A high voltage cable joint rivet assist tool
By designing an auxiliary tool for high-voltage cable joint rivets, the problem of riveting difficulties caused by excessive rivet residue was solved, achieving efficient and stable riveting operations and improving the installation efficiency and reliability of high-voltage cable joints.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HARBIN ENG UNIV
- Filing Date
- 2024-04-01
- Publication Date
- 2026-07-24
AI Technical Summary
When riveting at high-voltage cable joints, existing methods often result in excessive rivet residue, making it impossible for the flathead screwdriver to fit into the space of the padding material, thus affecting the smooth progress of the riveting process.
A high-voltage cable joint riveting auxiliary tool was designed, including an upper pad, a lower pad, a first gripping ring, and a second gripping ring. These components are connected to form a stable accommodating cavity to accommodate the parts of the high-voltage cable joint, preventing rivet misalignment and improving the efficiency and success rate of the riveting process.
This technology enables a fast, stable, and reliable process for riveting high-voltage cable joints, avoiding the complexity and time-consuming nature of the original process and improving operational reliability and efficiency.
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Figure CN118180315B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of power maintenance tools, and more particularly to an auxiliary tool for riveting high-voltage cable joints. Background Technology
[0002] Due to installation methods and limited space, some high-voltage cables require riveting at two points at the cable joint, such as... Figure 1 As shown, during riveting operations, a 1mm space needs to be left below the rivet on the high-voltage cable connector. Currently, when installing rivets, a flat-head screwdriver is placed below the rivet hole, the rivet is placed above the rivet hole, and then hammered in. However, when using the above method for riveting, inserting the flat-head screwdriver can easily increase the space required for the rivet, such as... Figure 2 As shown, this results in excessive rivet residue when the rivet is engaged, making it impossible for the flathead screwdriver to fit into the space when riveting the other side. Summary of the Invention
[0003] A brief overview of the invention is given below to provide a basic understanding of certain aspects of it. It should be understood that this overview is not an exhaustive summary of the invention. It is not intended to identify key or essential parts of the invention, nor is it intended to limit the scope of the invention. Its purpose is merely to present certain concepts in a simplified form as a prelude to the more detailed description that follows.
[0004] In view of this, in order to solve the above problems, the present invention proposes a high-voltage cable joint riveting auxiliary tool to achieve rapid and smooth installation of high-voltage cable joints.
[0005] This invention provides a high-voltage cable joint rivet auxiliary tool, comprising: an upper pad, a first grip ring, a lower pad, and a second grip ring, wherein the upper pad includes an upper rivet pad and an upper grip, and the lower pad includes a lower rivet pad and a lower grip.
[0006] The upper pad and the lower pad are movably connected by the first grip ring and the second grip ring;
[0007] When the upper pad and the lower pad are closed by the first grip and the second grip, the upper rivet pad and the lower rivet pad form an opening below the rivet hole of the high-voltage cable connector and extend a predetermined length in the direction of the rivet hole of the high-voltage cable connector. The upper grip and the lower grip form a receiving cavity for accommodating the components of the high-voltage cable connector. The upper pad and the lower pad form a through slot along the extending direction of the upper rivet pad and the lower rivet pad, so that the wiring of the high-voltage cable connector can pass through.
[0008] Preferably, the upper grip includes an upper stepped portion and an upper handle; the lower grip includes a lower stepped portion and a lower handle, the upper stepped portion is connected to the upper rivet pad, the upper handle is connected to the upper stepped portion, the lower stepped portion is connected to the lower rivet pad, the lower handle is connected to the lower stepped portion, the upper rivet pad and the lower rivet pad are symmetrically arranged, the upper stepped portion and the lower stepped portion are symmetrically arranged, the upper handle and the lower handle are symmetrically arranged, and when the upper pad and the lower pad are closed by the first grip ring and the second grip ring, a receiving cavity for accommodating a component for accommodating a high-voltage cable connector is formed between the upper stepped portion and the lower stepped portion.
[0009] Preferably, the first grip ring includes a first handle and a first connecting portion, and the second grip ring includes a second handle and a second connecting portion. The first connecting portion and the second connecting portion are movably connected by a hinge. When the upper pad and the lower pad are closed by the first grip ring and the second grip ring, the first handle and the second handle may or may not be in contact.
[0010] Preferably, the first handle is a ring handle, the second handle is a ring handle, and when the upper pad and the lower pad are closed by the first and second handles, the first handle and the second handle form a ring.
[0011] Preferably, the cross-sectional shape of the connecting hole for hinged connection between the first connecting part and the second connecting part is a combination of circular, elliptical, rounded rectangle, straight line and / or arc shape.
[0012] Preferably, the hinge shaft at which the first connecting part and the second connecting part are hinged is parallel to the extension direction of the high-voltage cable, or the hinge shaft at which the first connecting part and the second connecting part are hinged is perpendicular to the extension direction of the high-voltage cable.
[0013] Preferably, the pins used for hinged connection between the first connecting part and the second connecting part are pan head screws and hexagonal nuts.
[0014] Preferably, the upper rivet pad and the lower rivet pad are planar, arc-shaped, or wedge-shaped structures.
[0015] Preferably, the thickness of the upper rivet pad and the lower rivet pad is less than 1 mm.
[0016] Preferably, the upper rivet pad, the upper grip, and the first grip ring are an integral structure, and the lower rivet pad, the lower grip, and the second grip ring are an integral structure.
[0017] The high-voltage cable joint riveting auxiliary tool of the present invention, as a special tool for the high-voltage cable joint riveting process, can greatly improve the efficiency and success rate of the high-voltage cable joint riveting process. It can complete the riveting process of high-voltage cable joints in a very short time, avoiding the complexity and time-consuming nature of the original process, greatly shortening the time required for the riveting process, and effectively improving the working reliability of high-voltage cable joints. It has strong practical value.
[0018] These and other advantages of the invention will become more apparent from the following detailed description of the preferred embodiments of the invention in conjunction with the accompanying drawings. Attached Figure Description
[0019] The present invention can be better understood by referring to the description given below in conjunction with the accompanying drawings, in which the same or similar reference numerals are used throughout the drawings to denote the same or similar parts. These drawings, together with the following detailed description, are incorporated in and form part of this specification, and are used to further illustrate preferred embodiments of the invention and explain the principles and advantages of the invention. In the drawings:
[0020] Figure 1 This is a schematic diagram of the riveting process for high-voltage cable joints in related technologies;
[0021] Figure 2 This is a schematic diagram showing the excessive residual size on one side of the riveting process in a high-voltage cable joint in related technologies.
[0022] Figure 3 This is a schematic diagram illustrating a high-voltage cable joint riveting auxiliary tool according to an embodiment of the present invention;
[0023] Figure 4 This is a schematic diagram of the upper pad according to an embodiment of the present invention;
[0024] Figure 5 This is a schematic diagram of the undermass in an embodiment of the present invention;
[0025] Figure 6 This is a schematic diagram of the riveting process of a special tool for riveting high-voltage cable joints according to an embodiment of the present invention;
[0026] Figure 7 This is a schematic diagram illustrating a high-voltage cable joint riveting auxiliary tool according to another embodiment of the present invention;
[0027] Figure 8 This is a schematic diagram of the upper pad according to another embodiment of the present invention;
[0028] Figure 9 This is a schematic diagram of the lower pad according to another embodiment of the present invention;
[0029] Figure 10This is a schematic diagram of the riveting process of a special tool for riveting high-voltage cable joints according to another embodiment of the present invention;
[0030] Figure 11 This is a schematic diagram illustrating a high-voltage cable joint riveting auxiliary tool according to another embodiment of the present invention;
[0031] Figure 12 This is a schematic diagram of the upper pad according to another embodiment of the present invention;
[0032] Figure 13 This is a schematic diagram of the lower pad according to another embodiment of the present invention;
[0033] Figure 14 This is a schematic diagram of the first gripping ring according to another embodiment of the present invention;
[0034] Figure 15 This is a schematic diagram of the second gripping ring according to another embodiment of the present invention;
[0035] Figure 16 This is a schematic diagram of a hinged pin according to another embodiment of the present invention;
[0036] Figure 17 This is a schematic diagram of the riveting process of a special tool for riveting high-voltage cable joints according to another embodiment of the present invention.
[0037] In the attached diagram: 1: Upper pad; 2: Lower pad; 11: Upper rivet pad; 12: Upper step; 13: Upper handrail; 14: First grip ring; 21: Lower rivet pad; 22: Lower step; 23: Lower handrail; 24: Second grip ring; 3: High-voltage cable connector; 4: Knurled nut.
[0038] Those skilled in the art will understand that the elements in the accompanying drawings are shown for simplicity and clarity only, and are not necessarily drawn to scale. For example, the dimensions of some elements in the drawings may be enlarged relative to other elements to aid in understanding the embodiments of the invention. Detailed Implementation
[0039] Exemplary embodiments of the invention will be described below with reference to the accompanying drawings. For clarity and brevity, not all features of actual implementations are described in the specification. However, it should be understood that many implementation-specific decisions must be made in the development of any such actual embodiment to achieve the developer's specific goals, such as complying with constraints related to the system and business, and these constraints may vary depending on the implementation. Furthermore, it should be understood that while development work can be very complex and time-consuming, such development work is merely a routine task for those skilled in the art who benefit from this disclosure.
[0040] It should also be noted that, in order to avoid obscuring the invention with unnecessary details, only the device structure closely related to the solution according to the invention is shown in the accompanying drawings, while other details that are not closely related to the invention are omitted.
[0041] like Figures 3 to 5 As shown, an embodiment of the present invention provides a high-voltage cable joint rivet auxiliary tool, including: an upper pad 1, a first grip ring 14, a lower pad 2, and a second grip ring 24. The upper pad 1 includes an upper rivet pad 11 and an upper handle, and the lower pad 2 includes a lower rivet pad 21 and a lower handle.
[0042] The upper pad 1 and the lower pad 2 are movably connected by the first grip ring 14 and the second grip ring 24;
[0043] When the upper pad 1 and the lower pad 2 are closed by the first grip ring 14 and the second grip ring 24, the upper rivet pad 11 and the lower rivet pad 21 form an opening below the rivet hole of the high-voltage cable connector and extend a predetermined length toward the rivet hole of the high-voltage cable connector 3. The upper grip and the lower grip form a receiving cavity for accommodating the components of the high-voltage cable connector 3. The upper pad 1 and the lower pad 2 form a through slot along the extending direction of the upper rivet pad 11 and the lower rivet pad 21 so that the wiring of the high-voltage cable connector 3 can pass through.
[0044] An auxiliary tool for riveting high-voltage cable joints according to an embodiment of the present invention mainly includes two parts: an upper pad 1 and a lower pad 2. One end of the upper pad 1 is an upper rivet pad 11, which can be inserted under the rivet hole of the high-voltage cable joint 3 to prepare for the riveting process; the other end is connected to a first gripping ring 14 and is movably connected to the lower pad 2 through a second gripping ring 24. Figures 3-10 In the middle, the first grip ring 14 can be called the upper grip ring, and the second grip ring 15 can be called the lower grip ring. Figure 11-15 and Figure 17 In this invention, the first grip ring 14 (which can be called the left grip ring) and the second grip ring 15 (which can be called the right grip ring) allow the upper pad 1 and the lower pad 2 to open and close easily, facilitating the placement of the high-voltage cable connector and not affecting the cable wiring of the high-voltage cable connector 3. The upper pad 1 has an upper handle in the middle, which facilitates pressing the high-voltage cable connector riveting auxiliary tool during the riveting process, preventing rivet misalignment. The structure of the lower pad 2 is similar to that of the upper pad 1, consisting of a lower rivet pad 21 and a lower handle; the lower pad 2 and the upper pad 1 are movably connected by the first grip ring 14 and the second grip ring 24. The high-voltage cable connector riveting auxiliary tool of this embodiment allows the high-voltage cable connector 3 to be riveted by having both upper and lower rivet pads simultaneously inserted into the pad space, avoiding the problem in related technologies where simple tools prevent riveting on one side.
[0045] like Figures 4 to 5 As shown in the embodiment of the present invention, the upper grip includes an upper step portion 12 and an upper support bar 13; the lower grip includes a lower step portion 22 and a lower support bar 23. The upper step portion 12 is connected to the upper rivet pad 11, the upper support bar 13 is connected to the upper step portion 12, the lower step portion 22 is connected to the lower rivet pad 21, and the lower support bar 23 is connected to the lower step portion 22. The upper rivet pad 11 and the lower rivet pad 21 are symmetrically arranged, the upper step portion 12 and the lower step portion 22 are symmetrically arranged, and the upper support bar 13 and the lower support bar 23 are symmetrically arranged. When the upper pad 1 and the lower pad 2 are closed by the first grip ring 14 and the second grip ring 24, a receiving cavity for accommodating the component of the high-voltage cable connector 3 is formed between the upper step portion 12 and the lower step portion 23.
[0046] In this embodiment of the invention, the upper pad 1 includes an upper handle, which includes an upper support bar 13 and is provided with an upper step portion 12. The lower pad 2 includes a lower handle, which includes a lower support bar 23 and is provided with a lower step portion 22. This facilitates avoiding the knurled nut 4 of the high-voltage cable connector 3 when performing the riveting process and prevents the rivet from being misaligned.
[0047] like Figure 3 and Figure 6 As shown in the embodiment of the present invention, the first grip ring 14 includes a first handle and a first connecting part, and the second grip ring 24 includes a second handle and a second connecting part. The first connecting part and the second connecting part are movably connected by a hinge. When the upper pad 1 and the lower pad 2 are closed by the first grip ring 14 and the second grip ring 24, the first handle and the second handle may or may not be in contact.
[0048] In this embodiment of the invention, the upper pad 1 and the lower pad 2 can be opened and closed well through the handle (including two handles: a first handle and a second handle) and the connecting part (including two connecting parts: a first connecting part and a second connecting part). When the first handle of the first grip ring 14 and the second handle of the second grip ring 24 come into contact, the first grip ring 14 and the second grip ring 24 can form a complete closed structure. This makes the high-voltage cable joint riveting auxiliary tool more stable and reliable when the upper pad 1 and the lower pad 2 are closed by the first grip ring 14 and the second grip ring 24.
[0049] In this embodiment of the invention, the first handle is an annular handle, the second handle is an annular handle, and when the upper pad 1 and the lower pad 2 are closed by the first grip ring 14 and the second grip ring 24, the first handle and the second handle form a ring.
[0050] In this embodiment of the invention, the cross-sectional shape of the connecting hole for hinged connection between the first connecting part and the second connecting part is a combination of circular, elliptical, rounded rectangle, straight line and / or arc shape.
[0051] When the cross-sectional shape of the connecting hole used for hinged connection between the first connecting part and the second connecting part is circular, the first gripping ring 14 and the second gripping ring 24 can be movably connected by screws and nuts. The first gripping ring 14 and the second gripping ring 24 can rotate and open and close around the screw as an axis, which facilitates the placement of high-voltage cable connectors.
[0052] like Figures 7 to 10 As shown, when the cross-sectional shape of the connecting hole for hinged connection of the first connecting part and the second connecting part is elliptical, rounded rectangle or approximately racetrack shape, the screw and nut for movable connection can move within the connecting hole. Therefore, the first grip ring 14 and the second grip ring 24 can rotate and open with the screw as the axis, and can also adjust their position in the vertical direction to realize the adjustment and switching of high voltage cable connectors 3 of different sizes or diameters and cable wiring.
[0053] The cross-sectional shape of the connecting hole used for hinged connection between the first connecting part and the second connecting part can be other shapes formed by a combination of straight lines and / or arcs.
[0054] As described above, in this embodiment of the invention, the first handle and the second handle may not contact each other, and their positions may be adjusted in the vertical direction to achieve adjustment and switching of high-voltage cable connectors and cable wiring of different sizes or diameters.
[0055] like Figures 11 to 17 The diagram shows another structural schematic of a special tool for riveting high-voltage cable joints according to an embodiment of the present invention. Figures 3 to 10 The difference between the special tools shown for the high-voltage cable joint riveting process is that... Figures 3 to 10 The special tool for riveting high-voltage cable joints in China is a side-opening type. Figures 11 to 17 The special tool used in the high-voltage cable joint riveting process is an up-and-down opening tool. Figures 3 to 10 The special tool for riveting high-voltage cable joints has the following characteristics: the extension plane of the first connecting part is parallel to or coincides with the plane of the first handle; the extension plane of the second connecting part is parallel to or coincides with the plane of the second handle; and the pivot of the hinge between the first connecting part and the second connecting part is parallel to the extension direction of the high-voltage cable and perpendicular to the plane of the first grip ring 14 and the second grip ring 24. Figures 11 to 17 This is a special high-voltage cable connector riveting process. The pivot shaft that is hinged between the first connecting part and the second connecting part is perpendicular to the extension direction of the high-voltage cable. There are two first connecting parts, located on both sides of the first handle, and two second connecting parts, located on both sides of the second handle. The two first connecting parts are movably connected to the two second connecting parts respectively.
[0056] In this embodiment of the invention, the pins used for hinged connection between the first connecting part and the second connecting part are pan head screws and hexagonal nuts.
[0057] Specifically, the first gripping ring 14 and the second gripping ring 24 are connected by GBT818 cross-grooved pan head screws and GB-T6170 hexagonal nuts.
[0058] In this embodiment of the invention, the upper rivet pad 11 and the lower rivet pad 21 are planar, arc-shaped, or wedge-shaped structures.
[0059] The upper rivet pad 11 and the lower rivet pad 21 can be arc surfaces to adapt to high-voltage cable joints of corresponding sizes and diameters. In this embodiment of the invention, in order to adapt to high-voltage cable joints of different sizes or diameters, the upper rivet pad 11 and the lower rivet pad 21 can be flat surfaces.
[0060] like Figures 11 to 13 As shown, the special tool for rivetizing high-voltage cable joints is designed to open and close from top to bottom. In order to accommodate high-voltage cable joints 3 of different sizes or diameters, the upper rivet pad 11 and the lower rivet pad 21 are set as wedges, that is, the side facing the rivet hole of the high-voltage cable joint is thin or the side away from the upper or lower handle is thin (the front end is thin), and the side away from the rivet hole of the high-voltage cable joint 3 is thick or the side connected to the upper or lower handle is thick (the rear end is thick).
[0061] In this embodiment of the invention, the thickness of the upper rivet pad 11 and the lower rivet pad 21 is less than 1 mm.
[0062] In this embodiment of the invention, the upper rivet pad 11, the upper grip and the first grip ring 14 are an integral structure, and the lower rivet pad 21, the lower grip and the second grip ring 24 are an integral structure.
[0063] like Figure 6 As shown in the figure, this embodiment of the invention also provides a method for riveting a high-voltage cable joint, comprising:
[0064] The upper pad 1 and the lower pad 2 are brought together on the cable of the high-voltage cable joint by the first gripping ring 14 and the second gripping ring 24, so that the upper step 12 and the lower step 22 are on the knurled nut of the high-voltage cable joint.
[0065] Push the high-voltage cable joint rivet auxiliary tool so that the upper rivet pad 11 and the lower rivet pad 21 are below the rivet hole;
[0066] Place the rivet above the rivet hole and hammer it in place.
[0067] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0068] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0069] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0070] Obviously, those skilled in the art can make various modifications and variations to this application without departing from the spirit and scope of this application. Therefore, if such modifications and variations fall within the scope of the claims of this application and their equivalents, this application also intends to include such modifications and variations.
[0071] Although the invention has been described with reference to a limited number of embodiments, those skilled in the art will understand from the foregoing description that other embodiments are conceivable within the scope of the invention described herein. Furthermore, it should be noted that the language used in this specification has been chosen primarily for readability and instructional purposes, and not for the purpose of interpreting or limiting the subject matter of the invention. Therefore, many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the appended claims. The disclosure of the invention is illustrative and not restrictive, and the scope of the invention is defined by the appended claims.
Claims
1. A riveting auxiliary tool for high-voltage cable joints, characterized in that, include: The upper pad, the first grip ring, the lower pad, and the second grip ring, wherein the upper pad includes an upper rivet pad and an upper grip, and the lower pad includes a lower rivet pad and a lower grip; The upper pad and the lower pad are movably connected by the first grip ring and the second grip ring; When the upper pad and the lower pad are closed by the first grip and the second grip, the upper rivet pad and the lower rivet pad form an opening below the rivet hole of the high-voltage cable connector and extend a predetermined length in the direction of the rivet hole of the high-voltage cable connector. The upper grip and the lower grip form a receiving cavity for accommodating the components of the high-voltage cable connector. The upper pad and the lower pad form a through slot along the extending direction of the upper rivet pad and the lower rivet pad, so that the wiring of the high-voltage cable connector can pass through.
2. The auxiliary tool according to claim 1, characterized in that, The upper grip includes an upper stepped portion and an upper handle, and the lower grip includes a lower stepped portion and a lower handle. The upper stepped portion is connected to the upper rivet pad, the upper handle is connected to the upper stepped portion, the lower stepped portion is connected to the lower rivet pad, and the lower handle is connected to the lower stepped portion. The upper rivet pad and the lower rivet pad are symmetrically arranged, as are the upper stepped portion and the lower stepped portion, and the upper handle and the lower handle. When the upper pad and the lower pad are closed by the first grip ring and the second grip ring, a receiving cavity for accommodating a component for accommodating a high-voltage cable connector is formed between the upper stepped portion and the lower stepped portion.
3. The auxiliary tool according to claim 1 or 2, characterized in that, The first grip ring includes a first handle and a first connecting portion, and the second grip ring includes a second handle and a second connecting portion. The first connecting portion and the second connecting portion are movably connected by a hinge. When the upper pad and the lower pad are closed by the first grip ring and the second grip ring, the first handle and the second handle may or may not be in contact.
4. The auxiliary tool according to claim 3, characterized in that, The first handle is a ring handle, and the second handle is a ring handle. When the upper pad and the lower pad are closed by the first and second handles, the first handle and the second handle form a ring.
5. The auxiliary tool according to claim 3, characterized in that, The cross-sectional shape of the connecting hole used for hinged connection between the first connecting part and the second connecting part is a combination of circular, elliptical, rounded rectangle, straight line and / or arc shape.
6. The auxiliary tool according to claim 3, characterized in that, The hinge shaft at which the first connecting part and the second connecting part are hinged is parallel to the extension direction of the high-voltage cable, or the hinge shaft at which the first connecting part and the second connecting part are hinged is perpendicular to the extension direction of the high-voltage cable.
7. The auxiliary tool according to claim 3, characterized in that, The pins used for hinged connection between the first and second connecting parts are pan head screws and hexagonal nuts.
8. The auxiliary tool according to claim 1 or 2, characterized in that, The upper rivet pad and the lower rivet pad are planar, arc-shaped, or wedge-shaped structures.
9. The auxiliary tool according to claim 8, characterized in that, The thickness of the upper rivet pad and the lower rivet pad is less than 1 mm.
10. The auxiliary tool according to claim 1 or 2, characterized in that, The upper rivet pad, upper grip, and first grip ring are an integral structure, and the lower rivet pad, lower grip, and second grip ring are an integral structure.