at 90 degrees to ultimately form a U-shaped template substrate. Simultaneously, drive and air-filling components are installed to control the uniform heating and material feeding within the furnace.

Benefits of technology

This solution addresses the issues of aluminum formwork quality and appearance, reduces the manufacturing process of new aluminum formwork substrates, lowers energy consumption and costs, enables the mass application of new aluminum formwork, improves socio-economic benefits, and avoids problems such as localized overheating and excessive material addition.

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Abstract

The application discloses a short-process aluminum template production process and equipment, which comprises the following steps: a smelting furnace, a flow channel system, a filter box, a casting nozzle device, a rolling mill system, a continuous roll bending device and a traction device; step 1, the smelting furnace is used for melting and refining aluminum raw materials to form stable aluminum liquid for the next process; step 2, the flow channel system is used for heat preservation and conveying of the aluminum liquid discharged from the smelting furnace to the next process, and the temperature of the flow channel system is stabilized at 700±10 DEG C; the driving assembly arranged in the application can drive the furnace pot to continuously and intermittently reverse during work, so that the whole furnace pot can be uniformly heated, and the situation of local overheating is avoided; the air charging assembly arranged in the application can continuously press air into the interior of the furnace body during work, so that the combustion efficiency of the furnace fire can be effectively improved; and the travel switch arranged in the application can control the feeding amount during use, so that the situation of excessive feeding during feeding is avoided.
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