Fully automatic high-transparency precision lens protective cover peeling, detecting and boxing integrated machine

Abstract

The present invention relates to the technical field of integrated equipment for peeling, detecting, and visually positioning and boxing, and discloses a full-automatic high-transparency precision lens protection cover peeling, detecting, and boxing integrated machine, which includes a steel base. A support frame is fixedly connected to the outer side of the top of the steel base, and a top cover is fixedly connected to the top of the support frame. The staff places the product on the top of the roll-shaped tape, starts the peeling motor, the peeling motor drives the peeling device to rotate, the peeling device drives the roll-shaped tape to rotate, and peels the product from the roll-shaped tape. The peeled product moves to the top of the conveying plate, starts the main motor, the main motor drives the main rotating shaft to rotate, the main rotating shaft drives the bearing plate to rotate, the bearing plate drives the cylinder to rotate, the cylinder drives the conveying plate to rotate, and the conveying plate moves the product to the detection component, enabling the devices to be linked together, thereby realizing the integrated operation among peeling, detecting, and boxing, and improving the detection efficiency of the product.

Description

Technical Field

[0001] The present invention relates to the technical field of integrated equipment for peeling, detecting, and visually positioning and boxing, and specifically to a fully automatic integrated machine for peeling, detecting, and boxing high-transparency precision lens covers. Background Technique

[0002] The device for peeling, detecting, and boxing high-transparency precision lens covers is equipment used on the production line to process lens covers. Among them, the lens cover and the high-transparency precision lens are two related components. Specifically, the lens cover is an external protective component used to cover the high-transparency precision lens, while the high-transparency precision lens is the core component of an optical device, used for focusing and transmitting light. In the peeling and detecting device, some robotic arms, sensors, and image recognition systems may be used to detect and operate on the lens cover and the high-transparency precision lens. For example, the robotic arm is used to remove the lens cover from the high-transparency precision lens, and sensors or image recognition systems are used to detect the integrity, cleanliness of the lens cover, and the condition of the surface of the high-transparency precision lens. These detecting devices can ensure the effective removal of the lens cover and verify the cleanliness and integrity of the surface of the high-transparency precision lens to ensure product quality and performance.

[0003] However, in the production process of the existing devices, the traditional method used is to perform the operations of these three links separately, which requires a large amount of manpower, material resources, and time, thus affecting the production efficiency of the device, and having a high cost and being prone to problems such as misoperations. Summary of the Invention

[0004] The purpose of the present invention is to provide a fully automatic integrated machine for peeling, detecting, and boxing high-transparency precision lens covers to solve the problems raised in the above background technique.

[0005] To solve the above technical problems, the present invention is realized through the following technical solutions:

[0006] The present invention is a fully automatic integrated machine for peeling, detecting, and boxing high-transparency precision lens covers, including a steel base. The outer side of the top of the steel base is fixedly connected with a support frame, the top of the support frame is fixedly connected with a top cover, and several table legs are respectively fixedly connected to the four corners of the bottom of the steel base. It also includes a conveying integrated mechanism. The conveying integrated mechanism includes a concave plate fixedly connected to the inner top of the steel base. The bottom of the concave plate is fixedly connected with a main motor, the output end of the main motor is fixedly connected with a main rotating shaft, one end of the main rotating shaft penetrates through the steel base and extends to the outside of the steel base, and a conveying assembly is arranged on the top of the main rotating shaft.

[0007] Further, the conveying component includes a bearing plate fixedly connected to the top of the main rotating shaft. The staff places the product on the top of the coiled tape, starts the peeling motor, and the peeling motor drives the peeler to rotate. The peeler drives the coiled tape to rotate, peeling the product from the coiled tape. The peeled product moves to the top of the conveying plate. Then start the main motor, the main motor drives the main rotating shaft to rotate, the main rotating shaft drives the bearing plate to rotate, the bearing plate drives the cylinder to rotate, and the cylinder drives the conveying plate to rotate. The conveying plate moves the product to the detection component, enabling the devices to be linked together, thus realizing the integrated operation among peeling, detection, and boxing, improving the detection efficiency of the product. A number of cylinders are fixedly connected to the top of the bearing plate, and a conveying plate is fixedly connected to the top of the cylinder.

[0008] Further, a peeler is fixedly connected to one side of the top of the steel base, and a peeling motor is fixedly connected to one end of the top of the peeler.

[0009] Further, peeling plates are respectively fixedly connected to both sides of the peeling motor. One end of the peeling plate away from the peeling motor is fixedly connected to the outside of the peeler. The output end of the peeling motor is rotationally connected to a coiled tape, and the bottom of the coiled tape is rotationally connected to the top of the peeler.

[0010] Further, a detection component is arranged on the top of the steel base. When the product moves to the first gripper of the detection component, the first gripper grabs the product, and the lifting support rod drives the first gripper to lift and lower, enabling the camera detector to detect the product. When unqualified products are detected, the first gripper will no longer generate a gripping force, causing the product to fall into the collection shell, thereby enhancing the detection ability of the device, improving the qualified passing rate of the device products, and improving the quality of the device after detection. The detection component includes a lifting support rod fixedly connected to one side of the top of the steel base near the peeler, and a first gripper is sleeved and fixedly connected to the outer wall of one end of the lifting support rod.

[0011] Further, an inclined support rod is fixedly connected to one side of the top of the steel base near the lifting support rod. A camera detector is slidably connected to one side of the inclined support rod, and a collection shell is slidably connected to the bottom end of one side of the inclined support rod near the camera detector.

[0012] Further, a vision component is arranged on the top of the steel base. The vision component includes triangular support frames respectively fixedly connected to both sides of the top of the steel base near the inclined support rod.

[0013] Further, a transverse guide rail plate is fixedly connected to the top of the triangular support frame, and a first moving plate is slidably connected to the top of the transverse guide rail plate.

[0014] Further, one side of the bottom end of the first moving plate is fixedly connected to a second gripper. A second moving plate is slidably connected to the top side of the transverse guide plate near the first moving plate. One side of the bottom end of the second moving plate is fixedly connected to a housing.

[0015] Further, a box loading assembly is provided on the top of the steel base. When the product passes the inspection, the first gripper places the product back on the top of the conveyor plate. The conveyor plate moves the product to the bottom of the second gripper at the vision assembly. The second gripper generates suction to grasp the product. The first moving plate moves on the top of the transverse guide plate. The first moving plate drives the second gripper to move. The second gripper drives the product to move to the moving box loader at the box loading assembly. The moving box loader moves the product to the top of the box loading locator. The box loading locator precisely loads the product into the box, thus enabling the automatic completion of the operations of peeling, inspection, and vision positioning for box loading, improving production efficiency, reducing costs, minimizing misoperations, and enhancing product quality. The box loading assembly includes box loading bases respectively fixedly connected to both sides of the top of the steel base near the triangular support frame.

[0016] Further, a box loading motor is fixedly connected to the top of the box loading base. The output end of the box loading motor is fixedly connected to a conveyor.

[0017] Further, a moving box loader is fixedly connected to one side of the top of the conveyor. Square bases are respectively fixedly connected to both sides of the top of the steel base near the box loading base. A box loading locator is fixedly connected to the top of the square base.

[0018] The present invention has the following beneficial effects:

[0019] (1) In the present invention, the staff places the product on the top of the coiled tape. The peeling motor is started. The peeling motor drives the peeler to rotate. The peeler drives the coiled tape to rotate, peeling the product from the coiled tape. The peeled product moves to the top of the conveyor plate. The main motor is started. The main motor drives the main rotating shaft to rotate. The main rotating shaft drives the bearing plate to rotate. The bearing plate drives the cylinder to rotate. The cylinder drives the conveyor plate to rotate. The conveyor plate moves the product to the inspection assembly, enabling the linkage between the devices, thus realizing the integrated operation among peeling, inspection, and box loading, and improving the inspection efficiency of the product.

[0020] (2) In the present invention, when the product moves to the first gripper of the inspection assembly, the first gripper grabs the product. The lifting support rod drives the first gripper to lift and lower, enabling the camera detector to inspect the product. When unqualified products are detected, the first gripper no longer generates a grasping force, causing the product to fall into the interior of the collection shell, thereby enhancing the detection ability of the device, increasing the qualified passing rate of the device's products, and improving the quality of the device after inspection.

[0021] (3) In the present invention, when the product passes the detection, the first gripper places the product back on the top of the conveying plate. The conveying plate moves the product to the bottom of the second gripper at the vision component. The second gripper generates suction to grasp the product. The first moving plate moves on the top of the lateral guide plate. The first moving plate drives the second gripper to move. The second gripper drives the product to the moving box loader at the box loading component. The moving box loader moves the product to the top of the box loading locator. The box loading locator precisely loads the product into the box, so that the operations of peeling, detection, and vision positioning for box loading can be automatically completed, improving production efficiency, reducing costs, minimizing misoperations, and enhancing product quality.

[0022] Of course, any product implementing the present invention does not necessarily need to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0024] Figure 1 It is a schematic side view structure diagram of the whole of the present invention;

[0025] Figure 2 It is a schematic top view structure diagram of the whole of the present invention;

[0026] Figure 3 It is a schematic partial top view and side view structure diagram of the present invention;

[0027] Figure 4 It is a schematic side view semi-sectional structure diagram of the whole of the present invention;

[0028] Figure 5 It is a schematic side view structure diagram of the conveying component of the present invention;

[0029] Figure 6 It is a schematic top view and side view structure diagram of the vision component of the present invention;

[0030] Figure 7 It is a schematic side view structure diagram of the detection component of the present invention;

[0031] Figure 8 It is a schematic top view structure diagram of the box loading component of the present invention.

[0032] In the drawings, the list of components represented by each reference numeral is as follows:

[0033] In the figure: 1, steel base; 2, support frame; 3, top cover; 4, table leg; 5, integrated conveying mechanism; 51, main motor; 52, main rotating shaft; 53, concave plate; 54, conveying assembly; 541, bearing plate; 542, cylinder; 543, conveying plate; 544, stripper; 545, stripping motor; 546, stripping plate; 547, coiled tape; 55, detection assembly; 551, lifting support rod; 552, first gripper; 553, inclined support rod; 554, camera detector; 555, collection shell; 56, vision assembly; 561, triangular support frame; 562, horizontal guide plate; 563, first moving plate; 564, second gripper; 565, second moving plate; 566, housing shell; 57, box loading assembly; 571, box loading base; 576, box loading motor; 572, conveyor; 573, movable box loader; 574, box loading positioner; 575, square base. Detailed implementation manners

[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0035] Please refer to Figures 1 - 8 As shown, the present invention is a fully automatic high-transparency precision lens protection cover stripping, detecting and box loading integrated machine, including a steel base 1. The outer side of the top of the steel base 1 is fixedly connected with a support frame 2, the top of the support frame 2 is fixedly connected with a top cover 3, and several table legs 4 are respectively fixedly connected to the four circumferences of the bottom of the steel base 1. The purpose of such a setting is to support the device. It also includes;

[0036] The integrated conveying mechanism 5 includes a concave plate 53 fixedly connected to the top of the inner wall of the steel base 1. The bottom of the concave plate 53 is fixedly connected with a main motor 51. The purpose of such a setting is to generate power. The output end of the main motor 51 is fixedly connected with a main rotating shaft 52. One end of the main rotating shaft 52 penetrates through the steel base 1 and extends to the outside of the steel base 1. A conveying assembly 54 is arranged on the top of the main rotating shaft 52.

[0037] The conveying assembly 54 includes a bearing plate 541 fixedly connected to the top of the main rotating shaft 52. Several cylinders 542 are fixedly connected to the top of the bearing plate 541. The top of the cylinders 542 is fixedly connected with a conveying plate 543. The purpose of such a setting is to transport the product.

[0038] On one side of the top of the steel base 1, a stripper 544 is fixedly connected. The purpose of this setting is to strip the product. At one end of the top of the stripper 544, a stripping motor 545 is fixedly connected.

[0039] On both sides of the stripping motor 545, stripping plates 546 are respectively fixedly connected. One end of the stripping plate 546 away from the stripping motor 545 is fixedly connected to the outside of the stripper 544. The output end of the stripping motor 545 is rotationally connected to a coiled tape 547, and the bottom of the coiled tape 547 is rotationally connected to the top of the stripper 544.

[0040] On the top of the steel base 1, a detection assembly 55 is provided. The detection assembly 55 includes a lifting support rod 551 fixedly connected to one side of the steel base 1 near the top of the stripper 544. A first gripper 552 is sleeved and fixedly connected to the outer wall of one end of the lifting support rod 551. The purpose of this setting is to generate suction to absorb and grip the product.

[0041] On one side of the top of the steel base 1 near the lifting support rod 551, an inclined support rod 553 is fixedly connected. A camera detector 554 is slidably connected to one side of the inclined support rod 553, and a collection shell 555 is slidably connected to the bottom end of the inclined support rod 553 near the camera detector 554. The purpose of this setting is to collect unqualified products.

[0042] The staff places the product on the top of the coiled tape 547, starts the stripping motor 545. The stripping motor 545 drives the stripper 544 to rotate, and the stripper 544 drives the coiled tape 547 to rotate, stripping the product from the coiled tape 547. The stripped product moves to the top of the conveyor plate 543. Start the main motor 51, the main motor 51 drives the main rotating shaft 52 to rotate, the main rotating shaft 52 drives the bearing plate 541 to rotate, the bearing plate 541 drives the cylinder 542 to rotate, and the cylinder 542 drives the conveyor plate 543 to rotate. The conveyor plate 543 moves the product to the detection assembly 55, enabling the devices to be linked together, thus realizing the integrated operation of stripping, detection, and boxing, and improving the detection efficiency of the product.

[0043] When the product moves to the first gripper 552 of the detection assembly 55, the first gripper 552 grabs the product, and the lifting support rod 551 drives the first gripper 552 to lift and lower, enabling the camera detector 554 to detect the product. When an unqualified product is detected, the first gripper 552 no longer generates a gripping force, causing the product to fall into the interior of the collection shell 555, thereby enhancing the detection ability of the device, improving the qualified passing rate of the device's products, and improving the quality of the device after detection.

[0044] At the top of the steel base 1, a vision component 56 is provided. The vision component 56 includes triangular support frames 561 respectively fixedly connected to both sides of the steel base 1 near the top of the inclined support rod 553.

[0045] At the top of the triangular support frame 561, a transverse guide plate 562 is fixedly connected. The purpose of this setting is to limit the movement trajectory of the product. A first moving plate 563 is slidably connected to the top of the transverse guide plate 562.

[0046] On one side of the bottom end of the first moving plate 563, a second gripper 564 is fixedly connected. A second moving plate 565 is slidably connected to one side of the top of the transverse guide plate 562 near the first moving plate 563. On one side of the bottom end of the second moving plate 565, a receiving shell 566 is fixedly connected. The purpose of this setting is to prevent the product from falling during the movement process.

[0047] At the top of the steel base 1, a box loading component 57 is provided. The box loading component 57 includes box loading bases 571 respectively fixedly connected to both sides of the steel base 1 near the top of the triangular support frame 561.

[0048] At the top of the box loading base 571, a box loading motor 576 is fixedly connected. The output end of the box loading motor 576 is fixedly connected to a conveyor 572.

[0049] On one side of the top of the conveyor 572, a movable box loader 573 is fixedly connected. The purpose of this setting is to move the product. Square bases 575 are respectively fixedly connected to both sides of the top of the steel base 1 near the box loading base 571. At the top of the square base 575, a box loading locator 574 is fixedly connected. The purpose of this setting is to accurately position the product.

[0050] During use, when the product passes the detection, the first gripper 552 places the product back on the top of the conveyor plate 543. The conveyor plate 543 moves the product to the bottom of the second gripper 564 at the vision component 56. The second gripper 564 generates suction to grab the product. The first moving plate 563 moves on the top of the transverse guide plate 562. The first moving plate 563 drives the second gripper 564 to move. The second gripper 564 drives the product to move onto the movable box loader 573 at the box loading component 57. The movable box loader 573 moves the product to the top of the box loading locator 574. The box loading locator 574 accurately loads the product into the box, so as to automatically complete the operations of peeling, detection, visual positioning and box loading, improve production efficiency, reduce costs, reduce misoperations, and improve product quality.

[0051] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A fully automatic high-transparency precision lens protective cover peeling detection and boxing integrated machine, comprising a steel base (1), characterized in that: The outer side of the top of the steel base (1) is fixedly connected to a support frame (2), the top of the support frame (2) is fixedly connected to a top cover (3), and the bottom of the steel base (1) is fixedly connected to a plurality of table legs (4) on all sides, and further comprises: An integrated conveying mechanism (5), the integrated conveying mechanism (5) comprising a concave plate (53) fixedly connected to the top of the inner wall of the steel base (1), a main motor (51) fixedly connected to the bottom of the concave plate (53), a main rotating shaft (52) fixedly connected to the output end of the main motor (51), one end of the main rotating shaft (52) passing through the steel base (1) and extending to the outside of the steel base (1), and a conveying assembly (54) being arranged on the top of the main rotating shaft (52); The transmission assembly (54) comprises a bearing plate (541) fixedly connected to the top of the main rotating shaft (52), a plurality of cylinders (542) fixedly connected to the top of the bearing plate (541), and a conveying plate (543) fixedly connected to the top of the cylinder (542); A stripper (544) is fixedly connected to one side of the top of the steel base (1), and a stripper motor (545) is fixedly connected to one end of the top of the stripper (544); The two sides of the stripping motor (545) are respectively fixedly connected with stripping plates (546), one end of the stripping plate (546) away from the stripping motor (545) is fixedly connected to the outside of the stripper (544), the output end of the stripping motor (545) is rotatably connected to a roll-type material belt (547), and the bottom of the roll-type material belt (547) is rotatably connected to the top of the stripper (544); A detection assembly (55) is provided on the top of the steel base (1), and the detection assembly (55) comprises a lifting support rod (551) fixedly connected to one side of the steel base (1) near the top of the stripper (544), and a first grabber (552) is sleeved on and fixedly connected to the outer wall of one end of the lifting support rod (551); The top side of the steel base (1) close to the lifting support rod (551) is fixedly connected to an oblique support rod (553), one side of the oblique support rod (553) is slidably connected to a camera detector (554), and the bottom end of the side of the oblique support rod (553) close to the camera detector (554) is slidably connected to a collecting shell (555); A visual component (56) is disposed on the top of the steel base (1), and the visual component (56) comprises triangular support frames (561) respectively fixedly connected to two sides of the top of the steel base (1) close to the oblique support rod (553); A transverse guide plate (562) is fixedly connected to the top of the triangular support frame (561), and a first movable plate (563) is slidably connected to the top of the transverse guide plate (562); A second grabber (564) is fixedly connected to one side of the bottom end of the first movable plate (563); a second movable plate (565) is slidably connected to one side of the transverse guide plate (562) near the top of the first movable plate (563); and a receiving shell (566) is fixedly connected to one side of the bottom end of the second movable plate (565); A box loading assembly (57) is disposed on the top of the steel base (1), and the box loading assembly (57) comprises box loading bases (571) respectively fixedly connected to two sides of the top of the steel base (1) close to the triangular support frame (561); A cartoning motor (576) is fixedly connected to the top of the cartoning base (571), and a conveyor (572) is fixedly connected to the output end of the cartoning motor (576); A movable box loader (573) is fixedly connected to one side of the top of the conveyor (572); square bases (575) are respectively fixedly connected to both sides of the top of the steel base (1) close to the box loading base (571); and a box loading positioner (574) is fixedly connected to the top of the square base (575); The product is placed on the top of the roll material belt (547), and the stripping motor (545) is started. The stripping motor (545) drives the stripper (544) to rotate, and the stripper (544) drives the roll material belt (547) to rotate, so as to strip the product from the roll material belt (547). The stripped product is moved to the top of the conveying plate (543), and the main motor (51) is started. The main motor (51) drives the main rotating shaft (52) to rotate, and the main rotating shaft (52) drives the supporting plate (541) to rotate, and the supporting plate (541) drives the cylinder (542) to rotate, and the cylinder (542) drives the conveying plate (543) to rotate, and the conveying plate (543) moves the product to the detection component (55); When the product moves to the first gripper (552) of the detection assembly (55), the first gripper (552) grabs the product, and the lifting support rod (551) drives the first gripper (552) to move up and down, so that the camera detector (554) detects the product. When unqualified products are detected, the first gripper (552) will no longer generate gripping force, so that the product falls into the collection shell (555); When the product passes the inspection, the first gripper (552) puts the product back to the top of the conveying plate (543), and the conveying plate (543) moves the product to the bottom of the second gripper (564) at the visual component (56), and the second gripper (564) generates suction to grab the product, and the first movable plate (563) moves on the top of the transverse guide plate (562), and the first movable plate (563) drives the second gripper (564) to move, and the second gripper (564) drives the product to move to the movable box packer (573) at the box packing component (57), and the movable box packer (573) moves the product to the top of the box packing positioner (574), and the box packing positioner (574) accurately boxes the product.

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