A wrinkle removing device for textile fabric processing

By combining the inlet roller, outlet roller, and conveyor roller, and integrating the steam, heat flow, vortex tube, and air pump systems, the problem of poor wrinkle removal effect in textile fabric wrinkle removal devices has been solved, achieving efficient and rapid fabric processing and waste heat utilization, thereby improving production efficiency.

CN117926529BActive Publication Date: 2025-12-30SHANGHAI LONGNUO IND CO LTD
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Patent Information

Application Number
CN202410079823.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-01-19
Publication Date
2025-12-30
Estimated Expiration
2044-01-19

AI Technical Summary

Technical Problem

Existing textile fabric wrinkle removal devices have poor wrinkle removal effects, require manual operation which is time-consuming and labor-intensive, and the high temperature after fabric treatment makes it impossible to roll up quickly, occupying a lot of space and not making full use of residual heat.

Method used

The system employs a combination of inlet rollers, outlet rollers, and conveyor rollers, along with steam jetting, hot air jetting, vortex tubes, and air pump systems to achieve high-temperature and wet-heat treatment, hot air drying, low-temperature cooling, and waste heat utilization of the fabric. Combined with the design of tension rollers and drive belts, it enables continuous fabric conveying and tensioning/stretching for wrinkle removal.

Benefits of technology

It achieves dust cleaning, rapid wrinkle removal, and winding of fabric surfaces, reduces fabric temperature, improves wrinkle removal effect, utilizes residual heat to improve production efficiency, avoids heat concentration, and reduces manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of textile fabric processing, and particularly relates to a wrinkle removal device for textile fabric processing, which comprises a treatment box, the inner wall of the treatment box is rotationally connected with a pair of import rollers and a pair of export rollers, the side wall of the treatment box is connected with conveying rollers through a pair of sliding assemblies, the side wall of the import roller is coated with sticky glue, the inner bottom of the treatment box is installed with a driving assembly, the inside of the treatment box is installed with a steam injection cover and a hot flow injection cover, the steam injection cover and the hot flow injection cover are respectively installed on the two sides of the conveying rollers, and the inside of the treatment box is installed with a preheating cover and a cooling cover. The advantage is that the downward movement of the conveying rollers will cause the fabric that is normally tensioned to be further tensioned, and the further tensioning treatment is carried out at the position of rolling and wrinkle removal, so that the fabric is tensioned and stretched for wrinkle removal, and the overall wrinkle removal quality is improved in combination with subsequent rolling and wrinkle removal.
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Description

Technical Field

[0001] This invention relates to the field of textile fabric processing technology, and in particular to a wrinkle removal device for textile fabric processing. Background Technology

[0002] Fabric is a common material used to make clothing. After the finished product is processed, the fabric needs to be rolled up and packaged. Before rolling up the fabric, the surface of the fabric needs to be cleaned and wrinkle-removed in order to remove the dust adhering to the fabric and prevent the uneven surface of the fabric from causing creases when rolling.

[0003] Existing fabric wrinkle removal devices are not convenient for cleaning the fabric surface and require separate cleaning equipment. Moreover, most of them rely on manual ironing or stretching of the fabric to remove wrinkles. However, this method is time-consuming and labor-intensive for workers, reducing productivity. At the same time, the fabric wrinkle removal effect is poor, and the surface temperature of the fabric after treatment is generally high, making it impossible to quickly roll up and pack. This also takes up space and is not conducive to continuous processing. Furthermore, the excess heat is not fully utilized. Summary of the Invention

[0004] The purpose of this invention is to solve the problem of poor wrinkle removal effect in the prior art, and to propose a wrinkle removal device for textile fabric processing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a wrinkle removal device for textile fabric processing, comprising a processing box, wherein a pair of inlet rollers and a pair of outlet rollers are rotatably connected to the inner wall of the processing box, a conveying roller is connected to the side wall of the processing box via a pair of sliding components, the side wall of the inlet rollers is coated with adhesive, a driving component is installed at the inner bottom of the processing box, a steam jet hood and a hot flow jet hood are installed inside the processing box, the steam jet hood and the hot flow jet hood are respectively installed on both sides of the conveying rollers, a preheating hood and a cooling hood are installed inside the processing box, the preheating hood and the cooling hood are respectively located above the inlet rollers and the outlet rollers and are inclined.

[0006] In the aforementioned wrinkle removal equipment for textile fabric processing, a steam generator is installed inside the processing box. The steam generator is connected to a steam jet hood via a steam pipe, and the steam generator continuously supplies high-temperature steam to the steam jet hood.

[0007] In the aforementioned wrinkle removal equipment for textile fabric processing, a vortex tube is installed on the outer wall of the processing box, and the hot air outlet of the vortex tube is connected to the hot air jet hood through a hot air pipe.

[0008] In the aforementioned wrinkle removal equipment for textile fabric processing, the cold air outlet of the vortex tube is connected to the cooling hood through the cold air pipe, and the air inlet of the vortex tube is connected to an external air compressor.

[0009] In the aforementioned wrinkle removal equipment for textile fabric processing, an air collection hood is installed on the inner wall of the processing box, and an air pump is installed at the upper end of the air collection hood. The air outlet of the air pump is connected to the inside of the conveying roller through a hot press pipe, and the end of the conveying roller is connected to the inside of the preheating hood through a waste heat pipe.

[0010] In the aforementioned wrinkle removal equipment for textile fabric processing, the sliding assembly includes a chute formed on the side wall of the processing chamber, an adsorption block fixed to the inner wall of the chute, and a slider connected to the upper end of the adsorption block by a spring. The slider is rotatably connected to the conveying roller.

[0011] In the aforementioned wrinkle removal equipment for textile fabric processing, the drive assembly includes a motor fixed to the bottom of the processing box, the output shaft of the motor is fixed to a drive shaft, a pair of tension rollers are rotatably connected to the inner wall of the processing box, the drive shaft, the pair of tension rollers and the conveying roller are together fitted with a drive belt, the two tension rollers are respectively located on both sides of the conveying roller, the maximum height of the conveying roller is higher than the height of the tension roller, and the drive belt is an elastic belt.

[0012] Compared with existing technologies, the advantages of this invention are:

[0013] 1. It can realize the transfer and conveying of fabric, so that the fabric can be continuously processed. During the fabric transfer process, it is first subjected to the adhesive treatment of the guide roller, so that the dust on the surface of the fabric is basically removed, which facilitates the subsequent wrinkle removal operation.

[0014] 2. After the fabric is rolled to remove wrinkles, it is dried with hot air to prevent the fabric surface from wrinkling again, and at the same time, the fabric can be quickly rolled up and collected.

[0015] 3. The dried fabric is cooled by a low-temperature airflow, which restores the fabric temperature to normal, making the subsequent winding process of the fabric more convenient. There is no need to wait for the fabric to dissipate heat automatically, and there is no heat concentration.

[0016] 4. The waste heat airflow is transferred to the conveyor roller through the hot press pipe, which raises the temperature of the conveyor roller and transforms the basic rolling process into hot pressing, thereby improving the wrinkle removal effect.

[0017] 5. The residual heat airflow enters the preheating hood through the residual heat pipe, and then blows the newly entered fabric with hot airflow. This not only treats the fabric with residual heat and improves the subsequent wrinkle removal effect, but also cleans the dust and impurities on the fabric surface through airflow, so that the subsequent wrinkle removal is not affected by impurities.

[0018] 6. The downward movement of the conveyor roller will further tighten the already normally tensioned fabric, and this further tensioning will occur at the point of roll wrinkle removal, resulting in tension and stretch wrinkle removal of the fabric. Combined with subsequent roll wrinkle removal, the overall wrinkle removal quality is improved. Attached Figure Description

[0019] Figure 1 This is a front structural diagram of a wrinkle removal device for textile fabric processing proposed in this invention.

[0020] Figure 2 This is a schematic diagram of the back structure of a wrinkle removal device for textile fabric processing proposed in this invention.

[0021] Figure 3 This is a half-section axial side view of a wrinkle removal device for textile fabric processing proposed in this invention;

[0022] Figure 4 This is a half-section front view of a wrinkle removal device for textile fabric processing proposed in this invention.

[0023] Figure 5 This is a schematic diagram of the axial side structure of the drive assembly of a wrinkle removal device for textile fabric processing proposed in this invention.

[0024] Figure 6 This is a front structural schematic diagram of the drive assembly of a wrinkle removal device for textile fabric processing proposed in this invention.

[0025] Figure 7 This is a schematic diagram of the air collection hood portion of a wrinkle removal device for textile fabric processing proposed in this invention.

[0026] Figure 8 This is a schematic diagram of the vortex tube portion of a wrinkle removal device for textile fabric processing proposed in this invention.

[0027] In the diagram: 1. Processing box, 2. Inlet roller, 3. Conveyor roller, 4. Outlet roller, 5. Steam generator, 6. Steam pipe, 7. Steam jet hood, 8. Hot flow jet hood, 9. Gas collection hood, 10. Preheating hood, 11. Cooling hood, 12. Vortex tube, 13. Hot flow tube, 14. Cold flow tube, 15. Air pump, 16. Hot press tube, 17. Waste heat tube, 18. Slide rail, 19. Adsorption block, 20. Spring, 21. Slider, 22. Motor, 23. Drive shaft, 24. Tensioning roller, 25. Drive belt. Detailed Implementation

[0028] The following examples are for illustrative purposes only and are not intended to limit the scope of the invention. Example

[0029] Reference Figure 1-8A wrinkle removal device for textile fabric processing includes a treatment box 1. A pair of inlet rollers 2 and a pair of outlet rollers 4 are rotatably connected to the inner wall of the treatment box 1. A conveyor roller 3 is connected to the side wall of the treatment box 1 through a pair of sliding components. The side wall of the inlet rollers 2 is coated with an adhesive that can stick to dust and impurities on the fabric surface, thereby keeping the fabric clean. A drive assembly is installed at the bottom of the inner wall of the treatment box 1. A steam jet hood 7 and a hot flow jet hood 8 are installed inside the treatment box 1. The steam jet hood 7 and the hot flow jet hood 8 are respectively installed on both sides of the conveyor rollers 3. A preheating hood 10 and a cooling hood 11 are installed inside the treatment box 1. The preheating hood 10 and the cooling hood 11 are respectively located above the inlet rollers 2 and the outlet rollers 4 and are inclined.

[0030] The processing box 1 is equipped with a steam generator 5. The steam generator 5 is connected to the steam jet hood 7 through a steam pipe 6. The steam generator 5 continuously supplies high-temperature steam to the steam jet hood 7. The high-temperature steam jet can soften the fabric, and after rolling, it can remove surface wrinkles, thus completing the wrinkle removal of the fabric.

[0031] The outer wall of the processing box 1 is equipped with a vortex tube 12. The hot air outlet of the vortex tube 12 is connected to the hot air jet hood 8 through the hot air pipe 13. The cold air outlet of the vortex tube 12 is connected to the cooling hood 11 through the cold air pipe 14. The air inlet of the vortex tube 12 is connected to an external air compressor. The vortex tube 12 can be connected to the air compressor, so that hot and cold air can be output from both ends at the same time. The fabric is dried by the hot air and cooled by the cold air, which facilitates the winding of the fabric after processing.

[0032] The inner wall of the processing box 1 is equipped with a gas collection hood 9, and an air pump 15 is installed at the upper end of the gas collection hood 9. The gas collection hood 9 is located above the conveyor roller 3 and corresponds to the positions of the steam jet hood 7 and the hot flow jet hood 8. The air pump 15 can extract the high-temperature gas emitted by the steam jet hood 7 and the hot flow jet hood 8, thereby realizing the utilization of waste heat. The air outlet of the air pump 15 is connected to the inside of the conveyor roller 3 through the hot pressure pipe 16. The waste heat is used to heat the conveyor roller 3, so that the ordinary rolling is transformed into high-temperature rolling, which improves the wrinkle removal quality. The end of the conveyor roller 3 is connected to the inside of the preheating hood 10 through the waste heat pipe 17. The preheating hood 10 sprays out hot air, which can preheat the fabric, making the fabric easier to roll and remove wrinkles, and can also blow away dust.

[0033] The sliding assembly includes a chute 18 formed on the side wall of the processing box 1. An adsorption block 19 is fixed on the inner wall of the chute 18. The adsorption block 19 is an electromagnet. The upper end of the adsorption block 19 is connected to a slider 21 through a spring 20. The slider 21 is rotatably connected to the conveyor roller 3. When the adsorption block 19 is energized, it generates a magnetic field that attracts the slider 21. The slider 21 moves and drives the conveyor roller 3 to move. The slider 21 is restricted from rotation within the chute 18.

[0034] The drive assembly includes a motor 22 fixed to the bottom of the processing box 1. The output shaft of the motor 22 is fixed to a drive shaft 23. A pair of tension rollers 24 are rotatably connected to the inner wall of the processing box 1. The drive shaft 23, the pair of tension rollers 24 and the conveyor roller 3 are all fitted with a drive belt 25. The motor 22 is a double-headed motor, the drive shaft 23 is set in two sets, and the drive belt 25 is set in two sets, so that both ends of the conveyor roller 3 can be driven at the same time, making the driving process more stable.

[0035] Two tension rollers 24 are located on both sides of the conveyor roller 3. The maximum height of the conveyor roller 3 is higher than the height of the tension rollers 24. The drive belt 25 is an elastic belt that can stretch and deform. So when the conveyor roller 3 moves downward, the drive belt 25 is only tensioned by the tension rollers 24 and the drive shaft 23, maintaining the normal operation of the drive belt 25. After the conveyor roller 3 moves upward and resets, the conveyor roller 3 further tensions the drive belt 25, so that the conveyor roller 3 can rotate under the drive of the drive belt 25, realizing that the conveyor roller 3 stops rotating when moving downward and rotates when moving upward.

[0036] In this invention, during actual operation, the fabric is transferred and conveyed by passing through the inlet roller 2, the conveying roller 3 and the outlet roller 4 in sequence, so that the fabric can be continuously processed. During the fabric transfer process, the fabric is first treated by the inlet roller 2, so that the dust on the fabric surface is basically removed, which facilitates the subsequent wrinkle removal operation.

[0037] The steam generator 5 injects high-temperature steam into the steam jet hood 7 through the steam pipe 6, thereby causing the high-temperature steam to diffuse to the surface of the fabric, thus giving the fabric a high-temperature and wet heat treatment. Then the fabric passes through the conveyor roller 3 and is rolled by the conveyor roller 3, thereby achieving the wrinkle removal operation.

[0038] Then, the vortex tube 12 injects hot air into the hot air jet hood 8 through the hot air pipe 13, so that the fabric is dried by hot air after rolling and wrinkle removal, so as to prevent the fabric surface from wrinkling again, and at the same time, the fabric can be quickly rolled up and collected.

[0039] The vortex tube 12 injects low-temperature airflow into the cooling hood 11 through the cold flow tube 14, thereby cooling the dried fabric with low-temperature airflow, restoring the fabric temperature to normal, and making the subsequent winding process of the fabric more convenient, without waiting for the fabric to automatically dissipate heat or causing heat concentration.

[0040] The air pump 15 extracts the hot airflow from the fabric processing through the air collection hood 9, including the excess heat diffused by the hot air jet hood 8 and the steam jet hood 7, so that the heat is recovered and reused. This part of the heat is transferred to the conveyor roller 3 through the hot press pipe 16 along with the airflow, so that the temperature of the conveyor roller 3 is increased, thereby changing the basic rolling to hot pressing, thus improving the wrinkle removal effect.

[0041] Furthermore, the residual heat airflow will enter the preheating hood 10 through the residual heat pipe 17, thereby blowing the newly entered fabric with hot airflow. This not only treats the fabric with residual heat and improves the subsequent wrinkle removal effect, but also cleans the dust and impurities on the fabric surface through airflow, so that the subsequent wrinkle removal is not affected by impurities.

[0042] The rotation of the conveyor roller 3 is achieved by the motor 22 driving the drive shaft 23 to rotate, which in turn causes the drive belt 25 to run. The drive belt 25 then drives the conveyor roller 3 to rotate, thereby completing the continuous conveying and transfer of the fabric.

[0043] Furthermore, during the normal movement of the drive belt 25, the adsorption block 19 will intermittently attract the slider 21, causing the slider 21 to move downward under the action of magnetic force. This causes the conveyor roller 3 to move downward intermittently. After the conveyor roller 3 moves downward, it will no longer be in contact with the drive belt 25, thereby stopping the conveyor roller 3 from conveying and transferring the fabric. At the same time, the downward movement of the conveyor roller 3 will cause the originally normally tensioned fabric to be further tensioned, and further tensioning will be carried out at the position of rolling wrinkle removal, so that the fabric will be tensioned and stretched for wrinkle removal. Combined with the subsequent rolling wrinkle removal, the overall wrinkle removal quality is improved. Since the downward movement of the conveyor roller 3 is intermittent, it will not cause damage to the fabric due to continuous high tension.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A wrinkle removing apparatus for textile fabric processing comprising a treatment box (1), characterized in that, The inner wall of the processing box (1) is rotationally connected with a pair of import rollers (2) and a pair of export rollers (4), the side wall of the processing box (1) is connected with a conveying roller (3) through a pair of sliding assemblies, the side wall of the import roller (2) is coated with sticky glue, the inner bottom of the processing box (1) is provided with a driving assembly, the inner part of the processing box (1) is provided with a steam injection cover (7) and a hot flow injection cover (8), the steam injection cover (7) and the hot flow injection cover (8) are respectively arranged on the two sides of the conveying roller (3), the inner part of the processing box (1) is provided with a preheating cover (10) and a cooling cover (11), the preheating cover (10) and the cooling cover (11) are respectively arranged above the import roller (2) and the export roller (4) and are arranged in an inclined manner. The sliding assembly comprises a sliding groove (18) formed in the side wall of the processing box (1), the inner wall of the sliding groove (18) is fixedly provided with an adsorption block (19), the upper end of the adsorption block (19) is connected with a sliding block (21) through a spring (20), and the sliding block (21) is rotationally connected with the conveying roller (3) in a penetrating mode. The inner wall of the processing box (1) is provided with a gas collecting cover (9), the upper end of the gas collecting cover (9) is provided with a gas pump (15), the gas outlet of the gas pump (15) is connected with the inside of the conveying roller (3) through a hot-pressing pipe (16), and the end of the conveying roller (3) is connected with the inside of the preheating cover (10) through a waste heat pipe (17). The driving assembly comprises a motor (22) fixedly arranged on the inner bottom of the processing box (1), the output shaft of the motor (22) is fixedly provided with a driving shaft (23), the inner wall of the processing box (1) is rotationally connected with a pair of tensioning rollers (24), the driving shaft (23), the pair of tensioning rollers (24) and the conveying roller (3) are collectively sleeved with a driving belt (25), the two tensioning rollers (24) are respectively arranged on the two sides of the conveying roller (3), the maximum active height of the conveying roller (3) is higher than the height at which the tensioning rollers (24) are located, and the driving belt (25) is an elastic belt.

2. The wrinkle removing apparatus for textile fabric processing according to claim 1, characterized in that, The inner part of the processing box (1) is provided with a steam generator (5), the steam generator (5) is connected with the steam injection cover (7) through a steam pipe (6), and the steam generator (5) continuously supplies high-temperature steam to the steam injection cover (7).

3. The wrinkle removing apparatus for textile fabric processing according to claim 1, characterized in that, The outer wall of the processing box (1) is provided with a vortex pipe (12), and the hot gas outlet of the vortex pipe (12) is connected with the hot flow injection cover (8) through a hot flow pipe (13).

4. The wrinkle removing apparatus for textile fabric processing according to claim 3, characterized in that, The cold gas outlet of the vortex pipe (12) is connected with the cooling cover (11) through a cold flow pipe (14), and the gas inlet port of the vortex pipe (12) is connected with an external air compressor.

Citation Information

Patent Citations

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    CN114322516A

  • Wrinkle removing device for textile fabric

    CN212152754U

  • Flattening and shaping equipment for printing and dyeing cloth

    CN215101005U

  • Fabric wrinkle removing device

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