Optical fiber outer diameter test method and test equipment prepared by heat-resistant optical cable for data center

By using test rings, electromagnetic rings, extrusion components and marking balls in optical fiber testing equipment, the problem of the inability of the prior art to effectively detect and mark the fiber's outer diameters in different concave and convex or different outer diameters in the fiber optic test equipment is solved, and efficient and accurate fiber optic outer diameter test is achieved, reducing the risk of line failure.

CN117968549BActive Publication Date: 2025-05-06河南智和通信技术有限公司
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Patent Information

Application Number
CN202410233656.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-05-06
Estimated Expiration
2044-03-01

AI Technical Summary

Technical Problem

The existing fiber outer diameter testing methods and equipment cannot effectively detect and mark the concave and convexity of the fiber outer diameter or the different outer diameters, resulting in easy circuit failure during subsequent use.

Method used

It provides a fiber outer diameter test method and testing equipment prepared by heat-resistant optical cables in data centers. Through the test ring, electromagnetic ring, extrusion assembly and marking ball, the concave and convex places of the fiber outer diameter are detected by magnetic force and extrusion, and marked by marking liquid and dipping cotton.

Benefits of technology

It effectively improves the ability and efficiency of fiber outer diameter testing, can accurately detect and mark the concave and convex areas of the fiber outer diameter, and reduces the occurrence of line failures.

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Abstract

The present invention discloses an optical fiber outer diameter testing method and testing equipment prepared by heat-resistant optical cables for data centers, including optical fiber testing equipment, the optical fiber testing equipment including a supporting base, a testing ring and liquid-dipping cotton, a pair of fixing frames being fixedly connected to the upper end of the supporting base, the testing ring being fixedly installed in the middle of the pair of fixing frames, and the present invention can achieve the purpose of testing the outer diameter of the optical fiber body passing through the testing ring, and the testing ball is repelled by the magnetic force of the electromagnetic ring, so that when the testing ball tests a concave portion of the optical fiber outer diameter, the accommodating box is pressed downward as a whole under the action of the magnetic force and the marking ball is squeezed to break it, so that the marking liquid flows out and is absorbed by the liquid-dipping cotton and then squeezed out from the seepage hole, so that the concave portion is marked for reminder, and when a bulge is tested, the bulge squeezes the testing ball, so that the squeezing component squeezes the marking ball to let the marking liquid flow out, and the bulge is also marked, thereby effectively improving the testing capability and testing efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of optical fiber outer diameter testing, and more specifically, to an optical fiber outer diameter testing method and testing equipment prepared by a heat-resistant optical cable for a data center. Background Art

[0002] Practical optical fiber is a glass fiber slightly thicker than a human hair. The outer diameter of the optical fiber used for communication is generally 125-140μm. The optical fiber generally refers to a core and a cladding. The core completes the transmission of the signal. The cladding has a different refractive index from the core, which seals the optical signal in the core for transmission and protects the core. In engineering, multiple optical fibers are generally fixed together to form an optical cable. Fiber optic cable is a communication cable consisting of two or more glass or plastic optical fiber cores. These optical fiber cores are located in a protective coating and covered by a plastic PVC outer casing. Signal transmission along the internal optical fiber generally uses infrared rays.

[0003] In the application of optical fiber, there are many types of optical fiber itself, but the basic test methods of optical fiber and its system are generally the same, and the equipment used is also basically the same. The basic test contents of optical fiber or optical fiber system are: continuity and attenuation / loss, measuring optical fiber input power and output power, analyzing optical fiber attenuation / loss, determining optical fiber continuity and the location where light loss occurs, etc.

[0004] At present, there are many problems in testing the outer diameter of optical fiber. When the outer diameter of optical fiber is tested by pulling, its outer surface will often bulge or dent, so there is an optical fiber with different outer diameter lengths, which is prone to line failure in subsequent use. However, the existing optical fiber outer diameter testing methods and testing equipment cannot detect or mark it well.

[0005] Therefore, in view of the above technical problems, it is necessary to provide a method and equipment for testing the outer diameter of optical fibers prepared by heat-resistant optical cables for data centers. Summary of the invention

[0006] The object of the present invention is to provide a method and a testing device for testing the outer diameter of an optical fiber made of a heat-resistant optical cable for a data center, so as to solve the above-mentioned problem.

[0007] In order to achieve the above purpose, the technical solution provided by an embodiment of the present invention is as follows:

[0008] The method for testing the outer diameter of an optical fiber prepared by a heat-resistant optical cable for a data center comprises the following steps:

[0009] S1. Prepare the optical fiber to be tested and the optical fiber testing equipment compatible with the optical fiber;

[0010] S2. Insert the optical fiber to be tested into the optical fiber testing equipment, and pull it by holding one end to make the optical fiber continue to pass through the equipment for testing and inspection;

[0011] S3. When the outer diameter of the optical fiber is uneven or different, it will be tested and marked by the equipment;

[0012] S4. Finally, the staff will process according to the marks and conduct a second retest after confirming that there are no errors.

[0013] As a further improvement of the present invention, the optical fiber testing equipment includes: a supporting base, a test ring and liquid-dipping cotton, the upper end of the supporting base is fixedly connected to a pair of fixing frames, the test ring is fixedly installed in the middle of the pair of fixing frames, and an optical fiber body is arranged in the middle of the test ring; the test ring includes a fixed outer ring, the fixed outer ring is fixedly installed in the middle of a pair of fixing frames, the inner end of the fixed outer ring is fixedly connected to a detection inner ring, and the inner end of the detection inner ring is fixedly connected to an electromagnetic ring; the detection inner ring includes an extrusion assembly, the extrusion assembly is fixedly connected to the inner end of the electromagnetic ring, a test ball is installed at one end of the extrusion assembly away from the electromagnetic ring, and a sponge pad is arranged between the electromagnetic ring and the test ball; the liquid-dipping cotton is arranged in the test ball, a containing box is fixedly connected in the middle of the liquid-dipping cotton, the extrusion assembly passes through the containing box and is slidably connected to it, a plurality of marking balls are arranged in the containing box, and liquid outlet holes are opened in the middle of the upper and lower ends of the containing box.

[0014] As a further improvement of the present invention, the extrusion assembly includes a support rod, which is fixedly connected to the inner end of the electromagnetic ring, and the end of the support rod away from the electromagnetic ring is fixedly connected to an extrusion block. A placement hole is opened at the end of the support rod close to the extrusion block, and the marking ball is located in the placement hole.

[0015] As a further improvement of the present invention, the test ball includes a half magnetic block, which is installed at the lower end of the detection inner ring. The lower end of the half magnetic block is fixedly connected to a half cotton bottom, and a plurality of liquid seepage holes are opened in the middle of the half cotton bottom.

[0016] As a further improvement of the present invention, the marking ball includes a water-soluble film, the water-soluble film is arranged in the containing box, the inner end of the water-soluble film is fixedly connected with a breakable waterproof wax coating, and the breakable waterproof wax coating is filled with marking liquid.

[0017] As a further improvement of the present invention, the marking liquid is made of a mixture of pigment and alcohol, and the marking balls in the upper half and the marking balls in the lower half of the containing box are made of different pigments.

[0018] As a further improvement of the present invention, a spring is installed in the accommodating box, and the spring is in contact with the marking ball.

[0019] As a further improvement of the present invention, the extrusion assembly is fixedly connected to a crushing block at one end close to the marking ball, the crushing block includes a puncture block, the puncture block is fixedly connected to the extrusion assembly, and the upper end of the puncture block is fixedly connected to puncture-proof cotton.

[0020] As a further improvement of the present invention, a pair of auxiliary frames are fixedly connected to the upper end of the support base, an auxiliary tube is fixedly connected in the middle of the pair of auxiliary frames, and the pair of auxiliary tubes are respectively located at the front and rear ends of the test ring, and the optical fiber body passes through the auxiliary tube.

[0021] As a further improvement of the present invention, the auxiliary tube includes a guide tube, which is fixedly installed at the front and rear ends of the test ring. The inner wall of the guide tube is provided with a plurality of rolling grooves, and rolling balls are fixedly connected in the rolling grooves.

[0022] Compared with the prior art, the advantages of the present invention are:

[0023] This solution can achieve the purpose of testing the outer diameter of the optical fiber body passing through the test ring. The test ball is repelled by the magnetic force of the electromagnetic ring. When the test ball tests a concave part of the optical fiber outer diameter, the accommodating box is pressed down as a whole under the action of the magnetic force and the marking ball is squeezed to break it, so that the marking liquid flows out and is absorbed by the liquid-dipping cotton and then squeezed out from the liquid seepage hole, marking the concave part for reminder. At the same time, when a bulge is tested, the bulge squeezes the test ball, and the squeezing component also squeezes the marking ball to let the marking liquid flow out, and the bulge is also marked, thereby effectively improving the test capability and test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 It is a front cross-sectional structural schematic diagram of the test ring of the present invention;

[0026] Figure 3 For the present invention Figure 2 The enlarged structural diagram at A in the middle;

[0027] Figure 4 It is a schematic diagram of the front cross-sectional structure of the test ball of the present invention;

[0028] Figure 5 It is a schematic diagram of the structure of the extrusion assembly of the present invention;

[0029] Figure 6 It is a schematic diagram of the structure of the containing box of the present invention;

[0030] Figure 7 It is a schematic diagram of the structure of the marker ball of the present invention;

[0031] Figure 8It is a schematic diagram of the structure of the crushing block of the present invention;

[0032] Fig. 9 It is a front cross-sectional structural schematic diagram of the auxiliary cylinder of the present invention;

[0033] Fig.10 It is a schematic diagram of the side sectional structure of the auxiliary cylinder of the present invention.

[0034] Description of the numbers in the figure:

[0035] 1. Support base; 2. Fixing frame; 3. Test ring; 31. Fix outer ring; 32. Detect inner ring; 321. Extrusion assembly; 3211. Support rod; 3212. Extrusion block; 3213. Placement hole; 322. Test ball; 3221. Semi-magnetic block; 3222. Semi-cotton bottom; 323. Sponge pad; 33. Electromagnetic ring; 4. Optical fiber body; 5. Liquid-dipping cotton; 6. Accommodation box; 7. Marking ball; 71. Water-soluble film; 72. Breakable waterproof wax coating; 73. Marking liquid; 8. Spring; 9. Crushing block; 91. Puncture block; 92. Anti-puncture cotton; 10. Auxiliary frame; 11. Auxiliary tube; 111. Drainage tube; 112. Rolling ball. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0037] Embodiment 1:

[0038] The method for testing the outer diameter of an optical fiber prepared by a heat-resistant optical cable for a data center comprises the following steps:

[0039] S1. Prepare the optical fiber to be tested and the optical fiber testing equipment compatible with the optical fiber;

[0040] S2. Insert the optical fiber to be tested into the optical fiber testing equipment, and pull it by holding one end to make the optical fiber continue to pass through the equipment for testing and inspection;

[0041] S3. When the outer diameter of the optical fiber is uneven or different, it will be tested and marked by the equipment;

[0042] S4. Finally, the staff will process according to the marks and conduct a second retest after confirming that there are no errors.

[0043] See also Figure 1The optical fiber testing equipment includes: a supporting base 1, a testing ring 3 and a dipping cotton 5. The supporting base 1 is made of a composite load-bearing plate. The bottom of the supporting base 1 is a weighted plate for stabilizing the overall testing equipment, which can be disassembled separately during transportation. A pair of fixing frames 2 are fixedly connected to the upper end of the supporting base 1. The testing ring 3 is fixedly installed in the middle of the pair of fixing frames 2. The fixing installation method here is fixed by bolts, which is convenient for removing it for maintenance and replacement later. An optical fiber body 4 is arranged in the middle of the testing ring 3.

[0044] See also Figure 2 The test ring 3 includes a fixed outer ring 31, which is fixedly installed in the middle of a pair of fixed frames 2. The inner end of the fixed outer ring 31 is fixedly connected to a detection inner ring 32, and the inner end of the detection inner ring 32 is fixedly connected to an electromagnetic ring 33. The electromagnetic ring 33 applies magnetic force to the detection inner ring 32, so that the detection inner ring 32 is subjected to force to detect the outer surface of the optical fiber body 4.

[0045] See also Figure 3 The detection inner ring 32 includes an extrusion component 321, which is fixedly connected to the inner end of the electromagnetic ring 33. A test ball 322 is installed at the end of the extrusion component 321 away from the electromagnetic ring 33. A sponge pad 323 is provided between the electromagnetic ring 33 and the test ball 322. When a large protrusion appears, the test ball 322 will still be squeezed into the sponge pad 323 after counteracting the magnetic force, thereby preventing the detection inner ring 32 from being damaged by excessive squeezing force.

[0046] See also Figure 3-5 The extrusion assembly 321 includes a support rod 3211, which is fixedly connected to the inner end of the electromagnetic ring 33. The end of the support rod 3211 away from the electromagnetic ring 33 is fixedly connected to the extrusion block 3212. The end of the support rod 3211 close to the extrusion block 3212 is provided with a placement hole 3213, and the marking ball 7 is located in the placement hole 3213 and supported by the support rod 3211, so that the marking ball 7 is squeezed upward by the extrusion block 3212, so that it is broken and liquid flows out for marking.

[0047] Please continue reading Figure 4 The test ball 322 includes a half magnetic block 3221, which is installed at the lower end of the detection inner ring 32. The lower end of the half magnetic block 3221 is fixedly connected with a half cotton bottom 3222. A plurality of liquid seepage holes are opened in the middle of the half cotton bottom 3222. Through the interaction force between the half magnetic block 3221 and the electromagnetic ring 33, the test ball 322 is tightly attached to the outer surface of the optical fiber body 4 for detection.

[0048] See also Figure 4 , Figure 5 and Figure 8The extrusion component 321 is fixedly connected to one end near the marking ball 7 with a crushing block 9, and the crushing block 9 includes a puncture block 91, which is fixedly connected to the extrusion component 321. The upper end of the puncture block 91 is fixedly connected with puncture-proof cotton 92. When the crushing block 9 is subjected to force, the puncture-proof cotton 92 is compressed, so that the puncture block 91 protrudes to facilitate puncturing of the marking ball 7.

[0049] See also Figure 4 , Figure 6 and Figure 7 The liquid-dipping cotton 5 is arranged in the test ball 322, and a receiving box 6 is fixedly connected in the middle of the liquid-dipping cotton 5. The extrusion component 321 passes through the receiving box 6 and is slidably connected thereto. A plurality of marking balls 7 are arranged in the receiving box 6, and the marking balls 7 include a water-soluble film 71, and the water-soluble film 71 is arranged in the receiving box 6. An easily breakable waterproof wax coating 72 is fixedly connected to the inner end of the water-soluble film 71, and the easily breakable waterproof wax coating 72 is filled with a marking liquid 73. The marking liquid 73 is made of a mixture of pigment and alcohol. The upper half of the marking ball 7 in the receiving box 6 and the lower half of the marking ball 7 use different pigments. Through the two different pigments, different places of the depression and the protrusion can be marked respectively. The marking is carried out to distinguish them and facilitate subsequent processing. Liquid outlets are opened in the middle of the upper and lower ends of the container box 6. The marking liquid 73 is allowed to flow out by squeezing and breaking the breakable waterproof wax coating 72 or puncturing the water-soluble film 71. The liquid is absorbed by the liquid cotton 5 from the liquid outlet and discharged from the liquid seepage hole for marking. The marking liquid 73 here adopts a mixed material so that the marking liquid 73 can be easily evaporated and dried while the pigment is used for marking, thereby preventing the residual liquid in the liquid cotton 5 from affecting the secondary marking. A spring 8 is installed in the container box 6, and the spring 8 is in contact with the marking ball 7. The used marking ball 7 is filled by the elastic force of the spring 8.

[0050] See also Figure 9-10 A pair of auxiliary frames 10 are fixedly connected to the upper end of the support base 1, and an auxiliary cylinder 11 is fixedly connected in the middle of the pair of auxiliary frames 10, and the pair of auxiliary cylinders 11 are respectively located at the front and rear ends of the test ring 3. The optical fiber body 4 passes through the auxiliary cylinder 11, and the optical fiber body 4 is straightened and smoothed by the pair of auxiliary cylinders 11 to prevent the optical fiber body 4 from being easily bent or arched during the pulling process, thereby affecting the test and easily misleading the test results. The auxiliary cylinder 11 includes a guide cylinder 111, which is fixedly installed at the front and rear ends of the test ring 3. A plurality of rolling grooves are opened on the inner wall of the guide cylinder 111, and a rolling ball 112 is fixedly connected in the rolling groove. The addition of the rolling ball 112 can not only reduce friction, but also make the optical fiber body 4 smoother during the pulling test, thereby greatly accelerating the test efficiency.

[0051] Working principle: After the optical fiber body 4 passes through the auxiliary tube 11 on one side, it passes through the test ring 3 and then passes through another auxiliary tube 11, and then the electromagnetic ring 33 is powered on to use the magnetic force to repel the test ball 322, so that the test ball 322 is close to the outer surface of the optical fiber body 4. Then the staff pulls the optical fiber body 4. When a bulge appears on the surface of the optical fiber body 4, the test ball 322 is squeezed and pressed into the sponge pad 323. Under the repulsion of the magnetic force, the marking ball 7 in the test ball 322 is squeezed and pierced by the piercing block 91 to flow out the marking liquid 73, and the marking liquid 73 flows out and is dipped in the liquid cotton. After absorption, the semi-cotton bottom 3222 applies it to the raised part for marking. When a depression appears, the test ball 322 is forced to move toward the depressed part under the magnetic force of the electromagnetic ring 33. At the same time, the marking ball 7 is also squeezed and punctured by the puncture block 91, so that the marking liquid 73 flows out and is also marked. After the marking ball 7 is punctured and used, a marking ball 7 is refilled to the detection position under the elastic force of the spring 8 until the number is used up. Here, the test ring 3 is made of transparent material as a whole, which is convenient for the staff to observe the number of marking balls 7 used, thereby facilitating subsequent replacement and filling.

[0052] Compared with the prior art, the advantages of the present invention are:

[0053] This solution can achieve the purpose of testing the outer diameter of the optical fiber body 4 passing through the test ring 3. The test ball 322 is repelled by the magnetic force of the electromagnetic ring 33. When the test ball 322 tests a concave part of the outer diameter of the optical fiber, the accommodating box 6 is pressed down as a whole under the action of the magnetic force and the marking ball 7 is squeezed to break it, so that the marking liquid 73 flows out and is absorbed by the dipped cotton 5 and then squeezed out from the seepage hole, marking the concave part for reminder. At the same time, when a bulge is tested, the bulge squeezes the test ball 322, and the squeezing component 321 also squeezes the marking ball 7 to let the marking liquid 73 flow out, and the bulge is also marked, thereby effectively improving the testing capability and testing efficiency.

[0054] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0055] In addition, it should be understood that although the present specification is described according to embodiments, not every embodiment contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation methods that those skilled in the art can understand.

Claims

1. A method for testing the outer diameter of an optical fiber prepared by a heat-resistant optical cable for a data center, characterized in that: The steps include: S1. Prepare the optical fiber to be tested and the optical fiber testing equipment compatible with the optical fiber; S2. Insert the optical fiber to be tested into the optical fiber testing equipment, and pull it by holding one end to make the optical fiber continue to pass through the equipment for testing and inspection; S3. When the outer diameter of the optical fiber is uneven or different, it will be tested and marked by the equipment; S4. Finally, the staff will process the marked items and conduct a second retest to confirm they are correct. The optical fiber testing equipment comprises: A support base (1), wherein a pair of fixing frames (2) are fixedly connected to the upper end of the support base (1); A test ring (3), the test ring (3) being fixedly connected in the middle of a pair of fixing frames (2), and an optical fiber body (4) being arranged in the middle of the test ring (3); The test ring (3) comprises a fixed outer ring (31), the fixed outer ring (31) is fixedly mounted between a pair of fixed frames (2), the inner end of the fixed outer ring (31) is fixedly connected to a detection inner ring (32), and the inner end of the detection inner ring (32) is fixedly connected to an electromagnetic ring (33); The detection inner ring (32) comprises an extrusion component (321), the extrusion component (321) is fixedly connected to the inner end of the electromagnetic ring (33), a test ball (322) is installed at one end of the extrusion component (321) away from the electromagnetic ring (33), and a sponge pad (323) is provided between the electromagnetic ring (33) and the test ball (322); The end of the extrusion component (321) close to the marking ball (7) is fixedly connected to a crushing block (9), the crushing block (9) comprises a puncturing block (91), the puncturing block (91) is fixedly connected to the extrusion component (321), and the upper end of the puncturing block (91) is fixedly connected to puncture-proof cotton (92); The extrusion assembly (321) comprises a support rod (3211), the support rod (3211) being fixedly connected to the inner end of the electromagnetic ring (33), the end of the support rod (3211) away from the electromagnetic ring (33) being fixedly connected to an extrusion block (3212), the end of the support rod (3211) close to the extrusion block (3212) being provided with a placement hole (3213), and the marking ball (7) being located in the placement hole (3213); Liquid-dipping cotton (5), the liquid-dipping cotton (5) being arranged in the test ball (322), a receiving box (6) being fixedly connected in the middle of the liquid-dipping cotton (5), the extrusion assembly (321) passing through the receiving box (6) and being slidably connected thereto, a plurality of marking balls (7) being arranged in the receiving box (6), and liquid outlet holes being opened in the middle of both upper and lower ends of the receiving box (6); The test ball (322) comprises a half magnetic block (3221), the half magnetic block (3221) being mounted on the lower end of the detection inner ring (32), the lower end of the half magnetic block (3221) being fixedly connected to a half cotton bottom (3222), and a plurality of liquid seepage holes being provided in the middle of the half cotton bottom (3222).

2. The method for testing the outer diameter of an optical fiber prepared by a heat-resistant optical cable for a data center according to claim 1, characterized in that: The marking ball (7) comprises a water-soluble film (71), the water-soluble film (71) being arranged in the containing box (6), the inner end of the water-soluble film (71) being fixedly connected to a breakable waterproof wax coating (72), and the breakable waterproof wax coating (72) being filled with a marking liquid (73).

3. The method for testing the outer diameter of an optical fiber prepared by a heat-resistant optical cable for a data center according to claim 2, characterized in that: The marking liquid (73) is made of a mixture of pigment and alcohol, and the marking balls (7) in the upper part and the marking balls (7) in the lower part of the containing box (6) are made of different pigments.

4. The method for testing the outer diameter of an optical fiber prepared by a heat-resistant optical cable for a data center according to claim 3, characterized in that: A spring (8) is installed in the containing box (6), and the spring (8) is in contact with the marking ball (7).

5. The method for testing the outer diameter of an optical fiber prepared by a heat-resistant optical cable for a data center according to claim 1, characterized in that: A pair of auxiliary frames (10) are fixedly connected to the upper end of the support base (1), an auxiliary tube (11) is fixedly connected between the pair of auxiliary frames (10), and the pair of auxiliary tubes (11) are respectively located at the front and rear ends of the test ring (3), and the optical fiber body (4) passes through the auxiliary tube (11).

6. The method for testing the outer diameter of an optical fiber prepared by a heat-resistant optical cable for a data center according to claim 5, characterized in that: The auxiliary tube (11) comprises a guide tube (111), the guide tube (111) being fixedly mounted at the front and rear ends of the test ring (3), a plurality of rolling grooves being formed on the inner wall of the guide tube (111), and rolling balls (112) being fixedly connected in the rolling grooves.

Citation Information

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