Processing equipment and method of integrated thick solid core oriented strand board door plate
By using a combination of long and short materials and a flake structure design, the problem of difficult eucalyptus particleboard forming was solved, the rigidity and toughness of the board were improved, and efficient board processing was achieved.
Patent Information
- Application Number
- CN202410445974.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2044-04-15
AI Technical Summary
In the production of existing oriented strand boards, eucalyptus shavings are relatively short and cannot meet the forming requirements, resulting in reduced rigidity of the board.
By using a method of interleaving long and short materials, and utilizing guide protrusions and eccentric wheel structures, the long and short core materials are laid longitudinally and laterally. Combined with the initial compaction of the flipping frame and wedge blocks, a plate with a scale-like structure is formed.
It improves the rigidity and toughness of the sheet material, solves the problem of difficult molding of short core materials, and achieves efficient sheet material processing.
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Figure CN118107034B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of oriented strand board production, and in particular to a processing device and method for an integrated thick solid core oriented strand board door panel. Background Art
[0002] Guangxi has a large amount of eucalyptus resources. The bark of eucalyptus raw materials is difficult to process, the air-dry density of eucalyptus wood is high, it is easy to break and poorly shaped when sliced, and the purchased eucalyptus wood has a high moisture content and is difficult to dry, which is a common problem of most hardwoods.
[0003] In the production of existing oriented strand board, long-core pressed materials and short-core pressed materials are usually laminated in a three-in-one manner. However, since the eucalyptus wood particles after processing are relatively short, they cannot meet the relevant operational requirements, are not conducive to the forming of the board, and the rigidity will also decrease as the board twists. Summary of the Invention
[0004] In order to solve the above problems existing in the prior art, the purpose of the present invention is to provide a processing device and method for a one-piece thick solid core oriented strand board door panel that effectively solves the problem of shorter pressing molding and has strong rigidity.
[0005] The technical solution adopted by the present invention is: a processing equipment for thick solid core oriented strand board door panel, comprising
[0006] A long material laying mechanism, the long material laying mechanism includes a rectangular feeding box, a semi-arc feeding hopper is provided below the rectangular feeding box, a pushing rod is provided at the center of the arc surface of the semi-arc feeding hopper, a pushing plate is provided in the middle of the pushing rod, a main feeding rod is also provided in the middle of the semi-arc feeding hopper, the main feeding rod passes through and is rotatably connected to the semi-arc feeding hopper, a plurality of linear array feeding blocks are provided in the middle of the main feeding rod, a first motor is provided at both ends of the main feeding rod, and the first motor is fixedly connected to the semi-arc feeding hopper;
[0007] A short material laying mechanism, comprising a fine material feeding box, the fine material feeding box being arranged on the open side of the semi-arc-shaped feeding hopper, a plurality of connecting frames being arranged between the fine material feeding box and the semi-arc-shaped feeding hopper, a screening bottom plate being arranged at the bottom of the fine material feeding box, and a discharge chute being arranged in the middle of the screening bottom plate;
[0008] An initial pressure mechanism, comprising a door frame, the door frame being provided on a side of the screening bottom plate away from the fine material feeding box, a support bottom plate being provided on the side of the door frame away from the screening bottom plate, and two sets of symmetrically arranged pressure plates being provided on one side of the door frame, the pressure plates being in contact with the inner cavity of the door frame;
[0009] The short material laying mechanism also includes an oblique mouth limiting block, which is arranged on one side of the discharge trough in the inner cavity of the fine material feeding box, and an oblique mouth opening block is provided on the other side of the discharge trough, the inclined surface of the oblique mouth opening block and the inclined surface of the oblique mouth limiting block abut against each other, and a number of movable plates are provided in the middle of the oblique mouth opening block, one end of the movable plate is provided with a partial threaded through hole, the thread circumference of the partial threaded through hole covers an arc of less than 180°, and a rotating wheel is provided on the side of the movable plate away from the oblique mouth limiting block, a rotating rod is provided at the center of the rotating wheel, and the rotating rod passes through and is rotatably connected to the screening bottom plate, and a side threaded rectangular rod is provided on the side of the rotating wheel away from the rotating rod, and the side threaded rectangular rod is vertically arranged on the outer ring side of the rotating wheel, and the side threaded rectangular rod passes through and is rotatably connected to the partial threaded through hole, and a tension spring passed through by the side threaded rectangular rod is provided between the rotating wheel and the movable plate.
[0010] In one embodiment, a plurality of guide protrusions are provided on the arc surface of the inner cavity of the semi-arc-shaped feeding hopper, and the plurality of guide protrusions are distributed in a row and are evenly spaced on the arc surface of the inner cavity of the semi-arc-shaped feeding hopper.
[0011] In one embodiment, the long material laying mechanism also includes a moving part, which includes two groups of support frames, which are arranged at both ends of the movable range of the rectangular feeding box, and two groups of movable threaded rods are arranged between the two groups of support frames. The two groups of movable threaded rods are symmetrically arranged and distributed on both sides of the rectangular feeding box. Fixed blocks are provided on both sides of the rectangular feeding box, and the fixed blocks are threadedly connected to the middle part of the movable threaded rod. A second motor is provided at one end of the movable threaded rod, and the second motor is fixedly connected to the support frame.
[0012] In one embodiment, a linkage belt is provided at one end of several rotating rods away from the rotating wheel, and a third motor is further provided on the screening bottom plate, and the rotating shaft of the third motor is fixedly connected to one of the rotating rods.
[0013] In one embodiment, the pressure plate is further provided with a movable part, the movable part includes a side rotating rod, the two ends of the side rotating rod are fixedly connected to the outer side of the door frame frame, a plurality of flip frames are provided in the middle of the side rotating rod, the flip frames are U-shaped, and one rotation of the flip frames is connected to the side rotating rod, the movable part also includes a connecting cross bar, the connecting cross bar is provided in the middle of the side of the pressure plate away from the door frame, a plurality of connecting blocks are provided on the connecting cross bar, the connecting blocks are fixedly connected to the pressure plate, a movable groove is provided at one end of the flip frame away from the side rotating rod, and the connecting cross bar (412) passes through and is slidably connected to the plurality of flip frames.
[0014] In one embodiment, the movable part also includes a connecting screw, which passes through the middle of several of the flip frames, and power-assist motors are provided at both ends of the connecting screw. The power-assist motors are fixedly connected to the adjacent flip frames. A wedge block is provided on the side of the movable groove close to the center of the connecting cross bar, and the wedge block is fixedly connected to the connecting cross bar, and the inclined surface of the wedge block is away from the center of the connecting cross bar.
[0015] In one embodiment, a movable rod is provided on the side of the door frame frame close to the side rotating rod, and movable opening grooves are provided on the opposite sides of the two groups of movable rods. The two side edges of the support base plate pass through and are slidably connected to the movable opening grooves. A plurality of lifting pins are also provided on the movable rod, and a limiting notch is provided in the middle of the lifting pin. The lifting pin passes through and is slidably connected to the door frame frame. A plurality of pin holes are also provided on the door frame frame, and a fixing pin is provided in the pin hole. The middle part of the fixing pin abuts the recessed side of the lifting pin, and a rod leakage notch is provided near the middle of the outer surface of the door frame. A plurality of fixing pins are provided with a touching rod at one end away from the door frame frame, and a recovery spring passed through by the fixing pin is provided between the touching rod and the door frame frame.
[0016] In one embodiment, an opening mechanism is provided on the side of the flip frame close to the center of the side rotating rod, and the opening mechanism includes a limit fixing block, the limit fixing block is provided on the door frame frame, the side rotating rod passes through the limit fixing block, and the limit fixing block is provided with a movable guide tube on the side of the flip frame close to the adjacent flip frame. The movable guide tube has a tubular structure, and the movable guide tube is passed through by the side rotating rod with a gap. Four groups of straight grooves are provided on the movable guide tube, and a connected rotating groove is provided on the side of the straight groove away from the limit fixing block. A connecting barrel is provided on the flip frame close to the limit fixing block, and the side rotating rod passes through and is rotatably connected to the connecting barrel. A cross movable block is provided on the end of the connecting barrel away from the flip frame, and the raised portion of the cross movable block passes into and slides in the straight groove.
[0017] In one embodiment, a method for processing a thick solid oriented strand board door panel is also included, and the specific implementation method is as follows:
[0018] S1. Put the long core press into the rectangular feed box and the short core press into the fine material feed box;
[0019] S2. The pressure plate is separated from the door frame to obtain a semi-enclosed door frame frame wrapped by the door frame frame and the support base;
[0020] S3. Start the first motor to drive the long core press material from the semi-arc hopper to fall into the support base surface, move the long material laying mechanism, the short core press material falls into the long core press material one-half to three-quarters interval;
[0021] S4 repeats step S3, while the long core pressing material front cover short core pressing material, showing scales superimposed until the bottom surface of the support plate is covered to form a laying;
[0022] S5. Start the short material laying mechanism to evenly cover the bottom surface of the laying part to form the middle core layer;
[0023] S6 repeat steps S3-S4, evenly covering the middle core layer to form a surface laying;
[0024] S7. Close the pressing plate, squeeze the gap between the pressing plate and the supporting bottom plate, and complete the door panel processing.
[0025] The beneficial effects of the present invention are as follows: the present invention is an effective solution to the problem of short pressing and forming, and is a processing device and method for a one-piece thick solid core oriented strand board door panel with strong rigidity. The specific implementation method is as follows:
[0026] The operator will separate the core materials made of eucalyptus that have been sprayed with glue and dehumidified and do not meet the original processing method into long core pressed materials and short core pressed materials. The operator will then put the long core materials into the rectangular feeding box and the short core materials into the fine material feeding box before starting to lay them.
[0027] Since the oriented strand board is laid using the characteristics of plant fibers, the required long core materials and short core materials need to be laid in an intersecting direction: start the first motor to drive the main material-diverting rod to rotate clockwise, and the material-diverting block on the main material-diverting rod will lift the push plate and scrape the long core material upward. At the same time, due to the gap between the push plate and the semi-arc hopper, part of the long core material is drawn out in a straight line along the guiding effect of the guide protrusion and the extrusion effect of the main material-diverting rod, forming the longitudinal laying of the long core material; for the transverse laying of the short core material, the specific implementation method is as follows: The formula is: start the third motor, the third motor drives the linkage belt to rotate in the circumferential direction, and drives the rotating wheel to rotate at the same time. Since the rotating wheel is an eccentric wheel, the rotating wheel pulls the bevel opening block to leave the fit with the bevel limiting block in a staggered manner, and the discharge chute is connected to the short core material. At the same time, due to the meshing action of the side threaded rectangular rod and some threaded through holes, in the process of the bevel opening block leaving the bevel limiting block, the bevel opening block moves upward at the same time, clamping and kneading the short core material through the discharge chute, thereby realizing the horizontal laying of the short core material.
[0028] Since the pressing materials made of hard wood such as eucalyptus are relatively short, their arrangement needs to be changed. After the long-core pressing material falls from the semi-arc hopper onto the surface of the supporting base plate, the second motor is started to drive the movable threaded rod to rotate, and the rectangular feeding box is driven to move laterally until the fine material feeding box falls on top of the long-core pressing material that has been fed. The short-core pressing material is then dropped into the range of one-half to three-quarters of the long-core pressing material. In the process of alternating long-core and short-core material feeding, the front of the long-core pressing material covers the short-core pressing material, showing scales superimposed on each other, until the surface of the supporting base plate is covered to form a bottom surface laying. In this way, during the twisting process of the plate, it is subjected to the interweaving of a large amount of short-core lateral tension and long-core bus tension, and has good toughness and rigidity, similar to the scale structure of a pangolin, which protects the internal product.
[0029] After the bottom surface is laid in the above manner, the middle part can continue to use traditional short core filling, and the upper part continues to lay the scale structure to form a sandwich effect.
[0030] After the semi-enclosed door frame frame wrapped by the door frame and the supporting bottom plate is laid through the above process, the power-assisted motor is started. The power-assisted motor drives the flip frame to move evenly inward, and at the same time drives the cross movable block on the connecting barrel from the rotating groove to the linear groove for flipping. After the two sets of pressing plates are spliced and pressed onto the pressing material, they continue to move inward, squeezing the wedge block through the movable groove, thereby achieving the effect of preliminary compaction of the pressing material by the pressing plate, which is convenient for subsequent operations. After multiple compactions, the reverse rotation power-assisted motor expands the flip frame outward, driving the cross movable block to move from the linear groove to the rotating groove for flipping, and flipping at the same time. The rotating frame also drives the pressure plate to separate from the door frame until the root of the flip frame squeezes and touches the rod, and then aligns the leaking rod notch on the fixing pin with the middle of the lifting nail, causing the lifting nail to fall. After that, the supporting base plate is pulled out of the movable rod through the movable opening slot, and it can be transported to other process construction processing. After a new supporting base plate is refilled into the movable opening slot, the supporting base plate is pushed to move and drive the middle of the lifting nail to continue to fit the leaking rod notch. Then, the flip frame is continued to be rotated to separate from the squeezing and touching rod. The fixing pin is fixed to the limit notch by the push of the recovery spring, completing the fixing of the supporting base plate, and the next work can be carried out.
[0031] The equipment has a simple structure and utilizes a unique laying method and the guiding effect of the guide protrusions to combine the horizontal laying method of the short material laying mechanism to effectively solve the production of oriented strand board with short core material. At the same time, it adopts a scale-like superposition method to obtain strong rigidity, good practicality and economy, which is beneficial to the use of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0033] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0034] Figure 2 It is a schematic diagram of the three-dimensional structure of the long material laying mechanism of the present invention;
[0035] Figure 3 This is a schematic diagram of the three-dimensional structure of the long material laying mechanism of the present invention from a second viewing angle;
[0036] Figure 4 It is a schematic diagram of the exploded three-dimensional structure of a long material laying mechanism of the present invention;
[0037] Figure 5 It is a schematic diagram of the three-dimensional structure of the short material laying mechanism of the present invention;
[0038] Figure 6 It is a schematic diagram of the three-dimensional structure of the short material laying mechanism of the present invention;
[0039] Figure 7 It is a schematic diagram of a partially exploded cross-section of the short material laying mechanism of the present invention;
[0040] Figure 8 It is a schematic diagram of the three-dimensional structure of the initial pressure mechanism of the present invention;
[0041] Figure 9 It is a schematic diagram of the three-dimensional structure of the initial pressure mechanism of the present invention;
[0042] Figure 10 This is a schematic diagram of the exploded three-dimensional structure of the open mechanism of the present invention;
[0043] Figure 11 This is the second partial three-dimensional structural diagram of the initial pressure mechanism of the present invention;
[0044] Figure 12 It is a schematic diagram of a partially exploded three-dimensional structure of the initial pressure mechanism of the present invention.
[0045] Description of the drawings: 1. Long material laying mechanism; 11. Rectangular feeding box; 12. Semi-arc feeding hopper; 121. Guide protrusion; 13. First motor; 14. Main feeding rod; 141. Feeding block; 15. Pushing rod; 151. Pushing plate; 2. Short material laying mechanism; 21. Fine material feeding box; 211. Connecting frame; 23. Screening bottom plate; 231. Discharging chute; 24. Oblique mouth limiting block; 25. Oblique mouth opening block; 26. Movable plate; 261. Partial threaded through hole; 27. Rotating wheel; 271. Rotating rod; 272. Tension spring; 273. Side threaded rectangular rod; 28. Linkage belt; 281. Third motor; 3. Moving part; 31. Support frame; 32. Moving threaded rod; 33. Fixed block; 34. Second motor; 4. Initial pressure mechanism; 41. Pressing plate; 411. Connecting block; 412. Connecting cross bar; 413. Wedge block; 42. Door frame; 43. Turning frame; 431. Movable slot; 44. Connecting screw; 441. Power-assisting motor; 45. Side rotating rod; 46. Movable rod; 461. Movable opening slot; 47. Lifting pin; 471. Limiting notch; 48. Supporting bottom plate; 49. Fixing pin; 491. Pin hole; 492. Leaking rod notch; 493. Restoring spring; 494. Touching rod; 5. Opening mechanism; 51. Connecting sleeve; 52. Cross movable block; 53. Limiting fixed block; 54. Movable guide tube; 541. Linear slot; 542. Rotating slot. DETAILED DESCRIPTION
[0046] In order to make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only intended to explain the present invention and are not intended to limit the present invention. That is, the embodiments described herein are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and illustrated in the drawings herein may be arranged and designed in various different configurations.
[0047] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely intended to represent selected embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.
[0048] The following combination Figure 1-12 The specific embodiment of the present invention is described, a processing device for thick solid core oriented strand board door panel, comprising
[0049] Reference Figure 1 、 2As shown in FIG3 and FIG4 , a long material laying mechanism 1 comprises a rectangular feeding box 11. The rectangular feeding box 11 presents a through rectangular box structure. A semi-arc feeding hopper 12 is provided below the rectangular feeding box 11. A plurality of guide protrusions 121 are provided on the inner arc surface of the semi-arc feeding hopper 12. The specific number is determined according to the actual number. The plurality of guide protrusions 121 are distributed in a row and are evenly spaced on the inner arc surface of the semi-arc feeding hopper 12. The semi-arc feeding hopper 12 is provided at the center of the arc surface. There is a push rod 15, a push plate 151 is provided in the middle of the push rod 15, a main feed rod 14 is also provided in the middle of the semi-arc hopper 12, the main feed rod 14 passes through and is rotatably connected to the semi-arc hopper 12, the main feed rod 14 is provided on the side of the push rod 15 away from the rectangular feeding box 11, and a plurality of linear array feed blocks 141 are provided in the middle of the main feed rod 14. A first motor 13 is provided at both ends of the main feed rod 14, and the first motor 13 is fixedly connected to the semi-arc hopper 12;
[0050] Reference Figure 2 As shown, it is beneficial that the long material laying mechanism 1 further includes a moving part 3, and the moving part 3 includes two groups of support frames 31, and the support frames 31 are arranged at both ends of the movable range of the rectangular feeding box 11, and two groups of moving threaded rods 32 are arranged between the two groups of support frames 31. The two groups of moving threaded rods 32 are symmetrically arranged and distributed on both sides of the rectangular feeding box 11. Fixed blocks 33 are provided on both sides of the rectangular feeding box 11. The fixed blocks 33 are threadedly connected to the middle part of the moving threaded rod 32. A second motor 34 is provided at one end of the moving threaded rod 32, and the second motor 34 is fixedly connected to the support frame 31;
[0051] In practice, the first motor 13 is started to drive the main material-discharging rod 14 to rotate clockwise, and the material-discharging block 141 on the main material-discharging rod 14 lifts the pushing plate 151, scraping the long core material upward. At the same time, due to the gap between the pushing plate 151 and the semi-arc hopper 12, part of the long core material is drawn out along a straight line along the guiding action of the guide protrusion 121 and the extrusion action of the main material-discharging rod 14, forming a longitudinal long core material laying.
[0052] Reference Figure 5As shown, the short material laying mechanism 2 includes a fine material feeding box 21, which is arranged on the open side of the semi-arc-shaped feeding hopper 12. A number of connecting frames 211 are provided between the fine material feeding box 21 and the semi-arc-shaped feeding hopper 12. A screening bottom plate 23 is provided at the bottom of the fine material feeding box 21, and a discharge trough 231 is provided in the middle of the screening bottom plate 23. The discharge trough 231 has a rectangular opening trough structure. The short material laying mechanism 2 also includes an oblique mouth limiting block 24, which is provided at the discharge trough 231 on the fine material feeding side. On one side of the inner cavity of the material box 21 and on the other side of the discharge chute 231, an oblique opening block 25 is provided. The oblique surface of the oblique opening block 25 abuts against the oblique surface of the oblique limiting block 24. A plurality of movable plates 26 are provided in the middle of the oblique opening block 25. One end of the movable plate 26 is provided with a partially threaded through hole 261. The arc of the thread circumference of the partially threaded through hole 261 is less than 180°. Specifically, a complete thread is mainly used to intercept a part of the arc and set it in the through hole. The accompanying drawings use an exaggerated drawing technique and are not the actual scale of the equipment.
[0053] Reference Figure 6 、 7 As shown, a rotating wheel 27 is provided on the side of the movable plate 26 away from the oblique limiting block 24, and a rotating rod 271 is provided at the center of the rotating wheel 27. The rotating rod 271 passes through and is rotatably connected to the screening bottom plate 23. A side threaded rectangular rod 273 is provided on the side of the rotating wheel 27 away from the rotating rod 271. Specifically, an annular thread groove is provided on the periphery of the rectangle; the side threaded rectangular rod 273 is vertically arranged on the outer ring side of the rotating wheel 27, and the side threaded rectangular rod 273 passes through and is rotatably connected to part of the threaded through hole 261. A tension spring 272 penetrated by the side threaded rectangular rod 273 is provided between the rotating wheel 27 and the movable plate 26. A linkage belt 28 is provided on one end of the plurality of rotating rods 271 away from the rotating wheel 27. A third motor 281 is also provided on the screening bottom plate 23. The rotating shaft of the third motor 281 is fixedly connected to one of the rotating rods 271.
[0054] In practice, the third motor 281 is started, and the third motor 281 drives the linkage belt 28 to rotate in the circumferential direction, and at the same time drives the rotating wheel 27 to rotate. Since the rotating wheel 27 is an eccentric wheel, the rotating wheel 27 pulls the bevel opening block 25 to leave the fit with the bevel limiting block 24 in a staggered manner, and the discharge trough 231 is connected to the short core material. At the same time, due to the meshing action of the side threaded rectangular rod 273 and the partial threaded through hole 261, in the process of the bevel opening block 25 leaving the bevel limiting block 24, the bevel opening block 25 moves upward at the same time, clamping and kneading the short core material through the discharge trough 231, thereby realizing the horizontal laying of the short core material.
[0055] Reference Figure 8 、 9, 11, 12, the primary pressure mechanism 4, the primary pressure mechanism 4 includes a door frame frame 42, the door frame frame 42 is provided on the side of the screening bottom plate 23 away from the fine material feeding box 21, the door frame frame 42 is provided with a support bottom plate 48 on the side away from the screening bottom plate 23, and the door frame frame 42 is provided with two sets of symmetrically arranged pressure plates 41 on the side close to the semi-arc-shaped feeding hopper 12, and the pressure plates 41 abut against the inner cavity of the door frame frame 42;
[0056] Advantageously, the pressing plate 41 is further provided with a movable part, which includes a side rotating rod 45, both ends of which are fixedly connected to the outer side of the door frame 42, and a plurality of flip frames 43 are provided in the middle of the side rotating rod 45. The flip frame 43 has a U-shaped structure, and a rotation of the flip frame 43 is connected to the side rotating rod 45. The movable part also includes a connecting cross bar 412, which is provided in the middle of one side of the pressing plate 41 away from the door frame 42, and a plurality of connecting blocks 411 are provided on the connecting cross bar 412. The block 411 is fixedly connected to the pressure plate 41, and a movable groove 431 is provided at one end of the flip frame 43 away from the side rotation rod 45. The connecting cross bar 412 passes through and is slidably connected to several flip frames 43. The movable part also includes a connecting screw 44, which passes through the middle of several flip frames 43. The two ends of the connecting screw 44 are provided with a power-assisting motor 441, which is fixedly connected to the adjacent flip frame 43. A wedge block 413 is provided on one side of the movable groove 431 close to the center of the connecting cross bar 412. The wedge block 413 is fixedly connected to the connecting cross bar 412, and the inclined surface of the wedge block 413 is away from the center of the connecting cross bar 412; specifically, as shown in the accompanying drawings, the inclined surface of the wedge block 413 is close to the adjacent flip frame 43, and a movable rod 46 is provided on the side of the door frame 42 close to the side rotation rod 45. The opposite sides of the two sets of movable rods 46 are provided with movable opening grooves 461. The two sides of the support bottom plate 48 pass through and are slidably connected to the movable opening grooves 461. The movable rod 46 is also provided with a plurality of lifting nails 47, and the middle of the lifting nail 47 is provided with a The limiting notch 471, the lifting pin 47 passes through and is slidably connected to the door frame frame 42, and the door frame frame 42 is also provided with a plurality of pin holes 491, and a fixing pin 49 is provided in the pin hole 491. The middle part of the fixing pin 49 abuts against the recessed side of the lifting pin 47, and the middle part of the fixing pin 49 near the outer surface of the door frame frame 42 is provided with a leakage rod notch 492. The end of the plurality of fixing pins 49 away from the door frame frame 42 is provided with a touch rod 494, and a restoring spring 493 is provided between the touch rod 494 and the door frame frame 42 and is penetrated by the fixing pin 49.
[0057] In practice, the power-assisting motor 441 is started, and the power-assisting motor 441 drives the flip frame 43 to move evenly inward, while driving the cross movable block 52 on the connecting barrel 51 to pass through the rotating groove 542 to reach the linear groove 541 for flipping. After the two sets of pressure plates 41 are spliced and pressed onto the pressing material, they continue to move inward, squeezing the wedge block 413 through the movable groove 431, thereby achieving the effect of preliminary compaction of the pressing material by the pressing plate 41, which is convenient for subsequent operations. After multiple compactions, the power-assisting motor 441 is rotated in the opposite direction to expand the flip frame 43 outward, driving the cross movable block 52 to move from the linear groove 541 to the rotating groove 542 for flipping. At the same time, the flip frame 43 also drives the pressing plate 41 to separate from the door frame frame 42, until After squeezing and touching the rod 494 at the root of the flip frame 43, align the leaking rod notch 492 on the fixing pin 49 with the middle of the lifting pin 47, so that the lifting pin 47 falls. Then, the supporting base plate 48 is pulled out of the movable rod 46 through the movable opening slot 461, and it can be transported to other process construction processing. After a new supporting base plate 48 is refilled into the movable opening slot 461, the supporting base plate 48 is pushed to move and drive the middle of the lifting pin 47 to continue to fit into the leaking rod notch 492. Then, the flip frame 43 is continued to be rotated to disengage from the squeezing and touching rod 494. The fixing pin 49 is fixed to the limiting notch 471 by the push of the restoring spring 493, completing the fixing of the supporting base plate 48, and the next work can be carried out.
[0058] Reference Figure 10 As shown, it is beneficial that an opening mechanism 5 is provided on the side of the flip frame 43 near the center of the side rotating rod 45, and the opening mechanism 5 includes a limiting fixing block 53, the limiting fixing block 53 is provided on the door frame frame 42, the side rotating rod 45 passes through the limiting fixing block 53, and a movable guide tube 54 is provided on the side of the limiting fixing block 53 near the adjacent flip frame 43. The movable guide tube 54 has a tubular structure, and the movable guide tube 54 is passed through by the side rotating rod 45 with a gap. Four groups of straight grooves 541 are provided on the movable guide tube 54, and a connected rotating groove 542 is provided on the side of the straight groove 541 away from the limiting fixing block 53. A connecting barrel 51 is provided on the flip frame 43 near the limiting fixing block 53, and the side rotating rod 45 passes through and is rotatably connected to the connecting barrel 51. A cross movable block 52 is provided on the end of the connecting barrel 51 away from the flip frame 43, and the raised portion of the cross movable block 52 passes into and slides in the straight groove 541.
[0059] Advantageously, a method for processing a thick solid core oriented strand board door panel is also included, and the specific implementation method is as follows:
[0060] S1. The long core press is fed into the rectangular feed box 11, and the short core press is fed into the fine material feed box 21;
[0061] S2. The pressure plate 41 is separated from the door frame 42 to obtain a semi-enclosed door frame 42 wrapped by the door frame frame 42 and the support base plate 48;
[0062] S3. Start the first motor 13 to drive the long core press material from the semi-arc hopper 12 to fall into the support base 48 surface, move the long material laying mechanism 1, the short core press material falls into the long core press material one-half to three-quarters interval;
[0063] S4 repeats step S3, while the front of the long core pressing material covered with short core pressing material, showing scales superimposed until the bottom surface of the support plate 48 is covered to form a laying;
[0064] S5 start short material laying mechanism 2, evenly covering the bottom surface of the laying portion to form a central core layer;
[0065] S6 repeat steps S3-S4, evenly covering the middle core layer to form a surface laying;
[0066] S7. Cover the pressing plate 41 and squeeze the gap between the pressing plate 41 and the supporting bottom plate 48 to complete the door panel processing.
[0067] Working principle of the present invention:
[0068] The operator will separate the core material made of eucalyptus that has been sprayed with glue and dehumidified and does not meet the original processing method into long core pressing material and short core pressing material, put the long core material into the rectangular feeding box 11, and put the short core material into the fine material feeding box 21, and then start laying;
[0069] Since the oriented strand board is laid using the characteristics of plant fibers, the required long core material and short core material laying directions need to be crossed: start the first motor 13 to drive the main material-diverting rod 14 to rotate clockwise, and the material-diverting block 141 on the main material-diverting rod 14 lifts the pushing plate 151 to scrape the long core material upward. At the same time, due to the gap between the pushing plate 151 and the semi-arc-shaped feeding hopper 12, part of the long core material is drawn out in a straight line along the guiding effect of the guide protrusion 121 and the extrusion effect of the main material-diverting rod 14, forming the longitudinal laying of the long core material; for the transverse laying of the short core material, the specific implementation method is: start the third Motor 281, the third motor 281 drives the linkage belt 28 to rotate along the circumferential direction, and at the same time drives the rotating wheel 27 to rotate. Since the rotating wheel 27 is an eccentric wheel, the rotating wheel 27 pulls the bevel opening block 25 to leave the fit with the bevel limiting block 24 in a staggered manner, and the discharge trough 231 is connected to the short core material. At the same time, due to the meshing action of the side threaded rectangular rod 273 and the partial threaded through hole 261, in the process of the bevel opening block 25 leaving the bevel limiting block 24, the bevel opening block 25 moves upward at the same time, clamping and kneading the short core material through the discharge trough 231, thereby realizing the horizontal laying of the short core material.
[0070] Since the pressing materials made of hard wood such as eucalyptus are relatively short, their arrangement needs to be changed. After the long-core pressing material falls from the semi-arc hopper 12 onto the surface of the supporting base plate 48, the second motor 34 is started to drive the movable threaded rod 32 to rotate, driving the rectangular feeding box 11 to move laterally until the fine material feeding box 21 falls on top of the long-core pressing material that has been fed. The short-core pressing material is then dropped into the range of one-half to three-quarters of the long-core pressing material. In the process of alternating long-core and short-core material feeding, the front part of the long-core pressing material covers the short-core pressing material, showing scales superimposed on each other, until the surface of the supporting base plate 48 is covered to form a bottom surface laying. In this way, during the twisting process of the plate, it is subjected to the interweaving of a large amount of short-core lateral tension and long-core bus tension, and has good toughness and rigidity, similar to the scale structure of a pangolin, which protects the internal product.
[0071] After the bottom surface is laid in the above manner, the middle part can continue to use traditional short core filling, and the upper part continues to lay the scale structure to form a sandwich effect.
[0072] After the semi-enclosed door frame 42 wrapped by the door frame frame 42 and the supporting bottom plate 48 is laid through the above process, the power-assisting motor 441 is started. The power-assisting motor 441 drives the flip frame 43 to move evenly inward, and at the same time drives the cross movable block 52 on the connecting barrel 51 to pass through the rotating groove 542 to reach the straight groove 541 for flipping. After the two sets of pressing plates 41 are spliced and pressed onto the pressing material, they continue to move inward, squeezing the wedge block 413 through the movable groove 431, thereby achieving the effect of preliminary compaction of the pressing material by the pressing plate 41 for subsequent operation. After multiple compactions, the power-assisting motor 441 is rotated in the opposite direction to expand the flip frame 43 outward, driving the cross movable block 52 to move from the straight groove 541 to the rotating groove 542 for flipping, and at the same time the flip frame 43 is also Drive the pressure plate 41 to separate from the door frame frame 42 until the root of the flip frame 43 squeezes and touches the rod 494, and then aligns the leaking rod notch 492 on the fixing pin 49 with the middle of the lifting nail 47, so that the lifting nail 47 falls. Then, the supporting base plate 48 is pulled out of the movable rod 46 through the movable opening slot 461, and it can be transported to other process construction processing. After a new supporting base plate 48 is refilled into the movable opening slot 461, the supporting base plate 48 is pushed to move and drive the middle of the lifting nail 47 to continue to fit into the leaking rod notch 492. Then, the flip frame 43 is continued to be rotated to separate from the squeezing and touching rod 494. The fixing pin 49 is fixed to the limiting notch 471 by the push of the restoring spring 493, completing the fixing of the supporting base plate 48, and the next work can be carried out.
[0073] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0074] The above content is merely an example and explanation of the structure of the present invention. Those skilled in the art may make various modifications or additions to the described specific embodiments or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the scope of protection of the present invention.
Claims
1. A processing equipment for thick solid core oriented strand board door panels, characterized by: include A long material laying mechanism (1), the long material laying mechanism (1) comprising a rectangular feeding box (11), a semi-arc feeding hopper (12) being provided below the rectangular feeding box (11), a pushing rod (15) being provided at the center of the arc surface of the semi-arc feeding hopper (12), a pushing plate (151) being provided in the middle of the pushing rod (15), a main material shifting rod (14) being provided in the middle of the semi-arc feeding hopper (12), the main material shifting rod (14) being passed through and rotatably connected to the semi-arc feeding hopper (12), a plurality of linear array material shifting blocks (141) being provided in the middle of the main material shifting rod (14), a first motor (13) being provided at both ends of the main material shifting rod (14), the first motor (13) being fixedly connected to the semi-arc feeding hopper (12); A short material laying mechanism (2), the short material laying mechanism (2) comprising a fine material feeding box (21), the fine material feeding box (21) being arranged on the open side of the semi-arc-shaped feeding hopper (12), a plurality of connecting frames (211) being arranged between the fine material feeding box (21) and the semi-arc-shaped feeding hopper (12), a screening bottom plate (23) being arranged at the bottom of the fine material feeding box (21), and a discharge trough (231) being arranged in the middle of the screening bottom plate (23); An initial pressure mechanism (4), the initial pressure mechanism (4) comprising a door frame (42), the door frame frame (42) being arranged on a side of the screening bottom plate (23) away from the fine material feeding box (21), a supporting bottom plate (48) being arranged on a side of the door frame frame (42) away from the screening bottom plate (23), two groups of symmetrically arranged pressure plates (41) being arranged on one side of the door frame frame (42), the pressure plates (41) being in contact with an inner cavity of the door frame frame (42); The short material laying mechanism (2) further comprises an oblique mouth limiting block (24), the oblique mouth limiting block (24) being arranged on one side of the discharge trough (231) in the inner cavity of the fine material feeding box (21), and an oblique mouth opening block (25) being arranged on the other side of the discharge trough (231), the oblique surface of the oblique mouth opening block (25) and the oblique surface of the oblique mouth limiting block (24) being in contact with each other, a plurality of movable plates (26) being arranged in the middle of the oblique mouth opening block (25), one end of the movable plate (26) being provided with a partially threaded through hole (261), the thread circumference of the partially threaded through hole (261) covering an arc of less than 180 degrees, and the movable plate (26) being away from the oblique mouth limiting block (24) ) is provided on one side of the rotating wheel (27), a rotating rod (271) is provided at the center of the rotating wheel (27), the rotating rod (271) penetrates and is rotatably connected to the screening bottom plate (23), a side threaded rectangular rod (273) is provided on the side of the rotating wheel (27) away from the rotating rod (271), the side threaded rectangular rod (273) is vertically arranged on the outer ring side of the rotating wheel (27), the side threaded rectangular rod (273) penetrates and is rotatably connected to the partial threaded through hole (261), and a tension spring (272) penetrated by the side threaded rectangular rod (273) is provided between the rotating wheel (27) and the movable plate (26).
2. The processing equipment for thick solid oriented strand board door panels according to claim 1, characterized in that: A plurality of guide protrusions (121) are provided on the inner arc surface of the semi-arc-shaped feeding hopper (12), and the plurality of guide protrusions (121) are distributed in a row and are evenly spaced on the inner arc surface of the semi-arc-shaped feeding hopper (12).
3. The processing equipment for thick solid oriented strand board door panels according to claim 1, characterized in that: The long material laying mechanism (1) also includes a moving part (3), and the moving part (3) includes two groups of support frames (31). The support frames (31) are arranged at both ends of the movable range of the rectangular feeding box (11). Two groups of moving threaded rods (32) are arranged between the two groups of support frames (31). The two groups of moving threaded rods (32) are symmetrically arranged and distributed on both sides of the rectangular feeding box (11). Fixed blocks (33) are provided on both sides of the rectangular feeding box (11). The fixed blocks (33) are threadedly connected to the middle part of the moving threaded rod (32). A second motor (34) is provided at one end of the moving threaded rod (32), and the second motor (34) is fixedly connected to the support frame (31).
4. The processing equipment for thick solid oriented strand board door panels according to claim 1, characterized in that: A linkage belt (28) is provided at one end of the plurality of rotating rods (271) away from the rotating wheel (27), and a third motor (281) is further provided on the screening bottom plate (23), and a rotating shaft of the third motor (281) is fixedly connected to one of the rotating rods (271).
5. The processing equipment for thick solid oriented strand board door panels according to claim 1, characterized in that: The pressing plate (41) is also provided with a movable part, which includes a side rotating rod (45), both ends of which are fixedly connected to the outer side of the door frame (42), a plurality of flip frames (43) are provided in the middle of the side rotating rod (45), and the flip frames (43) are U-shaped. One rotation of the flip frames (43) is connected to the side rotating rod (45), and the movable part also includes a connecting cross bar (412), which is provided in the middle of one side of the pressing plate (41) away from the door frame (42), and a plurality of connecting blocks (411) are provided on the connecting cross bar (412), and the connecting blocks (411) are fixedly connected to the pressing plate (41), and a movable groove (431) is provided on one end of the flip frame (43) away from the side rotating rod (45), and the connecting cross bar (412) passes through and is slidably connected to the plurality of flip frames (43).
6. The processing equipment for thick solid oriented strand board door panels according to claim 5, characterized in that: The movable part also includes a connecting screw (44), the connecting screw (44) passes through the middle of several of the flip frames (43), and power-assist motors (441) are provided at both ends of the connecting screw (44), and the power-assist motors (441) are fixedly connected to the adjacent flip frames (43). A wedge block (413) is provided on one side of the movable groove (431) close to the center of the connecting cross bar (412), and the wedge block (413) is fixedly connected to the connecting cross bar (412), and the inclined surface of the wedge block (413) is away from the center of the connecting cross bar (412).
7. The processing equipment for thick solid oriented strand board door panels according to claim 6, characterized in that: The door frame (42) is provided with a movable rod (46) on one side close to the side rotating rod (45), and movable opening grooves (461) are provided on the opposite sides of the two groups of movable rods (46). The two sides of the supporting bottom plate (48) pass through and are slidably connected to the movable opening grooves (461). The movable rod (46) is also provided with a plurality of lifting nails (47), and a limiting notch (471) is provided in the middle of the lifting nail (47). The lifting nail (47) passes through and is slidably connected to the door frame (42). The door frame (42) A plurality of pin holes (491) are also provided on the upper surface, and a fixing pin (49) is provided in each of the pin holes (491). The middle of the fixing pin (49) abuts against the recessed side of the lifting pin (47). A rod notch (492) is provided in the middle of the outer surface of the fixing pin (49) close to the door frame frame (42). A plurality of fixing pins (49) are provided with a touch rod (494) at one end away from the door frame frame (42). A restoring spring (493) penetrated by the fixing pin (49) is provided between the touch rod (494) and the door frame frame (42).
8. The processing equipment for thick solid oriented strand board door panels according to claim 7, characterized in that: An opening mechanism (5) is provided on one side of the flip frame (43) close to the center of the side rotating rod (45), and the opening mechanism (5) includes a limiting fixing block (53), the limiting fixing block (53) is provided on the door frame (42), the side rotating rod (45) passes through the limiting fixing block (53), and a movable guide tube (54) is provided on one side of the limiting fixing block (53) close to the flip frame (43). The movable guide tube (54) has a tubular structure and is passed through by the side rotating rod (45) with a gap. The movable guide tube (54) is provided with four groups of linear grooves (541), and a connected rotating groove (542) is provided on the side of the linear groove (541) away from the limiting fixed block (53). The turnover frame (43) close to the limiting fixed block (53) is provided with a connecting barrel (51), and the side rotating rod (45) passes through and is rotatably connected to the connecting barrel (51). The end of the connecting barrel (51) away from the turnover frame (43) is provided with a cross movable block (52), and the protrusion of the cross movable block (52) passes through and slides in the linear groove (541).
9. A method for processing a thick solid oriented strand board door panel, using the processing equipment for a thick solid oriented strand board door panel according to any one of claims 1 to 8, characterized in that: The specific implementation method is: S1. The long core press is put into the rectangular feed box (11), and the short core press is put into the fine material feed box (21); S2. The pressing plate (41) is separated from the door frame (42) to obtain a semi-enclosed door frame (42) wrapped by the door frame (42) and the support base (48); S3. Start the first motor (13) to drive the long core pressing material from the semi-arc hopper (12) to fall onto the surface of the support base (48), then move the long material laying mechanism (1) to drop the short core pressing material into the interval between one-half and three-quarters of the long core pressing material; S4 repeats step S3, while the long core pressing material front cover short core pressing material, showing scales superimposed until the support base plate (48) is covered to form a bottom surface laying; S5 start short material laying mechanism (2), evenly covering the bottom surface of the laying portion to form a central core layer; S6 repeat steps S3-S4, evenly covering the middle core layer to form a surface laying; S7. Cover the pressing plate (41), squeeze the gap between the pressing plate (41) and the supporting bottom plate (48), and complete the door panel processing.
Citation Information
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