A simple and stable boiler base and its usage method

Abstract

The present invention discloses a simple and stable boiler base and a usage method. Among them, the device solves the problem that the current device cannot be applied to boilers of different shapes and sizes, and includes a first boiler base and a first boiler fixing component. The first boiler fixing component includes a first pneumatic fixing rod, a first air compressor, a second air compressor, a first telescopic air rod, a second pneumatic fixing rod, a third air compressor, a fourth air compressor, and a second telescopic air rod. A second boiler base is correspondingly arranged on one side of the first boiler base, and the components arranged on the second boiler base are the same as those arranged on the first boiler base. By the combined use of the telescopic air rod and the air compressor, boilers of different shapes and sizes can be placed without manual adjustment by the staff, reducing the physical consumption of the staff. There is no need to additionally increase the placement device for boilers of multiple sizes and shapes, reducing the production cost of the factory.

Description

Technical Field

[0001] The present invention belongs to the technical field of boiler bases, and particularly relates to a simple and stable boiler base and a usage method thereof. Background Technique

[0002] The main working principle of a boiler is a thermal power device that uses the heat energy released after fuel combustion or the waste heat in industrial production to transfer to the water in a container, so that the water reaches the required temperature or steam at a certain pressure. The boiler operates simultaneously in two parts: the "boiler" and the "furnace". After water enters the boiler, in the steam-water system, the heating surface of the boiler transfers the absorbed heat to the water, heating the water into hot water or generating steam at a certain temperature and pressure, which is then led out for application. Boilers generally have a large volume and mass, and require stable support equipment to ensure the safety of boiler production. A large amount of materials are consumed, and the cost is high.

[0003] Existing devices can only be used for boilers of a single size and shape. However, the boilers in a production workshop have different shapes and sizes, and cannot be applied to each boiler. Different bases need to be used for placement, which is rather inconvenient, increasing the cost expenditure of the factory. When transferring the boiler, the boiler needs to be lifted for transfer, which has certain safety hazards, consumes a large amount of physical strength of the staff, and is also very inconvenient to transfer. When the boiler is in production operation, a large amount of heat is generated, and the existing devices cannot cool it down, so an additional cooling device needs to be installed, consuming more energy. Summary of the Invention

[0004] The purpose of the present invention is to provide a simple and stable boiler base and a usage method for existing devices to solve the problems raised in the above background technique.

[0005] To solve the above technical problems, the present invention provides the following technical solutions: a simple and stable boiler base and its usage method, including a base assembly. The base assembly includes a first boiler base, a first hydraulic support seat, a second hydraulic support seat, and universal wheels. The first boiler base is arranged in a production workshop, and a first boiler fixing assembly is provided on the first boiler base. The first boiler fixing assembly includes a first pneumatic fixing rod, a first air compressor, a first mounting seat, a second air compressor, a first telescopic air rod, a second pneumatic fixing rod, a third air compressor, a second mounting seat, a fourth air compressor, and a second telescopic air rod. The first pneumatic fixing rod is fixedly installed at one end of the first boiler base. The first air compressor is arranged on the first boiler base, on one side of the first pneumatic fixing rod. A ventilation hose is provided on the first air compressor and is connected to the first pneumatic fixing rod. The first mounting seat is fixedly installed at one end of the first boiler base, on the other side of the first pneumatic fixing rod. The second air compressor is arranged on the top of the first mounting seat. The first telescopic air rod is arranged on one side of the first mounting seat. The second pneumatic fixing rod is fixedly installed at the other end of the first boiler base. The third air compressor is arranged on the first boiler base, on one side of the second pneumatic fixing rod. A ventilation hose is provided on the third air compressor and is connected to the second pneumatic fixing rod. The second mounting seat is fixedly installed at the other end of the first boiler base, on the other side of the second pneumatic fixing rod. The fourth air compressor is arranged on the top of the second mounting seat. The second telescopic air rod is arranged on one side of the second mounting seat. The top ends of the telescopic air rods of the first telescopic air rod and the second telescopic air rod are fixedly installed with arc-shaped fixing plates. The ends of the two groups of pneumatic fixing rods are both fixedly installed with buckles.

[0006] The present invention further explains that both the first hydraulic support seat and the second hydraulic support seat are fixedly installed at both ends of the bottom surface of the first boiler base, and the two groups of universal wheels are arranged on the bottom surface of the first boiler base.

[0007] The present invention further explains that a temperature sensor is arranged on one side of the first boiler base.

[0008] The present invention further explains that a second boiler base is correspondingly arranged on one side of the first boiler base, and the components arranged on the second boiler base are the same as those arranged on the first boiler base.

[0009] The present invention further explains that a boiler is placed on the first boiler base and the second boiler base.

[0010] The present invention is further described as follows. A second boiler fixing assembly is provided between the two groups of boiler bases. The second boiler fixing assembly includes a first operating platform, a third telescopic air rod, a fifth air compressor, a fourth telescopic air rod, and a sixth air compressor. One end of the first operating platform is detachably installed on the first boiler base, and the other end is detachably installed on the second boiler base. The third telescopic air rod is arranged on one side of the first operating platform, and the fifth air compressor is arranged on the first operating platform, on one side of the third telescopic air rod. The fourth telescopic air rod is arranged on the other side of the first operating platform, and the sixth air compressor is arranged on the first operating platform, on one side of the fourth telescopic air rod. The telescopic rod tops of the third telescopic air rod and the fourth telescopic air rod are fixedly installed with L-shaped fixing plates.

[0011] The present invention is further described as follows. A second operating platform is correspondingly arranged on one side of the first operating platform, and the components arranged on the second operating platform are the same as those arranged on the first operating platform.

[0012] The present invention is further described as follows. A spraying assembly is also arranged on the two groups of operating platforms. The spraying assembly includes a first spraying manipulator, a second spraying manipulator, a water tank, a first water pipe, a second water pipe, a liquid level sensor, a drain pipe, and an electric valve. The first spraying manipulator is arranged on the first operating platform, and the second spraying manipulator is arranged on the second operating platform. The spraying parts of the two groups of spraying manipulators are connected with a hose. The water tank is detachably installed between the two groups of operating platforms. One ends of the first water pipe and the second water pipe are connected to both sides of the bottom of the water tank, and the other ends are respectively connected to the hoses on the two groups of spraying manipulators. The liquid level sensor is fixedly installed in the water tank. The drain pipe is arranged at the bottom of the water tank, and the electric valve is fixedly installed in the drain pipe.

[0013] The specific method is as follows:

[0014] S1. The equipment program first controls the air pumping values of the two groups of air compressors to be M1. At this time, the equipment program detects whether the pressure value fed back by the pressure sensor is N1 and within the error range. If the pressure value is N1 and within the error range, the equipment program has no operation.

[0015] S2. If the pressure value is less than N1 and not within the error range, the equipment program controls the air pumping values of the two groups of air compressors to be increased to M2. At this time, the equipment program detects again whether the pressure value fed back by the pressure sensor is N2. If the pressure value is N2 and within the error range, the equipment program has no operation.

[0016] S3. If the pressure value is less than N2 and not within the error range, the device program controls the pumping values of the two air compressors to be increased to M3. At this time, the device program detects again whether the pressure value feedback by the pressure sensor is N3. If it is N3, it controls to perform the next operation. When the pumping values of the two air compressors are M1, it is the minimum pumping value, which is used for fixing the base of a large-sized boiler and will not result in a pressure value less than N1. When the pumping values of the two air compressors are M3, it is the maximum pumping value, which is used for fixing the base of a small-sized boiler and will not result in a pressure value less than N3.

[0017] The specific method is as follows:

[0018] S1. When the device program controls the pumping values of the two air compressors to be X1, the two pneumatic fixing rods extend outwards. At this time, the device program detects whether the pressure values feedback by the pressure sensors built in the two pneumatic fixing rods are within the Y1 range. If they are within the numerical range of Y1, there is no operation.

[0019] S2. If they are not within the numerical range of Y1, the device program controls the pumping values of the two air compressors to be increased to X2. At this time, the device program detects again the pressure values feedback by the pressure sensors built in the two pneumatic fixing rods. If they are within the numerical range of Y2, there is no operation.

[0020] S3. If they are not within the numerical range of Y2, the device program controls the pumping values of the two air compressors to be increased to X3. After completing the above operations, the device program controls to perform the next operation.

[0021] The specific method is as follows:

[0022] S1. When the device program detects that the value of the temperature sensor reaches the preset temperature value H1, the device program controls the electric valve to close, and the two spray manipulators spray external cold water in a mist shape onto the furnace body of the boiler for water cooling. The water on the furnace body of the boiler will slide down along the contour of the furnace body until it drips into the water tank. At this time, the device program detects the signal of the liquid level sensor.

[0023] S2. When the water level in the water tank reaches the liquid level sensor, the device program controls the valves built in the water pipes of the two spray manipulators to close, and the pumps built in the two spray manipulators start to circulate the water in the water tank for cooling the boiler. At this time, the device program starts to calculate the water circulation time. The device program sets the time for circulating spray to be T1 and the opening time of the electric valve to be T2.

[0024] S3. When the device program detects that the circulating spraying time reaches T1, the device program controls the electric valve to open for a time of T2. The built-in valves of the water pipes of the two groups of spraying manipulators are opened, and the built-in pumps of the two groups of spraying manipulators are closed. While discharging the cooling water in the water tank, cold water from an external water source is reused to cool the furnace body of the boiler.

[0025] S4. After the opening time of the electric valve reaches T2, the device program controls the electric valve to close and the built-in valves of the water pipes of the two groups of spraying manipulators to close. Then the device program repeats the above operations until the boiler completes the production task. After the boiler completes the production task, the device program controls the electric valve to open and the built-in valves of the water pipes of the two groups of spraying manipulators to open. The two groups of spraying manipulators spray cold water in a water flow state to clean the furnace body of the boiler. The device program sets the cleaning time to T3. When the cleaning time T3 arrives, the device program controls the electric valve to close, the built-in valves of the water pipes of the two groups of spraying manipulators to close, and sends a completion message to the staff.

[0026] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: In the present invention, a first boiler fixing component is provided on the first boiler base. The first boiler fixing component includes a first pneumatic fixing rod, a first air compressor, a first mounting seat, a second air compressor, a first telescopic air rod, a second pneumatic fixing rod, a third air compressor, a second mounting seat, a fourth air compressor, and a second telescopic air rod. A second boiler base is correspondingly provided on one side of the first boiler base, and the components provided on the second boiler base are the same as those provided on the first boiler base.

[0027] Through the coordinated use of four groups of telescopic air rods, four groups of air compressors and the device program, boilers with different shapes and sizes can be fixed without the need for staff to frequently replace the fixing device, effectively reducing the physical consumption of staff during work. There is no need to add additional devices to fix boilers with multiple sizes and shapes. During the fixing process, the clamping force can be detected to prevent boiler damage caused by excessive clamping force and also prevent wear of the telescopic air rods caused by excessive clamping force, reducing the factory maintenance cost. Description of the Drawings

[0028] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. In the drawings:

[0029] Figure 1 is the overall structural schematic diagram of the present invention;

[0030] Figure 2 is the schematic diagram of the base assembly 2 of the present invention;

[0031] Figure 3It is a schematic diagram of the first boiler fixing component 4 of the present invention;

[0032] Figure 4 It is a schematic diagram of the bottom surface of the first boiler base 21 of the present invention;

[0033] Figure 5 It is a schematic diagram of the second boiler fixing component 5 of the present invention;

[0034] Figure 6 It is a schematic diagram of the spraying component 7 of the present invention;

[0035] Figure 7 It is of the present invention Figure 6 Schematic diagram of area A therein.

[0036] In the figure: 1. Boiler;

[0037] Base assembly; 21. First boiler base; 22. First hydraulic support; 23. Second hydraulic support; 24. Universal wheel; 25. Temperature sensor;

[0038] Second boiler base;

[0039] First boiler fixing component; 41. First pneumatic fixing rod; 42. First air compressor; 43. First mounting seat; 431. Second air compressor; 432. First telescopic air rod; 44. Second pneumatic fixing rod; 45. Third air compressor; 46. Second mounting seat; 461. Fourth air compressor; 462. Second telescopic air rod;

[0040] Second boiler fixing component; 51. First operation table; 52. Third telescopic air rod; 53. Fifth air compressor; 54. Fourth telescopic air rod; 55. Sixth air compressor;

[0041] Second operation table;

[0042] Spraying component; 71. First spraying manipulator; 72. Second spraying manipulator; 73. Water tank; 741. First water pipe; 742. Second water pipe; 75. Liquid level sensor; 76. Drain pipe; 761. Electric valve. Specific embodiments

[0043] The technical solution of the present invention will be further described in detail and non - restrictively below in conjunction with the preferred embodiments and their accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0044] Please refer to Figures 1-7, the present invention provides a technical solution: a simple and stable boiler base and its usage method, including a base assembly 2, and the base assembly 2 includes a first boiler base 21, a first hydraulic support base 22, a second hydraulic support base 23, and universal wheels 24;

[0045] The first boiler base 21 is arranged in the production workshop and is used for placing the boiler 1. The first hydraulic support base 22 and the second hydraulic support base 23 are both fixedly installed at both ends of the bottom surface of the first boiler base 21 and are used for being placed on the ground of the production workshop to play a supporting role. The two groups of hydraulic support bases complete the lifting operation by an externally connected air compressor providing compressed air. The two groups of universal wheels 24 are arranged on the bottom surface of the first boiler base 21 and are used to cooperate with the staff to move the boiler 1. A temperature sensor 25 is arranged on one side of the first boiler base 21 and is used to cooperate with the equipment program to detect the production temperature of the boiler 1 during operation;

[0046] A first boiler fixing assembly 4 is arranged on the first boiler base 21, and the first boiler fixing assembly 4 includes a first pneumatic fixing rod 41, a first air compressor 42, a first mounting seat 43, a second air compressor 431, a first telescopic air rod 432, a second pneumatic fixing rod 44, a third air compressor 45, a second mounting seat 46, a fourth air compressor 461, and a second telescopic air rod 462;

[0047] The first pneumatic fixing rod 41 is fixedly installed at one end of the first boiler base 21 and is used to cooperate with the equipment program to fix the furnace body part of the boiler 1. The first air compressor 42 is arranged on the first boiler base 21, on one side of the first pneumatic fixing rod 41. An air vent hose is arranged on the first air compressor 42 and is connected to the first pneumatic fixing rod 41. The first air compressor 42 is used to provide compressed air to the first pneumatic fixing rod 41. The first mounting seat 43 is fixedly installed at one end of the first boiler base 21, on the other side of the first pneumatic fixing rod 41, and is used for installing the first telescopic air rod 432. The second air compressor 431 is arranged on the top of the first mounting seat 43 and is used to provide compressed air to the first telescopic air rod 432. The first telescopic air rod 432 is arranged on one side of the first mounting seat 43 and is used to cooperate with the equipment program to fix the base at the bottom of the boiler 1;

[0048] The second pneumatic fixing rod 44 is fixedly installed at the other end of the first boiler base 21, and is used to cooperate with the equipment program to fix the furnace body part of the boiler 1. The third air compressor 45 is arranged on the first boiler base 21, on one side of the second pneumatic fixing rod 44. An air vent hose is arranged on the third air compressor 45 and is connected to the second pneumatic fixing rod 44. The third air compressor 45 is used to provide compressed air to the second pneumatic fixing rod 44. The second mounting seat 46 is fixedly installed at the other end of the first boiler base 21, on the other side of the second pneumatic fixing rod 44, and is used to install the second telescopic air rod 462. The fourth air compressor 461 is arranged on the top of the second mounting seat 46 and is used to provide compressed air to the second telescopic air rod 462. The second telescopic air rod 462 is arranged on one side of the second mounting seat 46 and is used to cooperate with the equipment program to fix the base at the bottom of the boiler 1. The top ends of the telescopic air rods of the first telescopic air rod 432 and the second telescopic air rod 462 are fixedly installed with arc-shaped fixing plates, which are used to cooperate with the fixing of the circular furnace body of the boiler 1. Pressure sensors (not shown in the figure) are built into the first telescopic air rod 432 and the second telescopic air rod 462 respectively, and are used to cooperate with the equipment program to select appropriate clamping pressures. Clasps are fixedly installed at the ends of the two groups of pneumatic fixing rods, and pressure sensors (not shown in the figure) are built into the two groups of pneumatic fixing rods respectively, and are used to cooperate with the equipment program to select appropriate clamping pressures;

[0049] A second boiler base 3 is correspondingly arranged on one side of the first boiler base 21. The components arranged on the second boiler base 3 are the same as those arranged on the first boiler base 21. The two groups of boiler bases are used in cooperation to fix the circular boiler 1;

[0050] The boiler 1 is placed on the first boiler base 21 and the second boiler base 3;

[0051] A second boiler fixing component 5 is arranged between the two groups of boiler bases. The second boiler fixing component 5 includes a first operating platform 51, a third telescopic air rod 52, a fifth air compressor 53, a fourth telescopic air rod 54, and a sixth air compressor 55;

[0052] One end of the first operating platform 51 is detachably installed on the first boiler base 21, and the other end is detachably installed on the second boiler base 3. The third telescopic air rod 52 is arranged on one side of the first operating platform 51 and is used to cooperate with the equipment program to fix the furnace body of the square boiler 1. The fifth air compressor 53 is arranged on the first operating platform 51, on one side of the third telescopic air rod 52, and is used to provide compressed air for the third telescopic air rod 52. The fourth telescopic air rod 54 is arranged on the other side of the first operating platform 51 and is used to cooperate with the fixing of the furnace body part of the square boiler 1. The sixth air compressor 55 is arranged on the first operating platform 51, on one side of the fourth telescopic air rod 54, and is used to provide compressed air for the fourth telescopic air rod 54. The top ends of the telescopic air rods of the third telescopic air rod 52 and the fourth telescopic air rod 54 are fixedly installed with L-shaped fixing plates, which are used to cooperate with the fixing of the furnace body of the square boiler 1. Pressure sensors (not shown in the figure) are built into the third telescopic air rod 52 and the fourth telescopic air rod 54 respectively, and are used to cooperate with the equipment program to select the appropriate clamping pressure;

[0053] On one side of the first operating platform 51, a second operating platform 6 is correspondingly arranged. The components arranged on the second operating platform 6 are the same as those arranged on the first operating platform 51. The two groups of operating platforms can be used in cooperation to fix the square boiler 1;

[0054] Spray components 7 are also arranged on the two groups of operating platforms. The spray components 7 include a first spray manipulator 71, a second spray manipulator 72, a water tank 73, a first water pipe 741, a second water pipe 742, a liquid level sensor 75, a drain pipe 76, and an electric valve 761;

[0055] The first spray manipulator 71 is arranged on the first operating platform 51, and the second spray manipulator 72 is arranged on the second operating platform 6. The two groups of spray manipulators are used to cool down and wash the boiler 1. Pump machines (not shown in the figure) are built into the two groups of spray manipulators and are used to pump the water generated by spraying into the spray manipulators for circulating spraying. The spraying parts of the two groups of spray manipulators are connected with hoses. The water tank 73 is detachably installed between the two groups of operating platforms and is used to collect the water during spraying. One ends of the first water pipe 741 and the second water pipe 742 are connected to both sides of the bottom of the water tank 73, and the other ends are respectively connected to the hoses on the two groups of spray manipulators, so that the water in the water tank 73 can be recycled for spraying. The liquid level sensor 75 is fixedly installed in the water tank 73 and is used to cooperate with the equipment program to detect the water level in the water tank 73. The drain pipe 76 is arranged at the bottom of the water tank 73, and the electric valve 761 is fixedly installed in the drain pipe 76 and is used to cooperate with the equipment program to perform the operation of water body replacement. The two groups of spray manipulators are externally connected to a water source through water pipes to provide cold water spraying, and electric valves (not shown in the figure) are built into the water pipes;

[0056] The device inside the base assembly 2 is equipped with an equipment program, which can control the start and stop of the two sets of hydraulic support seats external air compressors, the start and stop of the six sets of air compressors, the start and stop of the built-in pumps of the two sets of spray manipulators, the operation of the two sets of spray manipulators, and the opening and closing of the electric valve 761;

[0057] The base assembly 2 is powered by an external power supply, the two sets of hydraulic support seats are powered by an external air compressor, and the two sets of spray manipulators are powered by an external water source to provide cold water for spraying;

[0058] Two sets of hydraulic support seats with external air compressors, six sets of air compressors, two sets of spray manipulators, two sets of spray manipulators with built-in pumps, electric valves 761, four sets of telescopic gas rods with built-in pressure sensors, temperature sensors 25, liquid level sensors 75, and two sets of pneumatic fixed rods with built-in pressure sensors are all connected to the equipment program signals.

[0059] Boiler placement operation:

[0060] When the staff needs to place the round boiler 1, the staff first places the round boiler 1 on the two sets of boiler bases, and then the staff turns on the external power supply, the base assembly 2 starts, and the equipment program starts. The equipment program first controls the two sets of hydraulic support seats to connect to the external air compressor, and the compressed air is pumped into the two sets of hydraulic support seats. The hydraulic rods of the two sets of hydraulic support seats extend downward to prop up the two sets of boiler bases and fix them on the floor of the production workshop. When the boiler 1 moves, the two sets of hydraulic support seats at the bottom of the two sets of boiler bases will be retracted upward, and the universal wheels 24 can cooperate with the staff to move the boiler 1. When in use, the two sets of hydraulic support seats are extended downward to the floor of the production workshop to fix the boiler 1. When the two sets of boiler bases are stably placed on the floor of the production workshop, the equipment program controls the next step of operation;

[0061] By using two sets of hydraulic support seats, two sets of universal wheels 24 in conjunction with the equipment program, when the boiler 1 needs to be transferred, the two sets of hydraulic support seats can be folded up and the two sets of universal wheels 24 can be used to cooperate with the staff to move the boiler 1. When the boiler 1 is in production, the two sets of universal wheels 24 can be folded up and the two sets of hydraulic support seats can be lowered to stably place the boiler 1. There is no need to use other devices to lift and transfer the boiler 1, which reduces the burden on the staff, enables the boiler 1 to be transferred conveniently and quickly, and reduces the cost expenditure of the factory.

[0062] Boiler base fixing operation:

[0063] After the above placement operation is completed, the staff controls the equipment program to fix the bases of boilers 1 with different sizes according to the size of boiler 1. When the staff needs to perform the fixing operation on boiler 1, the equipment program controls the first air compressor 42, the second air compressor 431, the third air compressor 45, and the fourth air compressor 461 to start. The second air compressor 431 and the fourth air compressor 461 pump compressed air into the first telescopic air rod 432 and the second telescopic air rod 462. The first telescopic air rod 432 and the second telescopic air rod 462 extend outwards to clamp and fix the base of boiler 1. At the same time, the equipment program detects the pressure values of the pressure sensors built in the two groups of telescopic air rods. The equipment program sets the air pumping values of the two groups of air compressors as M1, M2, and M3, the pressure values feedback by the pressure sensors as N1, N2, and N3, and the error of the pressure values as ±10. The equipment program first controls the air pumping values of the two groups of air compressors as M1. At this time, the equipment program detects whether the pressure value feedback by the pressure sensor is N1 and within the error range. If the pressure value is N1 and within the error range, the equipment program has no operation. If the pressure value is less than N1 and not within the error range, the equipment program controls the air pumping values of the two groups of air compressors to increase to M2. At this time, the equipment program detects again whether the pressure value feedback by the pressure sensor is N2. If the pressure value is N2 and within the error range, the equipment program has no operation. If the pressure value is less than N2 and not within the error range, the equipment program controls the air pumping values of the two groups of air compressors to increase to M3. At this time, the equipment program detects again whether the pressure value feedback by the pressure sensor is N3. If it is N3, it controls to perform the next operation. When the air pumping values of the two groups of air compressors are M1, it is the minimum air pumping value, which is used for fixing the base of the large-size boiler 1, and the situation where the pressure value is less than N1 will not occur. When the air pumping values of the two groups of air compressors are M3, it is the maximum air pumping value, which is used for fixing the base of the small-size boiler 1, and the situation where the pressure value is less than N3 will not occur;

[0064] Through the coordinated use of two groups of air compressors, two groups of telescopic air rods and the equipment program, the base of boiler 1 can be fixed after boiler 1 is placed. Different air pumping amounts are used to change the extension lengths of the two groups of telescopic air rods, so as to perform the base fixing operation on boilers 1 with different sizes. The built-in pressure sensors are used to detect the clamping force of the base of boiler 1, which can prevent the base of boiler 1 from being damaged due to excessive clamping force, and can also prevent unnecessary wear of the two groups of telescopic air rods due to excessive clamping force, which can effectively reduce the cost of daily maintenance and repair in the factory and reduce the maintenance burden of the staff.

[0065] Boiler furnace body fixing operation:

[0066] After completing the above operation of fixing the boiler base, the staff controls the equipment program to fix the boiler body. The staff controls the equipment program to perform different fixing operations according to the different shapes of the boiler body. When the staff needs to perform the operation of fixing the boiler body of the circular boiler 1, the equipment program controls the first air compressor 42 and the third air compressor 45 to start. The two groups of air compressors pump compressed air into the first pneumatic fixing rod 41 and the second pneumatic fixing rod 44. The two groups of pneumatic fixing rods extend outwards to clamp the boiler body of the circular boiler 1. At the same time, the equipment program detects the values of the built-in pressure sensors of the two groups of pneumatic fixing rods. The equipment program sets the air pumping values of the two groups of air compressors as X1, X2, and X3, and the pressure values fed back by the built-in pressure sensors of the two groups of pneumatic fixing rods are Y1, Y2, and Y3. When the equipment program controls the air pumping values of the two groups of air compressors to be X1, the two groups of pneumatic fixing rods extend outwards. At this time, the equipment program detects whether the pressure values fed back by the built-in pressure sensors of the two groups of pneumatic fixing rods are within the Y1 range. If they are within the Y1 value range, there is no operation. If they are not within the Y1 value range, the equipment program controls the air pumping values of the two groups of air compressors to be increased to X2. At this time, the equipment program detects the pressure values fed back by the built-in pressure sensors of the two groups of pneumatic fixing rods again. If they are within the Y2 value range, there is no operation. If they are not within the Y2 value range, the equipment program controls the air pumping values of the two groups of air compressors to be increased to X3. After completing the above operations, the equipment program controls the next operation;

[0067] Through the combined use of two groups of air compressors, two groups of pneumatic fixing rods and the equipment program, the operation of fixing the boiler body of the circular boiler 1 can be carried out. Different air pumping amounts are used to change the extension lengths of the two groups of pneumatic fixing rods, so as to perform the operation of fixing the boiler body of the circular boiler 1. The built-in pressure sensors are used to detect the clamping force of the boiler body of the circular boiler 1, which can prevent the boiler body from being damaged due to excessive clamping force, and can also select the optimal clamping force to prevent the boiler body of the boiler 1 from vibrating during the production process, and can also reduce the noise generated during vibration, effectively reducing the noise in the production workshop and reducing noise pollution;

[0068] When the staff needs to perform the operation of fixing the boiler body of the square boiler 1, the equipment program controls the fifth air compressor 53 and the sixth air compressor 55 to start. The two groups of air compressors pump compressed air into the third telescopic air rod 52 and the fourth telescopic air rod 54. The two groups of telescopic air rods will repeat the above operations;

[0069] Through the coordinated use of four groups of telescopic air rods, four groups of air compressors and the equipment program, the boiler 1 with different shapes and sizes can be fixed without the need for staff to frequently replace the fixing device, effectively reducing the physical consumption of the staff during work. In the face of boilers 1 with multiple sizes and shapes, there is no need to add additional devices for fixing. At the same time of fixing, the clamping force can be detected to prevent the boiler 1 from being damaged due to excessive clamping force, and also prevent the telescopic air rod from being worn due to excessive clamping force, reducing the cost of factory maintenance.

[0070] Spraying operation:

[0071] When the equipment program completes the above operations, the staff uses the boiler 1 for production operations. Since the fuels used by the boiler 1 are different, the temperatures generated during production are also different. When the temperature is too high, the boiler 1 needs to be cooled down. At this time, the equipment program controls two groups of spraying manipulators to perform water spraying operations by detecting the values of the temperature sensor 25. The equipment program sets the spraying temperature values as H1 and H2. When the equipment program detects that the value of the temperature sensor 25 reaches the preset temperature value H1, the equipment program controls the electric valve 761 to close, and the two groups of spraying manipulators spray external cold water in a water mist form onto the furnace body of the boiler 1 for water cooling. The water on the furnace body of the boiler 1 will slide down along the furnace body contour until it drips into the water tank 73. At this time, the equipment program detects the signal of the liquid level sensor 75. When the water level in the water tank 73 reaches the liquid level sensor 75, the equipment program controls the built-in valves of the water pipes of the two groups of spraying manipulators to close, and the built-in pumps of the two groups of spraying manipulators start to circulate the water in the water tank 73 for cooling the boiler 1. At this time, the equipment program starts to calculate the water circulation time. The equipment program sets the cycle spraying time as T1 and the opening time of the electric valve 761 as T2. When the equipment program detects that the cycle spraying time reaches T1, the equipment program controls the electric valve 761 to open for a time of T2, the built-in valves of the water pipes of the two groups of spraying manipulators open, and the built-in pumps of the two groups of spraying manipulators close. While discharging the cooling water in the water tank 73, the furnace body of the boiler 1 is cooled down again with cold water from the external water source. When the opening time of the electric valve 761 reaches T2, the equipment program controls the electric valve 761 to close and the built-in valves of the water pipes of the two groups of spraying manipulators to close, and then the equipment program repeats the above operations until the boiler 1 completes the production task. When the boiler 1 completes the production task, the equipment program controls the electric valve 761 to open and the built-in valves of the water pipes of the two groups of spraying manipulators to open. The two groups of spraying manipulators spray cold water in a water flow form to clean the furnace body of the boiler 1. The equipment program sets the cleaning time as T3. When the cleaning time T3 arrives, the equipment program controls the electric valve 761 to close, the built-in valves of the water pipes of the two groups of spraying manipulators to close and sends a completion message to the staff.

[0072] Through the combined use of the temperature sensor 25 and the liquid level sensor 75 with the device program, water cooling circulation can be carried out when the boiler 1 is in a high-temperature state. When the water level in the water tank 73 reaches a certain level, the sprayed water circulation is used for cooling, reducing the waste of water resources. After the water circulation cools for a period of time, the cold water will be heated into hot water. At this time, the hot water is discharged for collection and cold water is reused to cool the furnace body of the boiler 1, ensuring that the boiler 1 will not be damaged due to high temperature and reducing potential safety hazards during production.

[0073] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0074] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A simple and stable boiler base, comprising a base assembly (2), characterized in that: The base assembly (2) includes a first boiler base (21), a first hydraulic support base (22), a second hydraulic support base (23), and universal wheels (24). The first boiler base (21) is arranged in the production workshop. A first boiler fixing assembly (4) is arranged on the first boiler base (21). The first boiler fixing assembly (4) includes a first pneumatic fixing rod (41), a first air compressor (42), a first mounting seat (43), a second air compressor (431), a first telescopic air rod (432), a second pneumatic fixing rod (44), a third air compressor (45), a second mounting seat (46), a fourth air compressor (461), and a second telescopic air rod (462). The first pneumatic fixing rod (41) is fixedly installed at one end of the first boiler base (21). The first air compressor (42) is arranged on the first boiler base (21), on one side of the first pneumatic fixing rod (41). A ventilation hose is arranged on the first air compressor (42) and is connected to the first pneumatic fixing rod (41). The first mounting seat (43) is fixedly installed at one end of the first boiler base (21), on the other side of the first pneumatic fixing rod (41). The second air compressor (431) is arranged on the top of the first mounting seat (43). The first telescopic air rod (432) is arranged on one side of the first mounting seat (43). The second pneumatic fixing rod (44) is fixedly installed at the other end of the first boiler base (21). The third air compressor (45) is arranged on the first boiler base (21), on one side of the second pneumatic fixing rod (44). A ventilation hose is arranged on the third air compressor (45) and is connected to the second pneumatic fixing rod (44). The second mounting seat (46) is fixedly installed at the other end of the first boiler base (21), on the other side of the second pneumatic fixing rod (44). The fourth air compressor (461) is arranged on the top of the second mounting seat (46). The second telescopic air rod (462) is arranged on one side of the second mounting seat (46). The top ends of the telescopic air rods of the first telescopic air rod (432) and the second telescopic air rod (462) are fixedly installed with arc-shaped fixing plates. Clasps are fixedly installed at the ends of the two groups of pneumatic fixing rods.

2. The simple and stable boiler base according to claim 1, characterized in that: The first hydraulic support base (22) and the second hydraulic support base (23) are both fixedly installed at both ends of the bottom surface of the first boiler base (21). The two groups of universal wheels (24) are arranged on the bottom surface of the first boiler base (21).

3. A simple and stable boiler base according to claim 1, characterized in that: A temperature sensor (25) is arranged on one side of the first boiler base (21).

4. A simple and stable boiler base according to claim 1, characterized in that: A second boiler base (3) is correspondingly arranged on one side of the first boiler base (21). The components arranged on the second boiler base (3) are the same as those arranged on the first boiler base (21).

5. A simple and stable boiler base according to claim 1, characterized in that: A boiler (1) is placed on the first boiler base (21) and the second boiler base (3).

6. The simple and stable boiler base according to claim 5, characterized in that: A second boiler fixing component (5) is arranged between the two groups of the boiler bases. The second boiler fixing component (5) includes a first operation platform (51), a third telescopic air rod (52), a fifth air compressor (53), a fourth telescopic air rod (54), and a sixth air compressor (55). One end of the first operation platform (51) is detachably installed on the first boiler base (21), and the other end is detachably installed on the second boiler base (3). The third telescopic air rod (52) is arranged on one side of the first operation platform (51). The fifth air compressor (53) is arranged on the first operation platform (51) and is located on one side of the third telescopic air rod (52). The fourth telescopic air rod (54) is arranged on the other side of the first operation platform (51). The sixth air compressor (55) is arranged on the first operation platform (51) and is located on one side of the fourth telescopic air rod (54). The telescopic rod tops of the third telescopic air rod (52) and the fourth telescopic air rod (54) are fixedly installed with L-shaped fixing plates.

7. The simple and stable boiler base according to claim 6, characterized in that: A second operation platform (6) is correspondingly arranged on one side of the first operation platform (51). The components arranged on the second operation platform (6) are the same as those arranged on the first operation platform (51).

8. The simple and stable boiler base according to claim 7, wherein: Spraying components (7) are also arranged on the two groups of operation platforms. The spraying components (7) include a first spraying manipulator (71), a second spraying manipulator (72), a water tank (73), a first water pipe (741), a second water pipe (742), a liquid level sensor (75), a drain pipe (76), and an electric valve (761). The first spraying manipulator (71) is arranged on the first operation platform (51). The second spraying manipulator (72) is arranged on the second operation platform (6). The spraying parts of the two groups of spraying manipulators are connected with hoses. The water tank (73) is detachably installed between the two groups of operation platforms. One ends of the first water pipe (741) and the second water pipe (742) are connected to both sides of the bottom of the water tank (73), and the other ends are respectively connected to the hoses on the two groups of spraying manipulators. The liquid level sensor (75) is fixedly installed in the water tank (73). The drain pipe (76) is arranged at the bottom of the water tank (73). The electric valve (761) is fixedly installed in the drain pipe (76).

9. A using method of a simple and stable boiler base, referring to the simple and stable boiler base according to any one of the previous 1-8 items: The specific method is as follows: S1. The equipment program first controls the air pumping values of the two groups of air compressors to be M1. At this time, the equipment program detects whether the pressure value fed back by the pressure sensor is N1 and within the error range. If the pressure value is N1 and within the error range, the equipment program has no operation. S2. If the pressure value is less than N1 and not within the error range, the equipment program controls the air pumping values of the two groups of air compressors to be increased to M2. At this time, the equipment program detects again whether the pressure value fed back by the pressure sensor is N2. If the pressure value is N2 and within the error range, the equipment program has no operation. S3. If the pressure value is less than N2 and not within the error range, the device program controls the pumping values of the two air compressors to be increased to M3. At this time, the device program detects again whether the pressure value fed back by the pressure sensor is N3. If it is N3, it controls to perform the next operation. When the pumping values of the two air compressors are M1, it is the minimum pumping value, which is used for fixing the base of the large-sized boiler 1, and the situation where the pressure value is less than N1 will not occur. When the pumping values of the two air compressors are M3, it is the maximum pumping value, which is used for fixing the base of the small-sized boiler (1), and the situation where the pressure value is less than N3 will not occur.

10. A method for using a simple and stable boiler base according to claim 9, characterized in that: The specific method is as follows: S1. When the device program controls the pumping values of the two air compressors to be X1, the two pneumatic fixing rods extend outwards. At this time, the device program detects whether the pressure values fed back by the pressure sensors inside the two pneumatic fixing rods are within the Y1 interval. If they are within the numerical interval of Y1, there is no operation. S2. If they are not within the numerical interval of Y1, the device program controls the pumping values of the two air compressors to be increased to X2. At this time, the device program detects again the pressure values fed back by the pressure sensors inside the two pneumatic fixing rods. If they are within the numerical interval of Y2, there is no operation. S3. If they are not within the numerical interval of Y2, the device program controls the pumping values of the two air compressors to be increased to X3. After completing the above operations, the device program controls to perform the next operation.

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