A glass loading machine for photovoltaic module production
By using articulated structure, hydraulic rod, servo motor and anti-slip elliptical blocks in the glass loader produced by photovoltaic modules, the problem of glass material accumulation is solved, the accurate and orderly conveying of glass materials is achieved, and the photovoltaic modules is improved. mass production efficiency.
Patent Information
- Application Number
- CN202410428641.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-04-10
AI Technical Summary
The existing intermittent partitions of feeders cause glass materials to be unable to be effectively sorted and loaded, which is prone to accumulation, affecting the mass production of photovoltaic modules.
A glass feeder produced by photovoltaic modules was designed, with a frame with a hinged structure, equipped with a transmission roller and a conveyor belt driven by hydraulic rods and servo motors. Combined with an anti-slip elliptical block and a cylinder-driven feeding mechanism to realize the glass material Accurate conveying and intermittent barriers to avoid accumulation.
Through the cooperation of the hydraulic rod and the servo motor, the conveyor belt can adjust the inclination angle, the anti-slip elliptical block increases friction, and the cylinder-driven discharge plate realizes intermittent material conveying, ensuring the orderly conveying of glass materials, reducing slippage and accumulation, and improving Productivity.
Smart Images

Figure CN118083579B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of feeding equipment, in particular to a glass feeding machine for photovoltaic module production. Background Art
[0002] Photovoltaic industry is a new type of environmentally friendly energy that uses sunlight. For many years, the photovoltaic industry has been one of the fastest growing and most stable fields in the world, and has also become one of the fastest growing emerging industries in the world. With the increasing application of solar power generation technology, the demand for photovoltaic modules is also increasing. In order to increase the production capacity and equipment cost of solar photovoltaic modules, various new technologies continue to emerge. Photovoltaic glass, also known as photoelectric glass, is a special glass that uses electricity generated by solar radiation. Photovoltaic glass is mainly composed of glass, solar cells, film, back glass, special metal wires and other parts. These components together constitute one of the core auxiliary materials of photovoltaic modules. In the manufacturing process of crystalline silicon photovoltaic modules, photovoltaic module glass needs to be loaded.
[0003] At present, the existing feeder has intermittent partitions, which makes it impossible to effectively sort and feed the glass. As a result, the glass material is prone to accumulation during continuous transportation, which is not conducive to the normal operation of subsequent work and further affects the subsequent mass production of photovoltaic modules. Summary of the invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: A glass feeder for photovoltaic module production, comprising:
[0005] A base plate, which has a plate body for supporting the mechanism and mounting and fixing the entire device, and a frame hinged on the top of the base plate;
[0006] A transport mechanism, which is used to transport and load glass materials;
[0007] A material discharging mechanism, which is used for intermittent isolation of glass materials;
[0008] The transport mechanism is arranged on the top of the frame, the bottom end of the material discharging mechanism is fixedly mounted at the top center position of the outer surface of the frame, a hydraulic rod is hingedly connected to one end of the outer surface of the frame, a disc is hingedly connected to the output end of the hydraulic rod, and a servo motor is fixedly mounted at one end of the top of the outer surface of the frame;
[0009] The transport mechanism comprises a transmission roller and a conveyor belt, the outer cylindrical end of the transmission roller is rotatably connected to the top of the frame, the output end of the servo motor is fixedly connected to one end of the outer cylindrical surface of the transmission roller through a coupling, the conveyor belt is installed on the outer cylindrical surface of the transmission roller, the outer cylindrical surface of the transmission roller is provided with a circular groove, the inner surface of the conveyor belt is fixedly connected with a circular protrusion, the outer surface of the conveyor belt is fixedly connected with an anti-skid elliptical block, the transmission roller is driven to rotate by the output end of the servo motor, and the circular protrusion is embedded in the circular groove, so that the transmission roller can drive the conveyor belt to run synchronously, which is not easily affected by the weight of the glass material itself, thereby reducing the occurrence of slippage, so that the material can be transported accurately;
[0010] At the same time, the anti-skid elliptical blocks are evenly distributed on the outer surface of the conveyor belt, and the material of the anti-skid elliptical blocks is rubber, which has an anti-skid effect, can increase the friction between the conveyor belt and the glass material, so that the glass material is not easy to tilt and fall during the conveying process, thereby promoting the loading of the glass material;
[0011] Wherein, the discharge mechanism comprises a supporting frame body, the bottom end of the supporting frame body is fixedly connected to the top central position of the frame by screws, the top of the supporting frame body is hinged with a cylinder, one end of the outer surface of the supporting frame body is rotatably connected with a rhombus pendulum block, one end of the outer surface of the rhombus pendulum block is hinged with a baffle plate, the output end of the cylinder is hinged with the top of the rhombus pendulum block, and the rhombus pendulum block is hinged with a discharge plate away from the baffle plate, and a guide assembly is provided on the outer surface of the supporting frame body and close to the baffle plate and the discharge plate, and the output end of the cylinder is contracted, at this time the rhombus pendulum block is pulled to rotate counterclockwise to adjust the angle, thereby making the discharge plate move downward, and the baffle plate move upward, at this time the downwardly moved discharge plate intercepts the glass material at the top of the conveyor belt, causing the glass material to stop moving, and pulling the distance between it and the previous glass material on the left side of the discharge plate, thereby avoiding the materials from piling up.
[0012] Preferably, the circular protrusions are evenly distributed on the inner surface of the conveyor belt, and the anti-slip elliptical blocks are evenly distributed on the outer surface of the conveyor belt, which can increase the friction force, and the material of the anti-slip elliptical blocks is set to be rubber material, which has good flexibility and anti-slip effect.
[0013] When the output end of the hydraulic rod is extended and contracted, the frame as a whole can be driven to rotate clockwise and counterclockwise, thereby adjusting the overall inclination angle of the conveyor belt, and thus feeding materials to different heights.
[0014] Preferably, a hinge hole matched with the top of the diamond-shaped pendulum block is opened at the output end of the cylinder to facilitate the rotation of the cylinder to adjust the angle, and the structures will not get stuck during operation. The baffle plate and the discharge plate are symmetrically arranged along the diamond-shaped pendulum block, and the baffle plate and the discharge plate have the same structure but opposite directions.
[0015] The output end of the cylinder is extended, and the diamond-shaped pendulum block is pushed to rotate clockwise to adjust the angle. At this time, the baffle plate moves downward, and the discharge plate moves upward. The downward baffle plate is used to block the glass material on the right side of the top of the conveyor belt, and the glass material on the left side of the baffle plate is released and moves to the left, thereby realizing intermittent feeding, making material transportation orderly and less prone to confusion.
[0016] Preferably, the guide assembly includes a right-angle connecting plate, a first Y-shaped tooth is fixedly connected to the outer surface of the right-angle connecting plate and a position close to the discharge plate, a second Y-shaped tooth is fixedly connected to the outer surface of the right-angle connecting plate and a position close to the baffle plate, and balls are rollingly connected to the inner surfaces of the first Y-shaped tooth and the second Y-shaped tooth. By supporting the right-angle connecting plate, the edge of the discharge plate is embedded in the first Y-shaped tooth, and the edge of the baffle plate is embedded in the second Y-shaped tooth, so that the baffle plate and the discharge plate can always remain in a vertical state when moving, which helps to separate and block the glass materials being transported.
[0017] Preferably, the balls are evenly distributed on the inner surface of the first Y-shaped tooth and the inner surface of the second Y-shaped tooth, and the inner surface of the first Y-shaped tooth and the inner surface of the second Y-shaped tooth are both provided with rolling grooves adapted to the balls to facilitate rolling of the balls.
[0018] At the same time, when the baffle plate and the discharge plate move up and down, the ball can roll, and then rolling friction is adopted to reduce friction resistance, so that the baffle plate and the discharge plate move smoothly and are not prone to jamming.
[0019] Preferably, a storage assembly is provided at one end of the top of the frame, and the storage assembly includes a U-shaped frame, the bottom of the outer surface of the U-shaped frame is fixedly connected to the top of the outer surface of the frame by screws, and the top of the U-shaped frame is fixedly connected to a storage bin, the bottom of the outer surface of the storage bin is provided with a discharge port, the top of the outer surface of the storage bin is provided with a rectangular notch, and the top of the storage bin is fixedly connected with a flexible extension edge, and an auxiliary module is provided at the bottom of the storage bin and close to the conveyor belt, which can be opened on the surface of the storage bin through the rectangular notch, so that glass materials can be placed in batches from the bottom of the storage bin, which is not prone to breakage, and as the conveyor belt runs, the glass materials at the bottom are discharged from the discharge port, and the gravity of the glass materials in the storage bin is utilized to make the materials descend and be discharged one by one in an orderly manner from the discharge port.
[0020] Preferably, the opening of the U-shaped frame is upward, the outer surface of the flexible extension edge is set to be an arc surface, and the material of the flexible extension edge is set to be rubber.
[0021] Preferably, the auxiliary module includes a supporting square rod, a supporting round roller is rotatably connected to the bottom of the supporting square rod and close to the top of the inner surface of the conveyor belt, an elastic strip is fixedly connected to the top of the outer surface of the supporting square rod, an end of the elastic strip away from the supporting square rod is fixedly connected to an arcuate shell, and the top of the inner surface of the arcuate shell is rotatably connected to a cylindrical roller. The supporting round roller is fitted with the top of the inner surface of the conveyor belt, so that when the conveyor belt is running to transport materials, the supporting round roller can roll, so that the glass material is supported by rolling and is not easily sunken downward due to its own weight, which helps the overall operation of the structure and promotes the transportation of the glass material.
[0022] Preferably, the outer circumferential surface of the supporting circular roller fits with the top of the inner surface of the conveyor belt, the elastic strip is arranged in an arc shape, and a rotating hole adapted to the end of the outer circumferential surface of the supporting circular roller is provided at the bottom of the supporting square rod.
[0023] Preferably, a rotating hole matched with the top of the cylindrical roller is opened at the top of the inner surface of the arcuate shell, and two cylindrical rollers are provided, and the two cylindrical rollers are symmetrically arranged along the conveyor belt. As the glass material is driven to the left by the conveyor belt, the edge of the glass material is in contact with the arcuate shell. At this time, the arcuate shell is subjected to the driving force of the glass material, and under the elastic support provided by the symmetrical elastic strips on both sides, the glass material can always be in the central position of the top of the conveyor belt, so that the glass material is centered and not easily offset. At the same time, the edge of the glass material is in contact with the outer circumferential surface of the cylindrical roller and can roll through the cylindrical roller, so that the glass material moves smoothly and is not easily stuck.
[0024] The present invention provides a glass feeder for photovoltaic module production, which has the following beneficial effects:
[0025] 1. The glass loading machine produced by the photovoltaic module drives the transmission roller to rotate through the output end of the servo motor, so that the transmission roller can drive the conveyor belt to run synchronously, which is not easily affected by the weight of the glass material itself, thereby reducing the slippage and ensuring accurate material transportation. At the same time, the anti-slip elliptical blocks are evenly distributed on the outer surface of the conveyor belt to increase the friction between the conveyor belt and the glass material, making it difficult for the glass material to skew and fall during transportation, thereby promoting the loading of the glass material.
[0026] 2. The glass loading machine produced by the photovoltaic module is hinged between the frame and the substrate, and when the output end of the hydraulic rod is extended and contracted, the frame as a whole can be driven to rotate clockwise and counterclockwise, thereby adjusting the overall inclination angle of the conveyor belt, and then feeding materials to different heights.
[0027] 3. The glass loader produced by the photovoltaic module uses the contraction of the cylinder output end. At this time, the diamond-shaped pendulum block is pulled to rotate counterclockwise to adjust the angle, so that the discharge plate moves downward and the baffle plate moves upward. At this time, the downward discharge plate intercepts the glass material at the top of the conveyor belt, causing the glass material to stop moving and increase the distance between the glass material and the previous glass material on the left side of the discharge plate, thereby avoiding the accumulation of materials.
[0028] 4. The glass loader produced by the photovoltaic module uses the output end of the cylinder to push the diamond-shaped pendulum block to rotate clockwise to adjust the angle. At this time, the baffle plate moves downward, and the discharge plate moves upward. The downward baffle plate is used to block the glass material on the right side of the top of the conveyor belt, and the glass material on the left side of the baffle plate is released and moves to the left, thereby realizing intermittent feeding.
[0029] 5. The glass loading machine produced by the photovoltaic module uses the support of the right-angle connecting plate to embed the edge of the discharge plate into the first Y-shaped tooth, and the edge of the baffle plate into the second Y-shaped tooth, so that the baffle plate and the discharge plate can always remain in a vertical state when moving, which helps to separate and block the glass materials being transported.
[0030] 6. The glass loading machine used in the production of photovoltaic modules is opened on the surface of the storage bin through a rectangular notch, which is convenient for placing glass materials in batches from the bottom of the storage bin to the top, and is not prone to breakage. With the operation of the conveyor belt, the glass materials at the bottom are discharged from the discharge port, and the gravity of the glass materials in the storage bin is used to make the materials descend and be discharged one by one in an orderly manner from the discharge port.
[0031] 7. The glass loading machine produced by the photovoltaic module uses a supporting round roller to fit with the top of the inner surface of the conveyor belt, so that when the conveyor belt is running to feed materials, the supporting round roller can roll, so that the glass material is supported by rolling and is not easily sunken downward due to its own weight, which helps the overall operation of the structure and promotes the transportation of glass materials.
[0032] 8. The glass loading machine produced by the photovoltaic module uses the arc shell to receive the driving force of the glass material, and the elastic support provided by the symmetrical elastic strips on both sides, and the rolling of the cylindrical roller to make the glass material move smoothly, so that the glass material can always be in the center of the top of the conveyor belt, thereby achieving the centering of the glass material. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is a schematic diagram of the overall structure of the glass feeder for producing photovoltaic modules of the present invention;
[0034] Figure 2 This is a schematic diagram of the structure of a glass feeder for producing photovoltaic modules according to the present invention when viewed from above;
[0035] Figure 3 This is a schematic diagram of the back structure of the glass feeder for producing photovoltaic modules of the present invention;
[0036] Figure 4 It is a schematic diagram of the connection structure between the transport mechanism and the frame of the present invention;
[0037] Figure 5 It is a schematic diagram of the connection structure between the unloading mechanism and the frame of the present invention;
[0038] Figure 6 It is a schematic diagram of the connection structure between the guide assembly and the support frame of the present invention;
[0039] Figure 7 It is a schematic diagram of the overall structure of the guide assembly of the present invention;
[0040] Figure 8 It is a schematic diagram of the connection structure between the racks of the material storage assembly of the present invention;
[0041] Fig. 9 This is a schematic diagram of the back structure of the material storage assembly of the present invention;
[0042] Fig.10 It is a schematic diagram of the overall structure of the auxiliary module of the present invention.
[0043] In the figure: 1. base plate; 2. frame; 3. transport mechanism; 4. discharge mechanism; 5. hydraulic rod; 6. disc; 7. servo motor; 8. storage assembly; 31. transmission roller; 32. conveyor belt; 33. circular slot; 34. circular protrusion; 35. anti-skid oval block; 41. support frame; 42. cylinder; 43. diamond swing block; 44. baffle plate; 45. discharge plate; 46. guide assembly; 461. right-angle connecting plate; 462. first Y-shaped tooth; 463. second Y-shaped tooth; 464. ball; 81. U-shaped frame; 82. storage bin; 83. discharge port; 84. rectangular notch; 85. flexible extension edge; 86. auxiliary module; 861. support square rod; 862. support round roller; 863. elastic strip; 864. arc shell; 865. cylindrical roller. DETAILED DESCRIPTION
[0044] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0045] The first embodiment, as Figure 1-Figure 4 As shown, the present invention provides a technical solution: a glass feeder for photovoltaic module production, comprising:
[0046] A base plate 1, which has a plate body for supporting the mechanism and installing and fixing the entire device, and a frame 2 hinged on the top of the base plate 1;
[0047] A transport mechanism 3, which is used to transport and load glass materials;
[0048] The transport mechanism 3 is arranged on the top of the frame 2, a hydraulic rod 5 is hingedly connected to one end of the outer surface of the frame 2, a disc 6 is hingedly connected to the output end of the hydraulic rod 5, and a servo motor 7 is fixedly installed on one end of the top of the outer surface of the frame 2;
[0049] The transport mechanism 3 includes a transmission roller 31 and a conveyor belt 32. The outer cylindrical end of the transmission roller 31 is rotatably connected to the top of the frame 2. The output end of the servo motor 7 is fixedly connected to one end of the outer cylindrical surface of the transmission roller 31 through a coupling. The conveyor belt 32 is installed on the outer cylindrical surface of the transmission roller 31. The outer cylindrical surface of the transmission roller 31 is provided with a circular groove 33. The inner surface of the conveyor belt 32 is fixedly connected with a circular protrusion 34. The outer surface of the conveyor belt 32 is fixedly connected with an anti-skid elliptical block 35. The servo motor 7 is used as the power. At this time, the output end of the servo motor 7 drives the transmission roller 31 to rotate, and the circular protrusion 34 corresponds to the position of the circular groove 33, so that the transmission roller 31 can drive the conveyor belt 32 to run synchronously, which is not easily affected by the weight of the glass material itself, thereby reducing the occurrence of slippage.
[0050] At the same time, the anti-skid elliptical blocks 35 are evenly distributed on the outer surface of the conveyor belt 32, and the material of the anti-skid elliptical blocks 35 is rubber, which has an anti-skid effect, and can increase the friction between the conveyor belt 32 and the glass material, so that the glass material is not easy to tilt or fall during the conveying process;
[0051] The circular protrusions 34 are evenly distributed on the inner surface of the conveyor belt 32, and the anti-skid elliptical blocks 35 are evenly distributed on the outer surface of the conveyor belt 32, which can increase the friction force. The material of the anti-skid elliptical blocks 35 is set to rubber material, which has good flexibility and anti-skid effect.
[0052] The frame 2 and the base plate 1 are hinged, and when the output end of the hydraulic rod 5 is extended and contracted, the frame 2 as a whole can be driven to rotate clockwise and counterclockwise, thereby adjusting the overall inclination angle of the conveyor belt 32.
[0053] The second embodiment, as Figure 5-Figure 7 As shown, a discharging mechanism 4 is used for intermittently blocking glass materials;
[0054] The bottom end of the material discharge mechanism 4 is fixedly mounted at the top center of the outer surface of the frame 2;
[0055] Among them, the discharge mechanism 4 includes a support frame 41, the bottom end of the support frame 41 is fixedly connected to the top center position of the frame 2 by screws, the top of the support frame 41 is hinged with a cylinder 42, one end of the outer surface of the support frame 41 is rotatably connected with a diamond-shaped pendulum block 43, one end of the outer surface of the diamond-shaped pendulum block 43 is hinged with a baffle plate 44, the output end of the cylinder 42 is hinged to the top of the diamond-shaped pendulum block 43, the diamond-shaped pendulum block 43 is hinged with a discharge plate 45 away from the baffle plate 44, and the outer surface of the support frame 41 and close to the baffle plate 44. A guide assembly 46 is provided at the position of the discharge plate 45. When the glass material is being transported at the top of the conveyor belt 32, the output end of the cylinder 42 can be contracted. At this time, the diamond-shaped swing block 43 is pulled to rotate counterclockwise to adjust the angle, so that the discharge plate 45 moves downward, and the baffle plate 44 moves upward. At this time, the downwardly moved discharge plate 45 intercepts the glass material at the top of the conveyor belt 32, so that the glass material stops moving and increases the distance between the glass material and the previous glass material on the left side of the discharge plate 45.
[0056] The output end of the cylinder 42 is provided with a hinge hole adapted to the top of the diamond-shaped pendulum block 43, so as to facilitate the rotation of the cylinder 42 to adjust the angle. The baffle plate 44 and the discharge plate 45 are symmetrically arranged along the diamond-shaped pendulum block 43, and the baffle plate 44 and the discharge plate 45 have the same structure but opposite directions.
[0057] The output end of the cylinder 42 is extended, and the diamond-shaped pendulum block 43 is pushed to rotate clockwise to adjust the angle. At this time, the baffle plate 44 moves downward, and the discharge plate 45 moves upward. The downward-moving baffle plate 44 is used to block the glass material on the top right side of the conveyor belt 32, and the glass material on the left side of the baffle plate 44 is released and moves to the left, thereby realizing intermittent feeding.
[0058] The guide assembly 46 includes a right-angle connecting plate 461, a first Y-shaped tooth 462 is fixedly connected to the outer surface of the right-angle connecting plate 461 and a position close to the discharge plate 45, a second Y-shaped tooth 463 is fixedly connected to the outer surface of the right-angle connecting plate 461 and a position close to the baffle plate 44, and a ball 464 is rollingly connected to the inner surface of the first Y-shaped tooth 462 and the inner surface of the second Y-shaped tooth 463. With the support of the right-angle connecting plate 461, the edge of the discharge plate 45 is embedded in the first Y-shaped tooth 462, and the edge of the baffle plate 44 is embedded in the second Y-shaped tooth 463, so that the baffle plate 44 and the discharge plate 45 can always maintain a vertical state when moving;
[0059] At the same time, when the baffle plate 44 and the discharge plate 45 move up and down, the ball 464 can roll, and then the rolling friction is adopted to reduce the friction resistance, so that the baffle plate 44 and the discharge plate 45 move smoothly.
[0060] The balls 464 are evenly distributed on the inner surface of the first Y-shaped tooth 462 and the inner surface of the second Y-shaped tooth 463, and the inner surface of the first Y-shaped tooth 462 and the inner surface of the second Y-shaped tooth 463 are both provided with rolling grooves matched with the balls 464 to facilitate the rolling of the balls 464.
[0061] The third embodiment, as Figure 8-Figure 10 As shown, a storage assembly 8 is provided at one end of the top of the frame 2, and the storage assembly 8 includes a U-shaped frame 81. The bottom of the outer surface of the U-shaped frame 81 is fixedly connected to the top of the outer surface of the frame 2 by screws, and a storage bin 82 is fixedly connected to the top of the U-shaped frame 81. A discharge port 83 is provided at the bottom of the outer surface of the storage bin 82, and a rectangular notch 84 is provided at the top of the outer surface of the storage bin 82. A flexible extension edge 85 is fixedly connected to the top of the storage bin 82, and an auxiliary module 86 is provided at the bottom of the storage bin 82 and close to the conveyor belt 32. Glass materials are placed in the storage bin 82 for storage, and the rectangular notch 84 can be opened on the surface of the storage bin 82, so that the glass materials can be placed in batches from the bottom of the storage bin 82 upward, and it is not easy to break. With the operation of the conveyor belt 32, the glass materials at the bottom are discharged from the discharge port 83, and the gravity of the glass materials in the storage bin 82 is used to make the materials descend and be discharged one by one from the discharge port 83 in an orderly manner.
[0062] The U-shaped frame 81 is opened upward, and the outer surface of the flexible extension edge 85 is set to be an arc surface. The material of the flexible extension edge 85 is set to be a rubber material, which has good flexibility and is not easy to cause rigid collision between the glass material and the top of the storage bin 82.
[0063] The auxiliary module 86 includes a supporting square rod 861, a supporting round roller 862 is rotatably connected to the bottom of the supporting square rod 861 and near the top of the inner surface of the conveyor belt 32, an elastic strip 863 is fixedly connected to the top of the outer surface of the supporting square rod 861, and the end of the elastic strip 863 away from the supporting square rod 861 is fixedly connected to a curved shell 864, and the top of the inner surface of the curved shell 864 is rotatably connected to a cylindrical roller 865. The supporting round roller 862 is located at the bottom of the storage bin 82 and is in contact with the top of the inner surface of the conveyor belt 32. When the conveyor belt 32 is running to transport materials, the supporting round roller 862 can roll, so that the glass material is supported by rolling and is not easily sunken downward due to its own weight, which helps the overall operation of the structure.
[0064] The outer circular surface of the supporting roller 862 fits with the top of the inner surface of the conveyor belt 32, which facilitates the operation of the conveyor belt 32 and allows the supporting roller 862 to rotate. The elastic strip 863 is set to an arc shape, and a rotating hole that matches the end of the outer circular surface of the supporting roller 862 is opened at the bottom of the supporting square rod 861 to facilitate the rotation of the supporting roller 862.
[0065] The top of the inner surface of the arc shell 864 is provided with a rotating hole adapted to the top of the cylindrical roller 865. Two cylindrical rollers 865 are provided, and the two cylindrical rollers 865 are symmetrically arranged along the conveyor belt 32. As the glass material is driven to the left by the conveyor belt 32, the edge of the glass material contacts the arc shell 864. At this time, the arc shell 864 is pushed by the glass material, and under the elastic support provided by the symmetrical elastic strips 863 on both sides, the glass material can always be in the center of the top of the conveyor belt 32, so that the glass material is centered and not easily offset.
[0066] At the same time, the edge of the glass material is in contact with the outer circumferential surface of the cylindrical roller 865, and the cylindrical roller 865 can roll, so that the glass material moves smoothly and is not prone to jamming.
[0067] When in use, the glass material is placed in the storage bin 82 for storage, and a rectangular notch 84 is opened on the surface of the storage bin 82, so that the glass material can be placed in batches from the bottom of the storage bin 82 upwards. The servo motor 7 is used as the power. At this time, the output end of the servo motor 7 drives the transmission roller 31 to rotate, so that the transmission roller 31 can drive the conveyor belt 32 to run synchronously, reducing the occurrence of slippage. At the same time, the anti-skid elliptical blocks 35 are evenly distributed on the outer surface of the conveyor belt 32, and the anti-skid elliptical blocks 35 have an anti-skid effect, which can increase the friction between the conveyor belt 32 and the glass material, so that the glass material is not easy to tilt or fall during the conveying process;
[0068] As the conveyor belt 32 runs, the glass material at the bottom is discharged from the discharge port 83, and the glass material in the storage bin 82 is lowered by its own gravity and discharged one by one from the discharge port 83 in an orderly manner.
[0069] At the same time, the supporting roller 862 is located at the bottom of the storage bin 82, and when the conveyor belt 32 is running to transport materials, the supporting roller 862 can roll, so that the glass material is supported by rolling and is not easily sunken downward due to its own weight. As the glass material is driven to the left by the conveyor belt 32, the edge of the glass material contacts the arc shell 864. At this time, the arc shell 864 is pushed by the glass material, and under the elastic support provided by the symmetrical elastic strips 863 on both sides, the glass material can always be in the center of the top of the conveyor belt 32.
[0070] When the glass material is being transported at the top of the conveyor belt 32, the output end of the cylinder 42 can be contracted, and the diamond-shaped swing block 43 is pulled to rotate counterclockwise to adjust the angle, so that the discharge plate 45 moves downward, and the baffle plate 44 moves upward. At this time, the downwardly moving discharge plate 45 intercepts the glass material at the top of the conveyor belt 32, so that the glass material stops moving and increases the distance between the glass material and the previous glass material on the left side of the discharge plate 45.
[0071] Moreover, the output end of the cylinder 42 is extended, and the diamond-shaped pendulum block 43 is pushed to rotate clockwise to adjust the angle. At this time, the baffle plate 44 moves downward, and the discharge plate 45 moves upward. The downward-moving baffle plate 44 is used to block the glass material on the top right side of the conveyor belt 32, and the glass material on the left side of the baffle plate 44 is released and moves to the left, thereby realizing intermittent feeding.
[0072] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A glass feeder for photovoltaic module production, characterized in that: include: A base plate (1), the base plate (1) comprising a plate body for supporting the mechanism and for installing and fixing the entire device, and a frame (2) hingedly connected to the top of the base plate (1); A transport mechanism (3), the transport mechanism (3) being used to transport and load glass materials; A material discharge mechanism (4), the material discharge mechanism (4) being used for intermittently blocking glass materials; The transport mechanism (3) is arranged on the top of the frame (2), the bottom end of the discharge mechanism (4) is fixedly mounted at the central position of the top of the outer surface of the frame (2), a hydraulic rod (5) is hingedly connected to one end of the outer surface of the frame (2), a disc (6) is hingedly connected to the output end of the hydraulic rod (5), and a servo motor (7) is fixedly mounted on one end of the top of the outer surface of the frame (2); The transport mechanism (3) comprises a transmission roller (31) and a conveyor belt (32); the outer cylindrical end of the transmission roller (31) is rotatably connected to the top of the frame (2); the output end of the servo motor (7) is fixedly connected to one end of the outer cylindrical surface of the transmission roller (31) via a coupling; the conveyor belt (32) is mounted on the outer cylindrical surface of the transmission roller (31); a circular groove (33) is provided on the outer cylindrical surface of the transmission roller (31); a circular protrusion (34) is fixedly connected to the inner surface of the conveyor belt (32); and a non-slip elliptical block (35) is fixedly connected to the outer surface of the conveyor belt (32); The material discharge mechanism (4) comprises a support frame (41), the bottom end of the support frame (41) is fixedly connected to the top center position of the frame (2) by means of screws, the top of the support frame (41) is hingedly connected to a cylinder (42), one end of the outer surface of the support frame (41) is rotatably connected to a rhombus-shaped pendulum block (43), one end of the outer surface of the rhombus-shaped pendulum block (43) is hingedly connected to a material baffle plate (44), the output end of the cylinder (42) is hingedly connected to the top of the rhombus-shaped pendulum block (43), the rhombus-shaped pendulum block (43) is hingedly connected to a material discharge plate (45) away from the material baffle plate (44), and a guide assembly (46) is provided on the outer surface of the support frame (41) and close to the material baffle plate (44) and the material discharge plate (45); The circular protrusions (34) are evenly distributed on the inner surface of the conveyor belt (32), the anti-slip elliptical blocks (35) are evenly distributed on the outer surface of the conveyor belt (32), and the material of the anti-slip elliptical blocks (35) is set to be rubber material; The output end of the cylinder (42) is provided with a hinge hole adapted to the top of the rhombus-shaped swing block (43); the baffle plate (44) and the discharge plate (45) are symmetrically arranged along the rhombus-shaped swing block (43); and the baffle plate (44) and the discharge plate (45) have the same structure and are in opposite directions; The guide assembly (46) comprises a right-angle connecting plate (461), a first Y-shaped tooth (462) is fixedly connected to the outer surface of the right-angle connecting plate (461) and a position close to the material discharge plate (45), a second Y-shaped tooth (463) is fixedly connected to the outer surface of the right-angle connecting plate (461) and a position close to the material blocking plate (44), and balls (464) are rollingly connected to the inner surfaces of the first Y-shaped tooth (462) and the second Y-shaped tooth (463); The balls (464) are evenly distributed on the inner surface of the first Y-shaped tooth (462) and the inner surface of the second Y-shaped tooth (463), and the inner surface of the first Y-shaped tooth (462) and the inner surface of the second Y-shaped tooth (463) are both provided with rolling grooves adapted to the balls (464); A material storage assembly (8) is provided at one end of the top of the frame (2), the material storage assembly (8) comprising a U-shaped frame (81), the bottom of the outer surface of the U-shaped frame (81) being fixedly connected to the top of the outer surface of the frame (2) by means of screws, the top of the U-shaped frame (81) being fixedly connected to a material storage bin (82), the bottom of the outer surface of the material storage bin (82) being provided with a material discharge port (83), the top of the outer surface of the material storage bin (82) being provided with a rectangular notch (84), the top of the material storage bin (82) being fixedly connected with a flexible extension edge (85), and an auxiliary module (86) being provided at the bottom of the material storage bin (82) and close to the conveyor belt (32); The opening of the U-shaped frame (81) is upward, the outer surface of the flexible extension edge (85) is arranged as an arc-shaped surface, and the material of the flexible extension edge (85) is arranged as a rubber material; The auxiliary module (86) comprises a supporting square rod (861), a supporting round roller (862) is rotatably connected to the bottom of the supporting square rod (861) and close to the top of the inner surface of the conveyor belt (32), an elastic strip (863) is fixedly connected to the top of the outer surface of the supporting square rod (861), an end of the elastic strip (863) away from the supporting square rod (861) is fixedly connected to a curved shell (864), and a cylindrical roller (865) is rotatably connected to the top of the inner surface of the curved shell (864); The outer circular surface of the supporting circular roller (862) fits against the top of the inner surface of the conveyor belt (32); the elastic strip (863) is arranged in an arc shape; and a rotating hole matching the end of the outer circular surface of the supporting circular roller (862) is provided at the bottom of the supporting square rod (861).
2. A glass feeder for photovoltaic module production according to claim 1, characterized in that: A rotation hole adapted to the top of a cylindrical roller (865) is provided at the top of the inner surface of the arc surface shell (864), and two cylindrical rollers (865) are provided, and the two cylindrical rollers (865) are symmetrically arranged along the conveyor belt (32).
Citation Information
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