A forming device and forming method for an air conditioner motor rotor core

By designing an air -conditioned motor rotor iron core molding device that includes supporting stand, stamping device, rotating barrel, rotating board, positioning component, and fixed -component, the existing technology has low iron core placing efficiency and glue. The automation molding and efficient cleaning of the core.

CN118264058BActive Publication Date: 2025-01-28CHANGZHOU JIANGNAN SANXIANG ELECTRIC CO LTD
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Patent Information

Application Number
CN202410363305.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-01-28
Estimated Expiration
2044-03-28

AI Technical Summary

Technical Problem

In the process of forming the rotor core of the air conditioner motor, the overlapping placement and adjustment of the core cannot be automatically performed, resulting in low production efficiency and inability to adapt to the iron core of different sizes, and there is a tendency to overflow during the adhesion process. The situation affects the quality of the iron core.

Method used

A formation device for air -conditioning motor rotor iron cores includes supporting frames, stamping devices, rotating cylinders, rotating boards, positioning components, and fixed components. Through the rotating rod driven by hydraulic telescopic rod and motor, the automatic placement and positioning of the iron core are realized, and the transmission mechanism is used to improve the efficiency, and the gum is cleaned through the expansion air cushion and brush.

Benefits of technology

The automation reassembly and adjustment of the core of the core is achieved, improved production efficiency, adapted to different sizes of iron cores, and effectively cleaned up glue to improve the quality of the iron core.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a forming device and a forming method for an air-conditioning motor rotor core, and relates to the technical field of motor rotor core processing, including a supporting frame, a stamping device is installed on the top of the supporting frame, a rotating cylinder is rotatably connected inside the supporting frame, a rotating plate is arranged on the top of the rotating cylinder, four feeding troughs are opened on the top of the rotating plate, and positioning components for fixing the iron core are arranged on the outer sides of the four feeding troughs; when the iron core piece rotates, a plurality of positioning frames arranged on the lifting plate also rise with the lifting plate, and as the iron core piece rotates, the positioning frames are inserted into the gaps between the iron core pieces, and then the iron core pieces are positioned, and the fixing parts also rise with the rotation of the rotating rod, and then the iron core pieces are continuously adjusted, so that the plurality of positioning frames pass through the gaps between the plurality of iron core pieces in turn, thereby automatically aligning the iron core pieces, and the automatic use is carried out in conjunction with the transmission mechanism to improve the overall efficiency.
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Description

Technical Field

[0001] The invention relates to the field of motor rotor core processing, and in particular to a forming device and a forming method for an air-conditioning motor rotor core. Background Art

[0002] The motor rotor is the rotating part in the motor. The motor rotor is divided into two types: inner rotor rotation mode and outer rotor rotation mode. The inner rotor rotation mode uses the core in the middle of the motor as the rotating body, outputting torque (referring to the motor) or inputting energy (referring to the generator); the outer rotor rotation mode uses the outer body of the motor as the rotating body. Different modes facilitate applications in various occasions. Among them, the core of the inner rotor made of iron core is the motor rotor iron core.

[0003] Chinese invention patent CN202110804023.8 discloses an asynchronous motor rotor core forming mechanism, which can automatically load and unload the core, reduce manual operation, and improve the working efficiency of the device; it includes a bottom plate, a top plate, multiple groups of columns, a support plate, a rotating column, a turntable, a first gear, a motor, a half-tooth gear, an angle frame, a rotating shaft, a second gear, a third gear, a screw tube, a fourth gear, a screw, a connecting plate, a pressing block, a discharging assembly, a collecting assembly and a reset assembly. The top plate is fixedly mounted on the upper end surface of the bottom plate through multiple groups of columns, the support plate is fixedly connected to the multiple groups of columns, and the support plate is between the bottom plate and the top plate, the discharging assembly is fixedly mounted on the left part of the upper end surface of the top plate, the collecting assembly is mounted on the upper end surface of the bottom plate, the rotating column is rotatably mounted on the upper end surface of the supporting plate, the upper end of the rotating column passes through the top plate and is fixedly connected to the turntable, multiple groups of discharge troughs are provided on the turntable, the height of the core is the same as the height of the turntable, and a discharging port is provided on the top plate.

[0004] The equipment performs stamping processing on the iron core sheets, but when the rotor iron core sheets are stamped, a large number of iron core sheets need to be stacked, and in order to keep the aperture and gap groove of the iron core aligned in the later stage, the existing one provides a placement tube matched with the iron core sheets, and makes the iron core fit with the placement tube when placed, so as to achieve the effect of consistent overlap. However, they need to be placed and aligned one by one during placement, which cannot improve the overall efficiency in the production process, and cannot make them overlap and place automatically; and the existing placement is for the same model of iron core, and cannot be used for iron core sheets of different sizes; in the process of iron core forming, different iron core sheets need to be adhered by glue, and glue overflow will inevitably occur during the adhesion process. If the overflowed glue is not cleaned, it will inevitably affect the quality of the iron core.

[0005] Therefore, it is necessary to provide a forming device and a forming method for an air-conditioning motor rotor core to solve the above-mentioned technical problems. Summary of the invention

[0006] The object of the present invention is to provide a forming device and a forming method for an air-conditioning motor rotor core, so as to solve the problem proposed in the above-mentioned background technology that a large number of iron core sheets need to be stacked when stamping the rotor iron core sheets, and in order to keep the aperture and gap groove of the iron core aligned in the later stage, the existing method is to set a placement tube matched with the iron core sheets, and make the iron core fit the placement tube when placing, so as to achieve the effect of consistent overlap. However, they need to be placed and aligned one by one during placement, and the overall efficiency cannot be improved during the production process, and they cannot be automatically overlapped and placed; and the existing placement is for the same model of iron core, and cannot be used for iron core sheets of different sizes; in the process of forming the iron core sheets, different iron core sheets need to be adhered by glue, and glue overflow will inevitably occur during the adhesion process. If the overflowed glue is not cleaned, it will inevitably affect the quality of the iron core.

[0007] Based on the above ideas, the present invention provides the following technical solutions: a forming device for an air-conditioning motor rotor core, comprising a support frame, a stamping device is installed on the top of the support frame, a rotating cylinder is rotatably connected inside the support frame, a rotating plate is arranged on the top of the rotating cylinder, four material discharge troughs are opened on the top of the rotating plate, and positioning components for fixing the core are arranged on the outside of the four material discharge troughs;

[0008] The top of the rotating cylinder is provided with a movable groove and a through groove, the movable groove is arranged below one of the unloading grooves, and a lifting plate is arranged below the movable groove, a third hydraulic telescopic rod is fixedly connected between the lifting plate and the top end inside the rotating cylinder, the top of the lifting plate is rotatably connected with a rotating rod, the bottom of the lifting plate is fixedly connected with a fourth motor, the output end of the fourth motor is fixedly connected to the rotating rod, a fixing piece is arranged on the top of the rotating rod, a plurality of positioning frames arranged in a ring around the rotating rod are arranged on the top of the lifting plate, and an adjusting piece is arranged between the plurality of positioning frames and the lifting plate, when the third hydraulic telescopic rod drives the lifting plate to rise, the rotating rod is driven to rotate by the fourth motor, and then the inner wall of the iron core is fixedly rotated by the fixing piece, so that the positioning frame on the lifting plate is inserted into the gap of the iron core for positioning, and the iron core is adjusted and placed in turn.

[0009] As a further solution of the present invention: the fixing part includes a connecting seat fixedly connected to the top of the rotating rod, an electromagnet is fixedly connected to the center of the connecting seat, a plurality of support plates are fixedly connected to the inside of the connecting seat, a sliding rod is slidably connected to the outer side of the support plate, one end of the sliding rod is fixedly connected to a contact block, the sliding rod sleeve is provided with a second spring, the two ends of the second spring are respectively fixedly connected to the support plate and the contact block, the end of the sliding rod close to the electromagnet is fixedly connected to a metal block, and the metal block is adsorbed to the electromagnet by electromagnetic attraction.

[0010] As a further solution of the present invention: the adjusting member includes a plurality of sliding blocks fixedly connected to the bottom of the positioning frame, a plurality of sliding grooves are opened at the top of the lifting plate, and the plurality of sliding blocks extend into the sliding grooves respectively, and cross bars are arranged inside the plurality of sliding grooves and fixedly connected to the lifting plate, the cross bars penetrate the sliding blocks and are slidably connected to the sliding blocks, a push plate is arranged at the bottom of the lifting plate, a fourth hydraulic telescopic rod is fixedly connected between the push plate and the lifting plate, and hinged rods are hinged at the bottom of the plurality of sliding blocks, and the hinged rods are hinged to the push plate.

[0011] As a further solution of the present invention: a support frame is fixedly connected to the top of the support frame platform, a guide groove is arranged on the top of the support frame, a conveying mechanism is arranged on the outside of the support frame, a first hydraulic telescopic rod is fixedly connected to one side of the support frame, a push plate is fixedly connected to one end of the first hydraulic telescopic rod, a group of positioning components is arranged below the guide groove opened on the support frame, and a downward pressing component is arranged on the top of the support frame.

[0012] As a further solution of the present invention: the downward pressing assembly includes a fifth hydraulic telescopic rod fixedly connected to the top of the support frame, the top of the fifth hydraulic telescopic rod is fixedly connected to a horizontal plate, the bottom of the horizontal plate is fixedly connected to a sixth hydraulic telescopic rod, and the bottom end of the sixth hydraulic telescopic rod is fixedly connected to an elastic sponge pad.

[0013] As a further solution of the present invention: the positioning assembly includes a rotating ring, which is rotatably connected to the top of the rotating plate, an outer gear ring is fixedly connected to the outer side of the rotating ring, a plurality of clamping plates are arranged inside the rotating ring, a second hydraulic telescopic rod is fixedly connected between the clamping plate and the rotating ring, a first gear is meshedly connected to the outer side of the outer gear ring, a third motor is fixedly connected to the top of the rotating plate, an output end of the third motor is fixedly connected to the first gear, and a heating device is arranged inside the clamping plate.

[0014] As a further solution of the present invention: a plurality of circular grooves are provided on the outer side of the positioning frame, a plurality of mounting frames are fixedly connected inside the circular grooves, a moving rod is arranged inside the mounting frame, a moving plate is fixedly connected to one end of the moving rod away from the circular grooves, an inflatable air cushion is fixedly connected between the moving plate and the mounting frame, a first spring is sleeved on the outer side of the moving rod, an air pump is installed inside the rotating cylinder, the output end of the air pump is fixedly connected to the plurality of inflatable air cushions through connecting pipes, a brush is installed on the outer side of the moving rod, a heating plate is fixedly connected to the top end of the rotating cylinder, a receiving groove is arranged below the heating plate, and the receiving groove is fixedly connected to the supporting frame.

[0015] As a further solution of the present invention: a rotating rod is fixedly connected to the bottom of the rotating plate, and the rotating rod passes through the rotating cylinder and is rotatably connected to the rotating cylinder, a first motor is fixedly connected to the bottom of the rotating plate, and the output end of the first motor is fixedly connected to the rotating rod, an inner gear ring is fixedly connected to the inner wall of the rotating cylinder, and a transmission gear is meshedly connected to the outer side of the inner gear ring, a support rod is fixedly connected to the bottom of the transmission gear, the support rod passes through the supporting frame and is rotatably connected to the supporting frame, a second motor is fixedly connected to the bottom of the supporting frame, and the output end of the second motor is fixedly connected to the support rod.

[0016] As a further solution of the present invention: a collecting groove is arranged at the bottom of the support frame, the bottom of the rotating cylinder is fixedly connected to the first guide cylinder, the bottom of the support frame is fixedly connected to the second guide cylinder, and the first guide cylinder, the second guide cylinder and the through groove are arranged concentrically.

[0017] A method for forming an air conditioner motor rotor core comprises the following steps:

[0018] Step 1: Place the iron core sheet on the conveying mechanism for transmission, and push the first hydraulic telescopic rod through the pushing plate to slide it into one of the positioning components to place it at the required thickness;

[0019] Step 2: Start the third hydraulic telescopic rod to drive the fixing part on the top of the rotating rod to rise, clamp the iron chip through the fixing part on the rotating rod, and drive the rotating rod to rotate through the fourth motor, so as to rotate the iron chip. At this time, multiple positioning frames on the top of the lifting plate are respectively inserted into the gaps on the iron chip to automatically place the iron chip, and the position of the iron chip is adjusted in sequence as the rotating rod rises.

[0020] Step 3: Start the first motor and the second motor to drive the rotating plate and the rotating cylinder to rotate synchronously, so that they move to the bottom of the punching device, and punch and shape the adjusted iron core sheet through the punching device;

[0021] Step 4: After the stamping is completed, the third hydraulic telescopic rod drives the lifting plate to descend, so that it falls off the iron core. At this time, the rotating cylinder rotates counterclockwise and the rotating plate rotates clockwise, so that the stamped iron core passes through the first guide cylinder and the second guide cylinder and falls into the collecting tank.

[0022] Compared with the prior art, the invention has the following beneficial effects.

[0023] 1. After the electromagnet is powered off, the contact block is pushed by the second spring so that the contact block contacts the inner wall of the iron chip. At this time, the fourth motor is started, and the rotating rod driven by the fourth motor rotates, and then the iron chip is driven to rotate through the fixing part. When the iron chip rotates, multiple positioning frames arranged on the lifting plate also rise with the lifting plate. As the iron chip rotates, the positioning frames are inserted into the gaps between the iron chips to position the iron chip. The fixing part also rises with the rotation of the rotating rod, and then the iron chip is continuously adjusted so that the multiple positioning frames pass through the gaps between the multiple iron chips in turn, thereby automatically aligning the iron chip, and cooperating with the transmission mechanism for automated use to improve overall efficiency.

[0024] 2. By starting the fourth hydraulic telescopic rod, the fourth hydraulic telescopic rod drives the push plate to rise, and the multiple hinged rods hinged on the push plate push the sliding block, thereby adjusting the position of the positioning frame so that the positioning frame can position different iron cores.

[0025] 3. By starting the air pump, the air pump ventilates the inflatable air cushion through the connecting pipe, thereby expanding the inflatable air cushion, and then the inflatable air cushion pushes the moving plate, and the moving plate pushes the moving rod to move out of the positioning frame, so that the brush on the outside of the mounting frame cleans the colloid, and the contact block in the fixing part can also be rotated and descended to clean the colloid inside the iron core. When the internal cleaning is completed, a scraper can be provided on the side of the clamping plate close to the iron core, and the scraper can be made to contact the outside of the iron core by adjusting the second hydraulic telescopic rod, and then the third motor can be started, the third motor drives the first gear to rotate, and the first gear drives the meshing outer gear ring to rotate, so as to process the colloid outside the iron core and make the colloid flow into the receiving groove, so as to clean the colloid overflowing from the iron core, and the heating plate provided at the top of the rotating cylinder can also be heated to make the colloid flow down smoothly and be collected. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 It is a schematic diagram of the cross-sectional structure of the rotating cylinder of the present invention;

[0029] Figure 3 It is a schematic diagram of the lifting plate structure of the present invention;

[0030] Figure 4 It is a schematic diagram of the structure of the adjusting member of the present invention;

[0031] Figure 5 It is a schematic diagram of the cross-sectional structure of the positioning frame of the present invention;

[0032] Figure 6It is a schematic diagram of the structure of the connecting seat of the present invention;

[0033] Figure 7 It is a schematic diagram of the structure of the fixing member of the present invention;

[0034] Figure 8 It is a schematic diagram of the structure of the positioning component of the present invention;

[0035] Fig. 9 It is a schematic diagram of the movable slot structure of the present invention.

[0036] In the figure: 1, support frame; 2, rotating plate; 201, feeding trough; 202, rotating rod; 3, rotating cylinder; 301, inner gear ring; 302, transmission gear; 303, movable groove; 4, support frame; 401, push plate; 402, first hydraulic telescopic rod; 501, rotating ring; 502, second hydraulic telescopic rod; 503, clamping plate; 504, outer gear ring; 505, first gear; 506, third motor; 6, lifting plate; 601, third hydraulic telescopic rod; 7, positioning frame; 701, circular groove; 702, mounting frame; 703, moving rod; 704, expandable Air cushion; 705, first spring; 707, moving plate; 8, rotating rod; 801, connecting seat; 802, sliding rod; 803, contact block; 804, second spring; 805, electromagnet; 806, fourth motor; 807, support plate; 901, cross bar; 902, sliding block; 903, push plate; 906, fourth hydraulic telescopic rod; 907, hinged rod; 10, stamping device; 11, conveying mechanism; 12, fifth hydraulic telescopic rod; 121, cross plate; 122, sixth hydraulic telescopic rod; 13, collecting tank; 14, heating plate; 15, receiving tank; 16, air pump. DETAILED DESCRIPTION

[0037] like Figures 1 to 9 As shown, a forming device for an air-conditioning motor rotor core includes the following embodiments.

[0038] Implementation one: It includes a support frame 1, a stamping device 10 is installed on the top of the support frame 1, the stamping device 10 can use a hydraulic telescopic device to perform stamping processing, the support frame 1 is internally rotatably connected to a rotating cylinder 3, a rotating plate 2 is arranged on the top of the rotating cylinder 3, four feed troughs 201 are opened on the top of the rotating plate 2, and positioning components for fixing the iron core are arranged on the outside of the four feed troughs 201; in a specific implementation, a plurality of cut iron core pieces are placed inside the positioning component, and the plurality of placed iron core pieces are stamped and formed by the stamping device 10.

[0039] In actual use, multiple cores need to be placed in overlapped positions. By setting a placement tube that matches the core pieces, the cores are matched with the grooves during placement, so as to achieve the effect of consistent overlap. However, they need to be placed and aligned one by one during placement, which cannot improve the overall efficiency during the production process and cannot automatically overlap and place them. Therefore, this solution is adopted;

[0040] like Figure 1 - Figure 4 and Figure 7 As shown, a movable groove 303 and a through groove are provided on the top of the rotating cylinder 3, and the movable groove 303 is arranged below one of the unloading troughs 201, and a lifting plate 6 is arranged below the movable groove 303, and a third hydraulic telescopic rod 601 is fixedly connected between the lifting plate 6 and the top of the inner part of the rotating cylinder 3, and a rotating rod 8 is rotatably connected to the top of the lifting plate 6, and a fourth motor 806 is fixedly connected to the bottom of the lifting plate 6, and the output end of the fourth motor 806 is fixedly connected to the rotating rod 8, and a fixing piece is provided on the top of the rotating rod 8, and a plurality of positioning frames 7 arranged in a ring around the rotating rod 8 are provided on the top of the lifting plate 6, and an adjusting piece is provided between the plurality of positioning frames 7 and the lifting plate 6, when the third hydraulic telescopic rod 601 drives the lifting plate 6 to rise, the rotating rod 8 is driven to rotate by the fourth motor 806, and then the inner wall of the iron core is fixedly rotated by the fixing piece, so that the positioning frame 7 on the lifting plate 6 is inserted into the iron core gap for positioning, and the iron core is adjusted and placed in turn.

[0041] like Figure 2 As shown, a rotating rod 202 is fixedly connected to the bottom of the rotating plate 2, and the rotating rod 202 passes through the rotating cylinder 3 and is rotatably connected to the rotating cylinder 3. A first motor is fixedly connected to the bottom of the rotating plate 2, and the output end of the first motor is fixedly connected to the rotating rod 202. An inner gear ring 301 is fixedly connected to the inner wall of the rotating cylinder 3, and a transmission gear 302 is meshingly connected to the outer side of the inner gear ring 301. A support rod is fixedly connected to the bottom of the transmission gear 302, and the support rod passes through the supporting frame 1 and is rotatably connected to the supporting frame 1. A second motor is fixedly connected to the bottom of the supporting frame 1, and the output end of the second motor is fixedly connected to the support rod.

[0042] like Figure 7 As shown, the fixing part includes a connecting seat 801 fixedly connected to the top of the rotating rod 8, an electromagnet 805 is fixedly connected to the center of the connecting seat 801, a plurality of support plates 807 are fixedly connected to the inside of the connecting seat 801, a sliding rod 802 is slidably connected to the outer side of the support plate 807, one end of the sliding rod 802 is fixedly connected to a contact block 803, the sliding rod 802 is sleeved with a second spring 804, both ends of the second spring 804 are respectively fixedly connected to the support plate 807 and the contact block 803, one end of the sliding rod 802 close to the electromagnet 805 is fixedly connected to a metal block, and the metal block and the electromagnet 805 are adsorbed by electromagnetic attraction.

[0043] A support frame 4 is fixedly connected to the top of the support frame platform 1, a guide groove is arranged on the top of the support frame 4, a conveying mechanism 11 is arranged on the outside of the support frame 4, a first hydraulic telescopic rod 402 is fixedly connected to one side of the support frame 4, a push plate 401 is fixedly connected to one end of the first hydraulic telescopic rod 402, one group of positioning components is arranged below the guide groove opened on the support frame 4, and a pressing component is arranged on the top of the support frame 4.

[0044] During specific implementation, a conveying mechanism 11 is arranged on the outside of the support frame 4. The conveying mechanism 11 can adopt the existing conveyor belt mechanism to transmit and transport the stamped iron chips. At this time, the first hydraulic telescopic rod 402 is extended to push the pushing plate 401, so that the pushing plate 401 passes the iron chips through the guide groove and enters the interior of the positioning component. When multiple iron chips are stacked, the third hydraulic telescopic rod 601 is started, and the third hydraulic telescopic rod 601 drives the lifting plate 6 to rise. The rotating rod 8 on the top of the lifting plate 6 is inserted into the center position of the lowest iron chip. At this time, the electromagnet 805 is powered off. After the electromagnet 805 is powered off, the second spring 804 pushes the contact block 803, so that the contact block 803 contacts the inner wall of the iron chip. At this time Then, by starting the fourth motor 806, the rotating rod 8 driven by the fourth motor 806 rotates, and then the iron chip is driven to rotate through the fixing part. When the iron chip rotates, the multiple positioning frames 7 arranged on the lifting plate 6 also rise with the lifting plate 6. As the iron chip rotates, the positioning frame 7 is inserted into the gap between the iron chips, and then the iron chip is positioned. The fixing part also rotates and rises with the rotating rod 8, and then the iron chip is continuously adjusted, so that the multiple positioning frames 7 pass through the gaps between the multiple iron chips in turn, thereby automatically aligning the iron chip, and cooperating with the conveying mechanism 11 for automated use to improve the overall efficiency. It is worth mentioning that the position of the contact block 803 is higher than the positioning frame 7, so the contact block 803 contacts the iron chip before the iron chip.

[0045] like Figure 2 As shown, further: the pressing assembly includes a fifth hydraulic telescopic rod 12 fixedly connected to the top of the support frame 4, the top of the fifth hydraulic telescopic rod 12 is fixedly connected to a cross plate 121, the bottom of the cross plate 121 is fixedly connected to a sixth hydraulic telescopic rod 122, and the bottom end of the sixth hydraulic telescopic rod 122 is fixedly connected to an elastic sponge pad.

[0046] During specific implementation, when the fixing part drives the iron core piece to rotate, it may drive the iron core piece to rise, causing the iron core piece to be ejected. Therefore, in this scheme, a sixth hydraulic telescopic rod 122 and a fifth hydraulic telescopic rod 12 are arranged so that the sponge pad at the bottom end of the sixth hydraulic telescopic rod 122 limits the topmost iron core piece. When the iron core piece is pushed to rotate, the iron core piece has a certain range of adjustment.

[0047] Embodiment 2: This embodiment differs from embodiment 1 in that: the adjusting member comprises a plurality of sliding blocks 902 fixedly connected to the bottom of the positioning frame 7, a plurality of sliding grooves are provided at the top of the lifting plate 6, a plurality of sliding blocks 902 respectively extend into the inside of the sliding grooves, a cross bar 901 is provided inside the plurality of sliding grooves and fixedly connected to the lifting plate 6, the cross bar 901 penetrates the sliding blocks 902 and is slidingly connected to the sliding blocks 902, a push plate 903 is provided at the bottom of the lifting plate 6, a fourth hydraulic telescopic rod 906 is fixedly connected between the push plate 903 and the lifting plate 6, a hinged rod 907 is hinged at the bottom of the plurality of sliding blocks 902, and the hinged rod 907 is hinged to the push plate 903.

[0048] During specific implementation, in order to position iron cores of different sizes, the fourth hydraulic telescopic rod 906 is started, and the fourth hydraulic telescopic rod 906 drives the push plate 903 to rise. The multiple articulated rods 907 hinged on the push plate 903 push the sliding block 902, and then adjust the position of the positioning frame 7, so that the positioning frame 7 can position different iron cores.

[0049] like Figure 8 As shown, further: the positioning assembly includes a rotating ring 501, which is rotatably connected to the top of the rotating plate 2, an outer gear ring 504 is fixedly connected to the outer side of the rotating ring 501, a plurality of clamping plates 503 are arranged inside the rotating ring 501, a second hydraulic telescopic rod 502 is fixedly connected between the clamping plate 503 and the rotating ring 501, a first gear 505 is meshedly connected to the outer side of the outer gear ring 504, a third motor 506 is fixedly connected to the top of the rotating plate 2, an output end of the third motor 506 is fixedly connected to the first gear 505, and a heating device is arranged inside the clamping plate 503.

[0050] During specific implementation, the positioning component starts multiple second hydraulic telescopic rods 502 inside the rotating ring 501, and the second hydraulic telescopic rods 502 push the clamping plate 503 to move, so that it can be used for iron cores of different sizes, and a heating device is arranged inside the clamping plate 503. In the process of pressing multiple iron cores, they are often used by adhesion. The heating device can use the existing heating wire, subject to the adaptation equipment. If a film is used, it can be heated after adjusting the placement of the iron core to melt the film. If the dispensing method is used, the colloid can be maintained by the heating device so that the position of the iron core can be adjusted.

[0051] like Figure 5As shown, embodiment three: this embodiment is different from embodiment one and embodiment two in that a plurality of circular grooves 701 are opened on the outer side of the positioning frame 7, a plurality of mounting frames 702 are fixedly connected inside the circular grooves 701, a moving rod 703 is arranged inside the mounting frame 702, a moving plate 707 is fixedly connected to one end of the moving rod 703 away from the circular grooves 701, an inflatable air cushion 704 is fixedly connected between the moving plate 707 and the mounting frame 702, a first spring 705 is sleeved on the outer side of the moving rod 703, an air pump 16 is installed inside the rotating cylinder 3, and the output ends of the air pump 16 are fixedly connected to the plurality of inflatable air cushions 704 through connecting pipes, a brush is installed on the outer side of the moving rod 703, a heating plate 14 is fixedly connected to the top end of the rotating cylinder 3, the heating plate 14 can be heated by setting a heating wire, a receiving groove 15 is arranged below the heating plate 14, and the receiving groove 15 is fixedly connected to the support frame 1.

[0052] A collecting trough 13 is provided at the bottom of the support frame 1, a first guide cylinder is fixedly connected to the bottom of the rotating cylinder 3, and a second guide cylinder is fixedly connected to the bottom of the support frame 1. The first guide cylinder, the second guide cylinder and the through groove are arranged concentrically.

[0053] During specific implementation: after punching by the punching device 10, a large amount of glue will overflow, so in this solution, a mounting frame 702 is provided inside the positioning frame 7, a circular groove 701 is provided inside the mounting frame 702, and a brush is provided outside the circular groove 701. When it is necessary to clean the iron chip, the air pump 16 is started, and the air pump 16 ventilates the inflatable air cushion 704 through the connecting pipe, so that the inflatable air cushion 704 expands, and then the inflatable air cushion 704 pushes the moving plate 707, and the moving plate 707 pushes the moving rod 703 to move out of the positioning frame 7, so that the brush outside the mounting frame 702 cleans the colloid, and the fixing part can also be used to clean the colloid. The contact block 803 rotates and descends to clean the colloid inside the iron core. After the internal cleaning is completed, a scraper can be set on the side of the clamping plate 503 close to the iron core. The second hydraulic telescopic rod 502 is adjusted to make the scraper contact with the outside of the iron core, and then the third motor 506 is started. The third motor 506 drives the first gear 505 to rotate, and the first gear 505 drives the meshing outer gear ring 504 to rotate, so as to process the colloid outside the iron core and make the colloid flow into the receiving groove 15, so as to clean the colloid overflowing from the iron core, and the heating plate 14 set at the top of the rotating cylinder 3 can also be heated to make the colloid flow down smoothly for collection.

Claims

1. A forming device for an air-conditioning motor rotor core, comprising a support frame (1), a stamping device (10) being installed on the top of the support frame (1), characterized in that: The support frame (1) is rotatably connected to a rotating cylinder (3) inside, a rotating plate (2) is arranged on the top of the rotating cylinder (3), four material discharge troughs (201) are opened on the top of the rotating plate (2), and positioning components for fixing the iron core are arranged on the outside of the four material discharge troughs (201); The top of the rotating cylinder (3) is provided with a movable groove (303) and a through groove, the movable groove (303) being arranged below one of the material discharge grooves (201), a lifting plate (6) being arranged below the movable groove (303), a third hydraulic telescopic rod (601) being fixedly connected between the lifting plate (6) and the top of the interior of the rotating cylinder (3), a rotating rod (8) being rotatably connected to the top of the lifting plate (6), a fourth motor (806) being fixedly connected to the bottom of the lifting plate (6), an output end of the fourth motor (806) being fixedly connected to the rotating rod (8), and a third hydraulic telescopic rod (601) being fixedly connected to the top of the lifting plate (6). The rotating rod (8) is fixedly connected, a fixing piece is arranged on the top of the rotating rod (8), a plurality of positioning frames (7) arranged in an annular manner around the rotating rod (8) are arranged on the top of the lifting plate (6), and an adjusting piece is arranged between the plurality of positioning frames (7) and the lifting plate (6); when the third hydraulic telescopic rod (601) drives the lifting plate (6) to rise, the rotating rod (8) is driven to rotate by the fourth motor (806), and then the inner wall of the iron core is fixedly rotated by the fixing piece, so that the positioning frame (7) on the lifting plate (6) is inserted into the iron core gap for positioning, and the iron core is adjusted and placed in turn; The fixing member comprises a connection seat (801) fixedly connected to the top of the rotating rod (8), an electromagnet (805) fixedly connected to the center of the connection seat (801), a plurality of support plates (807) fixedly connected to the inside of the connection seat (801), a sliding rod (802) slidably connected to the outside of the support plate (807), one end of the sliding rod (802) fixedly connected to a contact block (803), a second spring (804) sleeved on the sliding rod (802), two ends of the second spring (804) respectively fixedly connected to the support plate (807) and the contact block (803), one end of the sliding rod (802) close to the electromagnet (805) fixedly connected to a metal block, the metal block and the electromagnet (805) are adsorbed by electromagnetic attraction.

2. The forming device for an air conditioner motor rotor core according to claim 1, characterized in that: The adjusting member comprises a plurality of sliding blocks (902) fixedly connected to the bottom of the positioning frame (7); a plurality of sliding grooves are provided at the top of the lifting plate (6); the plurality of sliding blocks (902) extend into the inside of the sliding grooves respectively; a cross bar (901) is provided inside the plurality of sliding grooves and is fixedly connected to the lifting plate (6); the cross bar (901) passes through the sliding blocks (902) and is slidably connected to the sliding blocks (902); a push plate (903) is provided at the bottom of the lifting plate (6); a fourth hydraulic telescopic rod (906) is fixedly connected between the push plate (903) and the lifting plate (6); a hinged rod (907) is hinged to the bottom of the plurality of sliding blocks (902); and the hinged rod (907) is hinged to the push plate (903).

3. The forming device for an air conditioner motor rotor core according to claim 2, characterized in that: The top of the support frame platform (1) is fixedly connected to a support frame (4), a guide groove is provided on the top of the support frame (4), a conveying mechanism (11) is provided on the outside of the support frame (4), a first hydraulic telescopic rod (402) is fixedly connected to one side of the support frame (4), and a push plate (401) is fixedly connected to one end of the first hydraulic telescopic rod (402), wherein a group of positioning components are arranged below the guide groove provided on the support frame (4), and a pressing component is provided on the top of the support frame (4).

4. The forming device for an air conditioner motor rotor core according to claim 3, characterized in that: The pressing assembly comprises a fifth hydraulic telescopic rod (12) fixedly connected to the top of the support frame (4); the top of the fifth hydraulic telescopic rod (12) is fixedly connected to a transverse plate (121); the bottom of the transverse plate (121) is fixedly connected to a sixth hydraulic telescopic rod (122); and the bottom end of the sixth hydraulic telescopic rod (122) is fixedly connected to an elastic sponge pad.

5. The forming device for the rotor core of an air conditioner motor according to claim 4, characterized in that: The positioning assembly comprises a rotating ring (501), the rotating ring (501) being rotatably connected to the top of the rotating plate (2), an outer gear ring (504) being fixedly connected to the outer side of the rotating ring (501), a plurality of clamping plates (503) being arranged inside the rotating ring (501), a second hydraulic telescopic rod (502) being fixedly connected between the clamping plate (503) and the rotating ring (501), a first gear (505) being meshingly connected to the outer side of the outer gear ring (504), a third motor (506) being fixedly connected to the top of the rotating plate (2), an output end of the third motor (506) being fixedly connected to the first gear (505), and a heating device being arranged inside the clamping plate (503).

6. The forming device for the rotor core of an air conditioner motor according to claim 5, characterized in that: A plurality of circular grooves (701) are provided on the outside of the positioning frame (7), a plurality of mounting frames (702) are fixedly connected inside the circular grooves (701), a moving rod (703) is provided inside the mounting frame (702), a moving plate (707) is fixedly connected to one end of the moving rod (703) away from the circular grooves (701), an inflatable air cushion (704) is fixedly connected between the moving plate (707) and the mounting frame (702), a first spring (705) is sleeved on the outside of the moving rod (703), an air pump (16) is installed inside the rotating cylinder (3), the output end of the air pump (16) is fixedly connected to the plurality of inflatable air cushions (704) through connecting pipes, a brush is installed on the outside of the moving rod (703), a heating plate (14) is fixedly connected to the top end of the rotating cylinder (3), a receiving groove (15) is provided below the heating plate (14), and the receiving groove (15) is fixedly connected to the support frame (1).

7. The forming device for the rotor core of an air conditioner motor according to claim 6, characterized in that: The bottom of the rotating plate (2) is fixedly connected to a rotating rod (202), the rotating rod (202) passes through the rotating cylinder (3) and is rotatably connected to the rotating cylinder (3), the bottom of the rotating plate (2) is fixedly connected to a first motor, the output end of the first motor is fixedly connected to the rotating rod (202), the inner wall of the rotating cylinder (3) is fixedly connected to an inner gear ring (301), the outer side of the inner gear ring (301) is meshingly connected to a transmission gear (302), the bottom of the transmission gear (302) is fixedly connected to a support rod, the support rod passes through the support frame (1) and is rotatably connected to the support frame (1), the bottom of the support frame (1) is fixedly connected to a second motor, the output end of the second motor is fixedly connected to the support rod.

8. The forming device for the rotor core of an air conditioner motor according to claim 7, characterized in that: The bottom of the support frame (1) is provided with a collecting groove (13), the bottom of the rotating cylinder (3) is fixedly connected to a first guide cylinder, the bottom of the support frame (1) is fixedly connected to a second guide cylinder, and the first guide cylinder, the second guide cylinder and the through groove are arranged concentrically.

9. A method for forming an air-conditioning motor rotor core, applicable to the air-conditioning motor rotor core forming device as claimed in claim 8, characterized in that: The following steps are involved: Step 1: Place the iron core sheet on the conveying mechanism (11) for transmission, and push the first hydraulic telescopic rod (402) through the pushing plate (401) to slide it into one of the positioning components so that it is placed at the required thickness; Step 2: Start the third hydraulic telescopic rod (601) to drive the fixing part on the top of the rotating rod (8) to rise, clamp the iron core piece through the fixing part on the rotating rod (8), and drive the rotating rod (8) to rotate through the fourth motor (806), thereby rotating the iron core piece. At this time, the plurality of positioning frames (7) on the top of the lifting plate (6) are respectively inserted into the gaps on the iron core piece, and the iron core piece is automatically placed. As the rotating rod (8) rises, the position of the iron core piece is adjusted in sequence; Step three, starting the first motor and the second motor to drive the rotating plate (2) and the rotating cylinder (3) to rotate synchronously, so that they move to the bottom of the punching device (10), and the adjusted iron core sheet is punched and shaped by the punching device (10); Step 4: After the stamping is completed, the third hydraulic telescopic rod (601) drives the lifting plate (6) to descend so that it is separated from the iron core. At this time, the rotating cylinder (3) rotates counterclockwise and the rotating plate (2) rotates clockwise so that the stamped iron core passes through the first guide cylinder and the second guide cylinder and falls into the collecting tank (13).

Citation Information

Patent Citations

  • An asynchronous motor rotor core forming mechanism

    CN113500146B

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    CN113452214A

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    CN116317393A