A new type of feeding system based on two-stage rejection of tobacco stem purification warehouse

A novel two-stage tobacco purification and storage feeding system, utilizing vibration screening and air separation devices, solves the problem of removing non-magnetic debris and dust from tobacco, achieving high-quality purification of tobacco.

CN118120955BActive Publication Date: 2026-05-19CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CHINA TOBACCO HENAN IND CO LTD
Filing Date
2024-04-18
Publication Date
2026-05-19

AI Technical Summary

Technical Problem

In existing technologies, it is difficult to effectively remove non-magnetic debris and dust from tobacco shreds, resulting in low quality of finished tobacco products.

Method used

A novel two-stage tobacco purification and storage feeding system is adopted, which includes a tobacco vibration screening conveyor belt, an air separation and debris removal device, and a steep slope feeding conveyor belt. The system separates debris from the tobacco through vibration screening and air separation to achieve two-stage purification.

Benefits of technology

It effectively removes non-magnetic debris and dust from tobacco, improves the quality of tobacco, reduces harmful gases produced during combustion, and enhances the quality of the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the tobacco silk technology field, and discloses a novel feeding system of tobacco silk purification and storage type based on two-stage removal of debris, which comprises a protective cover, a tobacco silk vibrating screening conveyor belt, a tobacco silk debris collecting device, an air selection and debris removal device, a steep slope conveying feeding conveyor belt and a purified tobacco silk discharge port, the tobacco silk vibrating screening conveyor belt is arranged on the side of the protective cover, and the tobacco silk vibrating screening conveyor belt is provided with an array of debris screening holes; the air selection and debris removal device is arranged on the side of the protective cover, and the air selection and debris removal device is located at the end of the tobacco silk vibrating screening conveyor belt. The novel feeding system of tobacco silk purification and storage type based on two-stage removal of debris has the effect of two-stage purification of tobacco silk, can effectively improve the quality of tobacco silk, reduce harmful gases generated by product combustion, effectively remove non-magnetic debris in tobacco silk, and remove dust and small debris impurities in tobacco silk, so that the quality of finished products after tobacco silk is made is improved.
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Description

Technical Field

[0001] This invention relates to the field of tobacco processing technology, and in particular to a novel feeding system for tobacco purification and storage based on two-stage debris removal. Background Technology

[0002] Excessive debris and impurities in tobacco directly affect product quality and the completeness of tobacco combustion, easily producing large amounts of harmful gases and causing further harm to the body. The research team has conducted in-depth research on tobacco purification and reducing debris and impurities, carrying out numerous experiments and explorations on tobacco feeding machine transmission and purification processes.

[0003] Currently, traditional warehouse-style new-type feeders mainly function as transporters of tobacco shreds during the product manufacturing process. The transport process does not purify the tobacco shreds; impurities are primarily removed using other equipment. Generally, permanent magnets are installed on the tobacco processing line to remove strongly magnetic metals. However, this method is not ideal for removing non-magnetic debris such as stainless steel, copper, and aluminum, and it cannot remove dust and fine debris from the tobacco shreds, resulting in low-quality finished products. Summary of the Invention

[0004] The purpose of this invention is to provide a novel feeding system for tobacco purification and storage based on two-stage debris removal, in order to solve the problem that the removal effect of non-magnetic debris in tobacco is not ideal, and that it is unable to remove dust and fine debris from the tobacco, resulting in low quality of the finished product.

[0005] To achieve this objective, the present invention adopts the following technical solution:

[0006] A novel tobacco purification and storage feeding system based on two-stage debris removal includes a protective cover, a tobacco vibration screening conveyor belt, a tobacco debris collection device, an air separation debris removal device, a steep slope conveyor feeding conveyor belt, and a purified tobacco outlet.

[0007] The tobacco shred vibration screening conveyor belt is disposed on the side of the protective cover, and the tobacco shred vibration screening conveyor belt is provided with an array of debris screening holes;

[0008] The tobacco debris collection device is located at the bottom of the protective cover and at the bottom of the tobacco vibrating screening conveyor belt. The tobacco debris collection device is configured to collect tobacco debris that has passed through the debris screening hole array.

[0009] The air separation debris removal device is located on the side of the protective cover and at the end of the tobacco vibrating screening conveyor belt. The air separation debris removal device is configured to separate the fine debris and tobacco shreds passing through the end of the tobacco vibrating screening conveyor belt.

[0010] The steep slope feeding conveyor belt is located at the bottom of the protective cover, and the first end of the steep slope feeding conveyor belt is located at the bottom of the air classifier and deshaving device. The tobacco shreds after being air-classified by the air classifier and deshaving device fall into the steep slope feeding conveyor belt, and the end of the steep slope feeding conveyor belt extends toward the purified tobacco shreds outlet.

[0011] Optionally, the tobacco shred vibration screening conveyor belt includes a vibration conveying device, a bottom-level strong air desiccant duct, and a horizontal conveyor belt;

[0012] The vibration transmission device is configured to drive the horizontal conveyor belt to move and to cause the horizontal conveyor belt to vibrate in the X and Y directions.

[0013] The bottom-level strong wind debris removal duct is located at the bottom of the horizontal conveyor belt, and the bottom-level strong wind debris removal duct is configured to blow the debris at the bottom of the horizontal conveyor belt toward the tobacco debris collection device.

[0014] The debris screening hole array is formed on the horizontal conveyor belt.

[0015] Optionally, the vibration transmission device includes a spring, a linear bearing side fixing seat, an X-direction degree-of-freedom linear bearing, a linear bearing seat, a keyed drive shaft, a roller side fixing surface, a roller with a rectangular slot inside the shaft hole, an X-direction vibration source motor, an eccentric rotating disk, a universal coupling shaft end fixing end, a cross universal coupling, a motor fixing seat, a percussion stepper motor, a universal coupling motor end fixing seat, a keyed drive shaft end fixing seat, an L-shaped motor mounting seat, and an X-direction vibration source fixing seat.

[0016] One end of the spring is fixed to the side of the linear bearing side mounting seat, and the other end of the spring contacts the roller side mounting surface under pressure.

[0017] The end of the linear bearing side mounting base away from the spring is fixedly connected to the outer ring of the X-direction degree-of-freedom linear bearing, so that the linear bearing side mounting base can move along the X-direction;

[0018] The inner ring of the X-direction degree-of-freedom linear bearing is connected to the keyed drive shaft via a transition fit.

[0019] The bottom of the linear bearing housing is fixed to the protective cover, and the X-direction degree-of-freedom linear bearing is fixed to the linear bearing housing;

[0020] The keyed drive shaft is provided with a protruding rectangular key in the axial direction. The rectangular key is in clearance fit with the roller with a rectangular slot inside the shaft hole through a rectangular slot, so that the roller with a rectangular slot inside the shaft hole can move in the X direction. The roller side fixing surface is provided at the end of the roller with a rectangular slot inside the shaft hole.

[0021] The bottom of the X-direction vibration source motor is fixed on the L-shaped motor mounting base, and the motor shaft of the X-direction vibration source motor is connected to the eccentric rotating disk.

[0022] The universal coupling shaft end fixing end, the cross universal coupling, and the universal coupling motor end fixing seat are connected in sequence. The universal coupling shaft end fixing end is connected to the keyed drive shaft end fixing seat. The keyed drive shaft end fixing seat is connected to the keyed drive shaft. The universal coupling motor end fixing seat is connected to the jerky forward stepper motor.

[0023] The bottom of the motor mounting base is connected to the bottom of the protective cover, and the top of the motor mounting base is used to fix the jerky forward stepper motor.

[0024] The pausing forward stepper motor is configured to drive the horizontal conveyor belt to move forward pausingly in the Y direction.

[0025] One end of the L-shaped motor mounting base is connected to the X-direction vibration source fixing base;

[0026] The X-direction vibration source mounting base is connected to the outer ring of the X-direction degree-of-freedom linear bearing, enabling the X-direction vibration source mounting base to move along the X-direction.

[0027] Optionally, the keyed drive shaft is an optical shaft.

[0028] Optionally, the X-direction vibration source motor is a controllable speed-regulating motor with a self-locking function.

[0029] Optionally, the eccentric rotating disk may be detachably equipped with a counterweight disk.

[0030] Optionally, the horizontal conveyor belt is a toothed drive pulley structure, and the horizontal conveyor belt engages with the teeth on the roller with rectangular slots inside the shaft hole for transmission.

[0031] Optionally, the air separation debris removal device includes a tobacco collection hole, a debris collection container, a fan, and a pitch adjustment fixing base;

[0032] The tobacco collection hole is located near the end of the tobacco vibrating screening conveyor belt;

[0033] The debris collection container is located on the side of the tobacco collection hole away from the air guide of the tobacco vibrating screening conveyor belt;

[0034] The pitch adjustment fixing seat is located at the bottom of the end of the tobacco vibrating screening conveyor belt;

[0035] The fan is mounted on the pitch adjustment base, and the pitch angle of the fan can be adjusted. The blowing direction of the fan extends from the tobacco collection hole to the debris collection container.

[0036] Optionally, the debris collection container is a bottom-sealed container.

[0037] The beneficial effects of this invention are:

[0038] The novel feeding system for tobacco purification and storage provided by this invention has the effect of two-stage purification of tobacco, which can effectively improve the quality of tobacco, reduce the harmful gases produced by product combustion, effectively remove non-magnetic debris from tobacco, and remove dust and fine debris from tobacco, thereby improving the quality of the finished product after tobacco processing. Attached Figure Description

[0039] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of the present invention and these drawings without creative effort.

[0040] Figure 1 This is a schematic diagram of the novel feeding system for tobacco purification and storage based on two-stage debris removal provided by the present invention.

[0041] Figure 2 This is a schematic diagram of the structure of the tobacco shred vibration screening conveyor belt in this invention;

[0042] Figure 3 This is a schematic diagram of the vibration transmission device in this invention;

[0043] Figure 4 This is a schematic diagram of the structure of the air separation and debris removal device in this invention.

[0044] In the picture:

[0045] 100. Protective shield;

[0046] 200. Vibrating conveyor belt for tobacco shreds screening; 210. Vibrating conveyor device; 211. Spring; 212. Side mounting base for linear bearing; 213. Linear bearing with X-direction degree of freedom; 214. Linear bearing housing; 215. Drive shaft with key; 216. Roller side mounting surface; 217. Roller with rectangular slot inside shaft hole; 218. X-direction vibration source motor; 219. Eccentric rotating disk; 2110. Universal coupling shaft end mounting; 2111. Cross universal coupling; 2112. Motor mounting base; 2113. Stepper motor with intermittent forward movement; 2114. Universal coupling motor end mounting base; 2115. Drive shaft end mounting base with key; 2116. L-shaped motor mounting base; 2117. X-direction vibration source mounting base; 220. Bottom layer strong air desiccant duct; 230. Horizontal conveyor belt; 231. Desiccant screening hole array;

[0047] 300. Tobacco debris collection device;

[0048] 400. Air separation and debris removal device; 410. Tobacco shred collection hole; 420. Debris collection container; 430. Fan; 440. Pitch adjustment mounting base;

[0049] 500. Steep slope feeding conveyor belt;

[0050] 600. Purified tobacco shred discharge port. Detailed Implementation

[0051] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, and not all of the structures.

[0052] In the description of this invention, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0053] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0054] In the description of this embodiment, the terms "upper," "lower," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, the terms "first" and "second" are used only for distinction in description and have no special meaning.

[0055] Embodiments of the present invention are described in detail below. Examples of these embodiments are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0056] like Figures 1 to 4 As shown, the present invention provides a novel feeding system for tobacco purification and storage based on two-stage debris removal, including a protective cover 100, a tobacco vibration screening conveyor belt 200, a tobacco debris collection device 300, an air separation debris removal device 400, a steep slope conveying feeding conveyor belt 500, and a purified tobacco outlet 600.

[0057] The vibrating tobacco screening conveyor belt 200 is located on the side of the protective cover 100, and has a debris screening hole array 231. A tobacco debris collection device 300 is located at the bottom of the protective cover 100, and is positioned at the bottom of the vibrating tobacco screening conveyor belt 200. The tobacco debris collection device 300 is configured to collect tobacco debris passing through the debris screening hole array 231. An air-separated debris removal device 400 is located on the side of the protective cover 100, and is positioned... At the end of the tobacco vibrating screening conveyor belt 200, the air classifier de-debris device 400 is configured to separate the fine debris and tobacco shreds passing through the end of the tobacco vibrating screening conveyor belt 200; the steep slope feeding conveyor belt 500 is located at the bottom of the protective cover 100, and the beginning of the steep slope feeding conveyor belt 500 is located at the bottom of the air classifier de-debris device 400. The tobacco shreds after being air-classified by the air classifier de-debris device 400 fall into the steep slope feeding conveyor belt 500, and the end of the steep slope feeding conveyor belt 500 extends toward the purified tobacco shreds outlet 600.

[0058] The protective cover 100 primarily protects against impurities from entering while ensuring constant internal temperature and humidity. The tobacco shred vibration screening conveyor belt 200 is a primary vibration screening structure. The vibration frequency of the tobacco shred vibration screening conveyor belt 200 can be adjusted according to the tobacco shred screening requirements. The tobacco shred vibration screening conveyor belt 200 has a debris screening hole array 231. During vibration, tobacco shreds sink and are removed from the holes of the debris screening hole array 231, and the debris falls into the tobacco shred collection device 300. The air separation debris removal device 400 is a secondary tobacco shred purification device. It can separate fine debris from tobacco shreds through the action of air. Fine debris is blown to a distance. The air separation debris removal device 400 has the function of adjusting the direction and magnitude of the airflow to meet the removal requirements of different tobacco shreds. The steep slope conveyor feeding conveyor belt 500 conveys the high-quality tobacco shreds after secondary purification to the elevated purified tobacco shred discharge port 600 for product production. The purified tobacco shred discharge port 600 is an elevated tobacco shred conveying outlet that directly connects to the next production process.

[0059] In some embodiments, the tobacco vibration screening conveyor belt 200 includes a vibration conveying device 210, a bottom strong wind debris removal duct 220, and a horizontal conveyor belt 230; the vibration conveying device 210 is configured to drive the horizontal conveyor belt 230 to move and to cause the horizontal conveyor belt 230 to vibrate in the X and Y directions; the bottom strong wind debris removal duct 220 is disposed at the bottom of the horizontal conveyor belt 230 and is configured to blow debris from the bottom of the horizontal conveyor belt 230 toward the tobacco debris collection device 300; and a debris screening hole array 231 is formed in the horizontal conveyor belt 230.

[0060] The vibration conveying device 210 mainly provides vibration functions in the X and Y directions and the transmission function of tobacco shreds in the Y direction for the primary vibration screening structure. To ensure the stability and uniformity of vibration, the two vibration conveying devices 210 are respectively arranged at the front and rear ends of the tobacco shred vibration screening conveyor belt 200. The bottom strong wind debris removal duct 220 can provide strong wind to blow away the debris at the bottom of the horizontal conveyor belt 230. The blown debris enters the tobacco shred debris collection device 300.

[0061] In some embodiments, the vibration transmission device 210 includes a spring 211, a linear bearing side mounting base 212, an X-direction degree-of-freedom linear bearing 213, a linear bearing housing 214, a keyed drive shaft 215, a roller side mounting surface 216, a roller with a rectangular slot inside the shaft hole 217, an X-direction vibration source motor 218, an eccentric rotating disk 219, a universal coupling shaft end mounting end 2110, a cross universal coupling 2111, a motor mounting base 2112, a stepper motor with a jerky forward movement 2113, a universal coupling motor end mounting base 2114, a keyed drive shaft end mounting base 2115, an L-shaped motor mounting base 2116, and an X-direction vibration source mounting base 2117; One end of the spring 211 is fixed to the side of the linear bearing side mounting base 212, and the other end of the spring 211 is in contact with the roller side mounting surface 216 under pressure. The end of the linear bearing side mounting base 212 away from the spring 211 is fixedly connected to the outer ring of the X-direction degree-of-freedom linear bearing 213, so that the linear bearing side mounting base 212 can move in the X direction. The inner ring of the X-direction degree-of-freedom linear bearing 213 is transitionally connected to the keyed drive shaft 215. The bottom of the linear bearing housing 214 is fixed to the protective cover 100, and the X-direction degree-of-freedom linear bearing 213 is fixed to the linear bearing housing 214. The keyed drive shaft 215 is axially provided with a protruding rectangular key, which passes through... A rectangular slotted roller 217 with a clearance fit is provided between the rectangular slotted roller 217 and the shaft hole, allowing the roller 217 to move in the X direction. A roller-side fixing surface 216 is located at the end of the roller 217. The bottom of the X-direction vibration source motor 218 is fixed to the L-shaped motor mounting base 2116, and the motor shaft of the X-direction vibration source motor 218 is connected to the eccentric rotating disk 219. A universal coupling shaft end fixing end 2110, a cross universal coupling 2111, and a universal coupling motor end fixing seat 2114 are connected sequentially. The universal coupling shaft end fixing end 2110 is connected to a keyed drive shaft end fixing seat 2115. 2115 is connected to the keyed drive shaft 215, and the universal coupling motor end mounting base 2114 is connected to the stuttering forward stepper motor 2113; the bottom of the motor mounting base 2112 is connected to the bottom of the protective cover 100, and the top of the motor mounting base 2112 fixes the stuttering forward stepper motor 2113; the stuttering forward stepper motor 2113 is configured to drive the horizontal conveyor belt 230 to stutter forward in the Y direction; one end of the L-shaped motor mounting base 2116 is connected to the X-direction vibration source mounting base 2117; the X-direction vibration source mounting base 2117 is connected to the outer ring of the X-direction degree of freedom linear bearing 213, so that the X-direction vibration source mounting base 2117 can move in the X direction.

[0062] Spring 211 is a metal spring. One end of spring 211 is welded and fixed to the side end of linear bearing side mounting seat 212, and the other end of spring 211 is in contact with and supported by the roller side mounting surface 216. One end of linear bearing side mounting seat 212 is welded and fixed to spring 211, and the other end of linear bearing side mounting seat 212 is fixed to the outer ring bolt of X-direction degree-of-freedom linear bearing 213 by bolts. Linear bearing side mounting seat 212 can slide along the X-direction. One X-direction degree-of-freedom linear bearing 213 is installed on each side. Each X-direction degree-of-freedom linear bearing 213 includes an inner ring, balls, and an outer ring. The outer ring can slide along the X-direction, and the inner ring is transitionally connected to the keyed drive shaft 215. Linear bearing seat 214 is bolted to X-direction. A linear bearing 213 with directional freedom is bolted to the bottom of a linear bearing housing 214 and a protective cover 100. A keyed drive shaft 215 is a smooth shaft with an axially protruding rectangular key. The rectangular key is clearance-fitted with a roller 217 with a rectangular slot inside the shaft hole via a rectangular slot. The roller 217 has X-direction displacement function. A roller-side fixing surface 216 is bolted to the roller 217, and one side of the roller-side fixing surface 216 is pressurized and positioned by a spring 211. The X-direction vibration source motor 218 is a controllable speed-adjustable motor with a self-locking function. The bottom of the X-direction vibration source motor 218 is bolted to an L-shaped motor mounting base 2116. The rotating shaft is bolted to the eccentric rotating disk 219. During operation, because the motor shaft is located off-center on the side of the eccentric rotating disk 219, dynamic imbalance is easily generated, resulting in vibration at a certain frequency in the X direction. As the speed of the X-direction vibration source motor 218 changes, the vibration frequency in the X direction also changes. The eccentric rotating disk 219 has mass adjustment positioning holes. During unbalanced rotation, the mass of the eccentric rotating disk 219 can be adjusted by disassembling and assembling the counterweight plate to regulate the magnitude of the eccentric imbalance during rotation, thereby adjusting the vibration amplitude. During vibration, the roller 217 with rectangular slots inside the shaft hole overcomes the elastic force of the spring 211 relative to the keyed drive shaft 215 in the X direction. The motion can cause the horizontal conveyor belt 230 to vibrate in the X direction, thereby realizing the function of vibrating and screening the tobacco in the X direction. The universal coupling shaft end fixed end 2110, the cross universal coupling 2111 and the universal coupling motor end fixed seat 2114 are tightly connected by bolts. One end of the cross universal coupling 2111 is fastened to the keyed drive shaft end fixed seat 2115 by bolts through the universal coupling shaft end fixed end 2110, and the other end of the cross universal coupling 2111 is tightly connected to the stepper motor 2113 through the universal coupling motor end fixed seat 2114. The cross universal coupling 2111 can provide X-direction displacement compensation for the X-direction vibration process, thereby realizing the X-direction vibration effect.The bottom of the motor mounting bracket 2112 is bolted to the bottom of the protective cover 100, and the top of the motor mounting bracket 2112 is bolted to the stepper motor 2113. The motor mounting bracket 2112 mainly serves as a transition and buffer. The stepper motor 2113 has a jerky forward movement function, driving the horizontal conveyor belt 230 to move forward jerky in the Y direction, which can cause the horizontal conveyor belt 230 to vibrate in the Y direction. The keyed drive shaft end mounting bracket 2115 connects the keyed drive shaft 215 to the keyed drive shaft end with bolts. The fixed base 2115 is tightly connected and fixed; one end of the L-shaped motor mounting base 2116 is bolted to the X-direction vibration source motor 218, and the other end of the L-shaped motor mounting base 2116 is bolted to the X-direction vibration source fixed base 2117; the X-direction vibration source fixed base 2117 is bolted to the outer ring of the X-direction degree-of-freedom linear bearing 213, and the X-direction vibration source fixed base 2117 has the freedom to slide along the X-direction; the horizontal conveyor belt 230 is a toothed drive belt pulley structure, and the horizontal conveyor belt 230 is driven by the gear teeth on the roller 217 with rectangular slots inside the shaft hole.

[0063] In some embodiments, the air separation and debris removal device 400 includes a tobacco collection hole 410, a debris collection container 420, a fan 430, and a pitch adjustment fixing seat 440; the tobacco collection hole 410 is located near the end of the tobacco vibrating screening conveyor belt 200; the debris collection container 420 is located on the side of the tobacco collection hole 410 away from the air guide of the tobacco vibrating screening conveyor belt 200; the pitch adjustment fixing seat 440 is located at the bottom of the end of the tobacco vibrating screening conveyor belt 200; the fan 430 is located on the pitch adjustment fixing seat 440, the blowing pitch angle of the fan 430 is adjustable, and the blowing direction of the fan 430 extends from the tobacco collection hole 410 to the debris collection container 420.

[0064] Under the action of the air blown by the blower 430, the debris is blown to the far end, and the purified tobacco shreds at the near end enter the steep slope conveyor belt 500 through the tobacco shred collection hole 410 and are transported to the next process; the debris collection container 420 is a bottom-sealed container, which is specially used to collect the debris blown to the far end, thereby improving the quality of the purified tobacco shreds; the wind speed of the blower 430 is adjustable, and the blower 430 is bolted to the pitch adjustment fixing seat 440, so that the blower 430 has the function of pitch angle adjustment, which can meet the debris removal requirements of different tobacco shreds.

[0065] This invention provides a novel two-stage debris removal system for purifying and storing tobacco shreds. It proposes a technology for removing non-magnetic debris and designs a vibrating conveyor belt 200 capable of screening tobacco shreds in both the X and Y directions, as well as an air-separating debris removal device 400. This system achieves two-stage purification of the tobacco shreds, effectively improving tobacco quality, reducing harmful gases produced during combustion, and solving the problem of ineffective removal of non-magnetic debris. It provides controllable and adjustable frequency vibration in both the X and Y directions, and tobacco shred transport in the Y direction. Under bidirectional vibration conditions, it can quickly and effectively remove debris from the debris removal aperture array in the tobacco shreds, thereby improving tobacco quality. The motor shaft is located off-center on the side of the eccentric rotating disk 219, which easily leads to dynamic imbalance, resulting in vibration at a certain frequency in the X direction. As the speed of the X-direction vibration source motor 218 changes, the vibration frequency in the X direction also changes. The eccentric rotating disk 219 has mass adjustment positioning holes. During unbalanced rotation, the mass of the eccentric rotating disk 219 can be adjusted by disassembling and assembling the counterweight plate to adjust the magnitude of the eccentric imbalance during rotation, thereby achieving the function of adjusting the vibration amplitude. During vibration, the roller 217 with rectangular slots inside the shaft hole will overcome the elastic force of the spring 211 and move relative to the keyed drive shaft 215 in the X direction, which can cause the horizontal conveyor belt 230 to vibrate in the X direction, thereby realizing the function of vibrating and screening tobacco in the X direction. The tobacco shreds that have undergone primary purification are conveyed by the tobacco shreds vibrating screening conveyor belt 200 to the air classifier and desiccant device 400. The blower 430 separates the desiccant and tobacco shreds in the primary purification process, achieving the purpose of secondary purification of the tobacco shreds. At the same time, the wind speed of the blower 430 is adjustable. The blower 430 is bolted to the pitch adjustment fixing seat 440, so that the blower 430 has the function of pitch angle adjustment, which can meet the desiccant removal requirements of different tobacco shreds.

[0066] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. Those skilled in the art will be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A novel feeding system for tobacco purification and storage based on two-stage debris removal, characterized in that, Includes a protective cover, a vibrating screening conveyor belt for tobacco, a tobacco debris collection device, an air-classification debris removal device, a steep-slope feeding conveyor belt, and a purified tobacco discharge port; The tobacco shred vibration screening conveyor belt is disposed on the side of the protective cover, and the tobacco shred vibration screening conveyor belt is provided with an array of debris screening holes; The tobacco debris collection device is located at the bottom of the protective cover and at the bottom of the tobacco vibrating screening conveyor belt. The tobacco debris collection device is configured to collect tobacco debris that has passed through the debris screening hole array. The air separation debris removal device is located on the side of the protective cover and at the end of the tobacco vibrating screening conveyor belt. The air separation debris removal device is configured to separate the fine debris and tobacco shreds passing through the end of the tobacco vibrating screening conveyor belt. The steep slope feeding conveyor belt is located at the bottom of the protective cover, and the first end of the steep slope feeding conveyor belt is located at the bottom of the air classifier and deshaving device. The tobacco shreds after being air-classified by the air classifier and deshaving device fall into the steep slope feeding conveyor belt, and the end of the steep slope feeding conveyor belt extends toward the purified tobacco shreds outlet. The tobacco shred vibration screening conveyor belt includes a vibration conveying device, a bottom-level strong air descraping duct, and a horizontal conveyor belt. The vibration transmission device is configured to drive the horizontal conveyor belt to move and to cause the horizontal conveyor belt to vibrate in the X and Y directions. The bottom-level strong wind debris removal duct is located at the bottom of the horizontal conveyor belt, and the bottom-level strong wind debris removal duct is configured to blow the debris at the bottom of the horizontal conveyor belt toward the tobacco debris collection device. The debris screening hole array is formed on the horizontal conveyor belt; The vibration transmission device includes a spring, a linear bearing side fixing seat, an X-direction degree-of-freedom linear bearing, a linear bearing seat, a keyed drive shaft, a roller side fixing surface, a roller with a rectangular slot inside the shaft hole, an X-direction vibration source motor, an eccentric rotating disk, a universal coupling shaft end fixing end, a cross universal coupling, a motor fixing seat, a percussive forward stepper motor, a universal coupling motor end fixing seat, a keyed drive shaft end fixing seat, an L-shaped motor mounting seat, and an X-direction vibration source fixing seat. One end of the spring is fixed to the side of the linear bearing side mounting seat, and the other end of the spring contacts the roller side mounting surface under pressure. The end of the linear bearing side mounting base away from the spring is fixedly connected to the outer ring of the X-direction degree-of-freedom linear bearing, so that the linear bearing side mounting base can move along the X direction; The inner ring of the X-direction degree-of-freedom linear bearing is connected to the keyed drive shaft via a transition fit. The bottom of the linear bearing housing is fixed to the protective cover, and the X-direction degree-of-freedom linear bearing is fixed to the linear bearing housing; The keyed drive shaft is provided with a protruding rectangular key in the axial direction. The rectangular key is in clearance fit with the roller with a rectangular slot inside the shaft hole through a rectangular slot, so that the roller with a rectangular slot inside the shaft hole can move in the X direction. The roller side fixing surface is provided at the end of the roller with a rectangular slot inside the shaft hole. The bottom of the X-direction vibration source motor is fixed on the L-shaped motor mounting base, and the motor shaft of the X-direction vibration source motor is connected to the eccentric rotating disk. The universal coupling shaft end fixing end, the cross universal coupling, and the universal coupling motor end fixing seat are connected in sequence. The universal coupling shaft end fixing end is connected to the keyed drive shaft end fixing seat. The keyed drive shaft end fixing seat is connected to the keyed drive shaft. The universal coupling motor end fixing seat is connected to the jerky forward stepper motor. The bottom of the motor mounting base is connected to the bottom of the protective cover, and the top of the motor mounting base is fixed to the jerky forward stepper motor; The pausing forward stepper motor is configured to drive the horizontal conveyor belt to move forward pausingly in the Y direction. One end of the L-shaped motor mounting base is connected to the X-direction vibration source fixing base; The X-direction vibration source fixing seat is connected to the outer ring of the X-direction degree of freedom linear bearing, so that the X-direction vibration source fixing seat can move along the X-direction; The eccentric rotating disk has mass adjustment positioning holes. During unbalanced rotation, the mass of the eccentric rotating disk can be adjusted by disassembling and assembling the counterweight plate to adjust the magnitude of the eccentric imbalance during rotation, thereby achieving the function of adjusting the vibration amplitude. During vibration, the roller with rectangular slots inside the shaft hole will overcome the elastic force of the spring and move relative to the keyed drive shaft in the X direction, causing the horizontal conveyor belt to vibrate in the X direction, thereby realizing the function of vibrating and screening tobacco in the X direction.

2. The novel feeding system for tobacco purification and storage based on two-stage debris removal as described in claim 1, characterized in that, The keyed drive shaft is an optical shaft.

3. The novel feeding system for tobacco purification and storage based on two-stage debris removal as described in claim 1, characterized in that, The X-direction vibration source motor is a controllable speed-adjustable motor with a self-locking function.

4. The novel feeding system for tobacco purification and storage based on two-stage debris removal as described in claim 1, characterized in that, The eccentric rotating disk is detachably equipped with a counterweight disk.

5. The novel feeding system for tobacco purification and storage based on two-stage debris removal as described in claim 1, characterized in that, The horizontal conveyor belt has a toothed drive pulley structure, and the horizontal conveyor belt engages with the teeth on the roller with rectangular slots inside the shaft hole for transmission.

6. The novel feeding system for tobacco purification and storage based on two-stage debris removal as described in claim 1, characterized in that, The air separation and debris removal device includes a tobacco collection hole, a debris collection container, a fan, and a pitch adjustment base; The tobacco collection hole is located near the end of the tobacco vibrating screening conveyor belt; The debris collection container is located on the side of the tobacco collection hole away from the air guide of the tobacco vibrating screening conveyor belt; The pitch adjustment fixing seat is located at the bottom of the end of the tobacco vibrating screening conveyor belt; The fan is mounted on the pitch adjustment base, and the pitch angle of the fan can be adjusted. The blowing direction of the fan extends from the tobacco collection hole to the debris collection container.

7. The novel feeding system for tobacco purification and storage based on two-stage debris removal as described in claim 6, characterized in that, The debris collection container is a sealed container at the bottom.