A fully automatic melt flow rate instrument
By designing a fully automated melt flow rate meter, including automatic loading, adjustable weight loading and cleaning rod mechanism, the inefficiency and high labor intensity problems caused by manual operation in the prior art are solved, and efficient and automated melt flow rate testing is achieved.
Patent Information
- Application Number
- CN202410066714.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2023-07-26
- Filing Date
- 2024-01-16
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2044-01-16
AI Technical Summary
The existing melt flow rate meter requires manual operation, resulting in low testing efficiency, high labor intensity, unfavorable for fully automated testing and inability to achieve large-scale testing.
A fully automatic melt flow rate meter is designed, including a frame, a loading mechanism, a robot, a melt flow rate meter, a discharge belt, a sealing assembly, an adjustable loading mechanism and a cleaning rod mechanism to realize automated loading, melt testing and cleaning work.
Fully automated testing of melt flow rate meter is realized, testing efficiency is improved, labor intensity of operators is reduced, and large-scale testing is achieved.
Smart Images

Figure CN118067573B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automation equipment, in particular to a full-automatic melt flow rate instrument. Background Art
[0002] Melt flow rate meter is an instrument used to measure the melt flow properties of thermoplastic materials. Among them, the flow properties of thermoplastic materials are mainly evaluated by measuring the melt flow time of thermoplastic materials under certain temperature and pressure.
[0003] However, the existing melt flow rate meter is a standard measuring instrument, and its use needs to be done manually. Specifically, when the melt flow rate meter needs to be used, the raw materials and the die need to be manually placed into the melt flow rate meter; then, the person manually selects different press rods according to different loads, and extends the press rod into the feed port of the melt flow rate meter; then, when the melt flow rate meter is completed, the person manually covers the bottom of the cleaning rod with a cleaning cloth, and then extends the cleaning rod into the feed port of the melt flow rate meter and repeatedly cleans it several times; finally, the person manually covers the bottom of the press rod with a cleaning cloth, and repeatedly scrubs it several times before it can be used again.
[0004] However, the above-mentioned manual operation of the melt flow rate meter has the disadvantages of low test efficiency, high labor intensity for operators, being unfavorable for full-automatic testing, and being unable to realize large-scale testing. Summary of the invention
[0005] The purpose of the present invention is to overcome the above-mentioned defects in the prior art and provide a fully automatic melt flow rate instrument, which realizes fully automated testing, greatly improves testing efficiency, reduces the labor intensity of operators, and can realize large-scale testing.
[0006] To achieve the above-mentioned purpose, the present invention provides a fully automatic melt flow rate meter, including a frame, a feeding mechanism installed on the frame, a manipulator installed on one side of the feeding mechanism, a melt flow rate meter installed on one side of the manipulator, and a discharge belt installed below the melt flow rate meter, and also includes a blocking component installed at the bottom of the side wall of the melt flow rate meter, a first transverse driving module installed on one side of the melt flow rate meter, a main frame installed on the first transverse driving module, and a funnel mechanism, an adjustable weight mechanism and a cleaning rod mechanism installed on the main frame in sequence and matched with the melt flow rate meter, a first cleaning cloth conveying mechanism matched with the cleaning rod mechanism is installed on one side of the manipulator, the adjustable weight mechanism includes a pressing rod, and an automatic cleaning device for automatically cleaning the pressing rod is installed on one side of the first transverse driving module.
[0007] Preferably, the feeding mechanism comprises a rotary worktable and a plurality of feeding jigs circumferentially mounted on the rotary worktable, a material barrel is placed on the feeding jig, and a die placement groove is provided on the feeding jig.
[0008] Preferably, the funnel mechanism includes a first lifting drive module mounted on a main frame and a funnel mounted on the first lifting drive module, and one end of the funnel is provided with a material pipe for extending into a feeding port of the melt flow rate meter when feeding the melt flow rate meter.
[0009] Preferably, the adjustable weight-bearing mechanism further comprises a second lifting drive module mounted on the main frame and an adjustable weight-bearing assembly mounted on the second lifting drive module, and the press rod is mounted on the adjustable weight-bearing assembly.
[0010] Preferably, the adjustable weight-bearing assembly includes a bracket plate, a placement hole is opened on the bracket plate, a weight block is placed on the placement hole, the press rod is installed at the bottom of the weight block, and a first clamping cylinder for clamping the press rod is installed at the bottom of the bracket plate; the adjustable weight-bearing assembly has two weight-balancing modes: the first one is that by releasing the first clamping cylinder, the press rod can be extended into the feeding port of the melt flow rate meter for use alone, and the second one is that the bracket plate is lowered by releasing the first clamping cylinder and the second lifting drive module. At this time, the press rod is subject to the resistance of the feeding port of the melt flow rate meter, and its position remains unchanged, and the weight block is pressed on the top of the press rod.
[0011] Preferably, the cleaning rod mechanism includes a third lifting drive module mounted on the main frame and a cleaning rod mounted on the third lifting drive module, the first cleaning cloth conveying mechanism includes a fourth lifting drive module mounted on the frame, a placement box mounted on one side of the fourth lifting drive module and used to place the first cleaning cloth, and a push block mounted at the bottom of the placement box and transmission connected to the fourth lifting drive module; when the melt flow rate meter is cleaned, the push block pushes the first cleaning cloth to the outside of the placement box, the manipulator grabs the first cleaning cloth and places it on the top of the loading port of the melt flow rate meter, and the cleaning rod extends the first cleaning cloth into the inside of the loading port of the melt flow rate meter.
[0012] Preferably, the plugging assembly includes a first pushing cylinder and a plugging head mounted on the first pushing cylinder for plugging the melt inside the melt flow rate instrument. A cutting assembly is installed between the melt flow rate instrument and the discharge belt. The cutting assembly includes a second pushing cylinder and a cutting knife mounted on the second pushing cylinder. When the melt flow rate instrument finishes working, the plugging assembly can automatically remove the plugging head to achieve automatic discharge of the melt. When part of the melt is likely to cool and form a column during outflow, the cutting assembly can cut this part of the melt with the cutting knife to ensure the smooth outflow of the melt.
[0013] Preferably, the automatic cleaning device includes a rotary clamping mechanism for clamping the pressure rod and rotating the pressure rod when cleaning the pressure rod, an auxiliary clamping mechanism installed below the rotary clamping mechanism, and a second cleaning cloth conveying mechanism installed below the auxiliary clamping mechanism.
[0014] Preferably, the second cleaning cloth conveying mechanism includes a loading roller for loading the second cleaning cloth, a first shaping block installed on one side of the loading roller for first shaping the second cleaning cloth, a second shaping block installed on one side of the first shaping block for second shaping the second cleaning cloth, and a receiving roller installed below the loading roller. The second shaping block is installed below the auxiliary clamping mechanism, and a pressing assembly for pressing the second cleaning cloth when cleaning the pressure rod is installed in the middle of the second shaping block.
[0015] Preferably, the pressing assembly includes a "冂"-shaped pressing block and a lifting cylinder installed at the bottom of the "冂"-shaped pressing block. The "冂"-shaped pressing block ensures that the second cleaning cloth cleans the pressure rod cleanly and effectively saves the second cleaning cloth.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] 1. The present invention is provided with a funnel mechanism, an adjustable load mechanism, and a cleaning rod mechanism. Firstly, the feeding mechanism, the funnel mechanism, and the manipulator jointly complete the automatic feeding action. Secondly, driven by the first lateral driving module, it can be switched to the adjustable load mechanism, and the adjustable load mechanism and the melt flow rate instrument jointly complete the automatic melt testing action. Thirdly, when switched to the cleaning rod mechanism, the first cleaning cloth conveying mechanism, the manipulator, and the cleaning rod mechanism jointly complete the automatic cleaning work.
[0018] 2. The present invention is provided with an automatic cleaning device. By automatically cleaning the pressure rod, it ensures that the pressure rod can be reused repeatedly, and at the same time, it also realizes the full-automatic operation and testing of the melt flow rate instrument, without manual participation and auxiliary operation throughout the process.
[0019] 3. The present invention provides a fully automatic melt flow rate meter, which realizes fully automatic testing of the melt flow rate meter, greatly improves testing efficiency, reduces labor intensity for operators, and can realize large-scale testing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 1 is a schematic structural diagram of a fully automatic melt flow rate meter provided by an embodiment of the present invention;
[0022] Figure 2 is a schematic structural diagram of a feeding mechanism and a first cleaning cloth conveying mechanism provided by an embodiment of the present invention;
[0023] Figure 3 It is a structural schematic diagram of a melt flow rate meter, a first transverse drive module, a main frame, a funnel mechanism, an adjustable weight-bearing mechanism and a cleaning rod mechanism provided by an embodiment of the present invention;
[0024] Figure 4 It is a schematic structural diagram of a melt flow rate meter, a plugging assembly, a cutting assembly and a discharging belt provided in an embodiment of the present invention;
[0025] Figure 5 is a schematic diagram of the decomposed structure of an adjustable weight-bearing mechanism provided by an embodiment of the present invention;
[0026] Figure 6 is a schematic structural diagram of an automatic cleaning device provided by an embodiment of the present invention;
[0027] Figure 7 is a structural schematic diagram of a second cleaning cloth conveying mechanism provided by an embodiment of the present invention;
[0028] Figure 8 is a schematic structural diagram of a first shaping block provided by an embodiment of the present invention;
[0029] Fig. 9 is a schematic diagram of the exploded structure of a second shaping block and a pressing assembly provided by an embodiment of the present invention;
[0030] Fig.10 It is a schematic diagram of the structure of a first cleaning cloth and a second cleaning cloth provided by the prior art.
[0031] Included in the figure are:
[0032] 1. Frame; 2. Loading mechanism; 21. Rotary table; 22. Loading jig; 23. Barrel; 24. Die placement groove; 3. Manipulator; 4. Melt flow rate meter; 41. Sealing component; 411. First pushing cylinder; 412. Sealing head; 42. Cutting component; 421. Second pushing cylinder; 422. Cutting knife; 5. Discharge belt; 6. First lateral driving module; 60. Main frame; 61. Hopper mechanism; 611. First lifting driving module; 612. Hopper; 613. Feed pipe; 62. Adjustable load mechanism; 621. Second lifting driving module; 622. Debugging load component; 6221. Bracket plate; 6222. Placing hole; 6223. Weight block; 6224. First clamping cylinder; 623. Pressing rod; 63. Cleaning rod mechanism; 631. Third lifting driving module; 632. Cleaning rod; 64. First cleaning cloth conveying mechanism; 641. Fourth lifting driving module; 642. Placing box; 643. Pushing block; 7. Automatic cleaning device; 71. Rotary clamping mechanism; 711. Second lateral driving module; 712. Fifth lifting driving module; 713. Rotary cylinder; 714. Second clamping cylinder; 72. Auxiliary clamping mechanism; 721. Abutting cylinder; 722. Column; 73. Second cleaning cloth conveying mechanism; 731. Feeding roller; 732. First shaping block; 733. Second shaping block; 734. Pressing component; 7341. "冂"-shaped pressing block; 7342. Lifting cylinder; 735. Take-up roller; 111. First cleaning cloth; 112. Second cleaning cloth. Detailed implementation manners
[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only one embodiment of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0034] Please refer to Figures 1 to 9The embodiment of the present invention provides a fully automatic melt flow rate instrument, including a frame 1, a feeding mechanism 2 installed on the frame 1, a manipulator 3 installed on one side of the feeding mechanism 2, a melt flow rate instrument 4 installed on one side of the manipulator 3, and a discharging belt 5 installed below the melt flow rate instrument 4, and also includes a blocking component 41 installed at the bottom of the side wall of the melt flow rate instrument 4, a first transverse driving module 6 installed on one side of the melt flow rate instrument 4, a main frame 60 installed on the first transverse driving module 6, and a funnel mechanism 61, an adjustable load mechanism 62 and a cleaning rod mechanism 63 which are sequentially installed on the main frame 60 and matched with the melt flow rate instrument 4, the first transverse driving module 6 drives the main frame 60 to reciprocate laterally, a first cleaning cloth conveying mechanism 64 matched with the cleaning rod mechanism 63 is installed on one side of the manipulator 3, the adjustable load mechanism 62 includes a pressing rod 623, and an automatic cleaning device 7 for automatically cleaning the pressing rod 623 is installed on one side of the first transverse driving module 6.
[0035] Among them, Fig.10 As shown, the first cleaning cloth 111 and the second cleaning cloth 112 are prior art.
[0036] The feeding mechanism 2 includes a rotary table 21 and a plurality of feeding jigs 22 circumferentially mounted on the rotary table 21 . A barrel 23 is placed on the feeding jig 22 . The barrel 23 contains the material to be tested. A die placement groove 24 is opened on the feeding jig 22 . A die is placed in the die placement groove 24 .
[0037] The funnel mechanism 61 includes a first lifting drive module 611 mounted on the main frame 60 and a funnel 612 mounted on the first lifting drive module 611. A material pipe 613 is mounted at one end of the funnel 612 for extending into the feeding port of the melt flow rate meter 4 when feeding the melt flow rate meter 4. The first lifting drive module 611 drives the funnel 612 to reciprocate longitudinally.
[0038] The adjustable weight mechanism 62 also includes a second lifting drive module 621 installed on the main frame 60 and an adjustable weight assembly 622 installed on the second lifting drive module 621, and a press rod 623 is installed on the adjustable weight assembly 622. The adjustable weight assembly 622 includes a bracket plate 6221, a placement hole 6222 is opened on the bracket plate 6221, a weight block 6223 is placed on the placement hole 6222, the press rod 623 is installed at the bottom of the weight block 6223, and a first clamping cylinder 6224 for clamping the press rod 623 is installed at the bottom of the bracket plate 6221. Among them, the second lifting drive module 621 drives the bracket plate 6221 to reciprocate longitudinally. When the melt flow rate meter 4 is working, the press rod 623 is used to extend into the feeding port of the melt flow rate meter 4 for use.
[0039] The cleaning rod mechanism 63 includes a third lifting drive module 631 installed on the main frame 60 and a cleaning rod 632 installed on the third lifting drive module 631. The third lifting drive module 631 drives the cleaning rod 632 to reciprocate longitudinally. The first cleaning cloth conveying mechanism 64 includes a fourth lifting drive module 641 installed on the frame 1, a placement box 642 installed on one side of the fourth lifting drive module 641 and used to place the first cleaning cloth 111, and a push block 643 installed at the bottom of the placement box 642 and transmission connected to the fourth lifting drive module 641. The fourth lifting drive module 641 drives the push block 643 to reciprocate longitudinally. When the melt flow rate meter 4 is cleaned, the push block 643 pushes the first cleaning cloth 111 to the outside of the placement box 642, the robot 3 grabs the first cleaning cloth 111 and places it on the top of the loading port of the melt flow rate meter 4, and the cleaning rod 632 extends the first cleaning cloth 111 into the inside of the loading port of the melt flow rate meter 4. Please note that the first cleaning cloth 111 is placed in the placement box 642 , and the first cleaning cloth 111 is different from the second cleaning cloth 112 described below in structure and placement position.
[0040] In addition, the cleaning rod 632 has a second function, that is, when the melt of the melt flow rate meter 4 needs a larger load, the cleaning rod 632 can be directly used to extend into the feeding port of the melt flow rate meter 4 when the melt flow rate meter 4 is working, so the top side of the cleaning rod 632 is also equipped with a clamping cylinder with the same structure as the first clamping cylinder 6224. At the same time, the automatic cleaning device 7 also has a second function, that is, the cleaning rod 632 directly moves to the top of the auxiliary clamping mechanism 72, the cleaning rod 632 is clamped by the auxiliary clamping mechanism 72, and then the cleaning rod 632 is cleaned by the second cleaning cloth 112.
[0041] The plugging assembly 41 includes a first push cylinder 411 and a plugging head 412 installed on the first push cylinder 411 and used to plug the melt inside the melt flow rate meter 4. A cutting assembly 42 is installed between the melt flow rate meter 4 and the discharge belt 5. The cutting assembly 42 includes a second push cylinder 421 and a cutting knife 422 installed on the second push cylinder 421. The first push cylinder 411 drives the plugging head 412 to reciprocate linearly, and the second push cylinder 421 drives the cutting knife 422 to reciprocate linearly. When the melt flow rate meter 4 completes its work, the plugging assembly 41 can realize automatic melt discharge by automatically pulling out the plugging head 412; when part of the melt flows downward to the discharge belt 5, it is easy to cool to form a column, and at this time the cutting knife 422 can cut the part of the melt to ensure smooth melt flow.
[0042] The automatic cleaning device 7 includes a rotating clamping mechanism 71 for clamping the pressing rod 623 and rotating the pressing rod 623 when cleaning the pressing rod 623, an auxiliary clamping mechanism 72 installed below the rotating clamping mechanism 71, and a second cleaning cloth conveying mechanism 73 installed below the auxiliary clamping mechanism 72.
[0043] The rotary clamping mechanism 71 includes a second transverse driving module 711 , a fifth lifting driving module 712 mounted on the second transverse driving module 711 , a rotary cylinder 713 mounted on the fifth lifting driving module 712 , and a second clamping cylinder 714 mounted on the rotary cylinder 713 .
[0044] The auxiliary clamping mechanism 72 includes mutually symmetrical abutting cylinders 721. One end of each abutting cylinder 721 has two columns 722. The top and bottom of each abutting column are equipped with rolling bearings. The auxiliary clamping mechanism 72 contacts the pressing rod 623 through the rolling bearings.
[0045] The second cleaning cloth conveying mechanism 73 includes a loading roller 731 for loading the second cleaning cloth 112, a first shaping block 732 installed on one side of the loading roller 731 and used for first shaping the second cleaning cloth 112, a second shaping block 733 installed on one side of the first shaping block 732 and used for second shaping the second cleaning cloth 112, and a receiving roller 735 installed below the loading roller 731. The second shaping block 733 is installed below the auxiliary clamping mechanism 72. A pressing assembly 734 is installed in the middle of the second shaping block 733 for pressing the second cleaning cloth 112 when the pressing rod 623 is cleaned. The function of the first shaping block 732 is to shape the second cleaning cloth 112 for the first time to form a folded shape; the function of the second shaping block 733 is to shape the second cleaning cloth 112 for the second time to form a folded shape, so that when the pressing rod 623 rotates, the second cleaning cloth 112 contacts the bottom and side wall of the pressing rod 623, and effectively cleans the bottom and side wall of the pressing rod 623. Please note that the second cleaning cloth 112 circulates between the feeding roller 731, the first shaping block 732, the second shaping block 733 and the unloading roller, and the second cleaning cloth 112 is different from the first cleaning cloth 111 in structure and placement.
[0046] The pressing assembly 734 includes a "冂"-shaped pressing block 7341 and a lifting cylinder 7342 installed at the bottom of the "冂"-shaped pressing block 7341. When cleaning the pressure rod 623, the second cleaning cloth 112 is pressed tightly. At this time, the second cleaning cloth 112 can still move forward, but its movement speed slows down. At the same time, its two ends are not easily deformed or pulled, which can increase the friction between the second cleaning cloth 112 and the pressure rod 623, ensuring that the second cleaning cloth 112 will not curl up due to the rotation of the pressure rod 623. At the same time, the second cleaning cloth 112 cleans the pressure rod 623 cleanly, and effectively saves the usage area of the second cleaning cloth 112.
[0047] An automatic melt flow rate instrument according to this embodiment, its automatic operation principle is as follows:
[0048] S1: The first lateral driving module 6 drives the hopper mechanism 61 to move, so that the material pipe 613 extends into the feeding port of the melt flow rate instrument 4. The manipulator 3 first grabs the cartridge 23 on the feeding jig 22 and pours it into the hopper 612, and then grabs the die and pours it into the hopper 612.
[0049] S2: The first lateral driving module 6 drives the hopper mechanism 61 and the adjustable load mechanism 62 to move, so that the pressure rod 623 extends into the feeding port of the melt flow rate instrument 4, and the melt flow rate instrument 4 starts to work. At this time, the adjustable load assembly 622 provides two load working modes: First, the first clamping cylinder 6224 releases and the second lifting driving module 621 drives the bracket plate 6221 to rise, and at this time only the pressure rod 623 bears the load; Second, the first clamping cylinder 6224 releases and the second lifting driving module 621 drives the bracket plate 6221 to descend, and at this time the weight block 6223 presses on the top of the pressure rod 623, and the pressure rod 623 abuts against the melt, and at this time the weight block 6223 and the pressure rod 623 bear the load simultaneously. In addition, the cleaning rod 632 can be used as a third load working mode.
[0050] S3: After the melt flow rate instrument 4 finishes working, the first pushing cylinder 411 drives the plug 412 to be pulled out, and the melt flow rate instrument 4 discharges the melt to the discharge belt 5. The second pushing cylinder 421 drives the cutting knife 422 to cut the cooled melt.
[0051] S4: The fourth lifting driving module 641 drives the push block 643 to rise, so that the first cleaning cloth 111 is pushed out of the placement box 642. The manipulator 3 takes out the first cleaning cloth 111 and places it on the top of the feeding port of the melt flow rate instrument 4. The first lateral driving module 6 drives the hopper mechanism 61, the adjustable load mechanism 62 and the cleaning rod 632 to move, so that the cleaning rod 632 extends the first cleaning cloth 111 into the feeding port of the melt flow rate instrument 4, and the cleaning step in S3 above is repeated several times.
[0052] S5: The first lateral driving module 6 drives the hopper mechanism 61 and the adjustable load-bearing mechanism 62 to move, so that the pressure rod 623 is located above the auxiliary clamping mechanism 72. The first clamping cylinder 6224 releases, and the auxiliary clamping mechanism 72 clamps the pressure rod 623. Then, the rotary clamping mechanism 71 moves above the pressure rod 623 and clamps the top of the pressure rod 623.
[0053] S6: The second cleaning cloth 112 passes through the first shaping block 732 and the second shaping block 733 in sequence. The second cleaning cloth 112 is pressed by the "冂"-shaped pressing block 7341 at the second shaping block 733, so that the second cleaning cloth 112 is shaped tighter, and the two ends of the second cleaning cloth 112 will not wrap around the pressure rod 623 and curl up due to the rotation of the pressure rod 623. At this time, the pressure rod 623 rotates, and the pressure rod 623 performs friction cleaning on the two inner end faces where the second cleaning cloth 112 is folded. In addition, the above automatic cleaning device 7 can also be used to clean the cleaning rod 632.
[0054] S7: The rotary clamping mechanism 71 is removed, the first lateral driving module 6 drives the adjustable load-bearing mechanism 62 to move over, and the first clamping cylinder 6224 clamps the pressure rod 623. Finally, the above-mentioned fully automatic melt flow rate instrument is reset to test the next melt material.
[0055] The fully automatic melt flow rate instrument of this embodiment realizes the full automation test of the melt flow rate instrument 4, greatly improves the test efficiency, has a low labor intensity for operators, and can realize a large number of tests.
[0056] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A fully automatic melt flow rate meter, comprising a frame (1), a feeding mechanism (2) mounted on the frame (1), a manipulator (3) mounted on one side of the feeding mechanism (2), a melt flow rate meter (4) mounted on one side of the manipulator (3), and a discharging belt (5) mounted below the melt flow rate meter (4), characterized in that: The invention also comprises a plugging assembly (41) mounted on the bottom of the side wall of the melt flow rate meter (4), a first transverse driving module (6) mounted on one side of the melt flow rate meter (4), a main frame (60) mounted on the first transverse driving module (6), and a funnel mechanism (61), an adjustable load-bearing mechanism (62) and a cleaning rod mechanism (63) which are sequentially mounted on the main frame (60) and matched with the melt flow rate meter (4), and a cleaning rod mechanism (63) which is mounted on one side of the manipulator (3). The first cleaning cloth conveying mechanism (64) cooperates with the cleaning rod mechanism (63), the adjustable weight mechanism (62) comprises a pressing rod (623), a second lifting drive module (621) mounted on the main frame (60), and an adjustable weight component (622) mounted on the second lifting drive module (621), the pressing rod (623) is mounted on the adjustable weight component (622), and the adjustable weight component (622) comprises a bracket plate (6221) The bracket plate (6221) is provided with a placement hole (6222), a weight block (6223) is placed on the placement hole (6222), the pressing rod (623) is installed at the bottom of the weight block (6223), and a first clamping cylinder (6224) for clamping the pressing rod (623) is installed at the bottom of the bracket plate (6221); the cleaning rod mechanism (63) includes a third lifting drive module (631) installed on the main frame (60) and a cleaning rod (632) mounted on the third lifting drive module (631); an automatic cleaning device (7) for automatically cleaning the pressing rod (623) or the cleaning rod (632) is mounted on one side of the first lateral drive module (6); when the melt of the melt flow rate meter (4) requires a larger load, the cleaning rod (632) can be directly used to extend into the loading port of the melt flow rate meter (4) when the melt flow rate meter (4) is working.
2. A fully automatic melt flow rate instrument according to claim 1, characterized in that: The feeding mechanism (2) comprises a rotary worktable (21) and a plurality of feeding jigs (22) circumferentially mounted on the rotary worktable (21); a barrel (23) is placed on the feeding jig (22); and a die placement groove (24) is provided on the feeding jig (22).
3. A fully automatic melt flow rate instrument according to claim 1, characterized in that: The funnel mechanism (61) comprises a first lifting drive module (611) mounted on a main frame (60) and a funnel (612) mounted on the first lifting drive module (611); one end of the funnel (612) is provided with a material pipe (613) for extending into a loading port of the melt flow rate meter (4) when loading the melt flow rate meter (4).
4. A fully automatic melt flow rate instrument according to claim 1, characterized in that: The first cleaning cloth conveying mechanism (64) includes a fourth lifting drive module (641) installed on the frame (1), a placement box (642) installed on one side of the fourth lifting drive module (641) and used for placing the first cleaning cloth (111), and a push block (643) installed at the bottom of the placement box (642) and传动连接 with the fourth lifting drive module (641). When cleaning the melt flow rate instrument (4), the push block (643) pushes the first cleaning cloth (111) out of the placement box (642), the manipulator (3) grabs and places the first cleaning cloth (111) on the top of the feeding port of the melt flow rate instrument (4), and the cleaning rod (632) inserts the first cleaning cloth (111) into the feeding port of the melt flow rate instrument (4).
5. A fully automatic melt flow rate instrument according to claim 1, characterized in that: The plugging component (41) includes a first pushing cylinder (411) and a plugging head (412) installed on the first pushing cylinder (411) and used for plugging the melt inside the melt flow rate instrument (4). A cutting component (42) is installed between the melt flow rate instrument (4) and the discharging belt (5). The cutting component (42) includes a second pushing cylinder (421) and a cutting knife (422) installed on the second pushing cylinder (421).
6. A fully automatic melt flow rate instrument according to claim 1, characterized in that: The automatic cleaning device (7) includes a rotary clamping mechanism (71) for clamping the pressure rod (623) and rotating the pressure rod (623) when cleaning the pressure rod (623), an auxiliary clamping mechanism (72) installed below the rotary clamping mechanism (71), and a second cleaning cloth conveying mechanism (73) installed below the auxiliary clamping mechanism (72).
7. A fully automatic melt flow rate instrument according to claim 6, characterized in that: The second cleaning cloth conveying mechanism (73) includes a feeding roller (731) for feeding the second cleaning cloth (112), a first shaping block (732) installed on one side of the feeding roller (731) and used for shaping the second cleaning cloth (112) for the first time, a second shaping block (733) installed on one side of the first shaping block (732) and used for shaping the second cleaning cloth (112) for the second time, and a collecting roller (735) installed below the feeding roller (731). The second shaping block (733) is installed below the auxiliary clamping mechanism (72), and a pressing component (734) for pressing the second cleaning cloth (112) when cleaning the pressure rod (623) is installed in the middle of the second shaping block (733).
8. A fully automatic melt flow rate instrument according to claim 7, characterized in that: The pressing component (734) includes a "冂”-shaped pressing block (7341) and a lifting cylinder (7342) installed at the bottom of the "冂”-shaped pressing block (7341).
Citation Information
Patent Citations
Melt flow rate testing device
CN114371103A