A wire rack

Abstract

The application relates to a pay-off rack which comprises a mounting part clamped to the end of a wire coil, a rotating part rotationally connected with the mounting part, a guide ring set arranged on the rotating part, and a first detection sensor for detecting whether the rotating part rotates or not, the rotating shaft of the rotating part coincides with the rotating shaft of the wire coil, the rotating part comprises a rotating main rod rotationally connected with the mounting part, and a rotating balance rack connected with the rotating main rod and synchronously rotating with the rotating main rod, the guide ring set comprises a guide main ring arranged on the top of the rotating main rod, and a first guide sub-ring and a second guide sub-ring arranged on the rotating balance rack. The pay-off rack is provided with the first detection sensor, so that a worker can detect whether the rotating part rotates or not in real time, thereby knowing the pay-off condition in time, the monitoring of work is improved, problems can be responded to quickly when the problems occur, and unnecessary loss is avoided.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of pay-off stands, in particular, and is particularly related to a pay-off stand capable of real-time monitoring of the pay-off state. BACKGROUND

[0002] Traditional pay-off stands gradually expose many shortcomings in the current production operation environment, the most prominent problem is that the pay-off state cannot be monitored in real time. This defect not only affects the production operation efficiency, but also may cause safety hazards in the production operation process. Therefore, we urgently need to improve and upgrade the pay-off stand technology to meet the needs of modern production operation. SUMMARY

[0003] Therefore, the present application provides a pay-off stand, the first detection sensor is provided, so that the staff can detect whether the rotating part rotates in real time, so as to timely understand the pay-off situation, not only improve the monitoring of work, but also make a quick response when problems occur, avoid unnecessary losses.

[0004] The purpose of the present application is achieved by the following technical solutions:

[0005] A pay-off stand, comprising a mounting part clamped to the end of a wire coil, a rotating part rotatably connected with the mounting part, a guide ring set provided on the rotating part, and a first detection sensor for detecting whether the rotating part rotates, the rotating shaft of the rotating part coincides with the rotating shaft of the wire coil, the rotating part comprises a rotating main rod rotatably connected with the mounting part, and a rotating balance frame connected with the rotating main rod and synchronously rotating with the rotating main rod, the guide ring set comprises a guide main ring provided on the top of the rotating main rod, and a first guide sub-ring and a second guide sub-ring provided on the rotating balance frame.

[0006] The first detection sensor is provided, so that the staff can detect whether the rotating part rotates in real time, so as to timely understand the pay-off situation, not only improve the monitoring of work, but also make a quick response when problems occur, avoid unnecessary losses. The rotating part is rotatably connected with the mounting part, so that the rotating part can rotate flexibly, so that the wire can be smoothly paid out, not only reducing the resistance during pay-off, but also making the pay-off process more stable, avoiding the twisting or knotting of the wire, and also making the first detection sensor more accurately detect the pay-off situation and timely find unexpected pay-off situations. At the same time, the rotating shaft of the rotating part coincides with the rotating shaft of the wire coil, ensuring the stability of the wire coil during rotation, further improving the quality of pay-off. The design of the guide ring set is also a highlight of the pay-off stand. The guide main ring, the first guide sub-ring and the second guide sub-ring can effectively guide the direction of the wire, so that the wire can be kept neat and orderly during pay-off, not only improving the appearance of pay-off, but also avoiding the wear and damage of the wire during pay-off, prolonging the service life of the wire.

[0007] Preferably, the height of the first guide sub-ring is lower than the height of the end of the wire coil, the height of the second guide sub-ring is higher than the height of the first guide sub-ring, and the wire in the wire coil passes through the first guide sub-ring, the second guide sub-ring and the guide main ring in turn.

[0008] The height of the first guide sub-ring is designed to be lower than the height of the end of the wire coil, and the height of the second guide sub-ring is designed to be higher than the first guide sub-ring. Such height configuration enables the wire in the wire coil to pass through the first guide sub-ring, the second guide sub-ring and the guide main ring in turn naturally and smoothly. Such design not only improves the efficiency of wire laying, but also avoids the problems of knotting and jamming of the wire when passing through the guide ring group, ensuring the continuity and stability of wire laying.

[0009] Preferably, the guide main ring is located on the rotating shaft of the rotating part.

[0010] The guide main ring is located on the rotating shaft of the rotating part, which ensures the synchronous rotation of the guide main ring and the rotating part, thereby avoiding the wear and tear and breakage of the wire caused by friction when passing through the guide main ring. At the same time, since the guide main ring is located on the rotating shaft, the wire laying is also smoother and more stable, further improving the quality of wire laying.

[0011] Preferably, the rotating balance frame is in the shape of a, the first guide sub-ring and the second guide sub-ring are located on the same side of the rotating balance frame, the other side of the rotating balance frame is provided with a first balance block and a second balance block, the weight and position of the first balance block correspond to the first guide sub-ring one by one, and the weight and position of the second balance block correspond to the second guide sub-ring one by one.

[0012] The rotating balance frame adopts a design in the shape of a, which not only has a stable structure, but also can effectively balance the weight and moment of the rotating part during rotation. The first balance block and the second balance block corresponding to the first guide sub-ring and the second guide sub-ring are arranged on the other side of the rotating balance frame, so that the rotating part rotates more stably, reducing vibration and noise and improving the comfort of work. At the same time, the arrangement of the balance block also increases the overall stability of the rotating part, making the wire laying process safer and more reliable.

[0013] Preferably, the first detection sensor is a rotational speed sensor for measuring the rotational speed of the rotating part.

[0014] The rotational speed sensor is selected as the first detection sensor, which enables the wire laying frame to accurately measure the rotational speed of the rotating part, not only providing real-time feedback on the wire laying speed for the staff, but also helping them to adjust the wire laying speed according to actual needs, thereby realizing more refined operation. At the same time, the acquisition of rotational speed data also provides valuable data support for subsequent process analysis and optimization, which helps to improve the overall work efficiency.

[0015] Preferably, the detection mechanism further comprises a seat body, a first guide wheel, a second guide wheel and a third guide wheel mounted in sequence on the seat body, and a second detection sensor, the height of the second guide wheel being lower than that of the first guide wheel and the third guide wheel, the second detection sensor being used to detect whether the second guide wheel rotates.

[0016] By introducing the detection mechanism, the pay-off stand has more perfect monitoring function. The first guide wheel, the second guide wheel and the third guide wheel in the detection mechanism work cooperatively to ensure that the wire maintains a stable path and tension during the pay-off process. The setting of the second detection sensor can monitor the rotation of the second guide wheel in real time, so as to timely find possible faults or abnormalities. This double detection mechanism greatly enhances the reliability and safety of the pay-off process.

[0017] Preferably, the second guide wheel comprises a second guide seat and a second guide roller, the second guide seat is provided with an oblong hole, the rotation shaft of the second guide roller is embedded in the oblong hole, and the second detection sensor is a distance sensor used to detect whether the top of the oblong hole is blocked.

[0018] The design of the second guide wheel is also quite ingenious. By adopting the combination of the second guide seat and the second guide roller, and the ingenious application of the oblong hole, not only can the second guide wheel rotate flexibly, but also the second detection sensor can detect accurately. This design not only ensures the realization of the guiding function, but also simplifies the structure of the detection mechanism, improves the overall reliability and stability. Since the second guide roller is subject to gravity, when the pay-off is interrupted, the force of the wire on the second guide roller disappears, and the second guide roller will fall to the bottom of the oblong hole under the action of gravity. At this time, the top of the oblong hole will not be blocked by the second guide roller. At this time, the second detection sensor selects a distance sensor, which can accurately detect whether the top of the oblong hole is blocked, so as to judge whether the second guide wheel rotates. This non-contact detection method not only avoids the wear and failure that may be caused by traditional mechanical detection, but also improves the sensitivity and accuracy of detection.

[0019] Preferably, the mounting portion comprises a mounting bracket, a first clamp and a second clamp in sliding connection with the mounting bracket, and the first clamp and the second clamp are clamped to the end of the wire coil.

[0020] The mounting portion adopts the mode that the mounting bracket is in sliding connection with the first clamp and the second clamp, so that the clamping of the end of the wire coil becomes more convenient and flexible. The staff can easily slide the first clamp and the second clamp to the appropriate position, and then clamp the end of the wire coil to complete the installation process. This design not only improves the work efficiency, but also makes the pay-off stand applicable to wire coils of different sizes and shapes, enhancing its versatility and adaptability.

[0021] Preferably, the first clamp can be locked to the mounting frame by the first locking pin, and the second clamp can be locked to the mounting frame by the second locking pin.

[0022] The first clamp and the second clamp are locked to the mounting frame by the first locking pin and the second locking pin respectively, which ensures the stability and reliability of the clamps when clamping the wire coil. The locking pins can effectively fix the position of the clamps, preventing them from loosening or shifting during work, thereby ensuring the stability and continuity of the wire laying process.

[0023] Preferably, a bearing is embedded in the middle of the mounting frame, the outer surface of the bearing is connected with the mounting frame, and the rotating main rod is connected with the inner surface of the bearing.

[0024] A bearing is embedded in the middle of the mounting frame, and the rotating main rod is connected with the inner surface of the bearing. This design makes the rotating part rotate more smoothly and stably, reduces friction and resistance, and improves the wire laying efficiency. At the same time, the durability of the bearing ensures the stability and reliability of the wire laying frame in long-term use.

[0025] The beneficial effects of the present application compared with the prior art are:

[0026] The first detection sensor of the wire laying frame enables the staff to detect whether the rotating part is rotating in real time, so as to timely understand the wire laying situation, not only improving the monitoring of work, but also enabling a quick response when problems occur, avoiding unnecessary losses. The rotating connection design of the rotating part and the mounting part enables the rotating part to rotate flexibly, thereby smoothly laying the wire, not only reducing the resistance during wire laying, but also making the first detection sensor more accurately detect the wire laying situation and timely discover unexpected situations during wire laying. At the same time, the rotating shaft of the rotating part coincides with the rotating shaft of the wire coil, ensuring the stability of the wire coil during rotation and further improving the quality of wire laying. The design of the guide ring set is also a highlight of the wire laying frame. The setting of the guide main ring, the first guide sub-ring and the second guide sub-ring can effectively guide the direction of the wire, so that the wire can be kept neat and orderly during laying, not only improving the appearance of wire laying, but also avoiding wear and damage of the wire during laying, prolonging the service life of the wire. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. Other related drawings can also be obtained by those skilled in the art without creative labor.

[0028] Figure 1 This is a structural diagram of a wire feeding frame according to an embodiment of the present invention. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0030] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0031] It should be noted that similar reference numerals and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. In the description of the embodiments of this application, it should be understood that the terms "upper," "lower," "left," "right," "vertical," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figures, or the orientation or positional relationship commonly used when the product of this application is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0032] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other.

[0033] The technical solutions in this application will now be described with reference to the accompanying drawings.

[0034] The embodiment provides a wire releasing frame, which comprises a mounting part 100 clamped to the end of a wire coil, a rotating part 200 rotationally connected with the mounting part 100, a guide ring set 300 arranged on the rotating part 200, and a first detection sensor 400 for detecting whether the rotating part 200 rotates, the rotating shaft of the rotating part 200 coincides with the rotating shaft of the wire coil, the rotating part 200 comprises a rotating main rod 210 rotationally connected with the mounting part 100 and a rotating balance frame 220 connected with the rotating main rod 210 and synchronously rotating with the rotating main rod 210, and the guide ring set 300 comprises a guide main ring 310 arranged on the top of the rotating main rod 210 and a first guide sub-ring 320 and a second guide sub-ring 330 arranged on the rotating balance frame 220.

[0035] The arrangement of the first detection sensor 400 enables the staff to detect whether the rotating part 200 rotates in real time, thereby knowing the wire releasing condition in time, improving the monitoring of work, and enabling the staff to quickly respond when problems occur and avoiding unnecessary losses. The rotationally connected design of the rotating part 200 and the mounting part 100 enables the rotating part 200 to flexibly rotate, thereby smoothly releasing the wire, reducing the resistance during wire releasing, making the wire releasing process more stable, avoiding the twisting or knotting of the wire, and enabling the first detection sensor 400 to more accurately detect the wire releasing condition and timely discover unexpected wire releasing conditions. Meanwhile, the rotating shaft of the rotating part 200 coincides with the rotating shaft of the wire coil, thereby ensuring the stability of the wire coil during rotation and further improving the quality of wire releasing. The design of the guide ring set 300 is also a highlight of the wire releasing frame. The arrangement of the guide main ring 310, the first guide sub-ring 320 and the second guide sub-ring 330 can effectively guide the movement of the wire, thereby enabling the wire to be kept neat and orderly during releasing, improving the aesthetic degree of wire releasing, and avoiding the wear and damage of the wire during releasing and prolonging the service life of the wire.

[0036] In the embodiment, the height of the first guide sub-ring 320 is lower than the height of the end of the wire coil, the height of the second guide sub-ring 330 is higher than the height of the first guide sub-ring 320, and the wire in the wire coil sequentially passes through the first guide sub-ring 320, the second guide sub-ring 330 and the guide main ring 310.

[0037] The height of the first guide sub-ring 320 is designed to be lower than the height of the end of the wire coil, and the height of the second guide sub-ring 330 is designed to be higher than the height of the first guide sub-ring 320, and such height configuration enables the wire in the wire coil to naturally and smoothly sequentially pass through the first guide sub-ring 320, the second guide sub-ring 330 and the guide main ring 310. Such design not only improves the efficiency of wire releasing, but also avoids the problems such as knotting and jamming of the wire when passing through the guide ring set 300, thereby ensuring the continuity and stability of wire releasing.

[0038] In this embodiment, the guide ring 310 is located on the rotation axis of the rotating part 200.

[0039] The guide ring 310 is located on the rotating shaft of the rotating part 200. This design ensures that the guide ring 310 rotates synchronously with the rotating part 200, thereby avoiding wear and breakage of the wire due to friction when passing through the guide ring 310. At the same time, because the guide ring 310 is located on the rotating shaft, the wire release is smoother and more stable, further improving the quality of wire release.

[0040] In this embodiment, the rotating balance frame 220 is U-shaped. The first guide sub-ring 320 and the second guide sub-ring 330 are located on the same side of the rotating balance frame 220. The other side of the rotating balance frame 220 is provided with a first balance block 221 and a second balance block 222. The weight and position of the first balance block 221 correspond one-to-one with the first guide sub-ring 320, and the weight and position of the second balance block 222 correspond one-to-one with the second guide sub-ring 330.

[0041] The rotary balancing frame 220 adopts a U-shaped design, which not only provides structural stability but also effectively balances the weight and torque of the rotating part 200 during rotation. On the other side of the rotary balancing frame 220, first balancing blocks 221 and second balancing blocks 222 are provided, corresponding one-to-one with the first guide sub-rings 320 and the second guide sub-rings 330, making the rotating part 200 rotate more smoothly, reducing vibration and noise, and improving work comfort. At the same time, the balancing blocks also increase the overall stability of the rotating part 200, making the wire feeding process safer and more reliable.

[0042] In this embodiment, the first detection sensor 400 is a rotation speed sensor, used to measure the rotation speed of the rotating part 200.

[0043] The selection of a speed sensor as the primary detection sensor 400 enables the pay-off frame to accurately measure the rotational speed of the rotating part 200. This not only provides workers with real-time feedback on the pay-off speed but also helps them adjust the pay-off speed according to actual needs, thus achieving more precise operation. Simultaneously, the acquisition of speed data provides valuable data support for subsequent process analysis and optimization, contributing to improved overall work efficiency.

[0044] In this embodiment, a detection mechanism 500 is also included. The detection mechanism 500 includes a base 510, a first guide wheel 520, a second guide wheel 530 and a third guide wheel 540 installed in the same direction on the base 510, and a second detection sensor. The height of the second guide wheel 530 is lower than the height of the first guide wheel 520 and the third guide wheel 540. The second detection sensor is used to detect whether the second guide wheel 530 is rotating.

[0045] By introducing the detection mechanism 500, the wire feeding frame possesses more comprehensive monitoring capabilities. The first guide wheel 520, second guide wheel 530, and third guide wheel 540 within the detection mechanism 500 work together to ensure the wire maintains a stable path and tension during feeding. Furthermore, the inclusion of a second detection sensor allows for real-time monitoring of the rotation of the second guide wheel 530, enabling timely detection of potential faults or anomalies. This dual detection mechanism significantly enhances the reliability and safety of the wire feeding process.

[0046] In this embodiment, the second guide wheel 530 includes a second guide seat 531 and a second guide roller 532. The second guide seat 531 has an elongated hole 533. The rotation shaft of the second guide roller 532 is embedded in the elongated hole 533. The second detection sensor is a distance sensor used to detect whether the top of the elongated hole 533 is blocked.

[0047] The design of the second guide wheel 530 is also ingenious. By combining the second guide seat 531 and the second guide roller 532, along with the clever application of the oblong hole 533, not only can the second guide wheel 530 rotate flexibly, but it also facilitates accurate detection by the second detection sensor. This design ensures the implementation of the guiding function while simplifying the structure of the detection mechanism 500, improving overall reliability and stability. Because the second guide roller 532 is subject to gravity, when the wire feeding is interrupted, the force of the wire on the second guide roller 532 disappears, and the second guide roller 532 falls to the bottom of the oblong hole 533 under gravity. At this time, the top of the oblong hole 533 is not obstructed by the second guide roller 532. The second detection sensor, a distance sensor, can accurately detect whether the top of the oblong hole 533 is obstructed, thus determining whether the second guide wheel 530 is rotating. This non-contact detection method not only avoids the wear and malfunctions that may occur with traditional mechanical detection but also improves the sensitivity and accuracy of the detection.

[0048] In this embodiment, the mounting part 100 includes a mounting frame 110, a first clip 120 and a second clip 130 slidably connected to the mounting frame 110, and the first clip 120 and the second clip 130 clamp the end of the wire roll.

[0049] The mounting section 100 employs a sliding connection between the mounting bracket 110 and the first clamp 120 and the second clamp 130, making the clamping of the wire spool end more convenient and flexible. Workers can easily slide the first clamp 120 and the second clamp 130 to the appropriate position and then clamp the wire spool end to complete the installation process. This design not only improves work efficiency but also allows the wire feeder to be adapted to wire spools of different sizes and shapes, enhancing its versatility and adaptability.

[0050] In this embodiment, the first clip 120 can be locked to the mounting bracket 110 by the first locking pin, and the second clip 130 can be locked to the mounting bracket 110 by the second locking pin.

[0051] The first clamp 120 and the second clamp 130 are respectively locked to the mounting bracket 110 by the first locking pin and the second locking pin. This design ensures the stability and reliability of the clamps when holding the wire roll. The locking pins can effectively fix the position of the clamps and prevent them from loosening or shifting during operation, thereby ensuring the stability and continuity of the wire feeding process.

[0052] In this embodiment, a bearing 111 is embedded in the middle of the mounting bracket 110, the outer surface of the bearing 111 is in contact with the mounting bracket 110, and the rotating main rod 210 is in contact with the inner surface of the bearing 111.

[0053] A bearing 111 is embedded in the middle of the mounting frame 110, and the rotating main rod 210 is connected to the inner surface of the bearing 111. This design makes the rotating part 200 rotate more smoothly and steadily, reducing friction and resistance and improving wire feeding efficiency. At the same time, the durability of the bearing 111 also ensures the stability and reliability of the wire feeding frame in long-term use.

[0054] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire feeding frame, comprising a mounting portion clamping the end of a wire spool, a rotating portion rotatably connected to the mounting portion, a guide ring assembly disposed on the rotating portion, and a first detection sensor for detecting whether the rotating portion rotates, wherein the rotation axis of the rotating portion coincides with the rotation axis of the wire spool, the rotating portion comprising a rotating main rod rotatably connected to the mounting portion, and a rotating balance frame connected to the rotating main rod and rotating synchronously with the rotating main rod, the guide ring assembly comprising a main guide ring disposed on the top of the rotating main rod, and a first secondary guide ring and a second secondary guide ring disposed on the rotating balance frame, characterized in that: The height of the first guide sub-ring is lower than the height of the end of the thread roll, the height of the second guide sub-ring is higher than the height of the first guide sub-ring, and the thread in the thread roll passes through the first guide sub-ring, the second guide sub-ring and the guide main ring in sequence; the guide main ring is located on the rotating shaft of the rotating part; the rotating balance frame is circular, the first guide sub-ring and the second guide sub-ring are located on the same side of the rotating balance frame, the other side of the rotating balance frame is provided with a first balance block and a second balance block, the weight and position of the first balance block correspond to the first guide sub-ring one by one, and the weight and position of the second balance block correspond to the second guide sub-ring one by one; the mounting part comprises a mounting frame, a first clamp and a second clamp which are in sliding connection with the mounting frame, the first clamp and the second clamp are clamped to the end of the thread roll, the first clamp can be locked to the mounting frame through a first locking nail, and the second clamp can be locked to the mounting frame through a second locking nail.

2. The reel stand of claim 1, wherein Further comprising a detection mechanism, the detection mechanism comprises a seat body, a first guide wheel, a second guide wheel and a third guide wheel which are installed in the seat body in sequence and in the same direction, and a second detection sensor, the height of the second guide wheel is lower than the height of the first guide wheel and the third guide wheel, and the second detection sensor is used for detecting whether the second guide wheel rotates.

3. The reel stand of claim 2, wherein, The second guide wheel comprises a second guide seat and a second guide roller, the second guide seat is provided with an oblong hole, and the rotating shaft of the second guide roller is embedded in the oblong hole; the second detection sensor is a distance sensor and is used for detecting whether the top of the oblong hole is blocked.

4. The reel stand of claim 1, wherein The first detection sensor is a rotating speed sensor and is used for measuring the rotating speed of the rotating part.

5. The reel stand of claim 1, wherein The middle part of the mounting frame is embedded with a bearing, the outer surface of the bearing is connected with the mounting frame, and the rotating main rod is connected with the inner surface of the bearing.

6. The reel stand of claim 1, wherein The first clamp is locked to the mounting frame through the first locking nail, and the second clamp is locked to the mounting frame through the second locking nail.

7. The reel stand of claim 1, wherein The rotating main rod and the mounting frame are rotationally connected through the bearing.

8. The reel stand of claim 1, wherein, The guide main ring, the first guide sub-ring and the second guide sub-ring are all circular structures.

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