Assembly Equipment and Assembly Method of a Screen Synchronizer

Abstract

The present invention discloses an assembly device for a screen synchronizer and an assembly method thereof, relating to the technical field of screen synchronizer assembly devices. The assembly device for the screen synchronizer includes a workbench, a turntable mechanism for driving the movement of a housing, a bending and pre-assembly mechanism for bending and pre-assembling a plug-in component into the housing, a press-fitting mechanism for firmly press-fitting the plug-in component into the housing, a rotating mechanism for rotating the housing with the plug-in component assembled thereon, and a welding mechanism for welding the housing and the plug-in component; the bending and pre-assembly mechanism has a fastening component for limiting the position of the plug-in component and a bending component for stamping and bending the plug-in component, and the fastening component is rotatably located below the bending component; by using the fastening component, the fastening and limiting of the plug-in component are realized, preventing the position deviation of the plug-in component during the bending process and improving the bending accuracy; by using the bending component, the bending of the angle of the plug-in component is realized, meeting the bending requirements during the assembly of the plug-in component.

Description

Technical Field

[0001] The present invention relates to the technical field of the assembly equipment of a screen synchronizer, in particular to an assembly equipment of a screen synchronizer and an assembly method thereof. Background Art

[0002] During the assembly of the screen synchronizer, it is necessary to firmly assemble the plug-in components into the housing. When assembling the plug-in components, it is necessary to bend them at a certain angle, then press the bent plug-in components into the housing, and finally use a welding mechanism to tightly weld the plug-in components to the housing; the utility model with the application number 202122561851.1 discloses a wireless screen synchronization device for 5G transmission; in the prior art, a fastening component is not used to realize the fastening and limiting of the plug-in components, the position offset of the plug-in components during the bending process cannot be prevented, and the bending accuracy is low; a bending component is not used to realize the bending of the angle of the plug-in components, which is not convenient to meet the bending requirements during the assembly of the plug-in components; therefore, in view of this current situation, it is urgently necessary to develop an assembly equipment of a screen synchronizer and an assembly method thereof to meet the actual use requirements. Summary of the Invention

[0003] In view of this, in view of the deficiencies of the prior art, the main purpose of the present invention is to provide an assembly equipment of a screen synchronizer and an assembly method thereof, which realizes the fastening and limiting of the plug-in components by adopting a fastening component, prevents the position offset of the plug-in components during the bending process, and improves the bending accuracy; realizes the bending of the angle of the plug-in components by adopting a bending component, and meets the bending requirements during the assembly of the plug-in components.

[0004] To achieve the above purpose, the present invention adopts the following technical solutions:

[0005] An assembly equipment of a screen synchronizer includes a workbench, a turntable mechanism for driving the housing to move, a bending and pre-assembly mechanism for bending the plug-in components and pre-assembling them into the housing, a pressing mechanism for firmly pressing the plug-in components into the housing, a rotating mechanism for rotating the housing with the plug-in components assembled thereon by an angle, and a welding mechanism for welding the housing and the plug-in components. The turntable mechanism is arranged on the workbench; the bending and pre-assembly mechanism, the pressing mechanism, the rotating mechanism and the welding mechanism are distributed in sequence along the rotation direction of the turntable mechanism; the bending and pre-assembly mechanism has a fastening component for limiting the plug-in components and a bending component for stamping and bending the plug-in components. The fastening component is installed on the turntable mechanism, the bending component is arranged on the workbench and beside the turntable mechanism, and the fastening component is rotatably located below the bending component.

[0006] As a preferred solution: the fastening component includes a support, a lifting driving cylinder and a feeding block for placing the plug-in components. The support is installed on the turntable mechanism; the lifting driving cylinder is installed on the support; the feeding block is installed at the shaft end of the lifting driving cylinder, and the feeding block can rise and be located below the bending component.

[0007] As a preferred solution: The bending assembly includes a bracket, a bending driving cylinder, a lifting sliding seat and a bending block. The bending driving cylinder is installed on the bracket. The lifting sliding seat is installed at the shaft end of the bending driving cylinder. The bending block is fixedly installed at the lower end of the lifting sliding seat, and the bending block can be lowered to correspond to the plug on the blanking seat.

[0008] As a preferred solution: The press-fitting mechanism includes a support frame, a lower pressing assembly for tightly press-fitting the plug into the housing, and a limiting assembly for limiting the housing and the plug. The support frame is arranged on the workbench; the limiting assembly is arranged on the support frame; the lower pressing assembly is located above the limiting assembly.

[0009] As a preferred solution: The limiting assembly includes a transverse driving cylinder, a vertical driving cylinder and a limiting block. The vertical driving cylinder is installed at the output end of the transverse driving cylinder. The limiting block is installed at the output end of the vertical driving cylinder, and the limiting block abuts against the housing on the turntable mechanism.

[0010] As a preferred solution: The lower pressing assembly includes a lower pressing driving cylinder and a pressing block. The lower pressing driving cylinder is vertically installed at the upper end of the support frame. The pressing block is installed at the shaft end of the lower pressing driving cylinder, and the pressing block can be lowered to correspond to the housing on the turntable mechanism.

[0011] As a preferred solution: The rotating mechanism includes a support seat, a vertical movement driving cylinder, a rotation driving cylinder, a rotating seat and a jaw cylinder for clamping the housing. The support seat is arranged on the workbench; the vertical movement driving cylinder is installed on the support seat. The rotation driving cylinder is installed at the output end of the vertical movement driving cylinder. The rotating seat is installed at the shaft end of the rotation driving cylinder. The jaw cylinder is installed on the rotating seat, and the jaw cylinder faces the turntable mechanism.

[0012] As a preferred solution: The welding mechanism includes a vertical cylinder, a vertical sliding seat and a welding head. The vertical cylinder is installed on the workbench; the vertical sliding seat is installed at the shaft end of the vertical cylinder. The welding head is elastically and vertically arranged on the vertical sliding seat, and the welding head faces the turntable mechanism.

[0013] As a preferred solution: The turntable mechanism includes a rotation driving motor, a rotating disc and a plurality of fixture seats. The rotation driving motor is installed on the workbench. The rotating disc is installed at the output end of the rotation driving motor. The plurality of fixture seats are evenly arranged at the circumferential position of the rotating disc.

[0014] The assembly method of the assembly equipment of the described screen synchronizer; includes the following steps:

[0015] First, the turntable mechanism drives the housing to move to the side of the bending pre-assembly mechanism;

[0016] Second, the fastening component of the bending pre-installation mechanism fastens and limits the plug-in, the bending component bends the plug-in, and the bent plug-in is placed in the housing;

[0017] Third, the turntable mechanism drives the housing and the plug-in to move to the side of the press-fitting mechanism, and the press-fitting mechanism presses the plug-in into the housing;

[0018] Fourth, the turntable mechanism drives the housing and the plug-in to move to the side of the rotating mechanism; the rotating mechanism rotates the housing and the plug-in to a certain angle;

[0019] Fifth, the turntable mechanism drives the shell and the plug-in to move to the side of the welding mechanism; the welding mechanism welds the plug-in to the shell.

[0020] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that the movement of the shell, the bending pre-installation of the plug-in, the press-fitting of the plug-in and the shell, the rotation of the shell and the plug-in, and the welding of the plug-in and the shell are realized by adopting a turntable mechanism, a bending pre-installation mechanism, a press-fitting mechanism, a rotating mechanism and a welding mechanism. The overall structure is compact and occupies a small area; the fastening and limiting of the plug-in are realized by adopting a fastening component to prevent the position displacement of the plug-in during the bending process, thereby improving the bending accuracy; the bending of the plug-in angle is realized by adopting a bending component to meet the bending requirements during the assembly of the plug-in.

[0021] In order to more clearly illustrate the structural features and effects of the present invention, it is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the assembly equipment of the same-screen device of the present invention;

[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the main part of the assembly equipment of the same-screen device of the present invention;

[0024] Figure 3 It is a schematic diagram of the three-dimensional structure of the fastening assembly of the present invention;

[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the bending assembly of the present invention;

[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the press-fitting mechanism of the present invention;

[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the rotating mechanism of the present invention;

[0028] Figure 7 It is a schematic diagram of the three-dimensional structure of the welding mechanism of the present invention.

[0029] Description of the accompanying drawings:

[0030] In the figure: 10, workbench; 20, turntable mechanism; 30, bending and pre-assembly mechanism; 31, fastening assembly; 311, support; 312, lifting drive cylinder; 313, blanking block; 32, bending assembly; 321, bracket; 322, bending drive cylinder; 323, lifting slide; 324, bending block; 40, press-fitting mechanism; 41, support frame; 42, downward pressing assembly; 421, downward pressing drive cylinder; 422, pressing block; 43, limiting assembly; 431, lateral drive cylinder; 432, vertical drive cylinder; 433, limiting block; 50, rotating mechanism; 51, support base; 52, vertical movement drive cylinder; 53, rotating drive cylinder; 54, rotating base; 55, jaw cylinder; 60, welding mechanism; 61, vertical cylinder; 62, vertical slide. Detailed implementation manner

[0031] As shown in the present invention Figure 1 to FIG. 7, an assembly device for a splitter includes a workbench 10, a turntable mechanism 20 for driving the housing to move, a bending and pre-assembly mechanism 30 for bending the plug and pre-assembling it into the housing, a press-fitting mechanism 40 for firmly press-fitting the plug into the housing, a rotating mechanism 50 for rotating the housing with the plug assembled thereon, and a welding mechanism 60 for welding the housing and the plug, wherein:

[0032] The turntable mechanism 20 is arranged on the workbench 10; the bending and pre-assembly mechanism 30, the press-fitting mechanism 40, the rotating mechanism 50, and the welding mechanism 60 are distributed in sequence along the rotation direction of the turntable mechanism 20; the bending and pre-assembly mechanism 30 has a fastening assembly 31 for limiting the plug and a bending assembly 32 for stamping and bending the plug. The fastening assembly 31 is installed on the turntable mechanism 20, the bending assembly 32 is arranged on the workbench 10 and beside the turntable mechanism 20, and the fastening assembly 31 is rotatably located below the bending assembly 32.

[0033] By adopting the turntable mechanism 20, the bending and pre-assembly mechanism 30, the press-fitting mechanism 40, the rotating mechanism 50, and the welding mechanism 60, the movement of the housing, the bending and pre-assembly of the plug, the press-fitting of the plug and the housing, the rotation of the housing and the plug, and the welding of the plug and the housing are realized. The overall structure is compact and the occupied area is small; by adopting the fastening assembly 31, the fastening and limiting of the plug are realized, preventing the position deviation of the plug during the bending process and improving the bending accuracy; by adopting the bending assembly 32, the bending of the plug angle is realized, meeting the bending requirements during the plug assembly.

[0034] The turntable mechanism 20 includes a rotation drive motor, a rotating disc, and a plurality of fixture seats. The rotation drive motor is installed on the workbench 10, the rotating disc is installed at the output end of the rotation drive motor, and the plurality of fixture seats are arranged at equal intervals on the circumferential position of the rotating disc.

[0035] The rotation drive motor drives the rotating disk to rotate. The rotation of the rotating disk drives several fixture seats to rotate synchronously, thereby driving the housing to move.

[0036] The fastening assembly 31 includes a support 311, a lifting drive cylinder 312, and a feeding block 313 for placing the plug-in. The support 311 is installed on the turntable mechanism 20; the lifting drive cylinder 312 is installed on the support 311; the feeding block 313 is installed at the shaft end of the lifting drive cylinder 312, and the feeding block 313 can be lifted and is located below the bending assembly 32.

[0037] The lifting drive cylinder 312 drives the feeding block 313 to rise below the bending assembly 32 to realize the position limitation of the plug-in.

[0038] The bending assembly 32 includes a bracket 321, a bending drive cylinder 322, a lifting slide 323, and a bending block 324. The bending drive cylinder 322 is installed on the bracket 321. The lifting slide 323 is installed at the shaft end of the bending drive cylinder 322. The bending block 324 is firmly installed at the lower end of the lifting slide 323, and the bending block 324 can be lowered to correspond to the plug-in on the feeding seat.

[0039] The bending drive cylinder 322 drives the lifting slide 323 and the bending block 324 to descend. The bending block 324 presses on the edge of the plug-in to bend the plug-in at a certain angle; by using the bending assembly 32, the bending of the plug-in is realized to meet the angle requirements during the assembly of the plug-in.

[0040] The pressing mechanism 40 includes a support frame 41, a pressing-down assembly 42 for firmly pressing the plug-in into the housing, and a limiting assembly 43 for limiting the housing and the plug-in. The support frame 41 is arranged on the workbench 10; the limiting assembly 43 is arranged on the support frame 41; the pressing-down assembly 42 is located above the limiting assembly 43.

[0041] The limiting assembly 43 limits the plug-in, and the pressing-down assembly 42 firmly presses the plug-in into the housing.

[0042] The limiting assembly 43 includes a lateral drive cylinder 431, a vertical drive cylinder 432, and a limiting block 433. The vertical drive cylinder 432 is installed at the output end of the lateral drive cylinder 431. The limiting block 433 is installed at the output end of the vertical drive cylinder 432, and the limiting block 433 abuts against the housing on the turntable mechanism 20.

[0043] The lateral drive cylinder 431 and the vertical drive cylinder 432 respectively drive the limiting block 433 to move laterally and vertically, and the limiting block 433 limits the plug-in.

[0044] The pressing-down assembly 42 includes a pressing-down driving cylinder 421 and a pressing block 422. The pressing-down driving cylinder 421 is vertically installed at the upper end of the support frame 41. The pressing block 422 is installed at the shaft end of the pressing-down driving cylinder 421, and the pressing block 422 can descend corresponding to the housing on the turntable mechanism 20.

[0045] The pressing-down driving cylinder 421 drives the pressing block 422 to descend, and the pressing block 422 descends to firmly press and install the plug into the housing.

[0046] The rotating mechanism 50 includes a support base 51, a vertical movement driving cylinder 52, a rotating driving cylinder 53, a rotating base 54, and a jaw cylinder 55 for clamping the housing. The support base 51 is arranged on the workbench 10; the vertical movement driving cylinder 52 is installed on the support base 51, the rotating driving cylinder 53 is installed at the output end of the vertical movement driving cylinder 52, the rotating base 54 is installed at the shaft end of the rotating driving cylinder 53, the jaw cylinder 55 is installed on the rotating base 54, and the jaw cylinder 55 faces the turntable mechanism 20.

[0047] The vertical movement driving cylinder 52 drives the rotating driving cylinder 53 to move vertically, and the rotating driving cylinder 53 drives the rotating base 54 and the jaw cylinder 55 to rotate, realizing the angular rotation of the housing, which is convenient for the welding mechanism 60 to weld the housing and the plug.

[0048] The welding mechanism 60 includes a vertical cylinder 61, a vertical sliding seat 62, and a welding head. The vertical cylinder 61 is installed on the workbench 10; the vertical sliding seat 62 is installed at the shaft end of the vertical cylinder 61, the welding head is elastically and vertically movably arranged on the vertical sliding seat 62, and the welding head faces the turntable mechanism 20.

[0049] The vertical cylinder 61 drives the vertical sliding seat 62 to move vertically, and the vertical movement of the vertical sliding seat 62 drives the welding head to move vertically, thereby adjusting the position of the welding head, which is convenient for the welding head to accurately weld the housing.

[0050] The assembly method of the assembly equipment for the splitter; includes the following steps:

[0051] First, the turntable mechanism drives the housing to move to the side of the bending and pre-assembly mechanism;

[0052] Second, the fastening component of the bending and pre-assembly mechanism fastens and limits the plug, the bending component bends the plug, and the bent plug is placed into the housing;

[0053] Third, the turntable mechanism drives the housing and the plug to move to the side of the pressing mechanism, and the pressing mechanism firmly presses and installs the plug into the housing;

[0054] Fourth, the turntable mechanism drives the housing and the plug to move to the side of the rotating mechanism; the rotating mechanism rotates the housing and the plug by a certain angle;

[0055] Fifth, the turntable mechanism drives the housing and the plug-in unit to move beside the welding mechanism; the welding mechanism welds the plug-in unit into the housing.

[0056] The design focus of the present invention lies in that the movement of the housing, the bending and pre-assembly of the plug-in unit, the press-fitting of the plug-in unit and the housing, the rotation of the housing and the plug-in unit, and the welding of the plug-in unit and the housing are realized by adopting a turntable mechanism, a bending and pre-assembly mechanism, a press-fitting mechanism, a rotation mechanism and a welding mechanism. The overall structure is compact and occupies less area; the fastening and limiting of the plug-in unit are realized by adopting a fastening component, preventing the position deviation of the plug-in unit during the bending process and improving the bending accuracy; the bending of the angle of the plug-in unit is realized by adopting a bending component, meeting the bending requirements during the assembly of the plug-in unit.

[0057] The above is only a preferred embodiment of the present invention, and does not impose any limitation on the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. An assembly device for a screen synchronizer, characterized in that; It includes a workbench, a turntable mechanism for driving the housing to move, a bending and pre-assembling mechanism for bending the plug-in parts and pre-assembling them into the housing, a press-fitting mechanism for firmly press-fitting the plug-in parts into the housing, a rotating mechanism for rotating the housing with the plug-in parts assembled thereon, and a welding mechanism for welding the housing and the plug-in parts. The turntable mechanism is arranged on the workbench; the bending and pre-assembling mechanism, the press-fitting mechanism, the rotating mechanism and the welding mechanism are distributed in sequence along the rotation direction of the turntable mechanism; the bending and pre-assembling mechanism has a fastening component for limiting the plug-in parts and a bending component for stamping and bending the plug-in parts. The fastening component is installed on the turntable mechanism, the bending component is arranged on the workbench and beside the turntable mechanism, and the fastening component is rotatably located below the bending component. The fastening component includes a support, a lifting driving cylinder and a feeding block for placing the plug-in parts. The support is installed on the turntable mechanism; the lifting driving cylinder is installed on the support; the feeding block is installed at the shaft end of the lifting driving cylinder, and the feeding block can rise and is located below the bending component. The bending component includes a bracket, a bending driving cylinder, a lifting slide seat and a bending block. The bending driving cylinder is installed on the bracket, the lifting slide seat is installed at the shaft end of the bending driving cylinder, the bending block is firmly installed at the lower end of the lifting slide seat, and the bending block can descend and correspond to the plug-in parts on the feeding seat.

2. The assembling device of the same-screen device according to claim 1, characterized in that; The press-fitting mechanism includes a support frame, a downward pressing component for firmly press-fitting the plug-in parts into the housing and a limiting component for limiting the housing and the plug-in parts. The support frame is arranged on the workbench; the limiting component is arranged on the support frame; the downward pressing component is located above the limiting component.

3. The assembling device of the same-screen device according to claim 2, characterized in that; The limiting component includes a lateral driving cylinder, a vertical driving cylinder and a limiting block. The vertical driving cylinder is installed at the output end of the lateral driving cylinder, the limiting block is installed at the output end of the vertical driving cylinder, and the limiting block abuts against the housing on the turntable mechanism.

4. The assembling device of the screen synchronizer according to claim 2, wherein; The downward pressing component includes a downward pressing driving cylinder and a pressing block. The downward pressing driving cylinder is vertically installed at the upper end of the support frame, the pressing block is installed at the shaft end of the downward pressing driving cylinder, and the pressing block can descend and correspond to the housing on the turntable mechanism.

5. The assembling device of the same-screen device according to claim 1, characterized in that; The rotating mechanism includes a support seat, a vertical movement driving cylinder, a rotating driving cylinder, a rotating seat and a clamping jaw cylinder for clamping the housing. The support seat is arranged on the workbench; the vertical movement driving cylinder is installed on the support seat, the rotating driving cylinder is installed at the output end of the vertical movement driving cylinder, the rotating seat is installed at the shaft end of the rotating driving cylinder, the clamping jaw cylinder is installed on the rotating seat, and the clamping jaw cylinder faces the turntable mechanism.

6. The assembling device of the same-screen device according to claim 1, characterized in that; The welding mechanism includes a vertical cylinder, a vertical slide seat and a welding head. The vertical cylinder is installed on the workbench; the vertical slide seat is installed at the shaft end of the vertical cylinder, the welding head is elastically and vertically arranged on the vertical slide seat, and the welding head faces the turntable mechanism.

7. The assembly device of the screen synchronizer according to claim 1, characterized in that; The turntable mechanism includes a rotating driving motor, a rotating disk and a plurality of fixture seats. The rotating driving motor is installed on the workbench, the rotating disk is installed at the output end of the rotating driving motor, and the plurality of fixture seats are arranged at equal intervals on the circumferential position of the rotating disk.

8. An assembly method of an assembly device for a screen synchronizer as described in any one of claims 1-7; characterized in that: It includes the following steps: First, the turntable mechanism drives the housing to move beside the bending and pre-assembling mechanism; Second, the fastening component of the bending pre-assembly mechanism fastens and positions the plug in place, the bending component bends the plug, and the bent plug is placed in the housing; Third, the turntable mechanism drives the housing and the plug to move beside the press-fitting mechanism, and the press-fitting mechanism fastens and presses the plug into the housing; Fourth, the turntable mechanism drives the housing and the plug to move beside the rotating mechanism; the rotating mechanism rotates the housing and the plug by a certain angle; Fifth, the turntable mechanism drives the housing and the plug to move beside the welding mechanism; the welding mechanism welds the plug to the housing.

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