An automatic high pressure washer
Through the design of the automatic high-pressure cleaning machine, the use of high-pressure water spray, roller brush and ultrasonic oscillation has solved the problem of stubborn impurities on the surface of alloy plates being difficult to clean, and automatic and efficient cleaning has been achieved.
Patent Information
- Application Number
- CN202410191807.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2044-02-21
AI Technical Summary
Existing high-pressure cleaners are difficult to effectively clean stubborn particles and metal residues on the surface of alloy plates, requiring manual re-inspection and secondary cleaning, which is cumbersome and inefficient.
An automatic high-pressure cleaning machine was designed, which included a working platform, a motion drive component, a cleaning positioning component and a residue cleaning mechanism. It used high-pressure water spray, a roller brush and an ultrasonic transducer for automatic cleaning, and processed stubborn impurities through multi-axis motion and high-frequency oscillation.
It realizes the automatic cleaning of the alloy plate surface, improves the cleaning effect and efficiency, reduces manual intervention and simplifies the operation process.
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Figure CN117943333B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of high-pressure cleaning machines, in particular to an automatic high-pressure cleaning machine. Background Art
[0002] A high-pressure washer uses a high-pressure plunger pump powered by a power unit to generate high-pressure water to wash surfaces. It removes dirt, flushes it away, and achieves the purpose of cleaning the surface. Molybdenum has a strong tendency to work-harden during cutting. Molybdenum has an extremely high elastic modulus, and cutting deformation consumes a lot of work, resulting in high cutting forces. Molybdenum has strong adhesion to cutting tools and materials, making it prone to adhesion wear. When cutting molybdenum and its alloys, tools with sufficient strength, toughness, and adhesion resistance should be selected. Traditional cutting machines can accumulate metal debris after cutting molybdenum alloy plates, affecting normal use.
[0003] Existing cleaning methods for alloy plates primarily rely on high-pressure cleaning machines to flush with water. The high-pressure water flow removes residual impurities from the alloy plate surface, but stubborn particles and metal debris adhering to the plate surface are difficult to effectively remove, requiring manual re-inspection and secondary cleaning operations, which is tedious and inefficient. In light of this, research and improvements are being conducted to address existing issues, providing an automatic high-pressure cleaning machine to address these issues. This technology aims to resolve these issues and improve their practical value. Summary of the Invention
[0004] The present invention aims to solve one of the technical problems existing in the prior art or related art.
[0005] To this end, the technical solution adopted by the present invention is as follows: an automatic high-pressure cleaning machine, comprising: a working machine platform, a motion drive assembly, a cleaning positioning assembly and a slag cleaning mechanism, the surface of the working machine platform is provided with a conveying assembly and an air heating dryer, the motion drive assembly comprises a lifting frame, a transverse guide rail and a movable table rod, the bottom end of the lifting frame is fixedly connected to the top surface of the working machine platform, the transverse guide rail is slidably mounted on the surface of the lifting frame, the movable table rod is slidably mounted on the surface of the transverse guide rail, and both ends of the transverse guide rail are fixedly mounted with side rod seats; the cleaning positioning assembly comprises a lifting guide frame, a positioning frame and a high-pressure spray pipe fixed to the surface of the positioning frame, the lifting guide frame is fixedly mounted on the surface of the side rod seat, and the bottom end of the lifting guide frame is fixedly connected to the surface of the positioning frame;
[0006] The slag cleaning mechanism includes a fixed seat, a knife plate seat and a rotating roller brush. The knife plate seat is slidably mounted on one side of the fixed seat, and the rotating roller brush is rotatably mounted on the other side of the fixed seat. An adjustment seat is rotatably mounted on the inner side of the knife plate seat, an ultrasonic transducer is fixedly mounted on the surface of the adjustment seat, a knife table is slidably mounted on the surface of the adjustment seat, and a pressure plate and a knife plate are fixedly mounted on the surface of the knife table.
[0007] In a preferred example, the present invention can be further configured as follows: the conveying component is a three-section type, namely an input conveyor belt, a cleaning conveyor belt and a drying conveyor belt; the air-heated dryer is fixedly installed on the top surface of the working machine and is located directly above the drying conveyor belt; the motion drive component is fixedly installed on the top surface of the working machine and is located on one side of the cleaning conveyor belt.
[0008] In a preferred example, the present invention can be further configured as follows: the transverse guide rail is arranged horizontally in the direction of the surface of the vertical lifting frame, the inner side of the lifting frame is provided with a screw assembly for driving the transverse guide rail to lift and lower, and the inner side of the transverse guide rail is provided with a pulley group for driving the moving platform rod to slide back and forth.
[0009] In a preferred example, the present invention can be further configured as follows: a driving rod for driving the lifting and lowering movement of the lifting guide frame is fixedly installed on the surface of the side rod seat, and the bottom end of the lifting guide frame passes through the surface of the side rod seat and is fixedly connected to the surface of the positioning frame.
[0010] In a preferred example, the present invention can be further configured as follows: a positioning pressure rod is fixedly installed on the inner side of the positioning frame, the high-pressure spray pipe is fixedly installed on the surface of the positioning pressure rod, and the end of the high-pressure spray pipe is connected to a high-pressure water pump.
[0011] In a preferred embodiment, the present invention can be further configured as follows: the surface of the rotating roller brush is provided with a plurality of densely distributed bristles, and the surface of the fixing seat is provided with a motor for driving the rotating roller brush to rotate.
[0012] In a preferred example, the present invention can be further configured as follows: a rotating pin is provided on both sides of the adjustment seat and is sleeved on the surface of the blade seat, and a guide groove is provided on both sides of the blade seat for adjusting the rotation angle direction of the tool table, and a screw is provided in the guide groove for fixing and locking with the adjustment seat.
[0013] In a preferred example, the present invention can be further configured as follows: the output end of the ultrasonic transducer is adhered to the surface of the blade, and the bottom end of the blade is in the shape of a cutting edge.
[0014] The beneficial effects achieved by the present invention are:
[0015] 1. In the present invention, an integrated automatic cleaning structure is provided, and a conveying assembly is used to transport the plate through the cleaning positioning assembly and the bottom of the slag cleaning mechanism. The reciprocating motion of the slag cleaning mechanism is used in the high-pressure water spray to scrape and scrub impurities on the surface of the alloy plate, thereby cleaning stubbornly attached impurities and improving the cleaning effect.
[0016] 2. In the present invention, a moving cleaning assembly is provided, which is driven by the multi-axis motion of the lifting frame, the transverse guide rail and the movable table rod, so that the slag cleaning mechanism moves back and forth on the surface of the alloy plate. Under the scraping of the knife plate seat and the high-speed rotating brush of the rotating roller brush, the slag cleaning mechanism is in close contact with the surface of the alloy plate to automatically clean it, thereby improving the cleaning efficiency and realizing automated operation.
[0017] 3. In the present invention, an ultrasonic transducer structure is added to the surface of the blade seat, and the ultrasonic transducer performs ultrasonic oscillation of the blade seat. During the cleaning process of stubbornly attached impurities, high-frequency oscillation is used to improve the cleaning smoothness of the blade seat, and stubborn adhesions are easily handled. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present invention;
[0019] Figure 2 This is a schematic diagram of the installation structure of the motion drive component and the cleaning positioning component according to one embodiment of the present invention;
[0020] Figure 3 This is a schematic diagram of the installation structure of a motion drive component according to an embodiment of the present invention;
[0021] Figure 4 This is a schematic structural diagram of a cleaning and positioning assembly according to an embodiment of the present invention;
[0022] Figure 5 This is a schematic structural diagram of a slag cleaning mechanism according to an embodiment of the present invention;
[0023] Figure 6 This is a schematic diagram of the installation structure of a high-pressure spray pipe according to an embodiment of the present invention;
[0024] Figure 7 This is a schematic diagram of the exploded structure of a blade holder according to an embodiment of the present invention.
[0025] Reference numerals:
[0026] 100. Working machine; 110. Conveying assembly; 120. Air-heating dryer;
[0027] 200, motion drive assembly; 210, lifting frame; 220, transverse guide rail; 230, moving platform rod; 221, side rod seat; 231, pressure bar rod;
[0028] 300, cleaning and positioning assembly; 310, lifting guide frame; 320, positioning frame; 330, high-pressure spray pipe; 321, positioning pressure rod;
[0029] 400, slag cleaning mechanism; 410, fixed seat; 420, knife plate seat; 430, roller brush; 440, ultrasonic transducer; 421, adjustment seat; 422, knife platform; 423, pressure plate; 424, knife plate. DETAILED DESCRIPTION
[0030] To make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features therein can be combined with each other without conflict.
[0031] An automatic high-pressure cleaning machine provided by some embodiments of the present invention will be described below with reference to the accompanying drawings.
[0032] Combine Figure 1-7 As shown, the present invention provides an automatic high-pressure cleaning machine, comprising: a working machine 100, a motion drive assembly 200, a cleaning and positioning assembly 300, and a slag cleaning mechanism 400. The surface of the working machine 100 is provided with a conveying assembly 110 and an air-heating dryer 120. The motion drive assembly 200 comprises a lifting frame 210, a transverse guide rail 220, and a movable table rod 230. The bottom end of the lifting frame 210 is fixedly connected to the top surface of the working machine 100, the transverse guide rail 220 is slidably mounted on the surface of the lifting frame 210, and the movable table rod 230 is slidably mounted on the surface of the transverse guide rail 220. Side rod seats 221 are fixedly mounted on both ends of the transverse guide rail 220. The cleaning and positioning assembly 300 comprises a lifting guide frame 310, a positioning frame 320, and a high-pressure spray pipe 330 fixed to the surface of the positioning frame 320. The lifting guide frame 310 is fixedly mounted on the surface of the side rod seat 221, and the bottom end of the lifting guide frame 310 is fixedly connected to the surface of the positioning frame 320.
[0033] The slag cleaning mechanism 400 includes a fixed seat 410, a knife plate seat 420 and a rotating roller brush 430. The knife plate seat 420 is slidably installed on one side of the fixed seat 410, and the rotating roller brush 430 is rotatably installed on the other side of the fixed seat 410. An adjusting seat 421 is rotatably installed on the inner side of the knife plate seat 420, and an ultrasonic transducer 440 is fixedly installed on the surface of the adjusting seat 421. A knife platform 422 is slidably installed on the surface of the adjusting seat 421, and a pressure plate 423 and a knife plate 424 are fixedly installed on the surface of the knife platform 422.
[0034] In this embodiment, the conveying component 110 is a three-section type, namely an input conveyor belt, a cleaning conveyor belt and a drying conveyor belt. The air-heating dryer 120 is fixedly installed on the top surface of the working machine 100 and is located directly above the drying conveyor belt. The motion drive component 200 is fixedly installed on the top surface of the working machine 100 and is located on one side of the cleaning conveyor belt.
[0035] In this embodiment, the transverse guide rail 220 is arranged horizontally in the direction of the surface of the vertical lifting frame 210, and the inner side of the lifting frame 210 is provided with a screw assembly for driving the transverse guide rail 220 to lift and lower, and the inner side of the transverse guide rail 220 is provided with a pulley group for driving the movable platform rod 230 to slide back and forth.
[0036] In this embodiment, a driving rod for driving the lifting guide frame 310 to move up and down is fixedly installed on the surface of the side rod seat 221, and the bottom end of the lifting guide frame 310 passes through the surface of the side rod seat 221 and is fixedly connected to the surface of the positioning frame 320.
[0037] In this embodiment, a positioning rod 321 is fixedly installed on the inner side of the positioning frame 320 , a high-pressure spray pipe 330 is fixedly installed on the surface of the positioning rod 321 , and an end of the high-pressure spray pipe 330 is connected to a high-pressure water pump.
[0038] Specifically, the positioning pressure rod 321 and the high-pressure spray pipe 330 are driven by the lifting guide frame 310 to move downward and fit the surface of the plate to further press the plate tool downward, keeping it fixed to prevent the plate from moving during the scraping operation.
[0039] In this embodiment, the surface of the roller brush 430 is provided with a plurality of densely distributed bristles, and the surface of the fixing base 410 is provided with a motor for driving the roller brush 430 to rotate.
[0040] Specifically, the surface of the plate is fully cleaned by using a rotating roller brushing method.
[0041] In this embodiment, there are rotating pins on both sides of the adjustment seat 421 that are sleeved on the surface of the blade seat 420, and there are guide grooves on both sides of the blade seat 420 for adjusting the rotation angle direction of the tool table 422, and screws are provided in the guide grooves for fixing and locking with the adjustment seat 421.
[0042] Specifically, the inclination angles of the adjustment seat 421 and the blade 424 can be adjusted arbitrarily to adapt to plates of different thicknesses and to clean different impurities.
[0043] In this embodiment, the output end of the ultrasonic transducer 440 is adhered to the surface of the blade 424 , and the bottom end of the blade 424 is in the shape of a cutting edge.
[0044] Specifically, an ultrasonic transducer 440 structure is installed on the surface of the blade seat 420, and the ultrasonic transducer 440 performs ultrasonic oscillation on the blade seat 420. During the cleaning process of stubbornly attached impurities, high-frequency oscillation is used to improve the cleaning smoothness of the blade seat 420.
[0045] The working principle and use process of the present invention:
[0046] When using the high-pressure cleaning machine, the equipment is adjusted according to the size of the plate, and the intermittent time of the conveying movement of each conveying component 110 and the reciprocating movement process of the slag cleaning mechanism 400, as well as the timing relationship between the various working components, are adjusted; one end of the conveying component 110 is connected to the plate cutting and processing unloading line, so that the plate is automatically transferred to the surface of the conveying component 110. After the plate is conveyed to the cleaning and positioning component 300, the control end automatically pneumatically controls the lifting frame 210, the transverse guide rail 220 and the lifting guide frame 310, so that the lifting guide frame 310 on the surface of the movable table rod 230 is in contact with the surface of the conveying component 110 in the stopped state to prevent the movement of the alloy plate;
[0047] Driven by the lifting guide frame 310, the positioning pressure rod 321 and the high-pressure spray pipe 330 move downward and fit into the surface of the plate to further press down the plate tooling, keeping it fixed to prevent the plate from moving during the scraping operation. Driven by the transverse guide rail 220, the movable table rod 230 drives the slag cleaning mechanism 400 to move back and forth laterally on the surface of the plate, and utilizes the movement of the knife plate 424 and the rotating roller brush 430 to fit into the surface of the plate for scraping and roller brush cleaning. By adding an ultrasonic transducer 440 structure to the surface of the knife plate seat 420, the ultrasonic transducer 440 performs ultrasonic oscillation of the knife plate seat 420. In the process of cleaning stubbornly attached impurities, high-frequency oscillation is used to improve the cleaning smoothness of the knife plate seat 420, and stubborn adhesions are easily handled.
[0048] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the claims and their equivalents.
Claims
1. An automatic high-pressure cleaning machine, characterized in that: include: A working machine (100), a motion drive component (200), a cleaning and positioning component (300) and a residue cleaning mechanism (400), wherein the surface of the working machine (100) is provided with a conveying component (110) and an air-heating dryer (120), and the motion drive component (200) includes a lifting frame (210), a transverse guide rail (220) and a movable table rod (230), wherein the bottom end of the lifting frame (210) is fixedly connected to the top surface of the working machine (100), and the transverse guide rail (220) is slidably mounted on the lifting frame (2 10), the movable table rod (230) is slidably mounted on the surface of the transverse guide rail (220), and both ends of the transverse guide rail (220) are fixedly mounted with side rod seats (221); the cleaning positioning assembly (300) includes a lifting guide frame (310), a positioning frame (320) and a high-pressure spray pipe (330) fixed to the surface of the positioning frame (320), the lifting guide frame (310) is fixedly mounted on the surface of the side rod seat (221), and the bottom end of the lifting guide frame (310) is fixedly connected to the surface of the positioning frame (320); The attached residue cleaning mechanism (400) comprises a fixed seat (410), a knife plate seat (420) and a rotating roller brush (430), wherein the knife plate seat (420) is slidably mounted on one side of the fixed seat (410), and the rotating roller brush (430) is rotatably mounted on the other side of the fixed seat (410), an adjusting seat (421) is rotatably mounted on the inner side of the knife plate seat (420), an ultrasonic transducer (440) is fixedly mounted on the surface of the adjusting seat (421), a knife platform (422) is slidably mounted on the surface of the adjusting seat (421), and a pressing plate (423) and a knife plate (424) are fixedly mounted on the surface of the knife platform (422).
2. An automatic high-pressure cleaning machine according to claim 1, characterized in that: The conveying assembly (110) is a three-section type, comprising an input conveyor belt, a cleaning conveyor belt, and a drying conveyor belt. The air-heating dryer (120) is fixedly mounted on the top surface of the working machine (100) and is located directly above the drying conveyor belt. The motion drive assembly (200) is fixedly mounted on the top surface of the working machine (100) and is located on one side of the cleaning conveyor belt.
3. The automatic high-pressure cleaning machine according to claim 1, characterized in that: The transverse guide rail (220) is arranged in a horizontal direction perpendicular to the surface of the lifting frame (210); a screw rod assembly for driving the transverse guide rail (220) to move upward and downward is provided on the inner side of the lifting frame (210); and a pulley assembly for driving the movable platform rod (230) to slide back and forth is provided on the inner side of the transverse guide rail (220).
4. The automatic high-pressure cleaning machine according to claim 1, characterized in that: A driving rod for driving the lifting guide frame (310) to move upward and downward is fixedly mounted on the surface of the side rod seat (221), and the bottom end of the lifting guide frame (310) passes through the surface of the side rod seat (221) and is fixedly connected to the surface of the positioning frame (320).
5. The automatic high-pressure cleaning machine according to claim 1, characterized in that: A positioning pressure rod (321) is fixedly installed on the inner side of the positioning frame (320), the high-pressure spray pipe (330) is fixedly installed on the surface of the positioning pressure rod (321), and the end of the high-pressure spray pipe (330) is connected to a high-pressure water pump.
6. The automatic high-pressure cleaning machine according to claim 1, characterized in that: The surface of the rotating roller brush (430) is provided with a plurality of densely distributed bristles, and the surface of the fixing seat (410) is provided with a motor for driving the rotating roller brush (430) to rotate.
7. The automatic high-pressure cleaning machine according to claim 1, characterized in that: The adjustment seat (421) is provided with a rotation pin on both sides thereof, which is sleeved on the surface of the blade seat (420), and the blade seat (420) is provided with a guide groove on both sides thereof for adjusting the rotation angle direction of the blade table (422), and a screw for fixing and locking with the adjustment seat (421) is provided in the guide groove.
8. The automatic high-pressure cleaning machine according to claim 1, characterized in that: The output end of the ultrasonic transducer (440) is bonded to the surface of the blade (424), and the bottom end of the blade (424) is in the shape of a cutting edge.
Citation Information
Patent Citations
Cleaning equipment for synchronous gear sleeve tool clamp
CN116786496A
Slagging-off machine for mining
CN217971338U