A water washing tank and a control system thereof

By introducing a monitoring system with conductivity meters and level gauges into the washing tank, combined with the design of air and water nozzles, intelligent control and recycling of the washing water are achieved. This solves the problems of large wastewater discharge and high equipment costs in existing washing tanks, and achieves the effects of saving resources and reducing costs.

CN118268302BActive Publication Date: 2026-02-17HUZHOU QUAIL FIRE PHOTOELECTRIC CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202410574195.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Priority Date
2023-10-23
Filing Date
2024-05-10
Publication Date
2026-02-17
Estimated Expiration
2044-05-10

AI Technical Summary

Technical Problem

Existing water washing tanks make it difficult to quantify the quality of the washing water, resulting in large wastewater discharge, large footprint, and high equipment costs, and they cannot effectively control the amount and frequency of clean water addition.

Method used

The conductivity of the cleaning water is monitored by a conductivity meter, and the amount and frequency of clean water addition are controlled in real time by a level gauge. Cleaning is carried out through multiple sets of air nozzles and water nozzles, realizing the recycling and automatic control of the cleaning water.

Benefits of technology

It enables intelligent monitoring and automatic control of cleaning water, reducing wastewater discharge and clean water consumption, lowering equipment usage and production costs, and saving floor space.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118268302B_ABST
    Figure CN118268302B_ABST
Patent Text Reader

Abstract

The application relates to the field of wet cleaning, and provides a water washing tank and a control system thereof, which comprise a cleaning component, a conveying component and a feeding component, the cleaning component is fixedly installed at the top end of the feeding component, the conveying component is fixedly connected to the bottom surface of the cleaning component, the cleaning component comprises a cleaning tank, import and export are arranged at the upper center of the two end surfaces of the cleaning tank, gears are rotationally clamped at the center of the two sides of the inside of the top end of the cleaning tank in a sliding mode, and a second limiting frame is clamped at the inside of the top end of the cleaning tank in a sliding mode; the conductivity meter arranged at the bottom of the cleaning tank can monitor the conductivity of the cleaning water of the water washing tank, the adding amount and adding frequency of clean water are automatically controlled, the used cleaning water is recycled to a certain extent, the wastewater discharge and clean water consumption are reduced, the equipment use cost and production cost are reduced, and the occupied area is saved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the field of wet cleaning, in particular to a water washing tank and a control system thereof. BACKGROUND

[0002] In the wet process of electroplating, anodic oxidation, painting, etching, alkali etching, and developing, water washing is an indispensable process. In the production process, after the workpiece is treated by wet chemicals, it is discharged into the water washing process, and tap water or pure water is used to flush the surface of the workpiece to wash away the wet chemicals remaining on the surface of the workpiece and reduce cross contamination of the surface of the product in the next process. Generally, in order to ensure the cleaning effect, clean tap water or pure water needs to be continuously supplied.

[0003] In the existing water washing tank, there are usually overflow ports, tank bodies, water inlet pipes, water outlet pipes, circulating pumps and other equipment. Clean tap water or pure water is continuously supplied, pressurized by a circulating pump, enters the tank body through the water inlet pipe, and the dirty water on the surface is discharged into the overflow port from the bottom to the top, then flows into the next stage of the reverse flow water washing tank through the overflow port, or is discharged into a sewage tank through the water outlet pipe, so as to realize the cleaning of the workpiece.

[0004] In the existing water washing process, in order to ensure that the workpiece is cleaned, a multi-stage reverse flow water washing method is used, and clean tap water or pure water is continuously supplied. The water quality of the cleaning water cannot be quantified, the water consumption for water washing cannot be controlled, the water washing wastewater discharge cannot be effectively reduced, and the water washing equipment occupies a large area. SUMMARY

[0005] The present application aims to provide a water washing tank and a control system thereof, which solve the following technical problems: how to enable the water washing tank to monitor the conductivity of the cleaning water, automatically control the addition amount and addition frequency of clean water, reduce the wastewater discharge and clean water consumption, reduce the equipment use cost and production cost, and save the floor area.

[0006] The present application can be achieved by the following technical solution: a water washing tank, comprising: a cleaning component, a conveying component, and a supply component, the cleaning component is fixedly installed at the top end of the supply component, and the conveying component is fixedly connected to the bottom surface of the cleaning component;

[0007] The cleaning component comprises a cleaning tank, the two end surfaces of the cleaning tank are provided with inlets and outlets at the upper center, gear wheels are rotatably connected to the inner sides of the top end of the cleaning tank, a second limiting frame is slidingly connected to the inner top end of the cleaning tank, a first limiting frame is slidingly connected to the upper surface of the second limiting frame, and a gas cylinder is fixedly installed at the center of the top end of the cleaning tank;

[0008] The interiors of the first limiting frame and the second limiting frame are uniformly provided with rollers, the interiors of the first limiting frame and the second limiting frame and the edges of the rollers are uniformly provided with air blow heads, the interiors of the first limiting frame and the second limiting frame and the edges of the air blow heads are uniformly provided with water spray heads, the top centers of the water spray heads are fixedly connected with water pipes, the top centers of the air blow heads are fixedly connected with air pipes, and the middle parts of the two sides of the first limiting frame and the second limiting frame are provided with toothed plates.

[0009] As a preferred scheme of the present application, the conveying component comprises a drain pipe, the upper part of the drain pipe is provided with a second ball valve, the upper part of the drain pipe and the bottom end of the second ball valve are provided with an electric conductivity meter, the outer surface of the drain pipe and the bottom of the electric conductivity meter are provided with a second diaphragm valve, the outer surface of the drain pipe and the bottom of the second diaphragm valve are provided with a limiting cover, the interior of the limiting cover is rotationally connected with a water wheel, the two side centers of the water wheel are fixedly connected with universal flexible shafts, and the top of the universal flexible shafts is fixedly connected with a slag removing plate.

[0010] As a preferred scheme of the present application, the supply component comprises a liquid storage tank, the top end of the liquid storage tank is provided with a liquid level meter on one side of the interior, the upper edge of one end surface of the liquid storage tank is provided with a water inlet pipe, the outer surface of the water inlet pipe is provided with a third diaphragm valve, the other end of the liquid storage tank is provided with an overflow groove on the upper surface, and the bottom end of the overflow groove is fixedly connected with a sewage pipe.

[0011] The outer surface of the sewage pipe is provided with a first diaphragm valve, one end surface of the liquid storage tank and the bottom edge of the liquid storage tank are fixedly connected with a conveying pipe, the upper outer surface of the conveying pipe is provided with a flow meter, the outer surface of the conveying pipe and the bottom of the flow meter are fixedly installed with a filter, the bottom end of the sewage pipe is fixedly connected with a sewage pipe, the bottom end of the conveying pipe is fixedly installed with a circulating pump, and the bottom end of the conveying pipe and the edge of the circulating pump are fixedly installed with a first ball valve.

[0012] As a preferred scheme of the present application, the bottom end of the air cylinder is fixedly connected with the top center of the first limiting frame, the first limiting frame and the second limiting frame are connected with the outer surface of the gear through the toothed plate, and the water spray head is communicated with the conveying pipe through the water pipe.

[0013] As a preferred scheme of the present application, one end of the sewage pipe is connected with the outer surface of the drain pipe between the electric conductivity meter and the second diaphragm valve, the bottom end of the drain pipe is inserted into the interior bottom end of the liquid storage tank, and the air blow head and the air pipe are provided with a first control valve.

[0014] As a preferred scheme of the present application, the outer surface of the roller is installed with a sponge layer, the bottom end of the slag removing plate is aligned with the top end of the overflow groove, and the water spray head and the water pipe are provided with a second control valve.

[0015] As a preferred scheme of the present application: one end of the sewage pipe is connected with the bottom of one end surface of the liquid storage tank, and the bottom of the sewage pipe and the one end of the sewage pipe are uniformly provided with a drain valve.

[0016] As a preferred scheme of the present application: the inside of the liquid storage tank is provided with at least three separated areas, one end of each of the first and second limiting frames is provided with a micro waterproof motor, and each micro waterproof motor is in transmission connection with the roller through a transmission chain.

[0017] A control system of a water washing tank comprises a control module, an electric conductivity meter and a liquid level meter.

[0018] The control module is used for controlling the flow of the first control valve and the second control valve, and controlling the flow of the air and water sprayed by the air spray head and the water spray head.

[0019] The water generated by the spray cleaning workpiece is gathered in the inside of the cleaning tank, then the control module opens the second ball valve, and the water flows into the inside of the drain pipe under the action of gravity, and the electric conductivity value of the water is detected by the electric conductivity meter. ;

[0020] When the detected electric conductivity value is greater than the preset electric conductivity value , the first diaphragm valve is opened, the second diaphragm valve is closed, and the cleaning water is discharged into the drain pipe;

[0021] When the detected electric conductivity value is less than the preset electric conductivity value , the second diaphragm valve is opened, the first diaphragm valve is closed, and the cleaning water is discharged into the inside of the liquid storage tank.

[0022] The liquid level meter is arranged on the tank wall on one side in the liquid storage tank, and the liquid level in the liquid storage tank is acquired in real time.

[0023] When the monitored real-time liquid level value of the liquid storage tank is less than the preset liquid level value of the liquid storage tank, the third diaphragm valve is opened, and a certain amount of clean tap water or pure water is put into the liquid storage tank through the water inlet pipe.

[0024] When the monitored real-time liquid level value of the liquid storage tank is greater than the preset highest liquid level value of the liquid storage tank, the drain valve at one end of the sewage pipe is opened, and the excess water is discharged through the sewage pipe.

[0025] The present application has the following beneficial effects:

[0026] (1) The conductivity meter is arranged, the conductivity of the cleaning water in the cleaning tank can be monitored, comparison is made according to the preset conductivity control range, the cleaning water exceeding the standard is intelligently identified and discharged into a waste water pipeline, so that the workpiece cleaning effect is ensured; the liquid level in the liquid storage tank is monitored in real time by the liquid level meter, the lowest liquid level is identified, when the lowest liquid level signal is acquired, an instruction is sent to the PLC, the PLC remotely controls the opening of the control valve, water is added to the control liquid level line, and the organic pollutants floating on the liquid surface are discharged into the waste water pipeline;

[0027] (2) The workpiece upper and lower surfaces are blown by the multiple groups of air nozzles, the cleaning water consumption can be further reduced, the workpiece upper and lower surfaces are cleaned by the multiple groups of water nozzles, the workpiece water cleaning effect can be enhanced, and the purpose of the multi-stage countercurrent cleaning of the prior art is achieved; the overflow port arranged at one end of the liquid storage tank can remove the organic pollutants on the liquid surface of the water washing tank, and the cleaning effect is further improved;

[0028] (3) The conductivity meter is arranged at the bottom of the cleaning tank, the conductivity of the cleaning water in the water washing tank can be monitored, the addition amount and addition frequency of clean water are automatically controlled, the used cleaning water is recycled to a certain extent, the waste water discharge and clean water consumption are reduced, the equipment use cost and production cost are reduced, and the occupied area is saved. BRIEF DESCRIPTION OF DRAWINGS

[0029] The application will be further described below in combination with the drawings.

[0030] Figure 1 It is a schematic view of the main body side structure;

[0031] Figure 2 It is a schematic view of the main body structure;

[0032] Figure 3 It is a schematic view of the cleaning part partially cut away;

[0033] Figure 4 It is a schematic view of the conveying part partially cut away; Figure 3

[0034] It is a schematic view of the conveying part partially cut away; Figure 5

[0035] It is a schematic view of the conveying part partially cut away; Figure 6

[0036] ​BRIEF DESCRIPTION OF DRAWINGS:1, cleaning component; 2, conveying component; 3, supply component; 11, roller; 12, inlet and outlet; 13, air nozzle; 131, water nozzle; 132, water guide pipe; 14, cleaning tank; 15, air guide pipe; 16, air cylinder; 17, first limiting frame; 18, second limiting frame; 19, toothed plate; 110, gear; 21, conductivity meter; 22, second ball valve; 23, second diaphragm valve; 24, drain pipe; 25, water wheel; 26, universal flexible shaft; 27, slag removal plate; 28, limiting cover; 31, blowdown pipe; 32, first diaphragm valve; 33, conveying pipe; 34, flow meter; 35, filter; 36, overflow tank; 37, sewage pipe; 38, liquid storage tank; 39, water inlet pipe; 310, third diaphragm valve; 311, liquid level meter; 312, circulating pump; 313, first ball valve. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0038] Please refer to Figures 1-6 The present application is a kind of water washing tank, comprising: cleaning component 1, conveying component 2 and supply component 3, cleaning component 1 is fixedly installed at the top end of supply component 3, conveying component 2 is fixedly connected to the bottom surface of cleaning component 1;

[0039] The cleaning component 1 comprises a cleaning tank 14, the two end surfaces of the cleaning tank 14 are provided with an inlet and outlet 12, the top end of the cleaning tank 14 is rotatably connected with a gear 110 at the center of both sides, the top end of the cleaning tank 14 is slidably connected with a second limiting frame 18, the top end of the cleaning tank 14 is slidably connected with a first limiting frame 17 on the upper surface of the second limiting frame 18, and an air cylinder 16 is fixedly installed at the center of the top end of the cleaning tank 14.

[0040] The first limiting frame 17 and the second limiting frame 18 are respectively provided with rollers 11, the first limiting frame 17 and the second limiting frame 18 are provided with air nozzles 13 at the edges of the rollers 11, the first limiting frame 17 and the second limiting frame 18 are provided with water nozzles 131 at the edges of the air nozzles 13, the top end center of the water nozzle 131 is fixedly connected with a water guide pipe 132, the top center of the air nozzle 13 is fixedly connected with an air guide pipe 15, and the two sides of the first limiting frame 17 and the second limiting frame 18 are provided with toothed plates 19.

[0041] The conveying component 2 comprises a drain pipe 24, the upper portion of the drain pipe 24 is provided with a second ball valve 22, the upper portion of the drain pipe 24 and the bottom end of the second ball valve 22 are provided with an electric conductivity meter 21, the outer surface of the drain pipe 24 and the bottom of the electric conductivity meter 21 are provided with a second diaphragm valve 23, the outer surface of the drain pipe 24 and the bottom of the second diaphragm valve 23 are provided with a limiting cover 28, the inner portion of the limiting cover 28 is rotationally clamped with a water wheel 25, the two side centers of the water wheel 25 are fixedly connected with universal flexible shafts 26, the top of the universal flexible shaft 26 is fixedly connected with a slag removing plate 27.

[0042] The feeding component 3 comprises a liquid storage tank 38, the inner portion of the top end of the liquid storage tank 38 is provided with a liquid level meter 311, the upper edge of one end surface of the liquid storage tank 38 is provided with a water inlet pipe 39, the outer surface of the water inlet pipe 39 is provided with a third diaphragm valve 310, the upper surface of the other end of the liquid storage tank 38 is provided with an overflow groove 36, the bottom end of the overflow groove 36 is fixedly connected with a sewage pipe 31.

[0043] The outer surface of the sewage pipe 31 is provided with a first diaphragm valve 32, one end surface of the liquid storage tank 38 and the bottom edge of the liquid storage tank 38 are fixedly connected with a conveying pipe 33, the upper portion of the outer surface of the conveying pipe 33 is provided with a flow meter 34, the outer surface of the conveying pipe 33 and the bottom of the flow meter 34 are fixedly installed with a filter 35, the bottom end of the sewage pipe 31 is fixedly connected with a sewage pipe 37, the bottom end of the conveying pipe 33 is fixedly installed with a circulating pump 312, and the bottom end of the conveying pipe 33 and the edge of the circulating pump 312 are fixedly installed with a first ball valve 313.

[0044] The bottom end of the air cylinder 16 is fixedly connected with the top center of the first limiting frame 17, the first limiting frame 17 and the second limiting frame 18 are both meshingly connected with the outer surface of the gear 110 through the toothed plate 19, and the water spray head 131 is communicated with the conveying pipe 33 through the water guide pipe 132.

[0045] Through the above technical scheme, the bottom end of the air cylinder 16 is fixedly connected with the top center of the first limiting frame 17, the first limiting frame 17 can be driven to rise by the air cylinder 16 according to the workpieces with different thicknesses, the first limiting frame 17 drives the gear 110 to synchronously rotate through the toothed plate 19, the gear 110 drives the second limiting frame 18 to descend through the other set of toothed plates 19, so the size between the first limiting frame 17 and the second limiting frame 18 is adjusted, thereby the workpiece outer surface with different thicknesses can be cleaned, the first limiting frame 17 and the second limiting frame 18 are both meshingly connected with the outer surface of the gear 110 through the toothed plate 19, so that the first limiting frame 17 and the second limiting frame 18 are synchronously and reversely slid, the water spray head 131 is communicated with the conveying pipe 33 through the water guide pipe 132, so that the water in the liquid storage tank 38 can be conveniently conveyed to the water spray head 131 and sprayed out.

[0046] One end of the drain pipe 31 is connected to the outer surface of the drain pipe 24 between the conductivity meter 21 and the second diaphragm valve 23, the bottom end of the drain pipe 24 is inserted into the inner bottom end of the liquid storage tank 38, and the first control valve is arranged between the air nozzle 13 and the air guide pipe 15.

[0047] Through the above technical scheme, one end of the drain pipe 31 is connected to the outer surface of the drain pipe 24 between the conductivity meter 21 and the second diaphragm valve 23, so that when the water in the cleaning tank 14 is not qualified, it can be directly discharged into the sewage pipe 37.

[0048] The outer surface of the roller 11 is provided with a sponge layer, the bottom end of the slag removing plate 27 is aligned with the top end of the overflow tank 36, the second control valve is arranged between the water nozzle 131 and the water guide pipe 132, one end of the sewage pipe 37 is connected to the bottom of one end face of the liquid storage tank 38, and the bottom of the drain pipe 31 and one end of the sewage pipe 37 are uniformly provided with drain valves.

[0049] The inside of the liquid storage tank 38 is provided with at least three separated areas, one end of each of the first limiting frame 17 and the second limiting frame 18 is provided with a waterproof micro motor, and each waterproof micro motor is drivingly connected to the roller 11 through a transmission chain.

[0050] Through the above technical scheme, the sponge layer is mounted on the outer surface of the roller 11, so that the surface of the washed workpiece can be cleaned, the bottom end of the slag removing plate 27 is aligned with the top end of the overflow tank 36, so that the pollution source on the liquid surface can be pushed to accelerate the discharge of pollutants, the inside of the liquid storage tank 38 is provided with at least three separated areas, which can hold different cleaning degree of medicine, so that different cleaning degree of medicine can be extracted to clean the workpiece, and the cleaning quality of the workpiece surface can be improved, one end of each of the first limiting frame 17 and the second limiting frame 18 is provided with a waterproof micro motor, and each waterproof micro motor is drivingly connected to the roller 11 through a transmission chain, so that the roller 11 can be driven to rotate by the transmission chain when the waterproof micro motor operates, so that the roller 11 can convey the workpiece and clean the outer surface of the workpiece.

[0051] A control system of a water washing tank comprises:

[0052] a control module, a conductivity meter 21 and a liquid level meter;

[0053] The control module is used for controlling the flow of the first control valve and the second control valve, and controlling the flow of the air and water sprayed by the air nozzle 13 and the water nozzle 131;

[0054] The water generated by the spray cleaning of the workpiece will gather in the inside of the cleaning tank 14, then the control module opens the second ball valve 22, and under the action of gravity, the water flows from the cleaning tank 14 into the inside of the drain pipe 24, and the conductivity value of the water is detected by the conductivity meter 21 ;

[0055] When the detected conductivity value is greater than the preset conductivity value, the first diaphragm valve 32 is opened, the second diaphragm valve 23 is closed, and the cleaning water is discharged into the drain pipe 31. When the detected conductivity value is less than the preset conductivity value, the second diaphragm valve 23 is opened, the first diaphragm valve 32 is closed, and the cleaning water is discharged into the liquid tank 38.

[0056] When the detected conductivity value is less than the preset conductivity value, the second diaphragm valve 23 is opened, the first diaphragm valve 32 is closed, and the cleaning water is discharged into the liquid tank 38. When the detected conductivity value is less than the preset conductivity value, the second diaphragm valve 23 is opened, the first diaphragm valve 32 is closed, and the cleaning water is discharged into the liquid tank 38.

[0057] The liquid level meter 311 is arranged on one side of the tank wall in the liquid tank 38, and the liquid level in the liquid tank 38 is obtained in real time.

[0058] When the monitored real-time liquid level value of the liquid tank 38 is less than the preset liquid level value of the liquid tank 38, the third diaphragm valve 310 is opened, and a certain amount of clean tap water or pure water is put into the liquid tank 38 through the water inlet pipe 39. When the monitored real-time liquid level value of the liquid tank 38 is less than the preset liquid level value of the liquid tank 38, the third diaphragm valve 310 is opened, and a certain amount of clean tap water or pure water is put into the liquid tank 38 through the water inlet pipe 39.

[0059] When the monitored real-time liquid level value of the liquid tank 38 is greater than the preset highest liquid level value of the liquid tank 38, the drain valve at one end of the sewage pipe 37 is opened, and the excess water is discharged through the sewage pipe 37. When the monitored real-time liquid level value of the liquid tank 38 is greater than the preset highest liquid level value of the liquid tank 38, the drain valve at one end of the sewage pipe 37 is opened, and the excess water is discharged through the sewage pipe 37.

[0060] ​​​​The working principle of the present application is as follows: after wet processing such as electroplating, anodic oxidation, painting, etching, alkali etching, and developing, the workpiece outer surface needs to be washed to remove the residual wet chemical from the previous process on the workpiece surface and reduce cross contamination of the workpiece surface after the process. When washing, first, start the miniature waterproof motor to run, and at the same time, the miniature waterproof motor drives the roller 11 inside the first and second limit racks 17 and 18 to rotate through the transmission chain, so as to facilitate the roller 11 to convey the workpiece. Then, open the third diaphragm valve 310 to inject the medicine water into the inside of the liquid storage tank 38 through the water inlet pipe 39, open the circulating pump 312 to pump the tank liquid in the liquid storage tank 38 into the filter 35 for filtration through the first ball valve 313, control the flow through the flow meter 34, and pump the tank liquid into the water inlet multi-group water spray head 131 at a certain flow rate. Then, convey the workpiece to the first and second limit racks 17 and 18 through the inlet and outlet 12 at one end of the cleaning tank 14, and then spray clean water on the upper and lower surfaces of the workpiece through the multi-group water spray head 131, so as to clean the upper and lower surfaces of the workpiece. Then, start the external air compressor to blow clean compressed air through the multi-group air spray head 13 through the air guide pipe 15 to spray the upper and lower surfaces of the workpiece, and blow the tank liquid or water on the workpiece surface dry. The air spray head 13 and the water spray head 131 can control the spraying flow of the air spray head 13 and the water spray head 131 through the first and second control valves controlled by the remote end PLC when running. The excess clean water produced by washing the workpiece will fall and gather in the inside of the cleaning tank 14. When there is a large amount of clean water in the inside of the cleaning tank 14, open the second ball valve 22, and under the action of gravity, the water will be discharged from the inside of the cleaning tank 14 through the drain pipe 24. At the same time, the conductivity meter 21 will detect the conductivity value of the passing clean water, and judge according to the preset conductivity value. When the detected value of the cleaning water exceeds the upper limit of the control value, open the first diaphragm valve 32 and close the second diaphragm valve 23 to discharge the cleaning water into the sewage pipe 37.When the cleaning water detection value is within the control range, the second diaphragm valve 23 is opened, the first diaphragm valve 32 is closed, and the cleaning water is discharged into the storage tank 38 for recycling. The liquid level meter 311 is arranged on one side of the tank wall in the storage tank 38 to supervise the liquid level in the storage tank 38 in real time. When the liquid level is lower than the preset lower limit, the third diaphragm valve 310 is opened to put a certain amount of clean tap water or pure water into the storage tank 38 through the water inlet pipe 39. When the cleaning wastewater in the cleaning tank 14 is discharged into the storage tank 38 through the drain pipe 24, the water flow will impact the water wheel 25 to rotate in the limiting cover 28, and the water wheel 25 will drive the deslag plate 27 to rotate synchronously through the universal flexible shaft 26. Since the bottom end of the deslag plate 27 is flush with the top of the overflow tank 36, when the liquid level in the storage tank 38 is higher than that in the overflow tank 36, the organic pollutants on the liquid surface of the storage tank 38 will flow into the overflow tank 36. At the same time, under the rotation of the deslag plate 27, the organic pollutants on the liquid surface of the storage tank 38 will be stirred to flow into the overflow tank 36, thereby avoiding the organic pollutants on the liquid surface to stay in the storage tank 38, causing a large amount of water loss and resource waste. The organic pollutants in the overflow tank 36 will be discharged through the sewage pipe 37. Therefore, by arranging the conductivity meter 21 at the bottom of the cleaning tank 14, the water washing tank can monitor the conductivity of the cleaning water, automatically control the addition amount and frequency of clean water, and recycle the used cleaning water, thereby reducing the waste water discharge and clean water consumption, lowering the equipment use cost and production cost, and saving the floor area.

[0061] The above describes one embodiment of the present application in detail, but the content is only the preferred embodiment of the present application, and cannot be considered as limiting the scope of the present application. Any equivalent changes and improvements made according to the scope of the present application should still belong to the scope of the present application.

Claims

1. A water washing tank, comprising: The cleaning part (1), the conveying part (2) and the feeding part (3), the cleaning part (1) is fixedly installed at the top end of the feeding part (3), and the conveying part (2) is fixedly connected to the bottom surface of the cleaning part (1); Characterized in that the cleaning part (1) comprises a cleaning tank (14), the two end surfaces of the cleaning tank (14) are provided with inlets and outlets (12) at the upper center, gear wheels (110) are rotatably connected to the both sides of the top end of the cleaning tank (14), a second limiting frame (18) is slidably connected to the top end of the cleaning tank (14), a first limiting frame (17) is slidably connected to the upper surface of the second limiting frame (18) of the top end of the cleaning tank (14), and a pneumatic cylinder (16) is fixedly installed at the top center of the cleaning tank (14); The inner parts of the first limiting frame (17) and the second limiting frame (18) are respectively and uniformly provided with rollers (11), the edges of the inner parts of the first limiting frame (17) and the second limiting frame (18) are uniformly provided with air nozzles (13), the edges of the inner parts of the first limiting frame (17) and the second limiting frame (18) are uniformly provided with water nozzles (131), the top center of the water nozzle (131) is fixedly connected with a water conduit (132), the top center of the air nozzle (13) is fixedly connected with an air conduit (15), the both sides of the middle part of the first limiting frame (17) and the second limiting frame (18) are provided with toothed plates (19), a first control valve is arranged between the air nozzle (13) and the air conduit (15), and a second control valve is arranged between the water nozzle (131) and the water conduit (132); The conveying part (2) comprises a drain pipe (24), the upper part of the drain pipe (24) is provided with a second ball valve (22), the upper part of the drain pipe (24) and the bottom end of the second ball valve (22) are provided with an electric conductivity meter (21), the outer surface of the drain pipe (24) and the bottom of the electric conductivity meter (21) are provided with a second diaphragm valve (23), the outer surface of the drain pipe (24) and the bottom of the second diaphragm valve (23) are provided with a limiting cover (28), the inner part of the limiting cover (28) is rotatably connected with a water wheel (25), the both sides of the center of the water wheel (25) are fixedly connected with universal flexible shafts (26), and the top of the universal flexible shaft (26) is fixedly connected with a slag removing plate (27). The feeding component (3) comprises a liquid storage tank (38), the inner side of the top end of the liquid storage tank (38) is provided with a liquid level meter (311), the upper edge of the one end surface of the liquid storage tank (38) is provided with a water inlet pipe (39), the outer surface of the water inlet pipe (39) is provided with a third diaphragm valve (310), the upper surface of the other end of the liquid storage tank (38) is provided with an overflow groove (36), the bottom end of the overflow groove (36) is fixedly connected with a sewage pipe (31), one end of the sewage pipe (31) is connected with the outer surface of a drain pipe (24) between an electric conductivity meter (21) and a second diaphragm valve (23), the bottom end of the slag removing plate (27) is aligned with the top end of the overflow groove (36); The outer surface of the sewage pipe (31) is provided with a first diaphragm valve (32), one end surface of the liquid storage tank (38) and the bottom edge of the liquid storage tank (38) are fixedly connected with a conveying pipe (33), the upper outer surface of the conveying pipe (33) is provided with a flow meter (34), the outer surface of the conveying pipe (33) and the bottom of the flow meter (34) are fixedly installed with a filter (35), the bottom end of the sewage pipe (31) is fixedly connected with a sewage pipe (37), the bottom end of the conveying pipe (33) is fixedly installed with a circulating pump (312), the bottom end of the conveying pipe (33) and the edge of the circulating pump (312) are fixedly installed with a first ball valve (313), the water spray head (131) is communicated with the conveying pipe (33) through a water guide pipe (132).

2. A water washing tank according to claim 1, characterized in that The bottom end of the air cylinder (16) is fixedly connected with the top center of the first limiting frame (17), the first limiting frame (17) and the second limiting frame (18) are both meshingly connected with the outer surface of the gear (110) through the toothed plate (19).

3. A water washing tank according to claim 2, characterized in that The bottom end of the drain pipe (24) is inserted into the inner bottom end of the liquid storage tank (38).

4. A water washing tank according to claim 3, wherein The outer surface of the roller (11) is installed with a sponge layer.

5. A water washing tank according to claim 4, characterized in that One end of the sewage pipe (37) is connected with the bottom of one end surface of the liquid storage tank (38), the bottom of the sewage pipe (31) and one end of the sewage pipe (37) are uniformly provided with drain valves.

6. A water washing tank according to claim 5, wherein The inside of the liquid storage tank (38) is provided with at least three separated areas, one end of each of the first limiting frame (17) and the second limiting frame (18) is provided with a waterproof micro motor, each waterproof micro motor is drivingly connected with the roller (11) through a transmission chain.

7. A control system for a sink as claimed in claim 6, wherein, Comprise: A control module, an electric conductivity meter (21) and a liquid level meter; The control module is used for controlling the flow of the first control valve and the second control valve, and controlling the flow of the air spray head (13) and the water spray head (131) to spray water and air; The water produced by the spray cleaning of the workpiece will gather inside the cleaning tank (14), and then the control module opens the second ball valve (22), under the action of gravity, the water flows from the cleaning tank (14) into the inside of the drain pipe (24), and the conductivity value of the water is detected by the conductivity meter (21) ; When the detected conductivity value is greater than the preset conductivity value , the first diaphragm valve (32) is opened, the second diaphragm valve (23) is closed, and the cleaning water is discharged into the blowdown pipe (31); When the detected conductivity value is less than the preset conductivity value , the second diaphragm valve (23) is opened, the first diaphragm valve (32) is closed, and the cleaning water is discharged into the inside of the liquid storage tank (38). The liquid level meter (311) is arranged on the tank wall on one side in the liquid storage tank (38), and the liquid level in the liquid storage tank (38) is obtained in real time. When monitoring the real-time liquid level value of the liquid tank (38) is less than the preset liquid level value of the liquid tank (38) , open the third diaphragm valve (310) to put a certain amount of clean tap water or pure water into the liquid tank (38) through the water inlet pipe (39); When the real-time liquid level value of the liquid storage tank (38) is greater than the preset maximum liquid level value of the liquid storage tank (38) , open the drain valve at one end of the sewage pipe (37) to drain excess water through the sewage pipe (37). ​

Citation Information

Patent Citations

  • PCB washing device and PCB washing cylinder overflow device thereof

    CN110961395A

  • Automatic cleaning and cleaning water recycling device for chemical equipment

    CN217314737U