Efficient automatic packaging equipment and process for toys
By designing an automated toy packaging device, which utilizes a vacuum pump suction cup and a melting component to achieve automated packaging of toys, the problems of low automation and safety hazards in existing technologies are solved, thereby improving efficiency and applicability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 杭州奇树有果科技有限公司
- Filing Date
- 2024-04-15
- Publication Date
- 2026-05-12
AI Technical Summary
The current toy packaging process has a low degree of automation, requires manual bagging, poses safety hazards, and is inefficient.
An automated packaging device was designed, comprising a main drive mechanism, a plastic packaging dispensing mechanism, a toy conveying mechanism, and a collection device. The packaging bag is fixed by a vacuum pump suction cup, the bag opening is sealed by a melting component, and a baffle plate controls the toy to fall into the collection device, thus achieving automated packaging.
It improves the automation of toy packaging, avoids the safety hazards of manual bagging, increases work efficiency, and can adapt to the packaging needs of toys of different sizes and shapes.
Smart Images

Figure CN118047110B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of toy packaging technology, and in particular to a highly efficient automated packaging equipment and process for toys. Background Technology
[0002] Toys, in general, refer to items that can be played with. Playing with toys is often used as a way to educate and entertain in human society. Toys are suitable for children, but even more so for young people and the middle-aged and elderly. They are tools to open the window to wisdom and make people clever and intelligent. However, the production process of toys is generally carried out by manual packaging, which is inefficient and wastes time.
[0003] Chinese utility model patent CN214085004U discloses a packaging device for plush toy production, including a support frame. A base is fixedly installed at the bottom of the support frame. A first conveyor belt and a second conveyor belt are installed on the support frame. A packaging chamber is fixedly installed at the tail end of the second conveyor belt. Two sets of hydraulic cylinders are fixedly installed at the center of the outer walls on both sides of the packaging chamber. One end of each hydraulic cylinder is fixedly connected to a hydraulic rod, and the other end of the hydraulic rod passes through the packaging chamber and is then fixedly connected to a fixing plate. A placement plate is fixedly installed on the upper side wall of the fixing plate. An electric push rod is fixedly installed on one end of the placement plate near the fixing plate, and a stop bar is fixedly installed on the other side of the placement plate. However, this solution has some shortcomings. When packaging, the operator needs to place the packaging bag inside the two sets of stop bars. After packaging each bag of toys, the employee needs to take a new packaging bag and re-place it inside the two sets of stop bars. The automation level is low, and the operator is close to the heat fusion head, which is prone to danger.
[0004] Therefore, inventing a highly efficient and automated packaging equipment and process for toys has become an urgent task. Summary of the Invention
[0005] To address the problems in the background art, the present invention provides a highly efficient and automated packaging device and process for toys, the specific technical solution of which is as follows:
[0006] A highly efficient automated toy packaging device includes: a main drive mechanism, a plastic packaging dispensing mechanism, a toy conveying mechanism, and a collection device; multiple packaging mechanisms are fixedly mounted on the main drive mechanism; the plastic packaging dispensing mechanism, the toy conveying mechanism, and the collection device are sequentially installed on one side of the main drive mechanism; the main drive mechanism drives the multiple packaging mechanisms to sequentially pass through the plastic packaging dispensing mechanism, the toy conveying mechanism, and the collection device; the plastic packaging dispensing mechanism is used to place packaging bags inside the packaging mechanisms; the toy conveying mechanism is used to dispense toys into the packaging mechanisms; and the collection device is used to collect the toys packaged by the packaging mechanisms.
[0007] Furthermore, the main drive mechanism includes: a base plate; a rotating shaft is rotatably mounted on the base plate and driven by a motor fixedly mounted on the base plate; a fixing plate is fixedly mounted on the rotating shaft; multiple packing mechanisms are fixedly mounted on the fixing plate; a cam is fixedly mounted on the base plate; the packing mechanism includes: a baffle plate; the baffle plate is elastically slidably mounted on the bottom of the packing mechanism; the cam corresponds to the collecting device, and when the baffle plate rotates to directly above the collecting device, the cam pushes the baffle plate to slide, causing the packed toys inside the packing mechanism to fall into the collecting device.
[0008] Furthermore, the toy conveying mechanism includes: a fixed frame and a conveyor belt; the fixed frame is fixedly installed on one side of the main drive mechanism; the fixed frame is provided with a feeding port; the feeding port corresponds to the packaging mechanism; a conveyor belt is installed on the fixed frame at the position corresponding to the feeding port; the conveyor belt conveys the toy, causing the toy to fall from the feeding port into the packaging mechanism.
[0009] Furthermore, the packaging mechanism also includes: a box body; the box body is fixedly installed on the fixed plate and intermittently corresponds and cooperates with the collection device; two adjusting components are symmetrically and horizontally slidably installed on the upper end of the box body and driven by cylinders fixedly installed on the box body; a melting component is fixedly installed on the adjusting components; the melting component is used to heat-seal the packaging bag.
[0010] At least two vacuum pump suction cups are symmetrically and elastically slidably mounted on the box body; the vacuum pump suction cups are used to fix the two sides of the packaging bag and control the opening and closing of the packaging bag; the vacuum pump suction cups on the same side of the box body are synchronized through the adjustment component two; the adjustment component two is fixedly connected to the side near the main drive mechanism with a connecting rod; a push block is horizontally slidably connected between the two connecting rods; the main drive mechanism also includes a cam two; the cam two is rotatably connected to the rotating shaft and fixedly connected to the fixed frame; the push block abuts against the side of the cam two; during the rotation of the rotating shaft, the push block is driven to slide along the side of the cam two, and at the same time, under the action of the cam two, the push block slides back and forth; when the box body just rotates to the position corresponding to any one of the plastic packaging dispensing mechanism, toy conveying mechanism and collection device, the push block pushes the two connecting rods to move away from the box body, thereby causing the vacuum pump suction cups on both sides of the box body to separate; when the push block slides to the recess of the cam two, the vacuum pump suction cups abut against each other under the action of elasticity;
[0011] A baffle plate is horizontally and elastically slidably installed on the bottom of the box; a top rod is fixedly installed on the baffle plate; the top rod intermittently abuts against the cam; when the baffle plate rotates to the top of the collecting device, the cam pushes the top rod to move the farthest distance, and the top rod drives the baffle plate to move, so that the toys that have been packed inside the packing mechanism fall into the collecting device.
[0012] The box body is equipped with clamping devices on its front and rear sides; the clamping devices are used to initially fix the packaging bag so that the vacuum pump suction cup can accurately adhere to the packaging bag.
[0013] Furthermore, the housing is composed of two parts: housing one and housing two. Housing one is fixedly mounted on a fixed plate. Housing one is provided with an adjusting shaft. The adjusting shaft is provided with multiple threaded holes. Housing two is provided with an adjusting block. The adjusting block is slidably mounted on the adjusting shaft, and a threaded through hole is provided on it corresponding to the threaded hole on the adjusting shaft. Housing two is fixed to housing one by screws. Clamping devices are symmetrically fitted on housing one and housing two. The baffle plate is elastically connected to housing two by spring two.
[0014] Furthermore, the clamping device includes: a second mounting plate; the second mounting plate is vertically and slidably mounted on the first housing and driven by a third motor fixedly mounted on the second mounting plate; the first housing is symmetrically provided with two vertical sliding grooves that expand outward at their upper ends; the second mounting plate is symmetrically and horizontally slidably mounted with two clamping plates; the two clamping plates correspond to the two vertical sliding grooves respectively, and one end is slidably mounted in the corresponding vertical sliding groove, while the other end is used to clamp the packaging bag;
[0015] The second housing is symmetrically provided with two vertical sliding grooves identical to those on the first housing, and the installation structure for installing the clamping device is the same as that on the first housing.
[0016] Mounting plates 2 on housing 1 and housing 2 slide vertically upward simultaneously under the drive of motor 3; after the two clamping plates slide to the outward expansion part of the vertical slide groove, the two clamping plates separate to clamp one end of the packaging bag. After the plastic packaging dispensing mechanism dispenses the packaging bag downward, motor 3 drives the two clamping plates to move downward. After the two clamping plates slide out of the outward expansion part of the vertical slide groove, they clamp the lower end of the packaging bag and then drive the packaging bag to move downward; the two clamping devices cooperate to fix the packaging bag.
[0017] Furthermore, the first adjustment component includes an L-shaped rod and a sliding rod; the L-shaped rod is horizontally slidably mounted on the second housing and driven by a cylinder two fixedly mounted on the second housing; the sliding rod is horizontally slidably mounted on the first housing and simultaneously slidably connected to the L-shaped rod horizontally back and forth; the L-shaped rod and the sliding rod are provided with mounting grooves for mounting the molten component; the molten component is fixedly mounted in the mounting groove by locking screws; the second housing slides on the first housing and simultaneously drives the L-shaped rod to slide on the sliding rod, and after reaching the designated position, the locking screws are tightened to fix the molten component.
[0018] Furthermore, the second adjustment component includes: an adjustment plate one and an adjustment plate two; the adjustment plate one is fixedly connected to a vacuum pump suction cup that is elastically slidably mounted on the housing one; the adjustment plate two is fixedly connected to a vacuum pump suction cup that is elastically slidably mounted on the housing two; the adjustment plate one and the adjustment plate two are slidably connected; and the adjustment plate one is fixedly connected to the connecting rod.
[0019] Furthermore, the plastic packaging dispensing mechanism includes: a mounting frame; the mounting frame is fixedly installed on one side of the main drive mechanism; a plastic packaging storage trough is fixedly installed on the mounting frame; two drive wheels are rotatably installed on the mounting frame corresponding to the plastic packaging storage trough, and are driven by a motor fixedly installed on the mounting frame; the drive wheels are used to convey the packaging bags placed in the plastic packaging storage trough out; two mounting plates are symmetrically slidably installed on the mounting frame, and are synchronously driven by a cylinder fixedly installed on the mounting frame; a cutting device and a melting device are fixedly installed on the mounting plate, the melting device being located above the cutting device; the melting device is used to melt and seal the packaging bags; the cutting device is used to cut the packaging bags.
[0020] Compared with the prior art, the advantages of the present invention are as follows:
[0021] This invention can automate the packaging of toys to a high degree, eliminating the need for repeated manual bagging, thus improving work efficiency and preventing accidents caused by operator error. Furthermore, the packaging mechanism of this invention can adjust the box capacity to accommodate toys of different sizes and shapes, expanding the applicability of the equipment. Attached Figure Description
[0022] Figure 1-2 This is a schematic diagram of the overall assembly structure of the present invention;
[0023] Figure 3-4 This is a schematic diagram of the assembly structure of the main drive mechanism of the present invention;
[0024] Figure 5 and Figure 7 This is a schematic diagram of the assembly structure of the plastic packaging dispensing mechanism of the present invention;
[0025] Figure 6 For the present invention Figure 5 Enlarged structural diagram at point A;
[0026] Figure 8 For the present invention Figure 7 Enlarged structural diagram at point B;
[0027] Figure 9-12 This is a schematic diagram of the assembly structure of the packaging mechanism of the present invention;
[0028] Figure 13-15 This is a cross-sectional structural diagram of the packaging mechanism of the present invention;
[0029] Figure 16 This is a schematic diagram of the assembly structure of the connecting rod and the pushing block of the present invention;
[0030] Figure 17-19 This is a schematic diagram of the assembly structure of the clamping device of the present invention;
[0031] Figure 20-21 This is a schematic diagram of the assembly structure of the toy conveying mechanism of the present invention.
[0032] In the diagram: 1-Main drive mechanism (101-Base plate, 102-Rotating shaft, 103-Cam 1, 104-Fixed plate, 105-Cam 2, 106-Motor 1); 2-Plastic packaging dispensing mechanism (201-Mounting frame, 202-Plastic packaging storage tank, 203-Motor 2, 204-Drive wheel, 205-Mounting plate 1, 206-Cylinder 1, 207-Rack 1, 208-Gear 1, 209-Cutting device, 210-Melting device); 3-Packaging mechanism [301-Box, 302-Adjusting shaft, 303-Adjusting block] 304-Cylinder II, 305-Adjusting Component I (3051-L-shaped rod, 3052-Sliding rod), 306-Melting Component, 307-Vacuum Pump Suction Cup, 308-Spring I, 309-Adjusting Component II, 310-Baffle Plate, 311-Top Rod, 312-Clamping Device (3121-Mounting Plate II, 3122-Motor III, 3123-Gear II, 3124-Clamping Plate), 313-Connecting Rod, 314-Pushing Block; 4-Toy Conveying Mechanism (401-Fixed Frame, 402-Conveyor Belt); 5-Collection Device. Detailed Implementation
[0033] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present invention. Example:
[0034] A highly efficient automated packaging device for toys, such as Figure 1-2As shown, it includes: a main drive mechanism 1, a plastic packaging dispensing mechanism 2, a toy conveying mechanism 4, and a collection device 5; three packaging mechanisms 3 are evenly and fixedly installed on the main drive mechanism 1; the plastic packaging dispensing mechanism 2, the toy conveying mechanism 4, and the collection device 5 are installed on one side of the main drive mechanism 1 in sequence; the main drive mechanism 1 drives the packaging mechanisms 3 to pass through the plastic packaging dispensing mechanism 2, the toy conveying mechanism 4, and the collection device 5 in sequence; the plastic packaging dispensing mechanism 2 is used to place packaging bags into the packaging mechanism 3; the toy conveying mechanism 4 is used to dispense toys into the packaging mechanism 3; and the collection device 5 is used to collect the toys packaged by the packaging mechanism 3.
[0035] Specifically, such as Figure 3-4 As shown, the main drive mechanism 1 includes: a base plate 101; the base plate 101 is fixedly installed on the ground; a rotating shaft 102 is rotatably mounted on the base plate 101, and a gear three is fixedly mounted on the rotating shaft 102; a motor 106 is fixedly mounted on the base plate 101, and a gear four is fixedly mounted on the output end of the motor 106; the gear three and the gear four mesh with each other; the rotating shaft 102 is driven to rotate on the base plate 101 by the motor 106; a fixing plate 104 is fixedly mounted on the rotating shaft 102, and three packaging mechanisms 3 are evenly distributed and fixedly mounted on the fixing plate 104;
[0036] A cam 103 is fixedly installed on the base plate 101; as a specific embodiment of this example, the collecting device 5 is a collecting box; the collecting box and the cam 103 are fixedly installed on the ground accordingly;
[0037] like Figure 9 and 12 As shown, the packaging mechanism 3 includes: a baffle plate 310 and a top rod 311; the baffle plate 310 is used to block the packaged toys inside the packaging mechanism 3; the baffle plate 310 is elastically slidably installed at the bottom of the packaging mechanism 3 by a spring; the top rod 311 is fixedly installed on the baffle plate 310 and corresponds to the cam 103.
[0038] When the baffle 310 rotates to be directly above the collection device 5, the cam 103 pushes the push rod 311 to move, which in turn causes the baffle 310 to slide, so that the toys that have been packed inside the packing mechanism 3 fall into the collection device 5.
[0039] Specifically, such as Figure 9-19As shown, the packaging mechanism 3 also includes: a box body 301; the box body 301 is fixedly installed on the fixing plate 104 and intermittently corresponds to the collection device 5; the box body 301 is composed of two parts: a shell first and a shell second; the shell first is fixedly installed on the fixing plate 104; the shell first is provided with an adjusting shaft 302; the adjusting shaft 302 is provided with eleven threaded holes; the shell second is provided with an adjusting block 303; the adjusting block 303 is slidably installed on the adjusting shaft 302, and a threaded through hole is provided on it corresponding to the threaded hole on the adjusting shaft 302; the shell second is fixed to the shell first by screws that are threadedly engaged with the threaded hole and the threaded through hole;
[0040] By manually sliding the second housing on the first housing, the adjusting block 303 corresponds to the different threaded holes of the adjusting shaft 302, which can adjust the size of the box 1 enclosed by the first housing and the second housing, thus making it suitable for toys of different sizes and increasing the applicability of this device.
[0041] Specifically, such as Figure 9-10 As shown in Figures 18-19, clamping devices 312 are symmetrically fitted on housing 1 and housing 2. In a specific embodiment of this invention, the clamping device 312 includes: a mounting plate 3121; the mounting plate 3121 is vertically and slidably mounted on housing 1; a motor 3122 is fixedly mounted on the mounting plate 3121, and a gear 3123 is fixedly mounted on the output end of the motor 3122; two vertical sliding grooves with outwardly expanding upper ends are symmetrically provided on housing 1, and a rack 2 is fixedly mounted on one side; the rack 2 and gear 2 3123 mesh with each other, and the motor 3122 drives the mounting plate 3121 to slide vertically on housing 1.
[0042] The clamping device 312 is installed on the second housing in the same way as on the first housing. The second housing is provided with the same vertical slide groove and rack 2 as the first housing. The packaging bag is fixed by the cooperation of the two clamping devices 312.
[0043] Two clamping plates 3124 are symmetrically and horizontally slidably mounted on mounting plate 3121. The two clamping plates 3124 correspond to two vertical sliding grooves respectively, with one end slidably installed in the corresponding vertical sliding groove and the other end used to clamp the packaging bag. Mounting plates 3121 on housing 1 and housing 2 slide vertically upward simultaneously under the drive of motor 3122. After the two clamping plates 3124 slide to the outward expansion part of the vertical sliding groove, the ends of the two clamping plates 3124 used to clamp the packaging bag separate. After the plastic packaging dispensing mechanism 2 dispenses the packaging bag downward, motor 3122 drives the two clamping plates 3124 to move downward. After the two clamping plates 3124 slide out of the outward expansion part of the vertical sliding groove, they clamp the lower end of the packaging bag and then drive the packaging bag downward, moving the packaging bag to the designated position.
[0044] Two adjusting components 305 are symmetrically and horizontally slidably installed on the upper end of the box body 301 and driven by a cylinder 304 fixedly installed on the box body 301; a melting component 306 is fixedly installed on the adjusting component 305; the melting component 306 is used to heat-seal the packaging bag.
[0045] like Figure 9-11 As shown in Figures 13-14, in a specific embodiment of this example, the adjustment component 305 includes: an L-shaped rod 3051 and a sliding rod 3052; the L-shaped rod 3051 is horizontally slidably mounted on the housing 2 and driven by a cylinder 304 fixedly mounted on the housing 2; the sliding rod 3052 is horizontally slidably mounted on the housing 1 and simultaneously horizontally slidably connected to the L-shaped rod 3051; the L-shaped rod 3051 and the sliding rod 3052 are provided with mounting grooves for mounting the molten component 306; the molten component 306 is fixedly mounted in the mounting groove by locking screws;
[0046] When it is necessary to adjust the size of the housing 301, loosen the locking screw on the L-shaped rod 3051. The housing 2 slides on the housing 1 and simultaneously drives the L-shaped rod 3051 to slide on the sliding rod 3052. After reaching the designated position, tighten the locking screw to fix the molten assembly 306.
[0047] Specifically, such as Figure 9-12 As shown in Figures 14-15, eight vacuum pump suction cups 307 are elastically slidably mounted on the housing 301; the vacuum pump suction cups 307 are used to fix the two sides of the packaging bag and control the opening and closing of the packaging bag; the vacuum pump suction cups 307 on the same side of the housing 301 are synchronized through the adjustment component 2 309.
[0048] As a specific implementation of this embodiment, four vacuum pump suction cups 307 are symmetrically and slidably installed on the housing one, two on each side, and four vacuum pump suction cups 307 are symmetrically and elastically slidably installed on the housing two, two on each side; the vacuum pump suction cups 307 located on the same side are synchronized and linked by adjusting component two 309.
[0049] Adjustment component 2 309 includes: adjustment plate 1 and adjustment plate 2; adjustment plate 1 is fixedly connected to vacuum pump suction cup 307 elastically slidably mounted on housing 1; adjustment plate 2 is fixedly connected to vacuum pump suction cup 307 elastically slidably mounted on housing 2; adjustment plate 1 and adjustment plate 2 are slidably connected; as a specific embodiment of this invention, spring 308 is provided between adjustment plate 1 and housing 1, spring 308 is a tension spring; multiple vacuum pump suction cups 307 elastically slide on housing 301 through spring 308;
[0050] Specifically, such as Figure 12 and 16As shown, each adjusting plate is fixedly connected to a connecting rod 313, and a pushing block 314 is horizontally slidably installed between the two connecting rods 313; the pushing block 314 is provided with an inclined surface that cooperates with the two connecting rods 313, and the pushing block 314 can drive the two connecting rods 313 to slide left and right while sliding back and forth;
[0051] like Figure 2-3 As shown, the main drive mechanism 1 also includes a second cam 105; the second cam 105 is rotatably connected to the rotating shaft 102 and fixedly connected to the toy conveying mechanism 4; the push block 314 abuts against the side of the second cam 105; during the rotation of the rotating shaft 102, the push block 314 slides along the side of the second cam 105, and under the action of the second cam 105, the push block 314 slides back and forth; when the box 301 rotates to any position corresponding to the plastic packaging delivery mechanism 2, the toy conveying mechanism 4 and the collection device 5, the push block 314 pushes the two connecting rods 313 to move away from the box 301, thereby causing the vacuum pump suction cups 307 on both sides of the box 301 to separate; when the push block 314 slides to the recess of the second cam 105, the vacuum pump suction cups 307 are reset and abut against each other under the action of the first spring 308.
[0052] like Figure 12 and 14 As shown in -15, the baffle plate 310 is slidably installed at the bottom of the box 301 and is elastically connected to the housing 2 by the spring 2; the top rod 311 and the cam 103 intermittently abut against each other; when the baffle plate 310 rotates to the top of the collecting device 5, the cam 103 pushes the top rod 311 to move the furthest distance, and the top rod 311 drives the baffle plate 310 to move, so that the toys packed inside the packing mechanism 3 fall into the collecting device 5;
[0053] Initially, the clamping device 312 is located at the upper end of the housing 301, and the bottom of the packaging bag in the plastic packaging dispensing mechanism 2 has been melted and sealed. When the housing 301 moves to the position corresponding to the plastic packaging dispensing mechanism 2, the motor 106 stops rotating; the vacuum pump suction cup 307 separates; the motor 3122 drives the mounting plate 3121 to move downward. During the movement, the two clamping plates 3124 clamp the bottom of the plastic bag and synchronously drive the packaging bag to descend with the plastic packaging dispensing mechanism 2. The plastic packaging dispensing mechanism 2 is equipped with a cutting device 209. After the packaging bag descends to the designated position, the cutting device 209 cuts the packaging bag; the motor 106 starts, driving the housing 301 to move downward. As body 301 continues to rotate, when top rod 311 rests against the recessed position of cam 105, motor 106 stops rotating. Vacuum pump suction cups 309 on both sides of body 301 abut against the sides of the packaging bag, activating to secure both sides of the bag. Then, motor 3122 drives mounting plate 3121 upwards, releasing the packaging bag. The vacuum pump suction cups 309 are tightly secured to the packaging bag, while the clamping device is loosely secured. Therefore, the movement of the clamping device after the vacuum pump suction cups 309 are secured to the packaging bag will not affect the position of the packaging bag. Motor 106 continues to rotate, and when body 301 rotates to the position corresponding to toy conveying mechanism 4... When positioned, motor 106 stops, the vacuum pump suction cups 309 on both sides of the housing 301 separate, causing the packaging bag to open, and the toy conveying mechanism 4 sends the toy into the packaging bag; motor 106 starts, and when the housing 301 rotates to the recessed position of cam 105, motor 106 stops, the vacuum pump suction cups 309 on both sides of the housing 301 slide relative to each other, causing the packaging bag to close. During the relative sliding process, the packaging bag is squeezed to expel the air inside the packaging bag, reducing the volume of the packaging bag for easier subsequent transportation; at the same time, cylinder 304 starts, causing the melting component 306 to slide, melting and sealing the opening of the packaging bag, completing the packaging of the toy; then cylinder 304 starts, causing the melting component 306 to slide, melting and sealing the opening of the packaging bag, completing the packaging of the toy; then cylinder 304 starts... 4. The melting component 306 is reset, and the motor 106 continues to rotate, moving the box 301 to the position corresponding to the collection device 5. The motor 106 stops rotating, and at this time, the cam 103 pushes the push rod 311 to move the furthest distance. The push rod 311 drives the baffle plate 310 to slide and expose the bottom of the box 301. At the same time, the vacuum pump suction cup 307 exhausts air outward, loosening the packaging bag and causing the packaged bag to fall from the box 301 into the collection device 5. The motor 106 drives the three packaging mechanisms 3 to repeat the above operation, continuously packaging the toys, improving work efficiency, and eliminating the need for manual bagging, thus avoiding danger to workers due to accidental operation.
[0054] Specifically, such as Figure 20-21As shown, the toy conveying mechanism 4 includes: a fixed frame 401 and a conveyor belt 402; the fixed frame 401 is fixedly installed on one side of the main drive mechanism 1 and is fixedly connected to the cam 105; the fixed frame 401 is provided with a feeding port; the feeding port corresponds to the packaging mechanism 3; the conveyor belt 402 is installed on the fixed frame 401 at the position corresponding to the feeding port; the conveyor belt 402 conveys the toy, so that the toy falls from the feeding port into the packaging mechanism 3.
[0055] Specifically, such as Figure 5-8 As shown, the plastic packaging dispensing mechanism 2 includes: a mounting frame 201; the mounting frame 201 is fixedly installed on one side of the main drive mechanism 1; a plastic packaging storage tank 202 is fixedly installed on the mounting frame 201; two drive wheels 204 are rotatably installed on the mounting frame 201 corresponding to the plastic packaging storage tank 202, and are synchronously driven by a motor 203 fixedly installed on the mounting frame 201; the drive wheels 204 are used to convey the packaging bags placed in the plastic packaging storage tank 202 out; when the clamping device 312 clamps the packaging bag, the motor 3122 drives the clamping plate 3124 to move downward, and synchronously, the motor 203 drives the two drive wheels 204 to rotate, cooperating with the clamping device 312 to convey the packaging bag to the designated position;
[0056] Two mounting plates 205 are symmetrically and slidably mounted on the mounting bracket 201; a rack 207 is fixedly mounted on the mounting plate 205; a gear 208 is rotatably mounted on the mounting bracket 201; both racks 207 mesh with the gear 208; a cylinder 206 is fixedly mounted on the mounting bracket 201, and the output end of the cylinder 206 is fixedly connected to one of the mounting plates 205; the cylinder 206 drives the two mounting plates 205 to slide synchronously.
[0057] A cutting device 209 and a melting device 210 are fixedly installed on the mounting plate 205. The melting device 210 is located above the cutting device 209. The melting device 210 is used to melt and seal the packaging bag. The cutting device 209 is used to cut the packaging bag. As a specific embodiment of this example, the cutting device 209 is a cutting blade.
[0058] When motor 203 drives two drive wheels 204 to cooperate with clamping device 312 to transport the packaging bag to the designated position, cylinder 206 drives two mounting plates 205 to move to the designated position. Two cutting blades cooperate to cut the packaging bag. Then, melting device 210 melts and seals one end of the packaging bag in plastic packaging storage tank 202, which serves as the bottom of the packaging bag. When it is necessary to place the packaging bag into the packaging mechanism 3 again, motor 203 drives drive wheel 204 to rotate, thereby moving the already sealed packaging bag down from plastic packaging storage tank 202. Then, cylinder 206 drives mounting plate 205 to slide, and cutting device cuts the packaging bag. The cut packaging bag is fixed by packaging mechanism 3. Then, melting device 210 melts and seals one end of the packaging bag in plastic packaging storage tank 202, which serves as the bottom of the next packaging bag.
[0059] A highly efficient and automated packaging process for toys includes the following steps:
[0060] The first step is to manually drag the second shell on the first shell according to the required size of the toy to be packaged. After reaching the designated position, tighten the screws to fix the second shell on the first shell, thus completing the size adjustment of the box 301.
[0061] In the second step, motor 106 drives the box 301 to rotate directly below the plastic packaging dispensing mechanism 2; after the clamping device 312 clamps the packaging bag, motor 3122 drives the clamping plate 3124 to move downward. Simultaneously, motor 203 drives the two drive wheels 204 to rotate, cooperating with the clamping device 312 to transport the packaging bag to the designated position.
[0062] Third, cylinder 206 starts, driving the cutting device 209 to cut and separate the packaging bag. Simultaneously, the melting device 210 heat-seals one end of the packaging bag in the plastic packaging storage tank 202. Then, cylinder 206 drives the cutting device 209 and the melting device 210 to reset.
[0063] Fourth step, motor 106 drives the box 301 to the recess of cam 2 105, vacuum pump suction cup 307 starts, and fixes the two sides of the packaging bag respectively. Motor 3122 drives mounting plate 2 3121 to move upward and release the packaging bag.
[0064] Fifth step, motor 106 drives the box 301 to move directly below the toy conveying mechanism 4, and the conveyor belt 402 transports the toy into the packaging bag inside the box 301;
[0065] Step 6: Motor 106 continues to drive the housing 301 to the recess of cam 2 105. The vacuum pump suction cups 309 on both sides of the housing 301 slide relative to each other, causing the packaging bag to close. At the same time, cylinder 2 304 starts, causing the melting component 306 to slide and melt and seal the opening of the packaging bag. Then cylinder 2 304 drives the melting component 306 to reset.
[0066] In the seventh step, motor 106 drives the box 301 to move directly below the collection device 5. At this time, cam 103 pushes the push rod 311 to move the furthest distance. The push rod 311 drives the cover plate 310 to slide and expose the bottom of the box 301. The vacuum pump suction cup 307 exhausts air, causing the packaging bag to fall into the collection device 5, completing the packaging of the toy.
[0067] The above are merely preferred embodiments of this example, but the scope of protection of this example is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this example, based on the technical solution and inventive concept of this example, should be covered within the scope of protection of this example.
Claims
1. A highly efficient automated packaging device for toys, characterized in that, include: The main drive mechanism (1), plastic packaging dispensing mechanism (2), toy conveying mechanism (4), and collection device (5) are provided. Multiple packaging mechanisms (3) are fixedly installed on the main drive mechanism (1). The plastic packaging dispensing mechanism (2), toy conveying mechanism (4), and collection device (5) are sequentially installed on one side of the main drive mechanism (1). The main drive mechanism (1) drives multiple packaging mechanisms (3) to pass sequentially through the plastic packaging dispensing mechanism (2), toy conveying mechanism (4), and collection device (5). The plastic packaging dispensing mechanism (2) is used to place packaging bags inside the packaging mechanism (3). The toy conveying mechanism (4) is used to dispense toys into the packaging mechanism (3). The collection device (5) is used to collect the toys packaged by the packaging mechanism (3). The main drive mechanism (1) includes: a base plate (101); a rotating shaft (102) is rotatably mounted on the base plate (101) and driven by a motor (106) fixedly mounted on the base plate (101); a fixing plate (104) is fixedly mounted on the rotating shaft (102); a plurality of packing mechanisms (3) are fixedly mounted on the fixing plate (104); a cam (103) is fixedly mounted on the base plate (101); the packing mechanism (3) includes: a shielding plate (310); the shielding plate (310) is elastically slidably mounted on the bottom of the packing mechanism (3); The packaging mechanism (3) further includes: a box body (301); the box body (301) is fixedly installed on the fixed plate (104) and intermittently corresponds to the collection device (5); two adjusting components (305) are symmetrically and horizontally slidably installed on the upper end of the box body (301) and driven by cylinders (304) fixedly installed on the box body (301); a melting component (306) is fixedly installed on the adjusting component (305); the melting component (306) is used to heat-seal the packaging bag; At least two vacuum pump suction cups (307) are symmetrically and elastically slidably mounted on the housing (301); the vacuum pump suction cups (307) are used to fix the two sides of the packaging bag and control the opening and closing of the packaging bag; the vacuum pump suction cups (307) on the same side of the housing (301) are synchronously linked through the adjustment component two (309); the adjustment component two (309) is fixedly connected to the side of the main drive mechanism (1) with a connecting rod (313); a push block (314) is horizontally slidably connected between the two connecting rods (313); the main drive mechanism (1) also includes a cam two (105); the cam two (105) is rotatably connected to the rotating shaft (102) and fixedly connected to the fixing frame (401); the push block (314) abuts against the side of the cam two (105); A baffle plate (310) is horizontally and elastically slidably installed on the bottom end of the housing (301); a top rod (311) is fixedly installed on the baffle plate (310); the top rod (311) intermittently abuts against the cam (103); The box (301) is provided with clamping devices (312) on the front and rear sides; the clamping devices are used to initially fix the packaging bag so that the vacuum pump suction cup (307) can accurately adsorb the packaging bag; The box (301) is composed of two parts: shell one and shell two; The clamping device (312) includes: a second mounting plate (3121); the second mounting plate (3121) is vertically and slidably mounted on the first housing and is driven by a third motor (3122) fixedly mounted on the second mounting plate (3121); the first housing is symmetrically provided with two vertical sliding grooves that expand outward at the upper end; the second mounting plate (3121) is symmetrically and horizontally mounted with two clamping plates (3124); the two clamping plates (3124) correspond to the two vertical sliding grooves respectively, and one end is slidably mounted in the corresponding vertical sliding groove, and the other end is used to clamp the packaging bag; The second housing is symmetrically provided with two vertical sliding grooves identical to those on the first housing, and the installation structure is the same as that of the clamping device (312) on the first housing.
2. The efficient automated packaging equipment for toys according to claim 1, characterized in that, The cam (103) corresponds to the collection device (5). When the baffle (310) rotates to the top of the collection device (5), the cam (103) pushes the baffle (310) to slide, causing the toys that have been packaged inside the packaging mechanism (3) to fall into the collection device (5).
3. The toy high-efficiency automated packaging equipment according to claim 2, characterized in that, The toy conveying mechanism (4) includes: a fixed frame (401) and a conveyor belt (402); the fixed frame (401) is fixedly installed on one side of the main drive mechanism (1); the fixed frame (401) is provided with a feeding port; the feeding port corresponds to the packaging mechanism (3); the fixed frame (401) is equipped with a conveyor belt (402) at the position corresponding to the feeding port; the conveyor belt (402) conveys the toy, so that the toy falls from the feeding port into the packaging mechanism (3).
4. The efficient automated packaging equipment for toys according to claim 3, characterized in that, During the rotation of the rotating shaft (102), the push block (314) is driven to slide along the side of the second cam (105). At the same time, under the action of the second cam (105), the push block (314) slides back and forth. When the box (301) just rotates to any position corresponding to the plastic packaging delivery mechanism (2), the toy conveying mechanism (4) and the collection device (5), the push block (314) pushes the two connecting rods (313) to move away from the box, thereby causing the vacuum pump suction cups (307) on both sides of the box (301) to separate. When the push block (314) slides to the recess of the second cam (105), the vacuum pump suction cups (307) abut against each other under the action of elasticity. When the baffle (310) rotates to be directly above the collection device (5), the cam (103) pushes the push rod (311) to move the furthest distance. The push rod (311) drives the baffle (310) to move, causing the toys that have been packed inside the packing mechanism (3) to fall into the collection device (5).
5. The efficient automated packaging equipment for toys according to claim 4, characterized in that, A housing is fixedly mounted on a fixed plate (104); an adjusting shaft (302) is provided on the housing; the adjusting shaft (302) is provided with multiple threaded holes; an adjusting block (303) is provided on the housing; the adjusting block (303) is slidably mounted on the adjusting shaft (302), and a threaded through hole is provided on it corresponding to the threaded hole on the adjusting shaft (302); the housing is fixed to the housing with screws; clamping devices (312) are symmetrically fitted on the housing and the housing; the baffle plate (310) is elastically connected to the housing through a spring.
6. The efficient automated packaging equipment for toys according to claim 5, characterized in that, Mounting plates 2 (3121) on housing 1 and housing 2 slide vertically upward simultaneously under the drive of motor 3 (3122); after the two clamping plates (3124) slide to the part of the vertical slide groove that expands outward, the two clamping plates (3124) are used to clamp one end of the packaging bag and separate. After the plastic packaging dispensing mechanism (2) dispenses the packaging bag downward, motor 3 (3122) drives the two clamping plates (3124) to move downward. After the two clamping plates (3124) slide out of the part of the vertical slide groove that expands outward, they clamp the lower end of the packaging bag and then drive the packaging bag to move downward; the two clamping devices (312) cooperate to fix the packaging bag.
7. The efficient automated packaging equipment for toys according to claim 5, characterized in that, The first adjustment component (305) includes an L-shaped rod (3051) and a sliding rod (3052). The L-shaped rod (3051) is horizontally slidably mounted on the second housing and is driven by a cylinder (304) fixedly mounted on the second housing. The sliding rod (3052) is horizontally slidably mounted on the first housing and is simultaneously horizontally slidably connected to the L-shaped rod (3051) in a forward and backward motion. The L-shaped rod (3051) and the sliding rod (3052) are provided with mounting grooves for mounting a molten component (306). The molten component (306) is fixedly mounted in the mounting groove by a locking screw. The second housing slides on the first housing and simultaneously drives the L-shaped rod (3051) to slide on the sliding rod (3052). After reaching the designated position, the locking screw is tightened to fix the molten component (306).
8. The efficient automated packaging equipment for toys according to claim 5, characterized in that, The second adjustment component (309) includes: an adjustment plate 1 and an adjustment plate 2; the adjustment plate 1 is fixedly connected to a vacuum pump suction cup (307) that is elastically slidably mounted on the housing 1; the adjustment plate 2 is fixedly connected to a vacuum pump suction cup (307) that is elastically slidably mounted on the housing 2; the adjustment plate 1 and the adjustment plate 2 are slidably connected; the adjustment plate 1 is fixedly connected to the connecting rod (313).
9. A high-efficiency automated packaging equipment for toys according to claim 5, characterized in that, The plastic packaging dispensing mechanism (2) includes: a mounting frame (201); the mounting frame (201) is fixedly mounted on one side of the main drive mechanism (1); a plastic packaging storage tank (202) is fixedly mounted on the mounting frame (201); two drive wheels (204) are rotatably mounted on the mounting frame (201) corresponding to the plastic packaging storage tank (202), and are driven by a motor (203) fixedly mounted on the mounting frame (201); the drive wheels (204) are used to dispense the plastic packaging from the plastic packaging storage tank (202). The placed packaging bags are conveyed out; two mounting plates (205) are symmetrically slidably mounted on the mounting frame (201) and synchronously driven by a cylinder (206) fixedly mounted on the mounting frame (201); a cutting device (209) and a melting device (210) are fixedly mounted on the mounting plate (205), the melting device (210) is located above the cutting device (209); the melting device (210) is used to melt and seal the packaging bags; the cutting device (209) is used to cut the packaging bags.
10. A highly efficient and automated packaging process for toys, characterized in that, include: Provide the efficient automated packaging equipment for toys as described in claim 9; The first step is to manually adjust the size of the box (301) according to the size of the toys to be packed; In the second step, motor one (106) drives the box (301) to rotate directly below the plastic packaging delivery mechanism (2); motor two (203) drives the drive wheel (204) to transport the packaging bag into the box (301), and the clamping device (312) fixes the bottom of the packaging bag. In the third step, cylinder one (206) starts, driving the cutting device (209) to cut and separate the packaging bag. Simultaneously, the melting device (210) heat-seals one end of the packaging bag in the plastic packaging storage tank (202). Then, cylinder one (206) drives the cutting device (209) and the melting device (210) to reset. In the fourth step, motor one (106) drives the box body (301) to move to the recess of cam two (105), the vacuum pump suction cup (307) starts, and fixes the two sides of the packaging bag respectively, and the clamping device (312) releases the bottom of the packaging bag; In the fifth step, motor 1 (106) drives the box (301) to move directly below the toy conveying mechanism (4), and the conveyor belt (402) transports the toy into the packaging bag inside the box (301); In the sixth step, motor one (106) continues to drive the box body (301) to move to the recess of cam two (105), and cylinder two (304) drives the melting component (306) to perform heat-sealing on the opening of the packaging bag; Step 7: Motor 1 (106) drives the box (301) to move directly below the collection device (5), and the vacuum pump suction cup (307) exhausts the air, causing the packaging bag to fall into the collection device (5), thus completing the packaging of the toy.