Bamboo reinforced concrete frame structure production equipment and process

Abstract

The present application relates to the technical field of bamboo building material, and particularly relates to a bamboo-steel reinforced concrete skeleton structure production equipment, which comprises a groove pressing mechanism, the groove pressing mechanism is used for pressing grooves on the surface of the composite bamboo-steel and bending the bamboo-steel in the middle during movement; a stabilizing mechanism is arranged behind the groove pressing mechanism and is used for realizing the traction movement of the composite bamboo-steel and ensuring the stability of the composite bamboo-steel during movement; a penetrating mechanism is arranged between the groove pressing mechanism and the stabilizing mechanism and is used for penetrating connectors on the bamboo-steel in cooperation with the groove pressing mechanism, and the penetrating mechanism comprises a mounting piece for inserting the connectors on the bamboo-steel and a docking piece for assisting the mounting of the connectors. The technical problem that a large amount of manpower is required for the production of the bamboo-steel skeleton and the quality is unstable is solved.

Description

Technical Field

[0001] This invention relates to the field of building materials technology, and in particular to a production equipment and process for bamboo-reinforced concrete frame structures. Background Technology

[0002] Bamboo-reinforced concrete refers to concrete where bamboo is used as a material to replace the steel reinforcement. Bamboo reinforcement is tied together and then concrete is poured in, creating bamboo-reinforced concrete components with good load-bearing capacity. However, because the material is natural, bamboo reinforcement often faces drawbacks such as difficulty in mass production, significant differences in the properties of different types of bamboo, difficulty in controlling the quality of bamboo reinforcement, a lower modulus of elasticity compared to steel, and larger cross-sectional deformation. Therefore, bamboo-reinforced concrete is rarely used in modern construction.

[0003] Patent document CN116533346A discloses a method for weaving a bamboo strip sandwich frame, characterized by: two or more bamboo strips arranged in parallel, bamboo strips inserted alternately on the top and bottom of the bamboo strips, and glued together to obtain a bamboo strip woven board; two or more bamboo strip woven board-shaped bodies are stacked and glued together to obtain a bamboo strip woven composite material; the bamboo strip woven composite material is cut along the cross-section of the bamboo strips to obtain a bamboo strip sandwich frame, the bamboo strip sandwich frame being composed of bamboo strips with the cross-section facing upwards and bamboo strips that are alternately attached to the sides of the bamboo strips arranged side by side.

[0004] However, in actual use, the production of bamboo frame is often done manually. The quality of bamboo frame produced manually is unstable, random, and time-consuming. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies by setting up a grooving mechanism and an insertion mechanism to treat the surface of bamboo reinforcement. By setting a large number of grooves on the surface of the bamboo reinforcement, the bonding between the bamboo reinforcement skeleton and the concrete can be made tighter during subsequent use, thereby improving the building quality. Furthermore, by weaving and shaping the bamboo reinforcement, the bamboo reinforcement skeleton can be directly formed by the device, making the quality of the bamboo reinforcement skeleton more consistent. This solves the technical problem that the production of bamboo reinforcement skeletons requires a lot of manual labor and the quality is unstable.

[0006] To address the above technical issues, the following technical solution is adopted:

[0007] A production equipment for bamboo-reinforced concrete frame structures includes:

[0008] The grooving mechanism is used to press grooves into the surface of the composite bamboo reinforcement while simultaneously causing the bamboo reinforcement in the middle to bend during movement.

[0009] A stabilizing mechanism is provided behind the pressing mechanism and is used to achieve traction movement of the composite bamboo reinforcement and ensure the stability of the composite bamboo reinforcement during movement.

[0010] The inserting mechanism is arranged between the pressing groove mechanism and the stabilizing mechanism, and is used for inserting the connector on the bamboo reinforcement to realize the cooperation of the pressing groove mechanism. The inserting mechanism comprises a mounting member for inserting the connector on the bamboo reinforcement and a counter member for assisting the installation of the connector.

[0011] Preferably, the pressing groove mechanism comprises a plurality of sets of pressing groove members for pressing grooves on the upper and lower surfaces of the bamboo reinforcement and bending members for realizing the bending of the bamboo reinforcement. The pressing groove members comprise two pressing rollers arranged on the upper and lower surfaces of the bamboo reinforcement respectively and provided with protruding blocks on the surfaces, and a first motor for driving the pressing rollers to rotate.

[0012] Preferably, the bending member is arranged on the middle pressing groove member and comprises four rotating shafts arranged on both sides of the middle pressing groove member, a fixed plate fixedly connected to the rotating shafts and rotatably connected to a sub-base, an arc-shaped rack fixed to the rear end of the fixed plate, an incomplete gear arranged between the inner and outer racks, a drive shaft for driving the incomplete gear through a transmission belt, and a second motor for driving the drive shaft.

[0013] Preferably, the stabilizing mechanism comprises stabilizing members arranged on the upper and lower surfaces of the bamboo reinforcement and traction members for moving the bamboo reinforcement away from the traction. The stabilizing members comprise fixed frames arranged on the upper and lower surfaces of the bamboo reinforcement, a plurality of sets of movable frames slidably connected to the fixed frames, elastic blocks arranged between the movable frames and the fixed frames, and stabilizing shafts rotatably connected to the movable frames and abutting against the surface of the bamboo reinforcement.

[0014] Preferably, the traction members comprise a plurality of sets of clamping blocks and pressing blocks arranged on the upper and lower surfaces of the bamboo reinforcement, a moving frame for fixing the pressing blocks, a lifting plate for fixing the pressing blocks, a first linear motor for driving the moving frame to move, an electric cylinder fixedly connected to the lifting plate and arranged on the moving frame, a limiting block arranged below the middle bamboo reinforcement and slidably connected to the moving frame along the moving direction of the bamboo reinforcement, a spring arranged between the limiting block and the moving frame, a restraining block arranged above the middle bamboo reinforcement and slidably connected to the lifting plate along the moving direction of the bamboo reinforcement, and the restraining block is slidably connected to the limiting block.

[0015] Preferably, the mounting member comprises two sets of first mounting members and second mounting members for mounting the connectors and the connecting rods respectively, and the first mounting members and the second mounting members are rotatably connected to a base two. Each of the first mounting members and the second mounting members comprises a gear disc rotatably connected to the base two, a first gear engaged with the gear disc and connected to the drive shaft through a transmission belt, a transposition frame slidably connected to the base two and provided with a sliding groove near one end of the gear disc, a drive knob fixedly connected to the gear disc and arranged in the sliding groove, a material sliding groove arranged on the transposition frame, an electric clamp slidably connected to the material sliding groove and driven by a linear motor, a second gear fixedly connected to a rotating shaft of the transposition frame, and a straight rack fixedly connected to the base two and located on the moving path of the second gear.

[0016] As preferred, the first mounting member further comprises a first telescopic cylinder fixedly connected to the transposition frame and having the telescopic rod fixedly connected to the material chute, and the transposition frame on the first mounting member is opposite to the transposition frame on the second mounting member in position, i.e. when the transposition frame on the first mounting member is at the uppermost end of the up-down sliding stroke, the transposition frame on the second mounting member is at the lowermost end of the up-down sliding stroke.

[0017] As preferred, the docking member comprises a horizontal plate, limiting plates slidingly connected to both ends of the horizontal plate, and a second telescopic cylinder fixedly connected to the horizontal plate and mounted on the base.

[0018] As preferred, the bending member is arranged in cooperation with the traction member and acts on the same bamboo reinforcement, and the bending member and the traction member are arranged in staggered manner according to the number of the bamboo reinforcements, and the bamboo reinforcements subjected to bending and normal movement are arranged alternately.

[0019] As further preferred, the production process of the bamboo-reinforced concrete framework structure production equipment comprises the following steps:

[0020] Step one, the slot pressing step, the hot-pressed laminated bamboo reinforcement is input into the device, the first motor drives the rotation of the pressing roller, and the rotation of the pressing roller regularly presses grooves on the upper and lower surfaces of the bamboo reinforcement.

[0021] Step two, the traction step, the bamboo reinforcement after the slot pressing step continues to move backward and passes through the stabilizing member, the stabilizing member is used to constrain the bamboo reinforcement to avoid bending due to excessive length, the bamboo reinforcement continues to move to the traction member, the lifting plate on the traction member moves downward, the pressing plate on the moving frame is used to fix the end of the bamboo reinforcement, and the moving frame moves to realize the traction of the bamboo reinforcement.

[0022] Step three, installation step, after the traction mechanism realizes the traction of the bamboo reinforcement, the second motor starts to drive the incomplete gear to rotate, cooperates with the two arc-shaped racks to realize the rotation of the fixed plate, the rotation of the fixed plate drives the bamboo reinforcement to bend regularly, the first gear on the driving rod drives the first gear on the second mounting piece to rotate, the first gear drives the gear turntable to rotate, the gear turntable drives the transposition frame on the same side to move up and down, realizes the cooperation of the transposition frame and the bamboo reinforcement bending, when the middle bamboo reinforcement bends upward, the electric clamping jaw moves towards the bamboo reinforcement direction, inserts the connecting piece into the middle of the bamboo reinforcement, the stabilizing piece rises to clamp and fix the bamboo reinforcement, makes the connecting piece adhere to the upper surface of the two side bamboo reinforcements, at the same time, the second mounting piece moves the connecting rod to the connecting piece direction, the connecting rod is inserted into the connecting hole at both ends of the connecting piece during the movement process, realizes the assembly of the connecting piece.

[0023] The beneficial effects of the present application are:

[0024] (1) In the present application, the surface of the bamboo reinforcement is treated by setting the pressure groove mechanism, and appropriate grooves are uniformly pressed on the upper and lower surfaces of the bamboo reinforcement. Through these grooves, on the one hand, the connecting piece is fixed, and on the other hand, the grooves are used to improve the tightness of the concrete and the bamboo reinforcement during subsequent use, thereby strengthening the properties of the concrete product.

[0025] (2) In the present application, the movement of the bamboo reinforcement is realized by setting the stabilizing mechanism, the speed of the bamboo reinforcement movement is controlled by the stabilizing mechanism, and the short-range movement of the bamboo reinforcement relative to the moving frame is realized by the limiting block and the constraint block on the traction piece, which cooperates with the upward and downward bending of the bamboo reinforcement to keep the bamboo reinforcement in a tight state at all times, facilitating the installation of the connecting piece.

[0026] (3) In the present application, the connecting piece is set on the bamboo reinforcement by the insertion mechanism, which realizes the strengthening of the bamboo reinforcement framework, and the connection between the bamboo reinforcement and the connecting piece is more tightly connected through the special staggered connection relationship between the connecting piece and the bamboo reinforcement, thereby improving the overall strength of the framework. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed in the embodiment description. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0028] Figure 1 It is a schematic diagram of the overall structure of a bamboo reinforcement concrete framework structure production equipment.

[0029] Figure 2 It is the overall structure schematic diagram of the pressing groove mechanism.

[0030] Figure 3 It is the structure schematic diagram of the bending piece.

[0031] Figure 4 It is the overall structure schematic diagram of the stabilizing mechanism.

[0032] Figure 5 It is the structure schematic diagram of the traction piece.

[0033] Figure 6 It is the structure schematic diagram of the mounting piece.

[0034] Figure 7 It is the structure schematic diagram of the first mounting piece.

[0035] Figure 8 It is the working schematic diagram of the second gear.

[0036] Figure 9 It is the structure schematic diagram of the docking piece.

[0037] Figure 10 It is the installation schematic diagram of the connecting piece.

[0038] Figure 11 It is the structure schematic diagram of the overall trend of the bamboo reinforcement.

[0039] Figure 12 It is the matching relationship schematic diagram of the connecting piece and the bamboo reinforcement bending.

[0040] Figure 13 It is the finished product schematic diagram of the bamboo reinforcement framework

[0041] Figure 14 It is the process flow schematic diagram of a kind of bamboo reinforcement concrete framework structure production equipment. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the present application will be clearly and completely explained below with reference to the drawings.

[0043] Example one

[0044] As Figure 1 shown, a kind of bamboo reinforcement concrete framework structure production equipment, it is characterized in that, including:

[0045] Pressing groove mechanism 1, the pressing groove mechanism 1 is used to press out groove to the surface of composite bamboo reinforcement 100 simultaneously make the bamboo reinforcement 100 in the middle part bending in moving process;

[0046] Stabilizing mechanism 2, which is located behind the pressing mechanism 1 and is used to achieve traction movement of composite bamboo reinforcement 100 and ensure the stability of composite bamboo reinforcement 100 during movement;

[0047] The insertion mechanism 3 is located between the pressing mechanism 1 and the stabilizing mechanism 2 and is used to insert the connector 200 into the bamboo rib 100 in cooperation with the pressing mechanism 1. The insertion mechanism 3 includes an installation part 31 for inserting the connector 200 into the bamboo rib 100 and a docking part 32 for assisting in the installation of the connector 200.

[0048] In this embodiment, the surface of the bamboo rib 100 is treated by setting the grooving mechanism 1 and the insertion mechanism 3. At the same time, the bamboo rib 100 is woven by the cooperation of the grooving mechanism 1 and the insertion mechanism 3. The bamboo rib 100 skeleton is produced by the connector 200.

[0049] In detail, the bamboo rib 100 has regular grooves pressed into its surface by the grooving mechanism 1. At the same time, the grooving mechanism 1 is used to adjust the movement path of some bamboo ribs 100, causing the bamboo ribs 100 to bend. The connecting piece 200 is inserted into the bamboo rib 100 through the insertion mechanism 3, and the connecting piece 200 is used to complete the splicing of the bamboo rib 100 skeleton. The stabilizing mechanism 2 works with the grooving mechanism 1 and the insertion mechanism 3 to stabilize and pull the bamboo rib 100, thus assisting in the production of the bamboo rib 100 skeleton.

[0050] It should be noted that, for the production of the bamboo rib 100 skeleton, multiple bamboo ribs 100 are simultaneously fed into the device. The skeleton is produced through the device's design. At the same time, the upper and lower surfaces of the bamboo ribs 100 are bonded and hot-pressed to form a composite bamboo rib 100. The bamboo ribs 100 are fed into the device before they have completely cooled down.

[0051] It is worth mentioning that the device can simultaneously input multiple bamboo ribs 100 into the device as needed to produce the bamboo rib 100 skeleton.

[0052] Furthermore, such as Figure 2 As shown, the grooving mechanism 1 includes multiple grooving components 11 for pressing grooves into the upper and lower surfaces of the bamboo rib 100 and bending components 12 for bending the bamboo rib 100. The grooving component 11 includes two pressure rollers 111 respectively disposed on the upper and lower sides of the bamboo rib 100 and having protrusions on their surfaces, and a first motor 112 for driving the pressure rollers 111 to rotate.

[0053] In this embodiment, by setting the pressure roller 111, the upper and lower surfaces of the bamboo rib 100 are processed, and regular grooves are pressed out on the upper and lower surfaces of the bamboo rib 100.

[0054] In detail, the bamboo rib 100 passes between the two compression rollers 111, the first motor 112 drives the compression rollers 111 to rotate, the compression rollers 111 are provided with protruding blocks, and the protruding blocks leave grooves on the surface of the bamboo rib 100 which has not been cooled completely.

[0055] It should be noted that the protruding blocks on the compression rollers 111 are arranged according to needs, and the grooves should not be too large to avoid affecting the strength of the bamboo rib 100 itself.

[0056] It is worth mentioning that, by arranging the grooves on the surface of the bamboo rib 100, the concrete is filled into the grooves on the surface of the bamboo rib 100 in the subsequent use process of the bamboo rib 100 framework, so that the concrete and the bamboo rib 100 are combined more closely, and the strength of the final concrete product is improved.

[0057] Further, as shown in Figure 3 The bending member 12 is arranged on the middle compression groove member 11, including four rotating shafts 121 arranged on both sides of the two compression rollers 111, a fixed plate 122 fixedly connected to the compression groove member 11 and rotatingly connected to the sub-base one at the front end of the rotating shaft 121, an arc-shaped rack 123 fixedly connected to the rear end of the fixed plate 122, the arc-shaped rack 123 being divided into an inner rack and an outer rack, an incomplete gear 124 arranged between the inner rack and the outer rack, a drive shaft 125 driving the incomplete gear 124 through a transmission belt, and a second motor 126 driving the drive shaft 125.

[0058] In this embodiment, by arranging the arc-shaped rack 123 and the fixed plate 122, the angle of the bamboo rib 100 during movement is adjusted, the bamboo rib 100 is bent by adjusting the moving angle of the bamboo rib 100, thereby providing conditions for the installation of the subsequent connecting member 200.

[0059] In detail, the second motor 126 drives the drive shaft 125 to rotate, the drive shaft 125 drives the incomplete gear 124 to rotate through the transmission belt, and the incomplete gear 124 is engaged with the inner rack and the outer rack of the arc-shaped rack 123 in sequence during the rotating process, so that the fixed plate 122 is rotated up and down, thereby realizing the up-and-down bending of the bamboo rib 100.

[0060] It should be noted that the angle of the arc-shaped gear when the bamboo rib 100 is bent needs to be controlled, so that the connecting member 200 can pass through the space between the bent bamboo rib 100 and the unbent bamboo rib 100, and at the same time, the angle of the bending is too large, so that the bamboo rib 100 is broken.

[0061] It is worth mentioning that the four rotating shafts 121 are arranged to stabilize the bamboo rib 100, and the compression roller 111 is arranged on the fixed plate 122, so that the relative position of the bamboo rib 100 and the compression roller 111 is always unchanged during rotation, avoiding irregular grooves on the surface of the bamboo rib 100 when the compression roller 111 is pressed, and avoiding large deviations in the strength of the bamboo rib 100 at that position.

[0062] Further, as shown in Figure 4 The stabilizing mechanism 2 includes stabilizing members 21 arranged on the upper and lower sides of the bamboo rib 100 and traction members 22 for traction movement of the bamboo rib 100. The stabilizing members 21 include fixed frames 211 arranged on the upper and lower sides of the bamboo rib 100, a plurality of movable frames 212 slidingly connected to the fixed frames 211, elastic blocks 213 arranged between the movable frames 212 and the fixed frames 211, and stabilizing shafts 214 rotatingly connected to the sliding frames and abutting against the surface of the bamboo rib 100.

[0063] In this embodiment, the movable frames 212 and the stabilizing shafts 214 are arranged to stabilize the castings, so that the bamboo rib 100 does not sag in the middle due to its length during movement, and the bamboo rib 100 remains stable during the process of the output groove forming mechanism 1 reaching the stabilizing mechanism 2.

[0064] In detail, the bamboo rib 100 passes through the stabilizing shaft 214, and the stabilizing shaft 214 provides support for the bamboo rib 100. When the connecting member 200 is installed on the bamboo rib 100, the bamboo rib 100 and the connecting member 200 pass through the stabilizing shaft 214 together. Due to the presence of the elastic block 213, the movable frame 212 moves upward, so that the bamboo rib 100 and the connecting member 200 can smoothly pass through the stabilizing shaft 214, avoiding obstruction of the stabilizing shaft 214 to the connecting member 200.

[0065] It should be noted that the arrangement of the stabilizing shaft 214 avoids the problem of sagging in the middle of the bamboo rib 100 due to its length, and on the other hand, the curved bamboo rib 100 can quickly recover to a horizontal state, creating conditions for subsequent traction of the bamboo rib 100.

[0066] Further, as shown in Figure 5As shown, the traction member 22 includes a plurality of sets of clamping blocks 221 and pressing blocks 222 arranged on the upper and lower surfaces of the bamboo reinforcement 100, a moving frame 223 for fixing the pressing blocks 222, a lifting plate 224 for fixing the pressing blocks 222, a first linear motor 225 for driving the moving frame 223 to move, an electric cylinder 226 fixedly connected with the lifting plate 224 and installed on the moving frame 223, a limiting block 227 arranged below the middle bamboo reinforcement 100 and slidably connected with the moving frame 223 along the moving direction of the bamboo reinforcement 100, a spring 228 arranged between the limiting block 227 and the moving frame 223, a restraining block 229 arranged above the middle bamboo reinforcement 100 and slidably connected with the lifting plate 224 along the moving direction of the bamboo reinforcement 100, and the restraining block 229 is slidably connected with the limiting block 227.

[0067] In the embodiment, by arranging the limiting block 227 and the restraining block 229, the end of the bamboo reinforcement 100 is clamped, so that the traction of the bamboo reinforcement 100 is completed by the moving frame 223, and the bending of the bamboo reinforcement 100 is completed by cooperating with the bending member 12.

[0068] In detail, after the horizontally moving bamboo reinforcement 100 passes through the stabilizing shaft 214 and is input between the clamping blocks 221 and the pressing blocks 222, the electric cylinder 226 controls the lifting plate 224 and the pressing blocks 222 to descend, so that the pressing blocks 222 and the clamping blocks 221 clamp the end of the bamboo reinforcement 100, and the moving frame 223 is driven to move by the first linear motor 225, so that the traction of the bamboo reinforcement 100 is realized, and the end of the bamboo reinforcement 100 is clamped by the limiting block 227 and the restraining block 229. When the bamboo reinforcement 100 is bent, the end of the bamboo reinforcement 100 is pulled backward by the bending member 12, at this time, the limiting block 227 and the restraining block 229 slide relative to the moving frame 223 and the lifting plate 224, so that the end of the bamboo reinforcement 100 moves.

[0069] It should be noted that, during the process from the input device of the bamboo reinforcement 100 to the end of the bamboo reinforcement 100 being clamped by the traction member 22, the bamboo reinforcement 100 is driven by the pressing roller 111, so that the bamboo reinforcement 100 can be input into the traction member 22. Therefore, the rotating speed of the pressing roller 111 needs to be considered during the traction of the bamboo reinforcement 100 by the traction member 22, so as to avoid the mismatch between the rotating speed of the pressing roller 111 and the moving speed of the bamboo reinforcement 100, which causes the groove deformation on the surface of the bamboo reinforcement 100.

[0070] It is worth mentioning that, by arranging the spring 228 between the limiting block 227 and the moving frame 223, the limiting block 227 can always pull the bamboo reinforcement 100 tightly, so as to avoid that the bent bamboo reinforcement 100 cannot be reset effectively.

[0071] Further, as Figure 6As shown, the mount 31 includes two sets of components arranged on both sides of the bamboo 100 and used for mounting the connecting member 200 and the connecting rod 300, respectively. The first mount 311 and the second mount 312 each include a gear disc 3111 rotatably connected to the base 2, a first gear 3112 engaged with the gear disc 3111 and connected to the drive shaft 125 through a transmission belt, a transposition frame 3113 slidably connected to the base 2 and provided with a sliding groove at one end of the gear disc 3111, a drive knob 3114 fixedly connected to the gear disc 3111 and arranged in the sliding groove, a material sliding groove 3115 arranged on the transposition frame 3113, an electric clamp jaw 3116 slidably connected to the material sliding groove 3115 and driven by a linear motor, a second gear 3117 fixed to the rotating shaft 121 of the transposition frame 3113, and a straight rack 3118 fixed to the base 2 and arranged on the moving path of the second gear 3117.

[0072] In this embodiment, the movement of the connecting member 200 is realized by arranging the material sliding groove 3115, the transposition frame 3113, and the gear disc 3111, so that the connecting member 200 is inserted into the bamboo 100 in cooperation with the curved bamboo 100, thereby further realizing the connection between the connecting member 200 and the bamboo 100.

[0073] In detail, the drive shaft 125 drives the first gear 3112 on the first mount 311 and the second mount 312 to rotate while driving the curved member 12 to work, the first gear 3112 drives the gear disc 3111 to rotate, the gear disc 3111 drives the transposition frame 3113 to move up and down regularly by rotating the drive knob 3114 when rotating, thereby adjusting the position of the transposition frame 3113, so that the up and down movement of the transposition frame 3113 cooperates with the bending of the bamboo 100 caused by the curved member 12, i.e., when the bamboo 100 is bent upward, the horizontal position of the transposition frame 3113 in the first mount 311 is above the horizontal bamboo 100 and below the curved bamboo 100, and correspondingly, the transposition frame 3113 in the second mount 312 is below the horizontal bamboo 100 at this time, so that the material sliding groove 3115 can realize the movement of the connecting member 200 and the connecting rod 300, and the connecting member 200 and the connecting rod 300 are inserted into the bamboo 100. When the bamboo 100 is bent downward, the bamboo 100 in the first mount moves downward, the second gear 3117 on the transposition frame 3113 engages with the straight rack 3118, the transposition frame 3113 rotates by 180 degrees, and the connecting member 200 is flipped, so that the connecting member 200 cooperates with the curved bamboo 100.

[0074] It should be noted that the connecting piece 200 is sequentially and alternately provided with upwardly or downwardly open bamboo rib 100 grooves, when the connecting piece 200 is connected with the bamboo rib 100, the bamboo rib 100 is sequentially and alternately arranged on the upper and lower surfaces of the connecting piece 200, and with the upward and downward alternating bending of the bamboo rib 100, the connecting piece 200 is also alternately arranged on the upper and lower sides of the bamboo rib 100.

[0075] It is worth mentioning that the connecting piece 200 is provided with holes for accommodating the connecting rod 300 to pass through, when the connecting piece 200 is placed in the appropriate position, the connecting rod 300 passes through the holes on the connecting piece 200 under the action of the material chute 3115, realizing the fixation of the connecting piece 200 on the bamboo rib 100, and the connection between the two ends of the connecting piece 200 and the connecting rod 300 can be fixed by buckling or other methods.

[0076] Further, as shown in Figures 6-8 The first mounting piece 311 further includes a first telescopic cylinder 3119 fixedly connected to the transposition frame 3113 and having a telescopic rod fixedly connected to the material chute 3115, and the transposition frame 3113 on the first mounting piece 311 is opposite to the position of the transposition frame 3113 on the second mounting piece 312, that is, when the transposition frame 3113 on the first mounting piece 311 is located at the uppermost end of the upward and downward sliding stroke, the transposition frame 3113 on the second mounting piece 312 is located at the lowermost end of the upward and downward sliding stroke.

[0077] In the embodiment, the first telescopic cylinder 3119 is arranged to move the connecting piece 200, so that the connecting piece 200 can be placed on the bamboo rib 100 and stably cooperate with the bamboo rib 100, and the transposition frames 3113 on the first mounting piece and the second mounting piece are oppositely arranged to keep the connecting rod 300 and the connecting piece 200 in a fixed position at all times, thereby facilitating the subsequent installation of the overstroke.

[0078] In detail, after the material chute 3115 places the connecting piece 200 in the middle of the bamboo rib 100, the telescopic rod of the first telescopic cylinder 3119 is shortened to place the connecting piece 200 on the bamboo rib 100, so that the surface of the bamboo rib 100 contacts the surface of the connecting piece 200.

[0079] It should be noted that in order to enable the connecting rod 300 to be inserted into the connecting piece 200, the two ends of the connecting piece 200 need to be moderately raised, so that when the connecting rod 300 is inserted into the connecting piece 200, the connecting rod 300 plays a role in fixing part of the bamboo rib 100, avoiding the bamboo rib 100 from being separated from the connecting piece 200.

[0080] It is worth mentioning that, for the fixation of the connecting piece 200 on the bamboo reinforcement 100, protrusions can be provided on the connecting piece 200 and the connecting rod 300. When the connecting piece 200 is placed on the bamboo reinforcement 100, the protrusions on the connecting piece 200 can be clamped with the grooves on the surface of the bamboo reinforcement 100, so as to prevent the connecting piece 200 from sliding on the bamboo reinforcement 100. When the connecting rod 300 is inserted into the connecting piece 200, the gap between the connecting rod 300 and the bamboo reinforcement 100 should not be too large.

[0081] Further, as shown in Figure 9 the abutting piece 32 includes a horizontal plate 321, limit plates 322 slidingly connected at both ends of the horizontal plate 321, a second telescopic cylinder 323 fixedly connected with the horizontal plate 321 and installed on the base one;

[0082] In this embodiment, by setting the limit plates 322 and the second telescopic cylinder 323, the clamping of the connecting piece 200 is realized, so that the two ends of the connecting piece 200 remain in a fixed position, facilitating the connecting rod 300 to pass through the connecting piece 200.

[0083] In detail, when the bamboo reinforcement 100 is bent downward, the first telescopic cylinder 3119 adheres the connecting piece 200 to the bamboo reinforcement 100. Since the first mounting member 311 clamps one end of the connecting piece 200 at this time, the other end of the connecting piece 200 may be bent, so that the connecting rod 300 cannot be accurately aligned with the hole on the connecting piece 200, resulting in that the connecting rod 300 and the connecting piece 200 cannot be assembled. At this time, the second telescopic rod rises to stabilize the connecting frame through the horizontal plate 321 and the limit plates 322, so that the connecting piece 200 remains in a fixed position, assisting the connecting rod 300 to smoothly insert into the connecting piece 200. When the bamboo reinforcement 100 is bent upward, the limit plates 322 fix the horizontal position of the connecting piece 200 and then move downward, serving as a support table to provide support for the connecting rod 300 located below the bamboo reinforcement 100 at this time, so as to prevent the connecting rod 300 from being bent and resulting in the phenomenon that assembly cannot be performed.

[0084] Further, as shown in Figure 5 the bending member 12 and the traction member 22 are cooperatively arranged and act on the same bamboo reinforcement 100. Meanwhile, the bending member 12 and the traction member 22 are staggered according to the number of the bamboo reinforcements 100, and the bamboo reinforcement 100 being bent and the bamboo reinforcement 100 normally moving are alternately arranged.

[0085] In this embodiment, by setting the bending member 12 and the traction member 22, the cooperation of the connecting piece 200 and the bamboo reinforcement 100 is realized, so that the bamboo reinforcement 100 is bent upward and downward alternately, thereby placing the connecting piece 200 on the bamboo reinforcement 100 by using the space in the middle of the bamboo reinforcement 100, so as to clamp the bamboo reinforcement 100 and the connecting piece 200 with each other.

[0086] In detail, the shape of the connecting piece 200 is used. When the bamboo rib 100 is bent upward, a connecting piece 200 is placed. With the movement of the bamboo rib 100, when the bamboo rib 100 is bent downward, a downward connecting piece 200 is placed, so that the connecting piece 200 and the bamboo rib 100 are clamped with each other. At the same time, according to the number of bamboo ribs 100, the bending piece 12 and the traction piece 22 are added in turn according to the rule of "bending" and "not bending" alternately.

[0087] It is worth mentioning that through the arrangement of the connecting piece 200 and the bamboo rib 100, the connecting piece 200 and the bamboo rib 100 form a "weaving" effect, which enhances the stability between the connecting piece 200 and the bamboo rib 100, makes the two sides of the produced bamboo rib 100 skeleton bear force evenly, and improves the strength.

[0088] Example two

[0089] Further, as shown in Figures 10-14 , the production process of the bamboo rib concrete skeleton structure production equipment includes the following steps:

[0090] Step one, groove pressing step, the hot-pressed laminated bamboo rib 100 is input into the device, the first motor 112 drives the pressure roller 111 to rotate, and the pressure roller 111 rotates to press grooves on the upper and lower surfaces of the bamboo rib 100 in a regular manner.

[0091] Step two, traction step, the bamboo rib 100 after groove pressing continues to move backward and passes through the stabilizing piece 21. The stabilizing piece 21 constrains the bamboo rib 100 to avoid bending due to excessive length. The bamboo rib 100 continues to move to the traction piece 22. The lifting plate 224 on the traction piece 22 moves downward, and the pressing plate on the moving frame 223 fixes the end of the bamboo rib 100. The moving frame 223 moves to realize the traction of the bamboo rib 100.

[0092] Step three, installation step, after the traction mechanism realizes the traction of the bamboo rib 100, the second motor 126 is started, drives the incomplete gear 124 to rotate, cooperates with two arc-shaped racks 123 to realize the rotation of the fixed plate 122, the rotation of the fixed plate 122 drives the bamboo rib 100 to occur regular bending up and down, the first gear 3112 on the first mounting piece 311 and the second mounting piece 312 is driven to rotate by the driving rod, the first gear 3112 drives the gear turntable 3111 to rotate, the gear turntable 3111 drives the transposition frame 3113 on the same side to move up and down, realizes the cooperation of the transposition frame 3113 and the bamboo rib 100 bending, when the middle bamboo rib 100 bends upwards, the electric clamp jaw 3116 moves the connecting piece 200 towards the bamboo rib 100 direction, inserts the connecting piece 200 into the middle of the bamboo rib 100, the stabilizing piece 21 rises to clamp and fix the bamboo rib 100, makes the connecting piece 200 adhere to the upper surface of the bamboo rib 100 on both sides, at the same time, the second mounting piece 312 moves the connecting rod 300 towards the connecting piece 200 direction, the connecting rod 300 is inserted into the connecting hole at both ends of the connecting piece 200 in the moving process, realizes the assembly of the connecting piece 200, after installation, the traction piece 22 drives the bamboo rib 100 to move a distance, when the bamboo rib 100 bends downwards, the second gear 3117 and the straight rack 3118 are engaged in the process of the transposition frame 3113 descending, rotate, make the up and down direction of the transposition frame 3113 turn over, realize the position of the connecting piece 200 and the connecting rod 300.

[0093] In the description of the present application, it should be understood that the terms "front and back", "left and right" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or components referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the invention.

[0094] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number.

[0095] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any changes or replacements easily thought of by those skilled in the art under the technical hints of the present application should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A production equipment for bamboo-reinforced concrete frame structures, characterized in that, include: The grooving mechanism (1) is used to press grooves into the surface of the bamboo rib (100) and simultaneously cause the bamboo rib (100) in the middle to bend during movement; A stabilizing mechanism (2) is provided behind the pressing mechanism (1) and is used to achieve the traction movement of the bamboo reinforcement (100) and ensure the stability of the bamboo reinforcement (100) during the movement. The insertion mechanism (3) is located between the pressing mechanism (1) and the stabilizing mechanism (2) and is used to cooperate with the pressing mechanism (1) to insert the connector (200) on the bamboo rib (100). The insertion mechanism (3) includes an installation part (31) for inserting the connector (200) on the bamboo rib (100) and a docking part (32) for assisting in the installation of the connector (200). The grooving mechanism (1) includes multiple grooving components (11) for pressing grooves into the upper and lower surfaces of the bamboo rib (100) and bending components (12) for bending the bamboo rib (100). The grooving component (11) includes two pressure rollers (111) respectively disposed on the upper and lower sides of the bamboo rib (100) and having protrusions on their surfaces, and a first motor (112) for driving the pressure rollers (111) to rotate. The bending member (12) is set on the pressing groove member (11) in the middle, including four rotating shafts (121) set on both sides between the two pressing rollers (111), a fixing plate (122) that fixes the rotating shaft (121) and the pressing groove member (11) and whose front end is rotatably connected to the base, an arc-shaped rack (123) fixed to the rear end of the fixing plate (122), the arc-shaped rack (123) being divided into an inner rack and an outer rack, an incomplete gear (124) set between the inner rack and the outer rack, a drive shaft (125) that drives the incomplete gear (124) through a transmission belt, and a second motor (126) that drives the drive shaft (125).

2. The bamboo-reinforced concrete frame structure production equipment according to claim 1, characterized in that, The stabilizing mechanism (2) includes a stabilizing component (21) disposed on the upper and lower sides of the bamboo rib (100) and a traction component (22) for pulling and moving the bamboo rib (100). The stabilizing component (21) includes a fixed frame (211) disposed on the upper and lower sides of the bamboo rib (100), multiple sets of movable frames (212) slidably connected to the fixed frame (211), an elastic block (213) disposed between the movable frame (212) and the fixed frame (211), and a stabilizing shaft (214) rotatably connected to the movable frame (212) and in contact with the surface of the bamboo rib (100).

3. The bamboo-reinforced concrete frame structure production equipment according to claim 2, characterized in that, The traction component (22) includes multiple sets of clamping blocks (221) and pressing blocks (222) disposed on the upper and lower surfaces of the bamboo rib (100), a moving frame (223) for fixing the clamping blocks (221), a lifting plate (224) for fixing the pressing blocks (222), a first linear motor (225) for driving the moving frame (223) to move, an electric cylinder (226) for fixing the telescopic rod to the lifting plate (224) and mounted on the moving frame (223), a limiting block (227) disposed below the middle bamboo rib (100) and slidably connected to the moving frame (223) along the moving direction of the bamboo rib (100), a spring (228) disposed between the limiting block (227) and the moving frame (223), and a constraint block (229) disposed above the middle bamboo rib (100) and slidably connected to the lifting plate (224) along the moving direction of the bamboo rib (100). The constraint block (229) is slidably connected to the limiting block (227) up and down.

4. The bamboo-reinforced concrete frame structure production equipment according to claim 3, characterized in that, The mounting component (31) includes two sets of first mounting components (311) respectively disposed on both sides of the bamboo rib (100) and used for mounting the connector (200) and second mounting components (312) for mounting the connecting rod (300). The first mounting component (311) and the second mounting component (312) each include a gear turntable (3111) rotatably connected to the base two, a first gear (3112) meshing with the gear turntable (3111) and connected to the drive shaft (125) via a transmission belt, and a slidably connected to the base two and close to the gear turntable. 3111) A transposition frame (3113) with a chute at one end, a drive button (3114) fixedly connected to the gear turntable (3111) and located in the chute, a material chute (3115) located on the transposition frame (3113), an electric gripper (3116) slidably connected to the material chute (3115) and driven by a linear motor, a second gear (3117) fixed on the rotating shaft of the transposition frame (3113), and a rack (3118) fixed on the base and located on the vertical movement path of the second gear (3117).

5. The bamboo-reinforced concrete frame structure production equipment according to claim 4, characterized in that, The first mounting component (311) also includes a first telescopic cylinder (3119) fixedly connected to the shifting frame (3113) and the telescopic rod fixedly connected to the material chute (3115). At the same time, the shifting frame (3113) on the first mounting component (311) and the shifting frame (3113) on the second mounting component (312) are positioned opposite each other, that is, when the shifting frame (3113) on the first mounting component (311) is at the uppermost end of the vertical sliding stroke, the shifting frame (3113) on the second mounting component (312) is at the lowermost end of the vertical sliding stroke.

6. The bamboo-reinforced concrete frame structure production equipment according to claim 1, characterized in that, The docking component (32) includes a horizontal plate (321), a limiting plate (322) slidably connected to both ends of the horizontal plate (321), and a second telescopic cylinder (323) that is fixedly connected to the horizontal plate (321) and installed on the base.

7. The bamboo-reinforced concrete frame structure production equipment according to claim 3, characterized in that, The bending member (12) and the traction member (22) are configured together and act on the same bamboo rib (100). At the same time, the bending member (12) and the traction member (22) are staggered according to the number of bamboo ribs (100), and the bamboo ribs (100) that are bent are alternately configured with the bamboo ribs (100) that move normally.

8. The production process of a bamboo-reinforced concrete frame structure production equipment according to claim 5, characterized in that, Includes the following steps: Step 1, the grooving step: the bamboo strip (100) formed by hot pressing is input into the device. Through the grooving component (11), the first motor (112) drives the pressure roller (111) to rotate. During the rotation of the pressure roller (111), grooves are regularly pressed out on the upper and lower surfaces of the bamboo strip (100). Step 2, traction step: After the bamboo strip (100) has been pressed, it continues to move backward and passes through the stabilizer (21). The stabilizer (21) constrains the bamboo strip (100) to prevent it from bending due to its excessive length. The bamboo strip (100) continues to move to the traction member (22). The lifting plate (224) on the traction member (22) moves down and, together with the clamp on the moving frame (223), fixes the end of the bamboo strip (100). The moving frame (223) moves to achieve traction of the bamboo strip (100). Step 3, Installation Steps: After the traction component pulls the bamboo rib (100), the second motor (126) starts, driving the incomplete gear (124) to rotate. This, in conjunction with the two arc-shaped racks (123), causes the fixing plate (122) to rotate. The rotation of the fixing plate (122) causes the bamboo rib (100) to bend up and down in a regular pattern. At the same time, the drive shaft drives the first gear (3112) on the first mounting component (311) and the second mounting component (312) to rotate. The first gear (3112) drives the gear turntable (3111) to rotate. The rotation of the gear turntable (3111) causes the shifting frame (3113) on the same side to move up and down, achieving the coordination between the shifting frame (3113) and the bamboo rib (100) bending. When the bamboo rib (100) in the middle bends upward, the electric gripper (3116) clamps the connecting piece (200) towards the bamboo rib. (100) Move in the direction and insert the connector (200) into the middle of the bamboo rib (100). The stabilizer (21) rises to clamp and fix the bamboo rib (100), so that the connector (200) fits against the upper surface of the bamboo ribs (100) on both sides. At the same time, the second mounting part (312) moves the connecting rod (300) toward the connector (200). During the movement, the connecting rod (300) is inserted into the connecting holes at both ends of the connector (200) to realize the assembly of the connector (200). When the bamboo rib (100) bends downward, during the descent of the shift frame (3113), the second gear (3117) meshes with the rack (3118) and rotates, so that the vertical direction of the shift frame (3113) is reversed, thereby realizing the reversal of the positions of the connector (200) and the connecting rod (300) and reinstalling.

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