A sterilization device for producing velvet antler mushroom culture medium
By setting a water replenishment component and a lifting component in the dry heat sterilization device for velvet antler mushroom culture medium, the problem of decreased culture medium humidity is solved, the humidity in the culture medium is effectively maintained, and the sterilization effect and the cultivation quality of velvet antler mushroom are improved.
Patent Information
- Application Number
- CN202410411535.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2044-04-08
AI Technical Summary
The existing dry heat sterilization device for velvet antler mushroom culture medium is prone to cause the humidity of the culture medium to decrease in a high-temperature dry environment, resulting in surface drying, affecting the sterilization effect, and may cause microbial residues and culture medium contamination, thereby affecting the quality of velvet antler mushroom.
A sterilization device including a water replenishing component and a lifting component is designed. By replenishing water to the culture medium during high-temperature sterilization, the humidity in the culture medium is maintained within an appropriate range, drying out and microbial residue are avoided, and the sterilization effect is improved.
By using the water supply component and the lifting component in conjunction, the humidity of the culture medium can be maintained, the survival rate of microorganisms can be reduced, the sterilization effect can be improved, and the cultivation quality of velvet antler mushrooms can be improved.
Smart Images

Figure CN118000010B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sterilization of velvet antler mushroom culture medium, in particular to a sterilization device for producing velvet antler mushroom culture medium. Background Art
[0002] Porcupine culture medium is a nutrient medium used to cultivate Porcupine mycelium. It is typically composed of a variety of nutrients, such as carbon sources, nitrogen sources, minerals, and vitamins. The formulation of Porcupine culture medium varies depending on the intended use and is generally categorized into two types: liquid and solid. Liquid culture medium typically consists of nutrients such as glucose, peptone, and yeast extract, allowing the mycelium to be cultured and proliferated in liquid medium. Solid culture medium typically consists of nutrients such as corn starch, maltodextrin, peptone, magnesium sulfate, and potassium dihydrogen phosphate, allowing the mycelium to be cultured and propagated in solid medium. In summary, Porcupine culture medium is an important nutrient medium used in the production and research of Porcupine, and is of great significance for improving the yield and quality of Porcupine and for in-depth research on its growth and metabolic mechanisms.
[0003] The culture medium of velvet mushroom needs to be sterilized before use to ensure that the growth of velvet mushroom is not contaminated. Common sterilization methods are steam sterilization and dry heat sterilization. Among them, dry heat sterilization is widely used because of its convenient operation, safety, environmental protection, energy saving and time saving. The existing dry heat sterilization device of velvet mushroom slowly sends the velvet mushroom culture medium into the interior of the device through a conveyor belt, first preheats it in a preheating chamber, and then sends it to the sterilization chamber for high-temperature sterilization to achieve the sterilization effect of the velvet mushroom culture medium. However, in the process of dry heat sterilization, the high-temperature and dry environment easily reduces the humidity in the culture medium, resulting in drying of the culture medium surface, thereby affecting the sterilization effect, and may even cause microbial residues, resulting in contamination in the culture medium, and reducing the quality of the cultivated velvet mushroom; therefore, in response to the above problems, a sterilization device for the production of velvet mushroom culture medium is proposed. Summary of the Invention
[0004] In order to make up for the shortcomings of the existing technology and solve the problem that a high-temperature dry environment easily causes the humidity in the culture medium to decrease, resulting in drying of the culture medium surface, thereby affecting the sterilization effect and even causing microbial residues, resulting in contamination in the culture medium and reducing the quality of the cultivated velvet mushroom, the present invention proposes a sterilization device for the production of velvet mushroom culture medium.
[0005] The technical solution adopted by the present invention to solve its technical problems is: the sterilization device for the production of velvet mushroom culture medium described in the present invention comprises an equipment base; a manipulator is fixedly installed on the top of the equipment base, a conveyor belt is installed on the top of the conveyor belt, a preheating chamber is fixedly installed on one side of the preheating chamber, and a water replenishing component is provided on the top of the sterilization chamber; by arranging the water replenishing component and the lifting component, when the velvet mushroom culture medium is sent to the sterilization chamber for high-temperature sterilization, the water replenishing component is moved to the top of the culture medium by the lifting component, and the water replenishing component replenishes the velvet mushroom culture medium with water, so that the humidity in the culture medium is replenished, avoiding the problem that during the dry heat sterilization process, the high-temperature dry environment easily causes the humidity in the culture medium to decrease, resulting in drying of the culture medium surface, thereby affecting the sterilization effect, and may even cause microbial residues, contamination in the culture medium, and deterioration of the quality of the cultivated velvet mushroom. The humidity in the culture medium is maintained within a suitable range, thereby improving the sterilization effect, reducing the possibility of contamination of the culture medium, and making the cultivated velvet mushroom higher in quality.
[0006] Preferably, the water replenishment component includes a water storage tank, a ball valve shell, a ball valve core, a first gear and a first rack. The water storage tank is installed at the top of the sterilization chamber, and a lifting component is provided on one side of the water storage tank. The bottom end of the water storage tank exceeds the ball valve shell and extends to the bottom end of the ball valve shell. A rotating component is provided at the bottom end of the water storage tank. The inner wall of the ball valve shell is installed with a ball valve core, one end of the ball valve core passes through the ball valve shell and extends to the outer wall of the ball valve shell, and the end of the ball valve core extending to the outer wall of the ball valve shell is fixedly installed with a first gear, and a first rack is meshed and installed on one side of the first gear, and an adjusting component is provided on one side of the first rack. By setting the water replenishment component, when the velvet antler mushroom culture medium is sent into the sterilization chamber for high-temperature sterilization , so that the water storage tank moves downward, and the water storage tank drives the ball valve shell to move, and the ball valve shell drives the first gear to move, so that the first gear is engaged with the first rack, and then the first rack drives the first gear to rotate, and the first gear drives the ball valve core to rotate, so that the groove opened on the inner wall of the ball valve core is perpendicular to the horizontal, so that the distilled water stored in the water storage tank drips into the culture medium, avoiding the humidity of the culture medium to drop in a high temperature environment, causing the surface to dry and crack, increasing the chance of microbial attachment, and reducing the sterilization effect, and may even cause microbial residue, thereby affecting the subsequent velvet antler mushroom cultivation. The humidity in the culture medium is maintained within a suitable range, reducing the survival rate of microorganisms during the sterilization process, improving the sterilization effect of the culture medium, and thus improving the subsequent velvet antler mushroom cultivation quality.
[0007] Preferably, the lifting assembly includes a first connecting plate, a lifting rod, a guide rod and a first rotating wheel, the first connecting plate is fixedly installed on one side of the water storage tank, the lifting rod is fixedly installed on one end of the first connecting plate away from the water storage tank, the outer wall of the lifting rod is installed with a guide rod, one end of the guide rod is fixedly installed on the outer wall of the sterilization chamber, the bottom end of the lifting rod passes through the equipment base and extends to the inner wall of the equipment base, the bottom end of the lifting rod is rotatably installed with the first rotating wheel, the first rotating wheel is a quarter-concave circular wheel, and a driving assembly is provided on one side of the first rotating wheel; by setting the lifting assembly, when the water replenishing assembly replenishes water to the culture medium, the first rotating wheel is driven by the driving assembly The wheel rotates, and when the concave part of the first rotating wheel rotates to a position close to the guide rod, the guide rod moves downward, and the guide rod drives the lifting rod to move, and the lifting rod drives the first connecting plate to move, so that the first connecting plate drives the water replenishing component to move downward, avoiding the distilled water dripping from the water replenishing component to evaporate in a high-temperature environment. The generated water vapor is likely to cause changes in the temperature and humidity in the sterilizer, thereby affecting the sterilization effect. In addition, spraying water vapor may also cause microbial residues, affecting the quality of the culture medium, and further affecting the subsequent velvet antler mushroom cultivation quality. The problem reduces the time that distilled water stays in a high-temperature environment, reduces the humidity in the dry heat sterilization environment, and improves the sterilization effect and cultivation quality of the culture medium.
[0008] Preferably, the driving assembly includes a synchronous belt, a second rotating wheel and an intermittent rotating wheel, a synchronous belt is installed on one side of the first rotating wheel, a second rotating wheel is installed on the end of the synchronous belt away from the first rotating wheel, an intermittent rotating wheel is provided on one side of the second rotating wheel, and one end of the intermittent rotating wheel is fixedly installed on one side of the conveyor belt; by setting up the driving assembly, when the velvet mushroom culture medium starts to be sent into the sterilization chamber, the second rotating wheel is started to rotate by the manipulator, so that the second rotating wheel drives the intermittent rotating wheel to rotate, and then the intermittent rotating wheel drives the conveyor belt to rotate, and at the same time, the second rotating wheel rotates the synchronous belt, so that the synchronous belt drives the first rotating wheel to rotate, thereby operating the lifting assembly and the water supply assembly, so that the manipulator starts the second rotating wheel to drive the conveyor belt to rotate, and can also drive the lifting assembly and the water supply assembly to operate.
[0009] Preferably, small cylinders are evenly installed on three-quarters of the second rotating wheel close to the synchronous belt side; by arranging that small cylinders are evenly installed on three-quarters of the second rotating wheel close to the synchronous belt side, after the second rotating wheel drives the intermittent rotating wheel to rotate three-quarters of the circumference, there will be an interval of one-quarter of the circumference, so that when the conveyor belt drives the culture medium to move to the bottom of the water replenishing component, it will stop moving until the water replenishing component completes the water replenishment of the culture medium, avoiding the water replenishing component easily dripping distilled water outside the culture medium during the movement of the culture medium, causing the culture medium to dry out, thereby reducing the sterilization effect of the culture medium and causing the problem of residual microorganisms, improving the water replenishment effect of the water replenishing component, and keeping the humidity in the culture medium within an appropriate range, thereby improving the sterilization effect of the culture medium.
[0010] Preferably, when the intermittent rotating wheel is intermittent, the concave end of the first rotating wheel abuts against the bottom end of the guide rod; by setting the intermittent rotating wheel to be intermittent, the concave end of the first rotating wheel abuts against the bottom end of the guide rod, so that when the conveyor belt drives the culture medium to move to the bottom of the water replenishing component, the water replenishing component moves downward and starts to replenish water to the culture medium.
[0011] Preferably, the adjusting component includes a second rack, a fixed plate, an adjusting plate and an adjusting rod, the second rack is installed on one side of the first rack, the first rack and the second rack are connected by a fixed plate, the adjusting plate is fixedly installed on the side of the fixed plate away from the first rack and the second rack, and the adjusting rod is fixedly installed on one end of the adjusting plate away from the fixed plate; by setting the adjusting component, when the water replenishment amount needs to be increased, the adjusting rod is moved, the adjusting rod drives the adjusting plate to move, the adjusting plate drives the fixed plate to move, and the fixed plate drives the first rack and the second rack to move, so that the first rack stops meshing with the first gear and the second rack is meshed with the first gear, avoiding the problem that when the temperature is high or there are more fillings in the culture medium, more water is needed to maintain the humidity, the original water replenishment amount is easy to make the culture medium humidity fall short of the required range, the sterilization effect is reduced, and even microbial residues are caused, the culture medium is contaminated, and the quality of velvet antler mushroom cultivation is affected. The water replenishment amount of the water replenishment component can be adjusted so that the humidity of the culture medium can be maintained within an appropriate range, the sterilization effect of the culture medium is improved, and the subsequent cultivation quality of velvet antler mushroom is improved.
[0012] Preferably, the tooth block position of the second rack is higher than the tooth block position of the first rack; by setting the tooth block position of the second rack higher than the tooth block position of the first rack, the second rack is engaged with the first gear earlier, thereby extending the time for the water replenishment component to replenish water, and then increasing the water replenishment amount.
[0013] Preferably, a fixed slot is provided on the outer wall of the base of the equipment, and a manipulator adjusting rod is installed on the inner wall of the fixed slot; by providing the fixed slot, after the adjustment of the adjustment component is completed, the adjustment rod can be fixed in the fixed slot, thereby avoiding the adjustment rod from easily moving during the water replenishment process of the water replenishment component, causing the water replenishment amount of the water replenishment component to change, causing the humidity in the culture medium to be too high or too low, affecting the sterilization effect and causing microbial residues, causing the culture medium to be contaminated, affecting the cultivation quality of velvet mushrooms, so that the adjustment component can be fixed in one gear, so that the humidity in the culture medium can be stably maintained in an appropriate range, thereby improving the sterilization effect of the culture medium, and thereby improving the cultivation quality of velvet mushrooms.
[0014] The transmission gear of the present invention is a gear which is connected with the gear of the transmission gear of the present invention to the gear of the transmission gear of the present invention; the gear of the transmission gear is connected with the gear of the transmission gear of the present invention to the gear of the transmission gear of the present invention; the gear of the transmission gear is connected with the gear of the transmission gear of the present invention to the gear of the transmission gear. The first gear is engaged with the first gear and the second gear is engaged with the first gear.
[0015] The present invention is beneficial in that:
[0016] 1. The present invention provides a water replenishment component. When the velvet antler mushroom culture medium is sent to the sterilization chamber for high-temperature sterilization, the water storage tank moves downward, the water storage tank drives the ball valve housing to move, the ball valve housing drives the first gear to move, the first gear is meshed with the first rack, and then the first rack drives the first gear to rotate, the first gear drives the ball valve core to rotate, so that the groove provided on the inner wall of the ball valve core is perpendicular to the horizontal, and the distilled water stored in the water storage tank drips into the culture medium, thereby avoiding the problem that the humidity of the culture medium decreases in a high-temperature environment, causing the surface to dry and crack, increasing the chance of microorganism attachment, reducing the sterilization effect, and even causing microorganism residue, thereby affecting the subsequent velvet antler mushroom cultivation. The humidity in the culture medium is maintained within a suitable range, reducing the survival rate of microorganisms during the sterilization process, improving the sterilization effect of the culture medium, and thus improving the subsequent velvet antler mushroom cultivation quality;
[0017] 2. The present invention is provided with a rotating component. When the water replenishing component replenishes water to the culture medium, the water storage tank moves downward to drive the adjusting shell to move, the adjusting shell drives the fourth gear to move, the third rack is engaged with the fourth gear to rotate, and the fourth gear drives the second bevel gear to rotate, the second bevel gear drives the first bevel gear to rotate, the first bevel gear drives the rotating rod to rotate, the rotating rod drives the third gear to rotate, the third gear drives the second gear to rotate, and the second gear drives the water outlet pipe to rotate, so that the distilled water is evenly dripped on the surface of the culture medium, avoiding the distilled water dripping only on one place on the surface of the culture medium, so that the culture medium cannot be evenly replenished with water, so that the humidity of part of the culture medium is too high and the humidity of part is too low, affecting the sterilization effect, and then affecting the subsequent velvet mushroom cultivation problem, improving the water replenishment effect of the culture medium, and then improving the sterilization effect of the culture medium, and improving the subsequent velvet mushroom cultivation quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 It is a schematic diagram of the main body of the present invention;
[0020] Figure 2 Schematic cross-sectional view of the water replenishment component of the present invention;
[0021] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle;
[0022] Figure 4 For the present invention Figure 2 Enlarged view of point B in the middle;
[0023] Figure 5 is a cross-sectional schematic diagram of a drive assembly of the present invention;
[0024] Figure 6 For the present invention Figure 5 Enlarged view of point C in the middle;
[0025] Figure 7 is a schematic cross-sectional view of the adjustment assembly of the present invention;
[0026] Figure 8 For the present invention Figure 7 Enlarged view of point D in the middle.
[0027] In the figure: 1. Equipment base; 2. Controller; 3. Conveyor belt; 4. Preheating chamber; 5. Sterilization chamber; 6. Water storage tank; 7. Ball valve housing; 8. Ball valve core; 9. First gear; 10. First rack; 11. First connecting plate; 12. Lifting rod; 13. Guide rod; 14. First rotating wheel; 15. Synchronous belt; 16. Second rotating wheel; 17. Intermittent rotating wheel; 18. Second rack; 19. Fixed plate; 20. Adjusting plate; 21. Adjusting rod; 22. Fixed slot; 23. Water outlet pipe; 24. Second gear; 25. Third gear; 26. Rotating rod; 27. Fixed rod; 28. Second connecting plate; 29. Adjusting housing; 30. Support plate; 31. First bevel gear; 32. Second bevel gear; 33. Fourth gear; 34. Third rack. DETAILED DESCRIPTION
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example 1
[0029] See also Figure 1-8As shown, a sterilization device for the production of velvet mushroom culture medium includes an equipment base 1; a manipulator 2 is fixedly installed on the top of the equipment base 1, a conveyor belt 3 is installed on the top of the conveyor belt 3, a preheating chamber 4 is installed on the top of the preheating chamber 4, a sterilization chamber 5 is fixedly installed on one side of the preheating chamber 4, and a water replenishing component is provided on the top of the sterilization chamber 5; by arranging the water replenishing component and the lifting component, when the velvet mushroom culture medium is sent to the sterilization chamber 5 for high-temperature sterilization, the water replenishing component is moved to the top of the culture medium by the lifting component, and the water replenishing component replenishes the velvet mushroom culture medium with water, so that the humidity in the culture medium is replenished, avoiding the problem that during the dry heat sterilization process, the high-temperature dry environment easily causes the humidity in the culture medium to decrease, resulting in drying of the culture medium surface, thereby affecting the sterilization effect, and may even cause microbial residues, contamination in the culture medium, and deterioration of the quality of the cultivated velvet mushroom, so that the humidity in the culture medium is maintained within a suitable range, thereby improving the sterilization effect, reducing the possibility of contamination of the culture medium, and making the cultivated velvet mushroom higher in quality.
[0030] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 7 As shown, the water replenishment component includes a water storage tank 6, a ball valve shell 7, a ball valve core 8, a first gear 9 and a first rack 10. The water storage tank 6 is installed at the top of the sterilization chamber 5, and a lifting component is provided on one side of the water storage tank 6. The bottom end of the water storage tank 6 exceeds the ball valve shell 7 and extends to the bottom end of the ball valve shell 7. The bottom end of the water storage tank 6 is provided with a rotating component. The inner wall of the ball valve shell 7 is installed with a ball valve core 8. One end of the ball valve core 8 passes through the ball valve shell 7 and extends to the outer wall of the ball valve shell 7. The end of the ball valve core 8 extending to the outer wall of the ball valve shell 7 is fixedly installed with a first gear 9. A first rack 10 is meshed and installed on one side of the first rack 10. An adjusting component is provided on one side of the first rack 10. By setting the water replenishment component, when the velvet antler mushroom culture medium is sent to the sterilization chamber 5 for high-temperature sterilization, the water storage tank 6 is The tank 6 moves downward, causing the water storage tank 6 to drive the ball valve housing 7 to move, and the ball valve housing 7 drives the first gear 9 to move, so that the first gear 9 is engaged with the first rack 10, and then the first rack 10 drives the first gear 9 to rotate, and the first gear 9 drives the ball valve core 8 to rotate, so that the groove opened on the inner wall of the ball valve core 8 is perpendicular to the horizontal, so that the distilled water stored in the water storage tank 6 drips into the culture medium, avoiding the humidity of the culture medium to drop in a high temperature environment, causing the surface to dry and crack, increasing the chance of microbial attachment, reducing the sterilization effect, and even causing microbial residue, thereby affecting the subsequent cultivation of velvet antler mushrooms, keeping the humidity in the culture medium within a suitable range, reducing the survival rate of microorganisms during the sterilization process, improving the sterilization effect of the culture medium, and thus improving the subsequent cultivation quality of velvet antler mushrooms.
[0031] See also Figure 1 、 Figure 2 、 Figure 5 and Figure 7 As shown, the lifting assembly includes a first connecting plate 11, a lifting rod 12, a guide rod 13 and a first rotating wheel 14. The first connecting plate 11 is fixedly installed on one side of the water tank 6, and the lifting rod 12 is fixedly installed on the end of the first connecting plate 11 away from the water tank 6. The outer wall of the lifting rod 12 is installed with a guide rod 13, and one end of the guide rod 13 is fixedly installed on the outer wall of the sterilization chamber 5. The bottom end of the lifting rod 12 passes through the equipment base 1 and extends to the inner wall of the equipment base 1. The bottom end of the lifting rod 12 is rotatably installed with a first rotating wheel 14. The first rotating wheel 14 is a quarter-concave circular wheel, and a driving assembly is provided on one side of the first rotating wheel 14. By setting the lifting assembly, when the water replenishing assembly replenishes water to the culture medium, the first rotating wheel is driven by the driving assembly. 14 rotates, when the concave part of the first rotating wheel 14 rotates to a position close to the guide rod 13, the guide rod 13 moves downward, and the guide rod 13 drives the lifting rod 12 to move, and the lifting rod 12 drives the first connecting plate 11 to move, so that the first connecting plate 11 drives the water replenishing component to move downward, avoiding the distilled water dripping from the water replenishing component to evaporate in a high-temperature environment. The generated water vapor is likely to cause the temperature and humidity in the sterilizer to change, thereby affecting the sterilization effect. In addition, spraying water vapor may also cause microbial residues, affect the quality of the culture medium, and further affect the subsequent velvet antler mushroom cultivation quality. The problem reduces the time that distilled water stays in a high-temperature environment, reduces the humidity of the dry heat sterilization environment, and improves the sterilization effect and cultivation quality of the culture medium.
[0032] See also Figure 2 、 Figure 5 and Figure 6 As shown, the driving assembly includes a synchronous belt 15, a second rotating wheel 16 and an intermittent rotating wheel 17. A synchronous belt 15 is installed on one side of the first rotating wheel 14, and a second rotating wheel 16 is installed on the end of the synchronous belt 15 away from the first rotating wheel 14. An intermittent rotating wheel 17 is provided on one side of the second rotating wheel 16, and one end of the intermittent rotating wheel 17 is fixedly installed on one side of the conveyor belt 3; by setting the driving assembly, when the velvet mushroom culture medium starts to be sent into the sterilization chamber 5, the second rotating wheel 16 is started to rotate by the manipulator 2, so that the second rotating wheel 16 drives the intermittent rotating wheel 17 to rotate, and then the intermittent rotating wheel 17 drives the conveyor belt 3 to rotate, and at the same time, the second rotating wheel 16 rotates the synchronous belt 15, so that the synchronous belt 15 drives the first rotating wheel 14 to rotate, thereby operating the lifting assembly and the water supply assembly, so that the manipulator 2 starts the second rotating wheel 16 to drive the conveyor belt 3 to rotate, and can also drive the lifting assembly and the water supply assembly to operate.
[0033] See also Figure 2 、 Figure 5 and Figure 6As shown, small cylinders are evenly installed on three-quarters of the second rotating wheel 16 close to the synchronous belt 15 side; by arranging the small cylinders to be evenly installed on three-quarters of the second rotating wheel 16 close to the synchronous belt 15 side, after the second rotating wheel 16 drives the intermittent rotating wheel 17 to rotate three-quarters of the circle, there will be an interval of one-quarter of the circle, so that when the conveyor belt 3 drives the culture medium to move to the bottom of the water replenishing component, it will stop moving until the water replenishing component completes the water replenishment of the culture medium, avoiding the water replenishing component easily dripping distilled water outside the culture medium during the movement of the culture medium, causing the culture medium to dry out, thereby reducing the sterilization effect of the culture medium and causing the problem of residual microorganisms, improving the water replenishment effect of the water replenishing component, and keeping the humidity in the culture medium within an appropriate range, thereby improving the sterilization effect of the culture medium.
[0034] See also Figure 2 、 Figure 5 and Figure 6 As shown, when the intermittent rotating wheel 17 is intermittent, the concave end of the first rotating wheel 14 abuts against the bottom end of the guide rod 13; by setting the intermittent rotating wheel 17 to be intermittent, the concave end of the first rotating wheel 14 abuts against the bottom end of the guide rod 13, so that when the conveyor belt 3 drives the culture medium to move to the bottom of the water replenishing component, the water replenishing component moves downward and starts to replenish water to the culture medium. Example 2
[0035] See also Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 7 and Figure 8 As shown, in contrast to Example 1, as another embodiment of the present invention, the adjustment component includes a second rack 18, a fixed plate 19, an adjustment plate 20 and an adjustment rod 21. The second rack 18 is installed on one side of the first rack 10, and the first rack 10 and the second rack 18 are connected by the fixed plate 19. The adjustment plate 20 is fixedly installed on the side of the fixed plate 19 away from the first rack 10 and the second rack 18, and the adjustment rod 21 is fixedly installed on the end of the adjustment plate 20 away from the fixed plate 19; by setting the adjustment component, when it is necessary to increase the water replenishment amount, the adjustment rod 21 is moved, the adjustment rod 21 drives the adjustment plate 20 to move, and the adjustment plate 20 drives the fixed plate 19 to move , the fixed plate 19 drives the first rack 10 and the second rack 18 to move, so that the first rack 10 stops meshing with the first gear 9, and the second rack 18 meshes with the first gear 9, avoiding the problem that when the temperature is high or there are more fillings in the culture medium, more water is needed to maintain the humidity, the original water replenishment amount easily makes the culture medium humidity fall short of the required range, reduces the sterilization effect, and even causes microbial residues, contaminates the culture medium, and affects the quality of velvet antler mushroom cultivation. The water replenishment amount of the water replenishment component can be adjusted so that the humidity of the culture medium can be maintained within an appropriate range, thereby improving the sterilization effect of the culture medium and thereby improving the subsequent velvet antler mushroom cultivation quality.
[0036] See also Figure 2 、 Figure 3 ,and Figure 5 As shown, the tooth block position of the second rack 18 is higher than the tooth block position of the first rack 10; by setting the tooth block position of the second rack 18 higher than the tooth block position of the first rack 10, the second rack 18 is engaged with the first gear 9 earlier, thereby extending the time for the water replenishment component to replenish water, and then increasing the water replenishment amount.
[0037] See also Figure 7 and Figure 8 As shown, a fixed slot 22 is provided on the outer wall of the base 1 of the equipment, and an adjusting rod of a manipulator 21 is installed on the inner wall of the fixed slot 22; by providing the fixed slot 22, after the adjustment of the adjustment component is completed, the adjusting rod 21 can be fixed in the fixed slot 22, thereby avoiding the adjustment rod 21 from easily moving during the water replenishment process of the water replenishment component, causing the water replenishment amount of the water replenishment component to change, causing the humidity in the culture medium to be too high or too low, affecting the sterilization effect and causing microbial residues, causing the culture medium to be contaminated, affecting the cultivation quality of velvet mushrooms, so that the adjustment component can be fixed in one gear, so that the humidity in the culture medium can be stably maintained in an appropriate range, thereby improving the sterilization effect of the culture medium, and thereby improving the cultivation quality of velvet mushrooms.
[0038] See also Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 7 and Figure 8As shown, the rotating assembly includes a water outlet pipe 23, a second gear 24, a third gear 25, a rotating rod 26, a fixed rod 27, a second connecting plate 28, an adjusting housing 29, a first bevel gear 31, a second bevel gear 32, a fourth gear 33 and a third rack 34. The water outlet pipe 23 is installed at the bottom end of the water storage tank 6, and the outer wall of the water outlet pipe 23 is installed with the second gear 24. The second gear 24 passes through the water storage tank 6 and extends to the outer wall of the water storage tank 6. The third gear 25 is meshed with one side of the second gear 24. The top of the third gear 25 is fixedly installed with a rotating rod 26, and the outer wall of the rotating rod 26 is installed with a fixed rod 27. , both ends of the fixed rod 27 are equipped with support pieces 30, and the support pieces 30 are fixedly mounted on the outer wall of the rotating rod 26. A second connecting plate 28 is fixedly mounted on one side of the fixed rod 27, and an end of the second connecting plate 28 away from the fixed rod 27 is fixedly mounted with an adjusting housing 29. The end of the second connecting plate 28 away from the fixed rod 27 passes through the adjusting housing 29 and extends to the outer wall of the adjusting housing 29. The end of the second connecting plate 28 extending to the outer wall of the adjusting housing 29 is fixedly mounted on the outer wall of the water storage tank 6. A first bevel gear 31 is fixedly mounted on the top of the rotating rod 26, and a second bevel gear 31 is meshed with one side of the first bevel gear 31. The fourth gear 33 is fixedly installed on the side of the second bevel gear 32 away from the first bevel gear 31, and the third rack 34 is meshed with the side of the fourth gear 33. The end of the third rack 34 away from the fourth gear 33 is fixedly installed on the inner wall of the top of the sterilization chamber 5; by setting a rotating assembly, when the water replenishing assembly replenishes water to the culture medium, the water storage tank 6 moves downward to drive the adjusting housing 29 to move, and the adjusting housing 29 drives the fourth gear 33 to move, and the third rack 34 meshes with the fourth gear 33 to rotate the fourth gear 33, driving the second bevel gear 32 to rotate, and the second bevel gear 32 drives the first bevel gear 33 to rotate. The bevel gear 31 rotates, the first bevel gear 31 drives the rotating rod 26 to rotate, the rotating rod 26 drives the third gear 25 to rotate, the third gear 25 drives the second gear 24 to rotate, and the second gear 24 drives the water outlet pipe 23 to rotate, so that the distilled water is evenly dripped on the surface of the culture medium, avoiding the distilled water dripping only on one place on the surface of the culture medium, so that the culture medium cannot be evenly replenished with water, thereby causing the humidity of part of the culture medium to be too high and the humidity of part to be too low, affecting the sterilization effect, and further affecting the subsequent cultivation of velvet antler mushrooms, improving the water replenishment effect of the culture medium, and thus improving the sterilization effect of the culture medium, and improving the subsequent cultivation quality of velvet antler mushrooms.
[0039] Working principle: When the culture medium of velvet antler mushroom is sterilized, the manipulator 2 is started to rotate the second rotating wheel 16, so that the second rotating wheel 16 drives the intermittent rotating wheel 17 to rotate, and then the intermittent rotating wheel 17 drives the conveyor belt 3 to rotate. At the same time, the second rotating wheel 16 rotates the synchronous belt 15, so that the synchronous belt 15 drives the first rotating wheel 14 to rotate. When the concave part of the first rotating wheel 14 rotates to a position close to the guide rod 13, the guide rod 13 moves downward, and the guide rod 13 drives the lifting rod 12 to move, and the lifting rod 12 drives the first connecting plate 11 to move, so that the first connecting plate 11 drives the water storage tank 6 to move downward, so that the water storage tank 6 drives the ball valve housing 7 to move, and the ball valve housing 7 drives the first gear 9 to move, so that the first gear 9 is engaged with the first rack 10, and then the first rack 10 drives the first gear 9 to rotate, and the first gear 9 drives the ball valve core 8 to rotate, so that the groove opened on the inner wall of the ball valve core 8 is perpendicular to the horizontal, so that the steam stored in the water storage tank 6 The distilled water drips into the culture medium. At the same time, by arranging the second rotating wheel 16 to be evenly installed with small cylinders on three-quarters of the side close to the synchronous belt 15, the second rotating wheel 16 drives the intermittent rotating wheel 17 to rotate three-quarters of the circle, and there will be an interval of one-quarter of the circle, so that when the conveyor belt 3 drives the culture medium to move below the water replenishing component, it will stop moving until the water replenishing component completes the water replenishment of the culture medium. At the same time, the water storage tank 6 moves downward to drive the adjustment shell 29 to move, the adjustment shell 29 drives the fourth gear 33 to move, the third rack 34 engages with the fourth gear 33 to rotate the fourth gear 33, and drives the second bevel gear 32 to rotate. The second bevel gear 32 drives the first bevel gear 31 to rotate. The first bevel gear 31 drives the rotating rod 26 to rotate. The rotating rod 26 drives the third gear 25 to rotate. The third gear 25 drives the second gear 24 to rotate. The second gear 24 drives the water outlet pipe 23 to rotate, so that the distilled water drips evenly on the surface of the culture medium.
[0040] When the water replenishment amount needs to be increased, the adjusting rod 21 is moved, the adjusting rod 21 drives the adjusting plate 20 to move, the adjusting plate 20 drives the fixed plate 19 to move, and the fixed plate 19 drives the first rack 10 and the second rack 18 to move, so that the first rack 10 stops engaging with the first gear 9, and the second rack 18 engages with the first gear 9. By setting the tooth block position of the second rack 18 to be higher than the tooth block position of the first rack 10, the second rack 18 engages with the first gear 9 earlier, thereby extending the time for the water replenishment component to replenish water, and then increasing the water replenishment amount.
[0041] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0042] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the invention as claimed.
Claims
1. A sterilization device for producing velvet antler mushroom culture medium, characterized by: The invention comprises an equipment base (1); a manipulator (2) is fixedly installed on the top of the equipment base (1); a conveyor belt (3) is installed on the top of the equipment base (1); a preheating chamber (4) is installed on the top of the conveyor belt (3); a sterilization chamber (5) is fixedly installed on one side of the preheating chamber (4); and a water supply component is provided on the top of the sterilization chamber (5); The water replenishment assembly includes a water tank (6), a ball valve housing (7), a ball valve core (8), a first gear (9) and a first rack (10). The water tank (6) is installed at the top of the sterilization chamber (5). A lifting assembly is provided on one side of the water tank (6). The bottom end of the water tank (6) exceeds the ball valve housing (7) and extends to the bottom end of the ball valve housing (7). A rotating assembly is provided at the bottom end of the water tank (6). The inner wall of the ball valve housing (7) is installed with the ball valve core (8). One end of the ball valve core (8) passes through the ball valve housing (7) and extends to the outer wall of the ball valve housing (7). The end of the ball valve core (8) extending to the outer wall of the ball valve housing (7) is fixedly installed with the first gear (9). The first rack (10) is meshed and installed on one side of the first gear (9). An adjustment assembly is provided on one side of the first rack (10); The rotating assembly comprises a water outlet pipe (23), a second gear (24), a third gear (25), a rotating rod (26), a fixed rod (27), a second connecting plate (28), an adjusting housing (29), a first bevel gear (31), a second bevel gear (32), a fourth gear (33) and a third rack (34). The water outlet pipe (23) is installed at the bottom end of the water storage tank (6). The outer wall of the water outlet pipe (23) is installed with a second gear (24). The second gear (24) passes through the water outlet pipe (23) and extends to the outer wall of the water outlet pipe (23). The third gear (25) is meshed and installed on one side of the second gear (24). The top end of the third gear (25) is fixedly installed with a rotating rod (26). The outer wall of the rotating rod (26) is installed with a fixed rod (27). Support plates (30) are installed at both ends of the fixed rod (27). The support plates (30) are fixedly installed on the outer wall of the rotating rod (26). A second connecting plate (28) is fixedly mounted on one side of the fixed rod (27), an end of the second connecting plate (28) away from the fixed rod (27) is fixedly mounted on an adjusting housing (29), an end of the second connecting plate (28) away from the fixed rod (27) passes through the adjusting housing (29) and extends to the outer wall of the adjusting housing (29), an end of the second connecting plate (28) extending to the outer wall of the adjusting housing (29) is fixedly mounted on the outer wall of the water storage tank (6), a first bevel gear (31) is fixedly mounted on the top of the rotating rod (26), a second bevel gear (32) is meshedly mounted on one side of the first bevel gear (31), a fourth gear (33) is fixedly mounted on the side of the second bevel gear (32) away from the first bevel gear (31), a third rack (34) is meshedly mounted on one side of the fourth gear (33), and an end of the third rack (34) away from the fourth gear (33) is fixedly mounted on the inner wall of the top of the sterilization chamber (5); The adjustment assembly comprises a second rack (18), a fixed plate (19), an adjustment plate (20) and an adjustment rod (21), wherein the second rack (18) is installed on one side of the first rack (10), the first rack (10) and the second rack (18) are connected via the fixed plate (19), the adjustment plate (20) is fixedly installed on one side of the fixed plate (19) away from the first rack (10) and the second rack (18), and the adjustment rod (21) is fixedly installed on one end of the adjustment plate (20) away from the fixed plate (19).
2. A sterilizing device for producing velvet antler mushroom culture medium according to claim 1, characterized in that: The lifting assembly comprises a first connecting plate (11), a lifting rod (12), a guide rod (13) and a first rotating wheel (14); the first connecting plate (11) is fixedly mounted on one side of the water storage tank (6); the lifting rod (12) is fixedly mounted on one end of the first connecting plate (11) away from the water storage tank (6); the guide rod (13) is mounted on the outer wall of the lifting rod (12); one end of the guide rod (13) is fixedly mounted on the outer wall of the sterilization chamber (5); the bottom end of the lifting rod (12) passes through the equipment base (1) and extends to the inner wall of the equipment base (1); the first rotating wheel (14) is rotatably mounted on the bottom end of the lifting rod (12); the first rotating wheel (14) is a quarter-concave circular wheel; and a driving assembly is provided on one side of the first rotating wheel (14).
3. A sterilizing device for producing velvet antler mushroom culture medium according to claim 2, characterized in that: The driving assembly comprises a synchronous belt (15), a second rotating wheel (16) and an intermittent rotating wheel (17), wherein the synchronous belt (15) is installed on one side of the first rotating wheel (14), the second rotating wheel (16) is installed on one end of the synchronous belt (15) away from the first rotating wheel (14), and the intermittent rotating wheel (17) is provided on one side of the second rotating wheel (16), and one end of the intermittent rotating wheel (17) is fixedly installed on one side of the conveyor belt (3).
4. A sterilization device for producing velvet antler mushroom culture medium according to claim 3, characterized in that: Small cylinders are evenly installed on three-quarters of the second rotating wheel (16) on the side close to the synchronous belt (15).
5. A sterilization device for producing velvet antler mushroom culture medium according to claim 3, characterized in that: When the intermittent rotating wheel (17) is intermittent, the concave end of the first rotating wheel (14) abuts against the bottom end of the guide rod (13).
6. A sterilization device for producing velvet antler mushroom culture medium according to claim 1, characterized in that: The tooth block position of the second rack (18) is higher than the tooth block position of the first rack (10).
7. A sterilization device for producing velvet antler mushroom culture medium according to claim 1, characterized in that: A fixing slot (22) is provided on the outer wall of the device base (1), and an adjusting rod (21) is installed on the inner wall of the fixing slot (22).
Citation Information
Patent Citations
Mushroom cultivation equipment
CN218125943U
Edible fungus cultivation material sterilization device
CN220712331U