An integrated device for drying and shaping fabrics

Abstract

The present invention discloses an integrated device for drying and shaping cloth, wherein an air supply component is provided in the inner cavity of the roller, the air supply component includes an air supply pipe and an opening provided on the peripheral wall of the air supply pipe, an air shield is provided around the air supply pipe opening, the side wall of the air shield is in contact with the inner wall of the roller, the air supply pipe is rotatably connected to the roller, and also includes a locking mechanism for fixing the air supply pipe to the chassis; a hot air circulation part is provided in the drying chamber, which is located above the cloth and gathers hot air, an evaporation part is provided in the drying chamber, and also includes a conveying mechanism for conveying hot air in the hot air circulation part to the air supply pipe, when the cloth is dried, the opening of the air supply pipe points to the position of the shaping roller in contact with the cloth, and when the cloth is dried, the opening of the air supply pipe also points to the position of the shaping roller in contact with the cloth, compared with the traditional scheme in which the gas is evenly emitted outward from the air vents, the separation effect of water droplets and cloth is improved, and the energy loss of the gas is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of cloth drying, and in particular to an integrated cloth drying and shaping device. Background Art

[0002] Fabric drying is one of the finishing processes for greige fabrics, and is achieved using a dryer. Typically, fabrics still have many wrinkles after drying in a dryer, and the drying device is not very effective in removing wrinkles.

[0003] Therefore, the invention patent with application publication number CN117091384A discloses a cloth drying device, in which a wrinkle removal roller is provided with two sections of spiral patterns distributed along the axial direction, and the rotation directions of the two sections of spiral patterns are opposite. The spiral patterns at both ends are used to comb the cloth in opposite directions, thereby solving the wrinkle problem of the cloth. Then, an air outlet hole connected to the air cavity is provided on the wrinkle removal roller. The air outlet of the air outlet hole is used to reduce the risk of the cloth adhering to the wrinkle removal roller, and the air outlet is used to air-dry the cloth.

[0004] In the above patent, the air outlet holes are evenly distributed on the wrinkle removal roller. When the cloth moves forward, the cloth is only located at the bottom of the wrinkle removal roller, and the position in contact with the wrinkle removal roller is fixed. The gas in the air cavity is evenly ejected outward from the air outlet holes, causing the gas to be more dispersed and unable to be concentratedly sprayed onto the cloth in contact with the wrinkle removal roller, resulting in low energy utilization efficiency. If the air outlet holes are only set at the designated positions of the wrinkle removal roller, when the wrinkle removal roller rolls, the position of the air outlet holes will change, and the gas cannot be directly sprayed onto the cloth.

[0005] Therefore, how to design an integrated cloth drying and shaping equipment that improves energy utilization efficiency has become a technical problem that needs to be solved urgently by people in this field. Summary of the Invention

[0006] In order to solve at least one of the technical problems mentioned in the background technology, the purpose of the present invention is to provide an integrated cloth drying and shaping device to solve the problem of low energy utilization.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A cloth drying and shaping integrated equipment, including a drying chamber located in a chassis, a shaping roller rotatably connected in the drying chamber, the shaping roller including a roller, two groups of shaping spiral ribs with opposite rotation directions are provided on the roller, a plurality of evenly distributed air holes are provided on the peripheral wall of the roller, an air supply component is provided in the inner cavity of the roller, the air supply component includes an air supply pipe and an opening provided on the peripheral wall of the air supply pipe, an air shield is provided around the air supply pipe opening, the side wall of the air shield abuts against the inner wall of the roller, the air supply pipe is rotatably connected to the roller, and also includes a locking mechanism for fixing the air supply pipe to the chassis; a hot air circulation part is provided in the drying chamber, which is located above the cloth and gathers hot air, an evaporation part is provided in the drying chamber, and also includes a conveying mechanism for conveying hot air in the hot air circulation part to the air supply pipe. When the cloth is dried, the opening of the air supply pipe points to the position of the shaping roller in contact with the cloth.

[0009] Furthermore, a driving roller located at the same horizontal plane and parallel to the shaping roller is provided in the drying chamber. The shaping roller is located between the two driving rollers and is lower than the driving rollers. The cloth passes through the driving roller and the shaping roller to form a V-shaped structure.

[0010] Furthermore, the end wall of one end of the roller is provided with a spline groove, and it also includes a transmission shaft, the peripheral wall of the transmission shaft is provided with spline teeth inserted into the spline groove, the peripheral wall of the transmission shaft is also provided with a rib and a second positioning sleeve mounted on the transmission shaft, the end wall of the second positioning sleeve abuts against the end wall of the rib, and the second positioning sleeve is threadedly connected to the roller.

[0011] Furthermore, both ends of the air supply pipe are connected to the roller bearing through the first bearing and the second bearing respectively. The end of the transmission shaft is provided with a mounting groove. The second bearing is installed in the mounting groove and the outer ring of the second bearing is interference connected with the inner wall of the mounting groove.

[0012] Furthermore, an annular groove is provided on the inner wall of the roller, and a plug-in block plugged into the annular groove is fixedly provided on the air shield, and the side wall of the plug-in block is slidably connected to the inner wall of the annular groove.

[0013] Furthermore, the locking mechanism includes a locking ring, several locking grooves, a locking pin and a locking hole opened on the chassis. The locking ring is fixedly installed on the air supply pipe. The several locking grooves are distributed along the circumference of the locking ring and are interconnected. The cross-section of the locking groove is diamond-shaped. The locking pin is adapted to the locking groove. During installation, the locking pin passes through the locking groove and is inserted into the locking hole.

[0014] Furthermore, the hot air circulation part includes a convergence chamber with an upper part separated by an isolation plate and a water accumulation chamber located in the lower part. An air flow channel is provided between the convergence chamber and the water accumulation chamber. A dewatering mechanism for absorbing water vapor is provided in the air flow channel. An air intake channel converging to the air flow channel is provided on the hot air circulation part. A guide seat is installed in the air intake channel. The dewatering mechanism includes a water-absorbing sponge installed on the guide seat and extending to the air flow channel, and also includes a cylinder installed on the chassis. An extrusion plate located above the water-absorbing sponge is installed on the telescopic rod of the cylinder. A guide surface is provided on the peripheral wall of the guide seat, and a guide groove is provided at the bottom of the guide surface to divert water to the water accumulation chamber.

[0015] Furthermore, the top wall of the guide seat is provided with a downwardly recessed installation cavity, in which a pressure sensor is provided, and the pressure sensor is provided with a support plate located above the guide seat, and the water-absorbing sponge is installed on the support plate. A central control unit is also included, and a threshold is provided in the central control unit. The pressure sensor and the cylinder are both electrically connected to the central control unit. When the pressure signal transmitted by the pressure sensor to the central control unit reaches the threshold, the central control unit controls the cylinder to complete one extension and contraction.

[0016] Furthermore, the evaporation part includes a convergence groove, a guide chamber and an evaporation chamber from top to bottom. Air inlets are respectively provided on both sides of the evaporation chamber. A first air pump and an electric heating network are installed at the air inlet. The first air pump is connected to the convergence chamber through a first air guide pipe to absorb the gas in the convergence chamber. The longitudinal section of the convergence groove is V-shaped. A first drain pipe extending downward out of the chassis is provided at the lowest point of the convergence groove. A plurality of drain ports are provided on the bottom wall of the convergence groove. An air guide pipe extending upward through the drain port is connected to the evaporation chamber. A gap is left between the peripheral wall of the air guide pipe and the drain port for water beads to flow down to the guide chamber. A drainage channel extending downward and for the first drain pipe to be inserted is provided in the guide chamber. The bottom wall of the water accumulation chamber is provided with a second drain pipe connected to the guide chamber.

[0017] Furthermore, the conveying mechanism includes a second air pump, a second air duct and an air supply pipe. A first isolation chamber and a second isolation chamber located on both sides of the drying chamber are provided in the chassis. The second air pump is installed in the first isolation chamber. One end of the second air duct is connected to the convergence chamber, and the other end of the second air duct is connected to the air inlet of the second air pump. One end of the air supply pipe is connected to the air outlet of the second air pump, and the other end of the air supply pipe is connected to the air supply pipe. The first air duct is installed in the second isolation chamber.

[0018] Compared with the prior art, the present invention has the following advantages: the present invention stretches the fabric by rotating the roller and utilizing two shaping spiral ribs with opposite rotation directions, so that the wrinkles on the fabric spread from the middle to both sides, thereby solving the problem of excessive wrinkles on the fabric;

[0019] When drying fabric, the opening of the air supply pipe is adjusted to point toward the part of the shaping roller that contacts the fabric. The air supply component is then fixed using a locking mechanism, allowing the air in the air supply pipe to be precisely sprayed onto the fabric in contact with the shaping roller. Compared to traditional solutions where air is evenly dispersed from the air holes, this improves the separation of water droplets from the fabric and reduces energy loss.

[0020] The hot air circulation part is used to gather the gas above the cloth and then transport it to the evaporation part. The evaporation part is used to blow air to the cloth to accelerate the dissipation of moisture on the cloth and improve the drying effect of the cloth. The conveying mechanism is used to send the gas from the hot air circulation part to the air supply pipe. The residual heat of the gas is used to perform a secondary drying treatment on the cloth. At the same time, the flow of gas is used to blow down the water droplets accumulated on the cloth, which accelerates the separation of water droplets and cloth, improves the cloth drying effect, and reduces the energy consumption of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 This is a cross-sectional view from a first angle of the present invention;

[0023] Figure 3 A second angle sectional view of the present invention;

[0024] Figure 4 Schematic diagram of the internal structure of the present invention;

[0025] Figure 5 for Figure 4 A partial enlarged schematic diagram;

[0026] Figure 6 Schematic diagram of the unfolded structure of the shaping roller;

[0027] Figure 7 It is a structural diagram of the roller;

[0028] Figure 8 is a first angle sectional view of the roller;

[0029] Figure 9 is a second angle sectional view of the roller;

[0030] Figure 10 Schematic diagram of the structure of the locking ring;

[0031] Figure 11 is a cross-sectional view of the evaporation section;

[0032] Figure 12 It is a cross-sectional view of the hot gas circulation unit;

[0033] Figure 13 Schematic diagram of the roller position change.

[0034] In the figure: 1. chassis; 10. drying chamber; 101. feed port; 102. discharge port; 103. support roller; 104. drive roller; 105. first isolation chamber; 106. second isolation chamber; 107. maintenance window; 108. blocking plate; 2. shaping roller; 21. roller; 211. shaping spiral rib; 212. vent hole; 213. ring groove; 214. plug-in groove; 215. spline groove; 22. air supply component; 221. air supply pipe; 222. air shield; 223. plug-in block; 23. compensation seat; 24. first bearing; 25. first positioning sleeve; 26. second bearing; 27. transmission shaft; 271. spline teeth; 272. rib; 273. mounting groove; 28. second positioning sleeve; 29. locking ring; 291. locking groove; 292. locking pin; 3. Evaporation part; 31. Evaporation chamber; 301. Air inlet; 32. Guide chamber; 33. Converging groove; 331. Discharge port; 34. Air duct; 35. First drain pipe; 36. Drainage channel; 4. Hot air circulation part; 401. Converging chamber; 402. Water accumulation chamber; 403. Air inlet channel; 41. Isolation plate; 411. Air flow channel; 42. Guide seat; 421. Installation cavity; 422. Pressure sensor; 423. Support plate; 424. Guide surface; 425. Guide groove; 43. Water-absorbing sponge; 44. Guide column; 45. Cylinder; 451. Extrusion plate; 4511. Guide hole; 51. Electric heating network; 52. First air pump; 53. First air duct; 6. Second air pump; 61. Second air duct; 62. Air supply pipe; 7. Central control unit; 8. Second drain pipe. DETAILED DESCRIPTION

[0035] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0036] This embodiment provides an integrated drying and shaping device for cloth, which is mainly used to concentrate the spray direction of gas and improve the energy utilization rate of the integrated drying and shaping device.

[0037] like Figure 1 and Figure 2 As shown, it includes a chassis 1, wherein a drying chamber 10 for drying cloth is provided inside the chassis 1, and a feed port 101 and a discharge port 102 connected to the drying chamber 10 are respectively provided on the right wall and the left wall of the chassis 1, wherein the cloth passes into the drying chamber 10 from the feed port 101 and then passes out of the drying chamber 10 from the discharge port 102.

[0038] The inner wall of the drying chamber 10 is rotatably mounted with two sets of driving rollers 104 and a set of shaping rollers 2 for solving the wrinkles of the cloth. Figure 2 As shown, the two driving rollers 104 are on the same horizontal plane, the shaping roller 2 is parallel to the driving roller 104, and the shaping roller 2 is lower than the plane where the driving roller 104 is located. At this time, the cloth enters the drying chamber 10 from the feed port 101, passes over the upper surface of the first driving roller 104, then passes over the lower surface of the shaping roller 2, and passes over the upper surface of the second driving roller 104, and finally passes out of the drying chamber 10 from the discharge port 102. It is worth noting here that the two driving rollers 104 rotate in the same direction, and the rotation direction of the shaping roller 2 is opposite to that of the driving roller 104.

[0039] Through the above arrangement, the driving roller 104 is used to drive the cloth to move from the feed port 101 to the inside of the drying chamber 10, and then the cloth is sent out of the drying chamber 10 from the discharge port 102. At this time, the cloth is in a "V" shape under the action of the driving roller 104 and the shaping roller 2. The water on the cloth flows along the inclined surface of the cloth to the tip of the V-shape, and the water gathers at the tip position. Then, the water drips downward under the action of gravity, accelerating the separation of the cloth and the water droplets.

[0040] In order to enable the cloth to be moved horizontally from the feed port 101 to the driving roller 104 or to move the cloth on the driving roller 104 horizontally out of the discharge port 102 to prevent the cloth from scratching the chassis 1, in this embodiment, as shown in FIG. Figure 2 and Figure 4 As shown, two supporting rollers 103 are also included, wherein the two supporting rollers 103 are installed in the drying chamber 10 and are respectively located on both sides of the two driving rollers 104. The supporting rollers 103 and the driving rollers 104 are on the same horizontal plane to support the cloth to prevent the cloth from falling downward under the action of gravity and touching the chassis 1, causing the cloth to be scratched.

[0041] In order to achieve the shaping of the cloth, in this embodiment, as Figure 6 、 Figure 7 and Figure 8 As shown, the shaping roller 2 includes a roller 21, wherein two groups of shaping spiral ribs 211 are provided on the peripheral wall of the roller 21 and arranged along the axial direction of the roller 21, and the two groups of shaping spiral ribs 211 rotate in opposite directions.

[0042] Through the above arrangement, as the shaping roller 2 and the driving roller 104 rotate, the cloth is driven forward. At this time, the cloth is transported to both ends of the roller 21 under the action of the shaping spiral ribs 211, thereby stretching the cloth and reducing the risk of wrinkles on the cloth.

[0043] Since the cloth forms a V shape between the two driving rollers 104 and the shaping roller 2, and the shaping roller 2 is lower than the driving roller 104, the water droplets on the cloth will gather on the side of the shaping roller 2. In order to improve the separation effect of the water droplets and the cloth at the tip of the cloth, in this embodiment, as shown in FIG. Figure 6 、 Figure 8 and Figure 9 As shown, the shaping roller 2 further includes an air delivery component 22, wherein the air delivery component 22 optimizes the distribution of gas and blows the water droplets on the cloth downward; specifically, as shown in FIG. Figure 9 As shown, a number of evenly distributed air holes 212 are provided on the peripheral wall of the roller 21, and the air supply component 22 includes an air supply pipe 221 and an air shield 222, wherein the peripheral wall of the air supply pipe 221 is provided with an opening, and the air shield 222 is installed on the peripheral wall of the air supply pipe 221 and surrounds the peripheral side of the opening, wherein the air supply pipe 221 and the air shield 222 are installed in the inner cavity of the roller 21; during the fabric drying process, the air supply component 22 and the chassis 1 are fixed by a locking component, so that the air supply component 22 and the roller 21 rotate relative to each other, and the air shield 222 blows the gas in the air supply pipe 221 accurately to the contact part of the roller 21 and the fabric, thereby blowing the water droplets on the fabric downward, thereby improving the separation effect of the water droplets and the fabric.

[0044] In order to realize the rotation of the roller 21, in this embodiment, as shown in FIG. Figure 6 、 Figure 7 and Figure 8 As shown, it includes a transmission shaft 27, wherein a spline groove 215 is provided on the inner wall of one end of the roller 21, and a spline tooth 271 is provided on the transmission shaft 27 to be plugged into the spline groove 215; when the shaping roller 2 is installed, the spline tooth 271 can be plugged into the spline groove 215, and then the power source can be used to drive the transmission shaft 27 to rotate.

[0045] When the spline teeth 271 on the transmission shaft 27 are plugged into the spline grooves 215, in order to prevent the roller 21 and the transmission shaft 27 from relative axial movement, in this embodiment, as shown in FIG. Figure 6 and Figure 8 As shown, a rib 272 is fixedly provided on the peripheral wall of the transmission shaft 27, and a second positioning sleeve 28 is also sleeved on the peripheral wall of the transmission shaft 27. When the transmission shaft 27 and the roller 21 are installed, one side of the second positioning sleeve 28 abuts against the rib 272, and the inner wall of the second positioning sleeve 28 is threadedly connected to the outer wall of the roller 21, thereby limiting the relative axial movement of the transmission shaft 27 and the roller 21 of the shaping roller 2 after installation.

[0046] When the shaping roller 2 rotates, in order to enable the roller 21 and the shaping roller 2 to rotate relative to each other, in this embodiment, Figure 6 and Figure 8As shown, the roller 21 is connected to the shaping roller 2 through a bearing. Specifically, the end wall of the transmission shaft 27 is provided with an inwardly recessed mounting groove 273, and the second bearing 26 is installed in the mounting groove 273, wherein the outer ring of the second bearing 26 is interference-connected with the inner wall of the mounting groove 273, and the roller 21 is interference-connected with the inner ring of the second bearing 26; the other end of the roller 21 is connected to the shaping roller 2 through the first bearing 24, specifically, the air supply pipe 221 is connected to the inner ring of the first bearing 24, and the outer ring of the first bearing 24 is interference-connected with the inner wall of the shaping roller 2.

[0047] In order to facilitate the installation of the first bearing 24, as Figure 6 and Figure 8 As shown, the air supply pipe 221 is connected to the compensation seat 23 through a flat key, wherein the compensation seat 23 is annular, and the outer wall of the compensation seat 23 is interference-connected with the inner ring of the first bearing 24.

[0048] In order to prevent the first bearing 24 from moving along the axial direction of the shaping roller 2, in this embodiment, Figure 6 and Figure 8 As shown, a first positioning sleeve 25 is provided on the outer side of the air supply pipe 221 , wherein the first positioning sleeve 25 is threadedly connected to the outer wall of the shaping roller 2 , and the first positioning sleeve 25 is used to limit the movement of the first bearing 24 .

[0049] When the roller 21 is installed inside the shaping roller 2, the roller 21 and the shaping roller 2 rotate relative to each other. In order to improve the stability of the roller 21, in this embodiment, as shown in FIG. Figure 6 、 Figure 7 and Figure 8 As shown, the inner wall of the shaping roller 2 is provided with an annular groove 213, and the air shield 222 is fixed with a plug-in block 223 that is plugged into the annular groove 213. When the roller 21 rotates, the plug-in block 223 slides in the annular groove 213, allowing the shaping roller 2 to rotate around the axis of the air supply pipe 221.

[0050] In order to enable the plug-in block 223 to be smoothly plugged into the annular groove 213, in this embodiment, as shown in FIG. Figure 6 and Figure 7As shown, the inner wall of the shaping roller 2 is provided with a plug-in groove 214 arranged along the axial direction of the shaping roller 2, wherein the plug-in groove 214 is connected to the annular grooves 213 on both sides. When the air supply component 22 is installed, the plug-in block 223 is plugged into the plug-in groove 214, and then the air supply component 22 is pushed into the inner cavity of the shaping roller 2 through the air supply pipe 221. When the plug-in block 223 abuts against the side wall of the annular groove 213 on the side close to the transmission shaft 27, the air supply pipe 221 and the air shield 222 reach the specified position, and then the air supply pipe 221 is rotated to make the air outlet of the air supply pipe 221 point to the shaping roller 2. The position in contact with the cloth is determined, thereby realizing precise gas delivery. At this time, the compensation seat 23 and the first bearing 24 are installed on the air supply pipe 221, and then the first positioning sleeve 25 is threadedly connected to the shaping roller 2, thereby realizing the positioning of the first bearing 24 and preventing the air supply component 22 and the shaping roller 2 from relative movement in the axial direction. Finally, the air supply pipe 221 is fixed to the chassis 1 by the locking component to limit the rotation of the air supply pipe 221 and prevent the vibration of the equipment from causing the angle of the air supply pipe 221 to change, thereby changing the injection angle of the gas and affecting the separation effect of water droplets and cloth.

[0051] In order to achieve the fixed angle of the air supply pipe 221, in this embodiment, as shown in FIG. Figure 4 and Figure 10 As shown, the locking component includes a locking ring 29, a locking groove 291 and a locking pin 292, and also includes a locking hole opened on the chassis 1 for the locking pin 292 to be inserted, wherein the locking ring 29 is sleeved on the air supply pipe 221 and fixedly connected to the air supply pipe 221, and a plurality of locking grooves 291 are arranged on the locking ring 29 and distributed circumferentially along the center of the locking ring 29. The cross-section of the locking groove 291 is set in a diamond shape, and the locking grooves 291 are connected in pairs. The cross-section of the locking pin 292 is adapted to the cross-section of the locking groove 291. After the air supply component 22 is rotated to a suitable angle by the locking ring 29, the locking pin 292 is then used to pass through the locking groove 291 and be inserted into the locking hole of the chassis 1, thereby limiting the continued rotation of the locking ring 29 and realizing the positioning of the air supply component 22.

[0052] It is worth noting that the air supply component 22 can be rotated to a suitable angle by referring to Figure 13 As shown, since the cloth is moved by two driving rollers 104, when the position of the shaping roller 2 changes between the two driving rollers 104, the contact position between the outer wall of the shaping roller 2 and the cloth changes. In order to accurately deliver the gas to the cloth in contact with the shaping roller 2, strengthen the separation of water droplets and the cloth, and improve the drying effect of the cloth, it is necessary to adjust the opening direction of the air shield 222 on the air supply pipe 221 so that the gas at the opening of the air supply pipe 221 can be accurately sprayed onto the cloth in contact with the shaping roller 2.

[0053] In order to dry the cloth, in this embodiment, Figure 2 As shown, an evaporation part 3 is provided in the drying chamber 10 on the lower side of the cloth, and a hot air circulation part 4 is provided in the drying chamber 10 on the upper side of the cloth, wherein the evaporation part 3 sprays high-temperature steam toward the cloth, accelerates the evaporation rate of water vapor on the cloth, and shortens the evaporation time of the cloth. The hot air circulation part 4 is used to gather the hot air rising through the cloth, gather the hot air upward and send the gathered hot air to the evaporation part 3, thereby realizing the recycling of hot air, reducing the energy consumption of cloth drying, and improving the utilization rate of energy.

[0054] Specifically, in this embodiment, Figure 2 、 Figure 3 and Figure 11 As shown, the evaporation part 3 includes a convergence groove 33, a guide cavity 32 and an evaporation cavity 31 from top to bottom, wherein the longitudinal section of the convergence groove 33 is V-shaped, and a first drain pipe 35 extending downward is provided at the lowest point of the convergence groove 33. The convergence groove 33 is used to receive water droplets dripping from the fabric, and then the water droplets flow along the inclined surface of the convergence groove 33 to the first drain pipe 35, and then flow out of the chassis 1; air inlets 301 are opened on both sides of the evaporation cavity 31, wherein a first air pump 52 and an electric heating network 51 are installed at the air inlet 301, as shown in FIG. Figure 4 As shown, the first air pump 52 is connected to the hot gas circulation part 4 through the first air duct 53. The first air pump 52 and the first air duct 53 are used to extract the gas in the hot gas circulation part 4, and then heat it through the electric heating network 51, so that the gas flows into the evaporation chamber 31.

[0055] In order to make the cloth heated evenly and improve the drying effect of the cloth, in this embodiment, Figure 2 and Figure 11 As shown, a plurality of drain ports 331 are provided on the inclined surface of the convergence groove 33, and a plurality of air guide pipes 34 are provided on the evaporation chamber 31, which pass through the guide chamber 32 and the drain ports 331 and extend upward. The air guide pipes 34 are connected to the evaporation chamber 31 to transport the hot air inside the evaporation chamber 31 to the inside of the drying chamber 10, and blow the hot air evenly toward the cloth to enhance the heat dissipation effect of the cloth.

[0056] It is worth mentioning here that Figure 11As shown, the air duct 34 is conical, and a gap is left between the outer wall of the air duct 34 and the drain port 331 for water droplets to flow downward to the guide chamber 32. Water droplets dripping on the cloth can quickly flow into the guide chamber 32 through the drain port 331, reducing the time the water droplets stay in the drying chamber 10. When the water droplets flow into the guide chamber 32, even if the water droplets are affected by the high temperature and vaporize into steam, the steam will gather in the guide chamber 32, which can reduce the humidity in the drying chamber 10 and prevent moisture from being re-adsorbed on the cloth, thereby reducing energy loss. A drainage channel 36 extending downward from the outside of the chassis is provided at the lowest point of the guide chamber 32. At this time, the first drain pipe 35 extends into the drainage channel 36 and then discharges the water vapor out of the chassis 1.

[0057] When the hot air is sprayed from the air duct 34 onto the fabric, the hot air inside the air duct 34 heats the water droplets on the fabric, causing the water droplets to begin to vaporize. Since the first air pump 52 is connected to the hot air circulation unit 4 through the first air duct 53, a negative pressure is generated on the bottom side of the hot air circulation unit 4, thereby causing the hot air and water vapor inside the drying chamber 10 to flow toward the hot air circulation unit 4. In order to prevent the water vapor from continuing to flow into the drying chamber 10 through the evaporation chamber 31 and the air duct 34, in this embodiment, as shown in FIG. Figure 2 and Figure 12 As shown, the hot gas circulation part 4 includes a convergence chamber 401 and an air flow channel 411 opened on the hot gas circulation part 4 to converge the gas to the convergence chamber 401, wherein the first air guide pipe 53 is connected to the convergence chamber 401, and a water removal mechanism is provided in the air flow channel 411. The water removal mechanism is used to process the gas flowing into the convergence chamber 401 to prevent water vapor from flowing back into the evaporation chamber 31.

[0058] Specifically, such as Figure 1 and Figure 12 As shown, the water removal mechanism includes a water-absorbing sponge 43 installed in the air flow channel 411 and a squeezing mechanism for squeezing the water-absorbing sponge 43. When the gas inside the drying chamber 10 flows into the convergence chamber 401, the water vapor in the gas is absorbed by the water-absorbing sponge 43 in the air flow channel 411, preventing the water vapor from flowing back into the evaporation chamber 31 under the action of the first air pump 52. When the water amount in the water-absorbing sponge 43 reaches a certain level, the squeezing mechanism is used to squeeze the water vapor in the water-absorbing sponge 43 outward, so that the water-absorbing sponge 43 can be reused to achieve water vapor absorption.

[0059] In order to install the water-absorbing sponge 43, in this embodiment, as shown in FIG. Figure 12 As shown, the hot gas circulation unit 4 includes a guide seat 42 for supporting a water-absorbing sponge 43 , wherein the water-absorbing sponge 43 is fixedly installed on the top of the guide seat 42 .

[0060] In order to achieve the squeezing of the water-absorbing sponge 43, in this embodiment, as shown in FIG. Figure 12As shown, the squeezing mechanism includes a cylinder 45 and a squeezing plate 451 . The cylinder 45 is fixedly mounted on the top wall of the chassis 1 . The telescopic rod of the cylinder 45 is fixedly connected to the squeezing plate 451 , wherein the squeezing plate 451 is located above the water-absorbing sponge 43 .

[0061] Through the above arrangement, when the telescopic rod of the cylinder 45 extends outward, it drives the squeezing plate 451 to move downward, thereby squeezing the water-absorbing sponge 43, and the water in the water-absorbing sponge 43 flows out. When the water-absorbing sponge 43 is squeezed, the cylinder 45 drives the telescopic rod to retract. At this time, the squeezing plate 451 is reset, the squeezing force of the water-absorbing sponge 43 is released, and the water-absorbing sponge 43 is refilled in the air flow channel 411, blocking the air flow channel 411, so that the gas inside the drying chamber 10 must pass through the water-absorbing sponge 43 before it can flow into the converging chamber 401.

[0062] When the extrusion plate 451 squeezes the water-absorbing sponge 43, in order to make the water-absorbing sponge 43 deform stably, it includes a support plate 423 installed above the guide seat 42, and a guide column 44 extending vertically upward is provided on the support plate 423, wherein the water-absorbing sponge 43 is sleeved on the outside of the guide column 44 and installed on the top wall of the support plate 423, and a guide hole 4511 is provided on the extrusion plate 451, and the guide column 44 passes through the guide hole 4511 and is slidably connected to the inner wall of the guide hole 4511.

[0063] Through the above arrangement, the guide column 44 is used to position the water-absorbing sponge 43 and guide the extrusion plate 451 at the same time, so that the water-absorbing sponge 43 can be deformed stably.

[0064] In order to enable the squeezing mechanism to complete the drainage of the water-absorbing sponge 43 according to the amount of water absorbed by the water-absorbing sponge 43, in this embodiment, as shown in FIG. Figure 1 and Figure 12 As shown, the top wall of the guide seat 42 is provided with a downwardly recessed installation cavity 421, wherein a pressure sensor 422 is installed on the bottom wall of the installation cavity 421, and the support plate 423 is installed on the pressure sensor 422 through a push column. The central control unit 7 is also fixedly installed on the chassis 1, wherein the pressure sensor 422 and the cylinder 45 are both electrically connected to the central control unit 7.

[0065] Through the above-mentioned arrangement, when the gas flows from the drying chamber 10 to the convergence chamber 401, the water-absorbing sponge 43 absorbs water vapor in the gas, thereby causing the weight of the water-absorbing sponge 43 to gradually increase. The pressure sensor 422 feeds back the real-time weight of the water-absorbing sponge 43 to the central control unit 7. When the weight of the water-absorbing sponge 43 reaches the threshold set in the central control unit 7, the central control unit 7 transmits a signal to the cylinder 45, causing the telescopic rod of the cylinder 45 to extend downward, thereby pushing the extrusion plate 451 to squeeze the water-absorbing sponge 43, thereby squeezing the moisture in the water-absorbing sponge 43 outward.

[0066] Since the water-absorbing sponge 43 is located right above the cloth, when the squeezing mechanism squeezes the water-absorbing sponge 43, in order to prevent the squeezed water from dripping back onto the cloth, in this embodiment, Figure 12 As shown, the hot gas circulation part 4 also includes a water accumulation chamber 402 located at the lower side of the convergence chamber 401, wherein the convergence chamber 401 and the water accumulation chamber 402 are separated by an isolation plate 41, wherein the hot gas circulation part 4 also includes an air inlet channel 403, and the guide seat 42 is installed in the air inlet channel 403, and the side wall of the guide seat 42 is provided with a guide surface 424, and the bottom of the guide surface 424 is provided with a guide groove 425 for diverting water to the water accumulation chamber 402.

[0067] Through the above arrangement, when the squeezing plate 451 squeezes the water-absorbing sponge 43, the water flowing out of the water-absorbing sponge 43 flows into the water accumulation chamber 402 through the guide surface 424 and the guide groove 425, thereby collecting the water squeezed out of the water-absorbing sponge 43 to prevent the water from falling onto the fabric.

[0068] In order to achieve drainage of the water accumulation chamber 402, in this embodiment, as shown in FIG. Figure 3 、 Figure 4 and Figure 11 As shown, it also includes a second drain pipe 8, wherein the top end of the second drain pipe 8 is connected to the bottom wall of the water accumulation chamber 402, and the bottom end of the second drain pipe 8 is connected to the guide chamber 32. The accumulated water gathered in the water accumulation chamber 402 is discharged into the guide chamber 32 through the second drain pipe 8, and then the accumulated water is discharged from the chassis 1 under the action of the drainage channel 36.

[0069] In order to be able to deliver gas to the gas delivery pipe 221, in this embodiment, as Figure 3 、 Figure 4 and Figure 5 As shown, it includes a second air pump 6 installed on the chassis 1, wherein a second air duct 61 is installed at the air inlet of the second air pump 6, the other end of the second air duct 61 is connected to the converging chamber 401, and an air supply pipe 62 is installed at the air outlet of the second air pump 6, and the air supply pipe 62 is connected to the air supply pipe 221.

[0070] Through the above arrangement, the second air pump 6 and the second air guide tube 61 are used to absorb the gas in the convergence chamber 401, and then the gas is sent to the air supply pipe 221 through the air supply pipe 62, thereby realizing the supply of gas to blow off the water droplets accumulated at the bottom of the cloth, thereby improving the separation effect of the water droplets and the cloth.

[0071] Since the gas in the air supply pipe 221 and the evaporation chamber 31 is derived from the hot gas circulation unit 4, the gas is transported through the first air guide pipe 53 and the second air guide pipe 61. In order to reduce the energy loss during the gas transportation process, in this embodiment, Figure 3As shown, a first isolation chamber 105 and a second isolation chamber 106 are further provided in the chassis 1, wherein the second air duct 61 is installed in the first isolation chamber 105, and the first air duct 53 is installed in the second isolation chamber 106. The first isolation chamber 105 and the second isolation chamber 106 are used to prevent the outside air from performing heat exchange with the first air duct 53 and the second air duct 61, thereby reducing the loss during energy transmission and improving energy utilization.

[0072] In this embodiment, if Figure 3 As shown, the chassis 1 is also provided with a maintenance window 107 connected to the first isolation chamber 105 and a detachable sealing plate 108 for sealing the maintenance window 107, wherein the maintenance window 107 is aligned with the locking ring 29 to facilitate the insertion of the locking pin 292, thereby adjusting the rotation angle of the air supply pipe 221 and accurately spraying the gas to the fabric in contact with the shaping roller 2.

[0073] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be embraced therein.

Claims

1. A cloth drying and shaping integrated device, comprising a drying chamber (10) located in a machine case (1), a shaping roller (2) rotatably connected in the drying chamber (10), the shaping roller (2) comprising a roller (21), two sets of shaping spiral ribs (211) with opposite rotation directions provided on the roller (21), a plurality of evenly distributed air holes (212) provided on the peripheral wall of the roller (21), characterized in that: An air supply component (22) is provided in the inner cavity of the roller (21), and the air supply component (22) includes an air supply pipe (221) and an opening provided on the peripheral wall of the air supply pipe (221). An air shield (222) is provided around the opening of the air supply pipe (221), and the side wall of the air shield (222) abuts against the inner wall of the roller (21). The air supply pipe (221) is rotatably connected to the roller (21), and further includes a locking mechanism for fixing the air supply pipe (221) to the chassis (1); a hot air circulation part (4) is provided in the drying chamber (10) and is located above the cloth and collects hot air; an evaporation part (3) is provided in the drying chamber (10) and is located below the cloth; further includes a conveying mechanism for conveying hot air in the hot air circulation part (4) to the air supply pipe (221); when the cloth is dried, the opening of the air supply pipe (221) points to the position of the shaping roller (2) in contact with the cloth; The hot gas circulation part (4) comprises a convergence chamber (401) separated by an isolation plate (41) into an upper portion and a water accumulation chamber (402) located at a lower portion. An air flow channel (411) is provided between the convergence chamber (401) and the water accumulation chamber (402). A water removal mechanism for absorbing water vapor is provided in the air flow channel (411). An air inlet channel (403) converging toward the air flow channel (411) is provided on the hot gas circulation part (4). A guide seat ( 42), the water removal mechanism includes a water-absorbing sponge (43) installed on the guide seat (42) and extending to the air flow channel (411), and also includes a cylinder (45) installed on the chassis (1), and a squeeze plate (451) located above the water-absorbing sponge (43) is installed on the telescopic rod of the cylinder (45), and a guide surface (424) is provided on the peripheral wall of the guide seat (42), and a guide groove (425) is provided at the bottom of the guide surface (424) for diverting water to the water accumulation chamber (402); The top wall of the guide seat (42) is provided with a downwardly recessed installation cavity (421), a pressure sensor (422) is provided in the installation cavity (421), a supporting plate (423) located above the guide seat (42) is provided on the pressure sensor (422), a water-absorbing sponge (43) is installed on the supporting plate (423), and the central control unit (7) is further provided with a threshold value. The pressure sensor (422) and the cylinder (45) are both electrically connected to the central control unit (7), and when the pressure signal transmitted by the pressure sensor (422) to the central control unit (7) reaches the threshold value, the central control unit (7) controls the cylinder (45) to complete one extension and contraction.

2. The integrated cloth drying and shaping equipment according to claim 1, characterized in that: A driving roller (104) located on the same horizontal plane and parallel to the shaping roller (2) is provided in the drying chamber (10); the shaping roller (2) is located between the two driving rollers (104) and is lower than the driving rollers (104); the cloth passes through the driving rollers (104) and the shaping rollers (2) to form a V-shaped structure.

3. The integrated cloth drying and shaping equipment according to claim 1, characterized in that: The roller (21) is provided with a spline groove (215) on the end wall of one end thereof, and further comprises a transmission shaft (27). The peripheral wall of the transmission shaft (27) is provided with spline teeth (271) plugged into the spline groove (215). The peripheral wall of the transmission shaft (27) is also provided with a rib (272) and a second positioning sleeve (28) sleeved on the transmission shaft (27). The end wall of the second positioning sleeve (28) abuts against the end wall of the rib (272), and the second positioning sleeve (28) is threadedly connected to the roller (21).

4. The integrated cloth drying and shaping equipment according to claim 3, characterized in that: The two ends of the air supply pipe (221) are connected to the roller (21) bearings through a first bearing (24) and a second bearing (26), respectively. The end of the transmission shaft (27) is provided with a mounting groove (273), the second bearing (26) is mounted in the mounting groove (273), and the outer ring of the second bearing (26) is interference-connected with the inner wall of the mounting groove (273).

5. The integrated cloth drying and shaping equipment according to claim 3, characterized in that: The inner wall of the roller (21) is provided with an annular groove (213), and the air shield (222) is fixedly provided with an inserting block (223) inserted into the annular groove (213), and the side wall of the inserting block (223) is slidably connected to the inner wall of the annular groove (213).

6. The integrated cloth drying and shaping equipment according to claim 1, characterized in that: The locking mechanism comprises a locking ring (29), a plurality of locking grooves (291), a locking pin (292) and a locking hole provided on the chassis (1); the locking ring (29) is fixedly mounted on the air supply pipe (221); the plurality of locking grooves (291) are distributed along the circumference of the locking ring (29) and are interconnected; the cross section of the locking groove (291) is diamond-shaped; the locking pin (292) is adapted to the locking groove (291); when installed, the locking pin (292) passes through the locking groove (291) and is inserted into the locking hole.

7. The integrated cloth drying and shaping equipment according to claim 1, characterized in that: The evaporation portion (3) includes a convergence groove (33), a guide cavity (32) and an evaporation cavity (31) from top to bottom. An air inlet (301) is provided on both sides of the evaporation cavity (31). A first air pump (52) and an electric heating network (51) are installed at the air inlet (301). The first air pump (52) is connected to the convergence cavity (401) through a first air guide pipe (53) to absorb the gas in the convergence cavity (401). The longitudinal section of the convergence groove (33) is V-shaped. The lowest part of the convergence groove (33) is provided with a first air pump (52) extending downward from the chassis (1). A drainage pipe (35) is provided. The bottom wall of the convergence tank (33) is provided with a plurality of drainage ports (331). An air guide pipe (34) extending upward through the drainage ports (331) is provided on the evaporation chamber (31). A gap is left between the peripheral wall of the air guide pipe (34) and the drainage ports (331) for water beads to flow down to the guide chamber (32). A drainage channel (36) extending downward and for the first drainage pipe (35) to be inserted is provided in the guide chamber (32). A second drainage pipe (8) communicating with the guide chamber (32) is provided on the bottom wall of the water accumulation chamber (402).

8. The integrated cloth drying and shaping equipment according to claim 7, characterized in that: The conveying mechanism comprises a second air pump (6), a second air guide pipe (61) and an air delivery pipe (62); a first isolation chamber (105) and a second isolation chamber (106) located on both sides of the drying chamber (10) are provided in the chassis (1); the second air pump (6) is installed in the first isolation chamber (105); one end of the second air guide pipe (61) is communicated with the convergence chamber (401); the other end of the second air guide pipe (61) is connected to the air inlet of the second air pump (6); one end of the air delivery pipe (62) is connected to the air outlet of the second air pump (6); the other end of the air delivery pipe (62) is connected to the air delivery pipe (221); and the first air guide pipe (53) is installed in the second isolation chamber (106).

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