Support mechanism

By setting up anti-tipping components on the bracket and using flexible binding parts and drive assembly to stagger and bundle photovoltaic modules, the problem of photovoltaic modules tipping over during the movement of the installation robot is solved, and a simple and effective anti-tipping effect is achieved.

CN117963322BActive Publication Date: 2025-09-23LEAPTING TECH CO LTD
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Patent Information

Application Number
CN202410160567.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-02-04
Publication Date
2025-09-23
Estimated Expiration
2044-02-04

AI Technical Summary

Technical Problem

In the prior art, photovoltaic modules are easily overturned during the movement of the installation robot due to factors such as ground vibration or up and down slopes, and the method of controlling the anti-overturning guard is complicated.

Method used

An anti-tipping assembly including a first flexible binding member, a second flexible binding member, a first drive assembly and a second drive assembly is used. The first and second drive assemblies are controlled to make the flexible binding members alternately bind or release the photovoltaic components to achieve anti-tipping.

Benefits of technology

The photovoltaic modules are prevented from tipping over when the installation robot moves. The control method is simple, does not damage the modules, and does not interfere with the operation of the installation robot.

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Abstract

The present invention discloses a support mechanism comprising a bracket and an anti-tilt assembly. The anti-tilt assembly comprises a first flexible binding member, a second flexible binding member, a first drive assembly, and a second drive assembly. The first flexible binding member comprises a first fixed end and a first movable end, and the second flexible binding member comprises a second fixed end and a second movable end. The first movable end is connected to the first drive assembly, and the second movable end is connected to the second drive assembly. The first drive assembly and the second drive assembly are respectively connected to opposite sides of the bracket. By providing the anti-tilt assembly, the present invention simplifies the control method for tightening or loosening the photovoltaic module, effectively prevents tipping, and does not damage the photovoltaic module.
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Description

Technical Field

[0001] The invention relates to a material supporting mechanism and belongs to the technical field of photovoltaics. Background Art

[0002] The bracket is used to carry photovoltaic modules. When the installation robot is working, it needs to grab the photovoltaic modules from the bracket and then transport them to the installation location. When the installation robot moves on the site, the photovoltaic modules and the bracket move with the installation robot to facilitate feeding to the installation robot. To avoid damage to the photovoltaic modules, the photovoltaic modules are placed vertically on the pallet, and the pallet is placed on the bracket. During the movement of the installation robot, the photovoltaic modules in the vertical state are prone to overturning due to factors such as ground vibration, ups and downslopes, etc.

[0003] In the related art, a flip-able or sliding anti-tipping frame structure is used. It is not only necessary to control the flipping or sliding of the anti-tipping frame, but also necessary to control the forward and backward movement of the anti-tipping frame according to the number of remaining photovoltaic modules to ensure that the photovoltaic modules can be effectively prevented from tipping over. The control method is complicated.

[0004] To this end, the present invention provides a supporting mechanism that has a simple control method and can prevent photovoltaic modules from tipping over. Summary of the Invention

[0005] The object of the present invention is to provide a material supporting mechanism with a simple control method and good anti-tilting effect.

[0006] To achieve the above object, the present invention adopts the following technical solutions:

[0007] A supporting mechanism includes a bracket and an anti-tilt assembly, wherein the bracket is used to carry a photovoltaic module, and the anti-tilt assembly includes a first flexible binding member, a second flexible binding member, a first drive assembly, and a second drive assembly;

[0008] The first flexible binding member includes a first fixed end and a first movable end, and the second flexible binding member includes a second fixed end and a second movable end. The first fixed end and the second fixed end are both connected to the bracket. The first movable end is connected to the first drive assembly, and the second movable end is connected to the second drive assembly. The first drive assembly and the second drive assembly are respectively connected to opposite sides of the bracket.

[0009] The first driving assembly controls the first movable end to move away from or approach the first fixed end, and the second driving assembly controls the second movable end to move away from or approach the second fixed end, so that the first flexible binding member and the second flexible binding member alternately bind the photovoltaic components or loosen the binding of the photovoltaic components.

[0010] As a further improved technical solution of the present invention, along the height direction of the bracket, there is a height difference between the first drive assembly at the fixed position of the bracket and the second drive assembly at the fixed position of the bracket, so that there is a height difference between the first movable end and the second movable end.

[0011] As a further improved technical solution of the present invention, along the height direction of the bracket, the first fixed end and the first movable end are at the same height, and the second fixed end and the second movable end are at the same height.

[0012] As a further improved technical solution of the present invention, the first flexible binding member is a belt-shaped member or a rope-shaped member, and the second flexible binding member is a belt-shaped member or a rope-shaped member.

[0013] As a further improved technical solution of the present invention, the first flexible binding member includes a first binding component and a first elastic component connected to the first binding component, the second flexible binding member includes a second binding component and a second elastic component connected to the second binding component, the first elastic component includes the first fixed end, the first binding component includes a first movable end, the second elastic component includes the second fixed end, and the second binding component includes a second movable end; or

[0014] The first flexible binding part and the second flexible binding part are both whole retractable parts.

[0015] As a further improved technical solution of the present invention, the anti-tipping assembly also includes a first pulley and a second pulley, the first pulley and the second pulley are both connected to opposite sides of the bracket, the first flexible binding member bypasses the first pulley, and the second flexible binding member bypasses the second pulley.

[0016] As a further improved technical solution of the present invention, the bracket includes a base frame, a first column and a second column, the first column and the second column are both connected to the base frame, the first fixed end is connected to the first column, the first pulley is connected to the second column through a first pulley seat, the second fixed end is connected to the second column, and the second pulley is connected to the first column through a second pulley seat.

[0017] As a further improved technical solution of the present invention, the bracket further includes a third column and a fourth column, the second column is arranged adjacent to the first column, the third column is arranged adjacent to the second column, the fourth column is arranged adjacent to the third column, and the first column is arranged adjacent to the fourth column.

[0018] The first driving assembly controls the first moving end to move between the first column and the fourth column, and the second driving assembly controls the second moving end to move between the second column and the third column.

[0019] As a further improved technical solution of the present invention, the first driving assembly includes a first motor, a first lead screw, a first slide rail and a first slider, the first lead screw is connected to the first motor, the two ends of the first slide rail are respectively connected to the first column and the fourth column, the first lead screw is passed through the first slider and is threadedly connected to the first slider, the first slider is slidably connected to the first slide rail, and the first moving end of the first flexible bundle is connected to the first slider; the second driving assembly includes a second motor, a second lead screw, a second slide rail and a second slider, the second lead screw is connected to the second motor, the two ends of the second slide rail are respectively connected to the second column and the third column, the second lead screw is passed through the second slider and is threadedly connected to the second slider, the second slider is slidably connected to the second slide rail, and the second moving end of the second flexible bundle is connected to the second slider; or,

[0020] The first driving assembly adopts an electric push rod or an oil cylinder, and the second driving assembly adopts an electric push rod or an oil cylinder.

[0021] As a further improved technical solution of the present invention, the bracket includes a first cushion, a first frame, a second cushion and a second frame, the first frame and the second frame are both connected to the base frame, the first frame includes the third column, the second frame includes the fourth column, the first cushion is connected to the first frame, the second cushion is connected to the second frame, the first cushion and the second cushion are both used to support the photovoltaic component, the support surfaces of the first cushion and the second cushion facing the photovoltaic component are both inclined surfaces, and there is space between the first cushion and the second cushion for fork loading.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. By setting up an anti-tilt component on the bracket, when the installation robot moves, the anti-tilt component can bind the photovoltaic modules and keep the photovoltaic modules in a tightened state; when the installation robot is working, the anti-tilt component can loosen the binding of the photovoltaic modules so that the mechanical arm of the installation robot can grab the photovoltaic modules without interfering with the installation robot's operation;

[0024] 2. The anti-tipping component includes a first flexible binding member, a second flexible binding member, a first drive assembly and a second drive assembly. The first drive assembly controls the first movable end of the first flexible binding member to move away from or close to the first fixed end, and the second drive assembly controls the second movable end of the second flexible binding member to move away from or close to the second fixed end, so that the first flexible binding member and the second flexible binding member alternately bind the photovoltaic components or loosen the binding of the photovoltaic components. The control method is simple, the anti-tipping effect is good, and the photovoltaic components are not damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional schematic diagram of the material supporting mechanism of the present invention;

[0026] Figure 2 yes Figure 1 A three-dimensional diagram from another angle;

[0027] Figure 3 yes Figure 1 Schematic diagram of the decomposition;

[0028] Figure 4 yes Figure 1 A top view of

[0029] Figure 5 yes Figure 4 A magnified schematic diagram of area A in the middle;

[0030] Figure 6 yes Figure 4 A magnified schematic diagram of area B in the middle;

[0031] Figure 7 yes Figure 1 The main view;

[0032] Figure 8 This is a state diagram of the anti-tipping component releasing the photovoltaic component;

[0033] Figure 9 is a state diagram of the anti-tipping assembly tightening the first number of photovoltaic assemblies;

[0034] Figure 10 is a state diagram of the anti-tipping assembly tightening the second number of photovoltaic assemblies;

[0035] Figure 11 This is a state diagram of the anti-tilt assembly tightening the third number of photovoltaic modules. DETAILED DESCRIPTION

[0036] The following exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. If there are several specific embodiments, the features of these embodiments can be combined with each other without conflict. When the description refers to the drawings, unless otherwise specified, the same numbers in different drawings represent the same or similar elements. The contents described in the following exemplary embodiments do not represent all embodiments consistent with the present invention; rather, they are merely examples of devices, products and / or methods consistent with some aspects of the present invention as described in the claims of the present invention.

[0037] The terms used in the present invention are only for the purpose of describing specific embodiments and are not intended to limit the scope of protection of the present invention. The singular forms "a", "an", "the" or "the" used in the specification and claims of the present invention are also intended to include the plural forms, unless the context clearly indicates otherwise.

[0038] It should be understood that the words used in the specification and claims of the present invention, such as "first", "second" and similar words, do not indicate any order, quantity or importance, but are only used to distinguish the names of features. Similarly, "one" or "an" and similar words do not indicate a quantity limitation, but rather indicate the existence of at least one. Unless otherwise specified, the words "front", "back", "upper", "lower" and similar words that appear in the present invention are only for the convenience of description and are not limited to a specific position or a spatial orientation. Words such as "include" or "comprises" are open-ended expressions, meaning that the elements appearing before "include" or "comprises" include the elements appearing after "include" or "comprises" and their equivalents, which does not exclude that the elements appearing before "include" or "comprises" may also include other elements. If "several" appears in the present invention, it means two or more.

[0039] Please refer to Figures 1 to 11 As shown, the present invention discloses a supporting mechanism, including a bracket 1 and an anti-tipping component 2, the anti-tipping component 2 is connected to the bracket 1, the bracket 1 is used to carry the photovoltaic component 100, when the photovoltaic component 100 is transported, the anti-tipping component 2 is used to prevent the photovoltaic component 100 from tipping to one side.

[0040] See also Figure 2The bracket 1 includes a base frame 11, a first column 12, a second column 13, a third column 14, and a fourth column 15. The first column 12, the second column 13, the third column 14, and the fourth column 15 are all fixedly connected to the base frame 11. Specifically, the second column 13 is adjacent to the first column 12, the third column 14 is adjacent to the second column 13, the fourth column 15 is adjacent to the third column 14, and the first column 12 is adjacent to the fourth column 15. In other words, the first column 12, the second column 13, the third column 14, and the fourth column 15 are respectively fixed to the four corners of the base frame 11, and the first column 12, the second column 13, the third column 14, and the fourth column 15 together with the base frame 11 form a space for storing the photovoltaic module 100.

[0041] In some embodiments, see Figure 2 The bracket 1 includes a first back cushion 161, a first upright frame 171, a second back cushion 162, and a second upright frame 172. The first upright frame 171 and the second upright frame 172 are both connected to the base frame 11. The first back cushion 161 is connected to the first upright frame 171, and the second back cushion 162 is connected to the second upright frame 172. The first back cushion 161 and the second back cushion 162 are both used to support the photovoltaic module 100. The support surfaces of the first back cushion 161 and the second back cushion 162 facing the photovoltaic module 100 are both inclined surfaces, so that the photovoltaic module 100 leans against the first back cushion 161 and the second back cushion 162. There is space between the first back cushion 161 and the second back cushion 162 for loading materials with a fork. The first upright frame 171 includes a third column 14, and the second upright frame 172 includes a fourth column 15.

[0042] See also Figure 2 The anti-tipping assembly 2 includes a first flexible binding member 21 , a second flexible binding member 22 , a first driving assembly 23 and a second driving assembly 24 .

[0043] See also Figure 3The first flexible binding member 21 includes a first fixed end 211 and a first movable end 212, and the second flexible binding member 22 includes a second fixed end 221 and a second movable end 222. The first fixed end 211 is connected to the first column 12 of the bracket 1, and the second fixed end 221 is connected to the second column 13 of the bracket 1. The first movable end 212 is connected to the first drive assembly 23, and the second movable end 222 is connected to the second drive assembly 24. The first drive assembly 23 and the second drive assembly 24 are respectively connected to opposite sides of the bracket 1. The first drive assembly 23 controls the first movable end 212 to move away from or close to the first fixed end 211, and the second drive assembly 24 controls the second movable end 222 to move away from or close to the second fixed end 221, so that the first flexible binding member 21 and the second flexible binding member 22 alternately bind the photovoltaic components 100 or loosen the binding of the photovoltaic components 100 to achieve automatic control. During the transportation of the photovoltaic component 100, the first flexible binding member 21 and the second flexible binding member 22 alternately tighten the photovoltaic component 100 to prevent the photovoltaic component 100 from tipping away from the first cushion 161 and the second cushion 162, and to prevent the photovoltaic component 100 from moving to the sides; during the installation of the photovoltaic component 100, the first flexible binding member 21 and the second flexible binding member 22 loosen the binding of the photovoltaic component 100 to facilitate the installation robot to grab the photovoltaic component 100.

[0044] In the present invention, staggered bundling means that the first flexible bundling member 21 and the second flexible bundling member 22 are staggered in a cross shape, the first flexible bundling member 21 is tilted from one side of the bracket 1 to bundle the other side of the photovoltaic component 100, and the second flexible bundling member 22 is tilted from the other side of the bracket 1 to bundle one side of the photovoltaic component 100, so that both sides of the photovoltaic component 100 are subjected to a tightening force. By tightening and limiting both sides of the photovoltaic component 100, not only can the photovoltaic component 100 be prevented from tipping over, but also the photovoltaic component 100 can be prevented from sliding left and right without the need for additional left and right limit devices. In the process of re-tightening after each relaxation, the photovoltaic component 100 can be re-limited to the middle position of the bracket 1, making it convenient for the mechanical arm of the installation robot to position the photovoltaic component 100.

[0045] The first flexible binding member 21 is a belt or a rope, and the second flexible binding member 22 is a belt or a rope. Both the belt or the rope can be bent, so as to facilitate tightening the photovoltaic assembly 100 in a tilted state.

[0046] In some embodiments, see Figure 3The first flexible binding member 21 includes a first binding component 21a and a first elastic component 21b connected to the first binding component 21a, and the second flexible binding member 22 includes a second binding component 22a and a second elastic component 22b connected to the second binding component 22a. The first elastic component 21b includes a first fixed end 211, the first binding component 21a includes a first movable end 212, the second elastic component 22b includes a second fixed end 221, and the second binding component 22a includes a second movable end 222. That is, the first flexible binding member 21 and the second flexible binding member 22 are both split structures, one section is the binding component, and the other section is the elastic component. In the tightened state, the first elastic component 21b and the second elastic component 22b can provide sufficient tensile force, so that the first flexible binding member 21 and the second flexible binding member 22 can better tighten the photovoltaic component 100 and prevent the photovoltaic component 100 from tipping over or shaking. As the photovoltaic modules 100 are gradually removed by the installation robot, the first and second flexible binding members 21, 22 can still tighten the remaining number of photovoltaic modules 100. The more photovoltaic modules 100 remaining, the greater the deformation of the first and second elastic members 21b, 22b, and thus the greater tightening force provided to offset the greater tendency of the photovoltaic modules 100 to topple. In other words, the more photovoltaic modules 100 remaining, the greater the tightening force required, which is achieved by generating greater deformation of the first and second elastic members 21b, 22b. Figure 9 A diagram showing a state in which the anti-tilt assembly tightens the first number of photovoltaic assemblies. Figure 10 A diagram showing a state in which the anti-tilt assembly tightens the second number of photovoltaic assemblies. Figure 9 A state diagram showing the anti-tilt assembly tightening a third number of photovoltaic assemblies is shown, wherein the first number is 31, the second number is 20, and the third number is 1.

[0047] Of course, in other embodiments, the first flexible binding member 21 and the second flexible binding member 22 may also be a whole retractable component, such as a whole retractable rubber rope, rubber band or other elastic parts.

[0048] See also Figure 5 and Figure 6 The supporting mechanism includes a first fixed seat 31 and a second fixed seat 32. The first fixed seat 31 is fixed to the first column 12, and the second fixed seat 32 is fixed to the second column 13. The first fixed end 211 of the first elastic component 21b is connected to the first fixed seat 31, and the second fixed end 221 of the second elastic component 22b is connected to the second fixed seat 32.

[0049] The first and second binding members 21a, 22a can be flexible bands such as rubber bands, nylon bands, and braided bands. These bands have a certain width to reduce the pressure on the photovoltaic module 100 and prevent damage to the photovoltaic module 100. The first and second binding members 21a, 22a can also be flexible ropes such as rubber ropes, nylon ropes, and braided ropes. Rubber bands and rubber ropes are stretchable, while nylon bands, braided bands, nylon ropes, and braided ropes are not stretchable.

[0050] The first elastic component 21b and the second elastic component 22b can both be tension springs, gas springs or other elastic parts.

[0051] In some embodiments, along the height direction H of the bracket 1, the first fixed end 211 and the first movable end 212 are at the same height, and the second fixed end 221 and the second movable end 222 are at the same height, so that the first flexible bundle 21 and the second flexible bundle 22 are in a horizontal state whether tightened or loosened, and do not tilt in the height direction H of the bracket 1, thereby preventing the first flexible bundle 21 and the second flexible bundle 22 from slipping on both sides of the photovoltaic module 100.

[0052] In some embodiments, see Figure 7 Along the height direction H of the bracket 1 , there is a height difference between the fixed position of the first drive assembly 23 on the bracket 1 and the fixed position of the second drive assembly 24 on the bracket 1 , so that there is a height difference between the first movable end 212 and the second movable end 222 .

[0053] In the illustrated embodiment of the present invention, along the height direction H of the bracket 1, the first drive assembly 23 is positioned higher than the second drive assembly 24, thereby preventing interference between the first flexible binding member 21 and the second flexible binding member 22. Of course, in other embodiments, along the height direction H of the bracket 1, the second drive assembly 24 may be positioned higher than the first drive assembly 23.

[0054] See also Figure 3The anti-tipping assembly 2 further includes a first pulley 25 and a second pulley 26. The first pulley 25 and the second pulley 26 are both connected to opposite sides of the bracket 1. The first flexible binding member 21 passes around the first pulley 25, and the second flexible binding member 22 passes around the second pulley 26. Specifically, the first fixed end 211 is connected to the first column 12, the first pulley 25 is connected to the second column 13 via the first pulley seat 27, the second fixed end 221 is connected to the second column 13, and the second pulley 26 is connected to the first column 12 via the second pulley seat 28. This arrangement can increase the winding distance of the first flexible binding member 21 and the second flexible binding member 22, so that the elastic component has a certain length and can provide a greater elastic force. Assuming that the first pulley 25 and the second pulley 26 are not provided, the first fixed end 211 of the first flexible bundle 21 is directly connected to the second column 13, and the second fixed end 221 of the second flexible bundle 22 is directly connected to the first column 12. The first flexible bundle 21 and the second flexible bundle 22 are staggered with each other, and the lengths of both are shortened. In order to prevent the elastic component from contacting and damaging the photovoltaic module 100, the length of the elastic component must be shortened, which results in a decrease in elastic force.

[0055] In some embodiments, along the height direction H of the bracket 1, the first pulley 25 at the fixed position of the bracket 1 is at the same height as the first drive assembly 23 at the fixed position of the bracket 1, and the second pulley 26 at the fixed position of the bracket 1 is at the same height as the second drive assembly 24 at the fixed position of the bracket 1, so that the first flexible binding member 21 and the second flexible binding member 22 are in a horizontal state when tightened or loosened.

[0056] The first drive assembly 23 controls the first movable end 212 to move between the first column 12 and the fourth column 15, and the second drive assembly 24 controls the second movable end 222 to move between the second column 13 and the third column 14. When the first movable end 212 is near the first column 12 and the second movable end 222 is near the second column 13, the anti-tipping assembly 2 is in a loose state. When the first movable end 212 moves to the fourth column 15 and the second movable end 222 moves to the third column 14, the anti-tipping assembly 2 is in a tight state.

[0057] In some embodiments, see Figures 4 to 6The first drive assembly 23 includes a first motor 231, a first lead screw 232, a first slide rail 233, and a first slider 234. The first lead screw 232 is connected to the first motor 231. The two ends of the first slide rail 233 are respectively connected to the first column 12 and the fourth column 15. The first lead screw 232 is passed through the first slider 234 and is threadedly connected to the first slider 234. The first slider 234 is slidably connected to the first slide rail 233. The first movable end 212 of the first flexible binding member 21 is connected to the first slider 234. The first motor 231 drives the first lead screw 232 to rotate. The first lead screw 232 drives the first slider 234 to move along the length direction of the first lead screw 232, thereby tightening or loosening the first flexible binding member 21. The second driving assembly 24 includes a second motor 241, a second lead screw 242, a second slide rail 243 and a second slider 244. The second lead screw 242 is connected to the second motor 241. The two ends of the second slide rail 243 are respectively connected to the second column 13 and the third column 14. The second lead screw 242 is passed through the second slider 244 and is threadedly connected to the second slider 234. The second slider 244 is slidingly connected to the second slide rail 243. The second movable end 222 of the second flexible binding member 22 is connected to the second slider 244. The second lead screw 242 is driven to rotate by the second motor 241. The second lead screw 242 drives the second slider 244 to move along the length direction of the second lead screw 242 to realize the tightening or loosening of the second flexible binding member 22.

[0058] Of course, in other embodiments, the first drive assembly 23 may adopt an electric push rod or an oil cylinder, and the second drive assembly 24 may adopt an electric push rod or an oil cylinder.

[0059] The present invention provides an anti-tilt assembly 2 on the bracket 1, such as Figure 8 As shown, when the installation robot is working, the first flexible binding member 21 and the second flexible binding member 22 loosen the binding of the photovoltaic module 100, so that the mechanical arm of the installation robot can grab the photovoltaic module 100, without interfering with the operation of the installation robot or the loading and unloading of the photovoltaic module 100 by the forklift; Figures 9 to 11As shown, when the installation robot moves in the field, the first motor 231 and the second motor 241 respectively control the rotation of the first screw 232 and the second screw 242, the first screw 232 drives the first moving end 212 from the first column 12 to the fourth column 15 through the first slider 234, and the second screw 242 drives the second moving end 222 from the second column 13 to the third column 14 through the second slider 244, so that the first flexible binding member 21 and the second flexible binding member 22 tighten and bind the remaining photovoltaic components 100, thereby preventing any number of photovoltaic components 100 from remaining. The photovoltaic component 100 can be repositioned to the middle position of the bracket 1 by tipping or shaking; the first flexible binding member 21 and the second flexible binding member 22 are both bendable flexible members to avoid damage to the photovoltaic component 100; after the movement is completed, the first motor 231 and the second motor 241 respectively control the first screw 232 and the second screw 242 to rotate in the opposite direction, so that the first flexible binding member 21 and the second flexible binding member 22 completely release the photovoltaic component 100, will not block the photovoltaic component 100, will not affect the installation robot's grasping of the photovoltaic component 100, and will not affect the loading or unloading of the photovoltaic component 100.

[0060] Compared to anti-tilt retaining structures that can flip or slide, in addition to controlling the flipping or sliding of the anti-tilt retaining frame, it is also necessary to control the forward and backward movement of the anti-tilt retaining frame based on the number of remaining photovoltaic modules to ensure that the photovoltaic modules can be effectively prevented from tipping. The present invention can control the loosening or tightening of the first and second flexible binding members 21 and 22 by rotating the first motor 231 and the second motor 241 forward and reverse, thus simplifying the control method.

[0061] Compared to flipping or sliding anti-tilt guards, which are not in constant contact with the photovoltaic modules, the photovoltaic modules may shake or collide with the anti-tilt guards during the movement of the installation robot, posing a risk of damage to the photovoltaic modules. The present invention utilizes bendable first and second flexible binding members 21, 22 to prevent damage to the photovoltaic modules 100.

[0062] The tightening or loosening of the anti-tipping component 2 used in the present invention has nothing to do with the number of remaining photovoltaic components 100. For example, when tightening is required, the motor controls the slider to move from the front end to the rear end of the slide rail. When loosening is required, the motor controls the slider to move from the rear end to the front end of the slide rail, thereby effectively tightening or loosening the component. There is no need to set up sensors to detect the number of photovoltaic components, and there is no need to set up sensors to sense and accurately control the position of the slider. The control method is simple.

[0063] PV modules 100 are typically mounted on a pallet. A forklift picks up the pallet and mounts the photovoltaic modules 100 onto a support mechanism, enabling loading of the PV modules 100. In some embodiments, the support mechanism is connected to an installation robot. When the installation robot moves within the installation site, the PV modules 100 and the support mechanism move with the installation robot.

[0064] The anti-overturning component 2 provided in the present invention has nothing to do with the number of remaining photovoltaic components. Controlling the movement of the lead screw slider to the end of the slide rail can effectively tighten or loosen the component. There is no need to set up a sensor to detect the number of photovoltaic components, and there is no need to set up a sensor to sense and accurately control the position of the slider, and the control method is simple.

[0065] The installation robot is equipped with a control module, which is used to control the installation robot's automatic movement, material grabbing, etc. The first motor 231 and the second motor 241 are both electrically connected to the control module. The control module issues commands to control the first motor 231 and the second motor 241 to turn on, off, and rotate forward and reverse.

[0066] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. The understanding of the present invention should be based on those skilled in the art. Although this specification describes the present invention in detail with reference to the above embodiments, those skilled in the art should understand that those skilled in the art can still modify or make equivalent substitutions to the present invention, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention should be included within the scope of the claims of the present invention.

Claims

1. A material supporting mechanism, characterized in that: The invention comprises a bracket (1) and an anti-tipping assembly (2), wherein the bracket (1) is used to carry a photovoltaic assembly (100), and the anti-tipping assembly (2) comprises a first flexible binding member (21), a second flexible binding member (22), a first drive assembly (23), and a second drive assembly (24); The first flexible binding member (21) includes a first fixed end (211) and a first movable end (212), and the second flexible binding member (22) includes a second fixed end (221) and a second movable end (222). The first fixed end (211) and the second fixed end (221) are both connected to the bracket (1). The first movable end (212) is connected to the first drive assembly (23), and the second movable end (222) is connected to the second drive assembly (24). The first drive assembly (23) and the second drive assembly (24) are respectively connected to opposite sides of the bracket (1). The first driving assembly (23) controls the first movable end (212) to move away from or approach the first fixed end (211), and the second driving assembly (24) controls the second movable end (222) to move away from or approach the second fixed end (221), so that the first flexible binding member (21) and the second flexible binding member (22) alternately bind the photovoltaic assembly (100) or release the binding of the photovoltaic assembly (100); The first flexible binding member (21) is a belt-shaped member or a rope-shaped member, and the second flexible binding member (22) is a belt-shaped member or a rope-shaped member; The first flexible binding member (21) includes a first binding component (21a) and a first elastic component (21b) connected to the first binding component (21a); ​​the second flexible binding member (22) includes a second binding component (22a) and a second elastic component (22b) connected to the second binding component (22a); the first elastic component (21b) includes the first fixed end (211); the first binding component (21a) includes a first movable end (212); the second elastic component (22b) includes the second fixed end (221); and the second binding component (22a) includes a second movable end (222); or The first flexible binding member (21) and the second flexible binding member (22) are both whole retractable components; The anti-tipping assembly (2) further comprises a first pulley (25) and a second pulley (26), wherein the first pulley (25) and the second pulley (26) are both connected to opposite sides of the bracket (1), the first flexible binding member (21) passes around the first pulley (25), and the second flexible binding member (22) passes around the second pulley (26).

2. The support mechanism according to claim 1, characterized in that: Along the height direction (H) of the bracket (1), there is a height difference between the first drive assembly (23) at a fixed position on the bracket (1) and the second drive assembly (24) at a fixed position on the bracket (1), so that there is a height difference between the first movable end (212) and the second movable end (222).

3. The support mechanism according to claim 2, characterized in that: Along the height direction (H) of the bracket (1), the first fixed end (211) and the first movable end (212) are at the same height, and the second fixed end (221) and the second movable end (222) are at the same height.

4. The material supporting mechanism according to claim 1, wherein: The bracket (1) comprises a base frame (11), a first column (12) and a second column (13), wherein the first column (12) and the second column (13) are both connected to the base frame (11), the first fixed end (211) is connected to the first column (12), the first pulley (25) is connected to the second column (13) via a first pulley seat (27), the second fixed end (221) is connected to the second column (13), and the second pulley (26) is connected to the first column (12) via a second pulley seat (28).

5. The material supporting mechanism according to claim 4, characterized in that: The bracket (1) further comprises a third column (14) and a fourth column (15), wherein the second column (13) is arranged adjacent to the first column (12), the third column (14) is arranged adjacent to the second column (13), the fourth column (15) is arranged adjacent to the third column (14), and the first column (12) is arranged adjacent to the fourth column (15). The first drive assembly (23) controls the first movable end (212) to move between the first column (12) and the fourth column (15), and the second drive assembly (24) controls the second movable end (222) to move between the second column (13) and the third column (14).

6. The material supporting mechanism according to claim 5, characterized in that: The first drive assembly (23) includes a first motor (231), a first lead screw (232), a first slide rail (233) and a first slider (234), wherein the first lead screw (232) is connected to the first motor (231), and the two ends of the first slide rail (233) are respectively connected to the first column (12) and the fourth column (15), the first lead screw (232) is passed through the first slider (234) and is threadedly connected to the first slider (234), the first slider (234) is slidably connected to the first slide rail (233), and the first movable end (212) of the first flexible binding member (21) is connected to the first slider (234); The second drive assembly (24) includes a second motor (241), a second lead screw (242), a second slide rail (243) and a second slider (244), wherein the second lead screw (242) is connected to the second motor (241), and the two ends of the second slide rail (243) are respectively connected to the second column (13) and the third column (14), the second lead screw (242) is passed through the second slider (244) and is threadedly connected to the second slider (244), the second slider (244) is slidably connected to the second slide rail (243), and the second movable end (222) of the second flexible binding member (22) is connected to the second slider (244); or, The first drive assembly (23) adopts an electric push rod or an oil cylinder, and the second drive assembly (24) adopts an electric push rod or an oil cylinder.

7. The material supporting mechanism according to claim 5, characterized in that: The bracket (1) includes a first back cushion (161), a first stand (171), a second back cushion (162) and a second stand (172), the first stand (171) and the second stand (172) are both connected to the base frame (11), the first stand (171) includes the third column (14), the second stand (172) includes the fourth column (15), the first back cushion (161) is connected to the first stand (171), the second back cushion (162) is connected to the second stand (172), the first back cushion (161) and the second back cushion (162) are both used to support the photovoltaic module (100), the support surfaces of the first back cushion (161) and the second back cushion (162) facing the photovoltaic module (100) are both inclined surfaces, and there is a space between the first back cushion (161) and the second back cushion (162) for fork loading.

Citation Information

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