A transport tool for offshore wind power long tube components and a transport method thereof
By designing transportation tooling for offshore wind power, using vertical storage space stacking and transporting long barrel components, the problem of difficult components rolling and stacking in traditional methods is solved, and efficient and safe transportation and installation are achieved.
Patent Information
- Application Number
- CN202410249970.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-03-05
AI Technical Summary
During the installation of offshore wind power, long cylindrical components such as foundation buoys, connecting passages and fan towers are prone to rolling and stacking during storage and transportation, resulting in safety hazards and high costs.
A transportation tool is designed, including a transport rack, loading assembly and transfer assembly. Through the coordination of the lifting station and the picking and placement station, the vertical stacking and assembly transportation of long cylinder members is realized, saving space and reducing the lifting height.
It effectively solves the problems of stacking and transporting long-cylinder components, improves the versatility, flexibility and efficiency of component transfer, and reduces the cost and safety risks of offshore installation platforms.
Smart Images

Figure CN118289351B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of offshore wind power installation, and in particular to a transport tool for offshore wind power long tube components and a transport method thereof. Background Art
[0002] In recent years, with the rapid development of marine new energy development, as one of the most large-scale development and commercial development prospects of new energy, the scope of offshore wind power development has gradually expanded from shallow offshore to deep sea. As the water depth of the application sea area continues to deepen, floating wind turbines have replaced traditional fixed wind turbines and become the key equipment for deep-sea wind power development. Traditional deep-sea floating wind turbines generally adopt the method of whole machine towing, that is, the floating foundation is manufactured in the shipyard, the wind turbine is assembled at the shore dock, and then the floating wind turbine foundation is placed in the designated operating sea area by transport ships; then the tower, nacelle, blades and other modules are spliced on the wind turbine foundation by the crane of the offshore installation ship. In this way, the overall towing distance is too far, and there are many sea conditions to deal with, and the towing cost remains high. Therefore, in order to reduce the difficulty and cost of transportation, the current floating wind turbines are also assembled and placed in offshore docks. The floating wind turbines are divided into multiple modules, transported to the designated deployment sea area by transport ships, and the modules are spliced and placed at sea by the crane of the operating ship.
[0003] After the wind turbine modules are disassembled, they are usually laid out in sections in a flat manner for stacking in the offshore dock, and the lifting equipment grabs and lifts them for assembly as needed; this results in the use of available space on the dock deck, increasing the overall cost of the offshore dock. At the same time, the buoys, connecting aisles and wind turbine towers of the wind turbine foundation are all long cylindrical components, which are prone to rolling and other problems during storage, making stacking more difficult and prone to safety hazards. If the fixing device for stacking is increased, it will undoubtedly further increase the cost of the offshore installation ship, and it will be difficult to achieve low-altitude lifting operations of the lifting equipment and miniaturization of the equipment.
[0004] Therefore, how to better stack and transport long cylindrical components such as wind turbine foundation buoys, connecting aisles and wind turbine towers, reduce the area occupied by offshore docks, and reduce the limitations of lifting equipment has become the focus of research and development. Summary of the invention
[0005] In order to solve the technical problems existing in the above-mentioned prior art, one of the objectives of the present invention is to provide a transport tooling for offshore wind power long tube components.
[0006] A second object of the present invention is to provide a method for transporting tooling for offshore wind power long cylindrical components.
[0007] One of the purposes of the present invention is achieved through the following technical solutions:
[0008] A transport tool for offshore wind power long tube components, wherein the long tube components include but are not limited to a basic buoy, a basic gangway, and a segmented tower; the transport tool comprises:
[0009] The transport rack comprises a transport bottom plate and a transport back plate arranged on the transport bottom plate; a lifting station and a pick-and-place station are arranged in sequence on the transport bottom plate in a direction away from the transport back plate;
[0010] A placing assembly, the placing assembly is mounted on the transport back plate, comprising a fixing plate fixedly connected to the transport back plate and a placing plate movably arranged on the fixing plate for placing and limiting the long tube member;
[0011] A transfer assembly, which can be lifted and lowered on the transport back plate and is located on one side of the receiving assembly; the transfer assembly includes a lifting bottom plate slidably connected to the transport back plate and a transfer plate movably arranged on the lifting bottom plate; the receiving plate is slidably matched with the transfer plate and moves to the upper surface of the transfer plate under the drive of an external force;
[0012] A transfer slide rail is provided on the transport base plate; a transfer slide groove which slides with the transfer slide rail is provided at the bottom or side of the transfer plate; the transfer plate can move between the lifting station and the picking and placing station along the transfer slide rail under the drive of external force; when the lifting base plate drives the transfer plate, the supporting plate and the long tube component to move up and down along the transport back plate to the lifting station on the upper surface of the transport base plate, the transfer slide groove contacts the transfer slide rail.
[0013] Furthermore, a sliding block and / or a sliding wheel extending along the moving direction of the supporting plate is provided at the bottom of the supporting plate; a first sliding groove slidably matched with the sliding block, or a first translation groove slidably matched with the sliding wheel is provided on the upper surface of the fixed plate; a second sliding groove slidably matched with the sliding block, or a second translation groove slidably matched with the sliding wheel is provided on the upper surface of the transfer plate; the first sliding groove and the first translation groove are respectively connected with the second sliding groove and the second translation groove.
[0014] Furthermore, a docking slide rail is provided on the lifting base plate along the moving direction of the transfer plate, which is used to correspond to the transfer slide rail; the docking slide rail is slidably matched with the transfer slide groove at the bottom of the transfer plate; when the lifting base plate drives the transfer plate, the supporting plate and the long tube member to move up and down along the transport back plate to the lifting station on the upper surface of the transport base plate, the transfer plate is slidably transferred from the transfer plate to the transfer slide rail through the transfer slide groove and the sliding match with the docking slide rail and the transfer slide rail respectively.
[0015] Furthermore, a limiting area adapted to the lifting floor is provided on the transport floor at the lifting station, the lifting floor is located in the limiting area, and the docking slide rail of the lifting floor is docked with the transfer slide rail and are located on the same straight line.
[0016] Furthermore, a lifting slide is provided at one end of the lifting base plate, and a lifting screw is provided on the transport back plate; the slide is provided with a threaded hole connected to the movable sleeve of the lifting screw; the lifting slide is driven to rise and fall respectively by the forward rotation and flipping of the lifting screw.
[0017] Furthermore, the supporting assembly includes a movable locking member, and a plurality of the movable locking members are arranged at intervals along the periphery of the fixed plate away from the transfer plate; the movable locking members open in a direction away from the supporting plate to loosen the supporting plate, or retract in a direction close to the supporting plate to lock the supporting plate.
[0018] Furthermore, a locking cylinder is provided on the side of the fixed plate, the locking piece is transmission-connected to the locking cylinder via a locking shaft, a locking portion is convexly provided on the side of the movable locking piece close to the supporting plate, and a locking hole matched with the locking portion is provided on the side wall of the supporting plate; the locking cylinder drives the movable locking piece to move and extend in a direction away from the supporting plate through the locking shaft so that the locking portion exits the locking hole, or moves and retracts in a direction close to the supporting plate so that the locking portion is embedded in the locking hole.
[0019] Furthermore, at least two groups of the receiving and placing components are arranged on the transport backboard at intervals from top to bottom and are located on both sides of the transfer component.
[0020] Furthermore, the transfer plate is provided with a first limit assembly, which includes a first oil cylinder and a first latch; a first pin hole corresponding to the first latch is provided at the bottom of the placing plate; the first oil cylinder drives the first latch to vertically extend upward into the first pin hole;
[0021] A second limiting assembly is provided on the lifting base plate, and the first limiting assembly includes a second oil cylinder and a second latch; a second pin hole corresponding to the second latch is provided at the bottom of the transfer plate; the second oil cylinder drives the second latch to extend vertically upward into the second pin hole.
[0022] Furthermore, the receiving plate is provided with a receiving portion for placing the long cylindrical member, and both sides of the receiving portion are respectively extended upward with limiting edges; the transport tooling also includes transport side panels arranged on both sides of the transport back plate, and the two transport side panels and the transport back plate are arranged to form a transport storage space, and the pick-up and placement station is arranged outside the transport storage space.
[0023] The second object of the present invention is achieved by the following technical solutions:
[0024] A method for transporting a transport tool for offshore wind power long tube components includes a stacking transport method and an assembly transport method, each of which includes the following steps:
[0025] 1) Stacking and transportation of long tube components
[0026] S1: When the transport tooling is in an empty state, the lifting bottom plate is first placed on the lifting station, and the transfer plate is driven to drive the placing plate to move to the pick-up and place station;
[0027] S2: placing the long tube components to be stacked on the placing plate in sequence by means of a lifting device, and driving the transfer plate to drive the placing plate and the long tube components to move along the transfer slide rail to the lifting station;
[0028] S3: driving the lifting bottom plate to drive the transfer plate, the placing plate and the long tube member to move upward along the transport back plate until they are parallel to the fixed plate at the target position, and driving the placing plate to drive the long tube member to move to the fixed plate to complete the stacking;
[0029] 2) Assembly and transportation of long tube components
[0030] S1: When the transport tooling is fully loaded, first drive the lifting bottom plate and the transfer plate to move to the target position, so that the transfer plate is parallel to the fixed plate;
[0031] S2: driving the placing plate to drive the long tube member to move to the transfer plate;
[0032] S3: driving the lifting bottom plate to drive the transfer plate, the placing plate and the long tube member to move downward along the transport back plate to the lifting station as a whole, and the transfer plate is in contact with the transfer slide rail;
[0033] S4: driving the transfer plate to drive the supporting plate and the long-tube component to move along the transfer slide rail to the pick-up and placement station, and then using the lifting equipment to sequentially grab the long-tube components to the assembly station for assembly.
[0034] Compared with the prior art, the present invention has at least the following beneficial effects:
[0035] 1. The wind power long tube transport tooling of the present invention realizes the stacking and assembly transportation of long tube components such as the basic buoy, the basic aisle, and the segmented tower in the vertical direction by setting up a movable transfer component, and utilizes the storage space in the vertical direction to save the available space of the offshore wind power installation platform, reduce the lifting height of the long tube components, and thus reduce the center of gravity height of the lifting equipment; in addition, it can solve the limitation of component stacking and storage in the prior art. Through the linkage cooperation of the transfer component and the placing component, it can complete the operation of stacking the long tube components on the transport rack in sequence, and can also complete the transfer of the long tube components on the transport rack to the assembly station of the transport bottom plate in sequence, which is convenient for the lifting equipment to be lifted;
[0036] Therefore, the transport tooling of the present invention is not only suitable for a variety of long cylindrical components of different shapes and sizes, but also can complete the stacking and assembly transportation of components through the same set of transport components, which greatly improves the versatility, flexibility and efficiency of component transportation;
[0037] 2. The overall design of the present invention has a central center of gravity, a reasonable layout, and close coordination between the transfer component and the receiving component, which greatly improves the stability of the operation; first, a number of groups of receiving components are evenly spaced on both sides of the transfer component, and the transfer component and each power mechanism are centrally arranged, with a more central center of gravity and better overall layout stability; further, the transfer plate can drive the receiving plate and the long tube component to move in an L-shaped trajectory between the transport back plate and the transport bottom plate under power operation, so as to achieve smooth movement and transfer of the long tube component between different workstations; on the other hand, the transport bottom plate is provided with a transfer slide rail and a transfer chute, as well as the sliding coordination of the receiving plate and the transfer plate, so that the long tube component remains stable during transportation. The sliding coordination of the docking slide rail and the transfer slide rail further increases the stability of the transmission;
[0038] 3. The overall intelligent transportation method of the transport tooling of the present invention is highly intelligent, and the transportation is flexible, efficient, stable and reliable; specifically, when it is necessary to stack the long-tube components and store them on the transport rack, the empty transfer plate and the receiving plate can be moved to the pick-up and placement station, and then the long-tube components can be placed on the receiving plate in turn by the lifting equipment, and the transfer plate can be driven to move along the transfer slide rail to the lifting bottom plate, and then the lifting bottom plate drives the transfer plate and the receiving plate to transport the long-tube components to the target position;
[0039] When long cylindrical components need to be assembled, the placing plate carrying the long cylindrical components is first driven to move horizontally to the transfer plate of the transfer assembly, and the transfer plate is driven to move downward along the transport back plate by driving the lifting base plate. When it moves to the lifting position of the transport base plate, the transfer plate is driven to move forward along the transfer slide rail to the pick-up and place position for lifting by lifting equipment, making the assembly process more convenient and improving operational efficiency and work safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 This is a schematic diagram of the overall structure of a transport tooling for offshore wind power long cylindrical components according to a preferred embodiment of the present invention;
[0041] Figure 2 This is a schematic diagram of the overall structure of a transport tool for offshore wind power long cylindrical components according to a preferred embodiment of the present invention;
[0042] Figure 3 This is a schematic diagram of a fully loaded state of a transport tooling for offshore wind power long cylindrical components according to a preferred embodiment of the present invention;
[0043] Figure 4 This is a schematic diagram of the assembly structure of the placing and receiving components of the transport tooling for offshore wind power long cylindrical components in a preferred embodiment of the present invention;
[0044] Figure 5 This is a schematic diagram of the exploded assembly structure of the placing and receiving assembly of the transport tooling for offshore wind power long cylindrical components in a preferred embodiment of the present invention;
[0045] Figure 6 This is a schematic diagram of the bottom surface structure of a placing plate of a transport tool for offshore wind power long cylindrical components in a preferred embodiment of the present invention;
[0046] Figure 7 This is a schematic diagram of the assembly structure of a transfer assembly of a transport tooling for offshore wind power long cylindrical components in a preferred embodiment of the present invention;
[0047] Figure 8 This is a schematic diagram of the assembly structure of the transfer assembly of the transport tooling for offshore wind power long cylindrical components according to a preferred embodiment of the present invention;
[0048] Fig. 9 This is a schematic diagram of the bottom structure of a transfer plate of a transport tooling for offshore wind power long cylindrical components in a preferred embodiment of the present invention;
[0049] Fig.10 This is a schematic diagram of the fixing plate structure of the transport tooling for offshore wind power long cylindrical components in a preferred embodiment of the present invention;
[0050] Fig.11 This is a schematic diagram of the connection structure between the transfer assembly and the transport backboard of the transport tooling for offshore wind power long cylindrical components in a preferred embodiment of the present invention;
[0051] Fig.12 This is a schematic diagram of a transport state in which a placing plate of a transport tool for offshore wind power long cylindrical components is moved to a transport assembly in a preferred embodiment of the present invention;
[0052] Fig.13 This is a schematic diagram of a transport state in which a lifting bottom plate of a transport tooling for offshore wind power long tube components drives a transfer plate, a placing plate and a long tube component to move to the transport bottom plate in a preferred embodiment of the present invention;
[0053] Fig.14 This is a schematic diagram of the transport state in which the lifting bottom plate of the transport tooling for offshore wind power long tube components drives the transfer plate, the placing plate and the long tube components to move to the pick-up and place station in a preferred embodiment of the present invention;
[0054] Fig.15 This is a schematic diagram of the overall structure of an offshore dock used for transport tooling for offshore wind power long cylindrical components according to a preferred embodiment of the present invention.
[0055] In the figure:
[0056] 1. Transport rack; 11. Transport bottom plate; 111. Transfer slide rail; 112. Limiting area; 12. Transport back plate; 13. Transport side plate;
[0057] 2. Holding assembly; 21. Fixed plate; 211. First sliding slot; 212. First translation slot; 22. Holding plate; 221. Sliding block; 222. Sliding wheel; 223. Locking hole; 224. First pin hole; 225. Holding part; 2251. Limiting edge; 23. Locking piece; 231. Locking part; 24. Locking cylinder; 25. Locking shaft;
[0058] 3. Transfer assembly; 31. Lifting bottom plate; 311. Docking slide rail; 32. Transfer plate; 321. Transfer slide groove; 322. Second sliding slot; 323. Second translation slide groove; 324. Second pin hole; 33. Lifting slide seat; 34. Lifting screw; 35. First limit assembly; 351. First oil cylinder; 352. First latch; 36. Second limit assembly; 361. Second oil cylinder; 362. Second latch;
[0059] 100. Wind power installation vessel; 20. Basic passage;
[0060] A1, lifting station; A2, picking and placing station. DETAILED DESCRIPTION
[0061] In order to facilitate the understanding of the present invention, the technical solutions and advantages of the invention are further described in detail below in conjunction with the accompanying drawings and embodiments. The specific structure and features of the present invention are described below in an exemplary manner, which should not constitute any limitation to the present invention. At the same time, any technical feature mentioned below (including implicit or disclosed), as well as any technical feature directly displayed or implied in the figure, can continue to be arbitrarily combined or deleted between these technical features, so as to form more other embodiments that may not be directly or indirectly mentioned in the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly and comprehensively understood.
[0062] It should be noted that the construction and arrangement of the present invention shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, structure, shape, and proportion of various elements, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structures. Without departing from the scope of the present invention, other replacements, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments. The structures, drive modes, operating methods, etc. not particularly described in the present invention are all structures, drive modes, and operating methods in the prior art.
[0063] like Figure 1-15 As shown, the present invention provides a transport tooling for offshore wind power long tube components, the transport tooling is used in the offshore installation operation of floating wind turbines, specifically, it is arranged on the deck of an offshore wind power installation ship 100, and is used for the stacking transportation and assembly transportation process of long tube components. The offshore wind power installation ship 100 is shown in the figure, and the long tube components involved in the present invention are mainly assembled and transported by the basic aisle of the wind turbine foundation 20. The long tube components take the basic aisle 20 as an example to further illustrate the transport tooling of the present invention; in addition to the basic aisle, the long tube components also include but are not limited to the basic buoy, the segmented tower, etc.
[0064] The transport tooling comprises:
[0065] The transport rack 1 includes a transport base plate 11 and a transport back plate 12 disposed on the transport base plate 11; specifically, the transport base plate 11 is fixed on the deck of an offshore installation vessel, and the transport back plate 12 can be optionally vertically disposed at the rear side of the transport base plate 11 depending on the size of the installation space, and the two are roughly L-shaped. In other embodiments, the two can also be disposed in an inverted T-shape. A lifting station A1 and a pick-and-place station A2 are sequentially disposed on the transport base plate 11 in a direction away from the transport back plate 12;
[0066] A receiving assembly 2, the receiving assembly 2 is mounted on the transport back plate 12, and includes a fixing plate 21 fixedly connected to the transport back plate 12 and a receiving plate 22 movably arranged on the fixing plate 21 for placing and limiting the long tube member;
[0067] The transfer assembly 3 is liftable and arranged on the transport back plate 12, and is located on one side of the receiving assembly 2; the transfer assembly 3 includes a lifting bottom plate 31 slidably connected to the transport back plate 12 and a transfer plate 32 movably arranged on the lifting bottom plate 31; the receiving plate 22 is slidably matched with the transfer plate 32, and moves to the upper surface of the transfer plate 32 under the driving of an external force;
[0068] A transfer slide rail 111 is provided on the transport base plate 11; specifically, the transfer slide rail 111 extends from the lifting station A1 to the picking and placing station A2; a transfer slide groove 321 is provided at the bottom or side of the transfer plate 32 for sliding cooperation with the transfer slide rail 111; specifically, in this embodiment, the cross-sectional shape of the transfer slide rail 111 is T-shaped or I-shaped, and the transfer slide groove 321 is configured as a card-joining groove matching it.
[0069] The transfer plate 32 can be moved between the lifting station A1 and the pick-up and placement station A2 along the transfer slide rail 111 under the drive of external force; when the lifting base plate 31 drives the transfer plate 32, the supporting plate 22 and the long cylindrical component to move up and down along the transport back plate 12 to the lifting station A1 on the upper surface of the transport base plate 11, the transfer slide 321 contacts the transfer slide rail 111.
[0070] The wind power long tube transport tooling of the present invention realizes the stacking and assembly transportation of long tube components such as the basic buoy, the basic aisle, and the segmented tower in the vertical direction by setting up a movable transfer component 3, and utilizes the storage space in the vertical direction to save the available space of the offshore wind power installation platform, reduce the lifting height of the long tube components, and thus reduce the center of gravity height of the lifting equipment; in addition, it can solve the limitations of component stacking and storage in the prior art. Through the linkage cooperation of the transfer component 3 and the receiving component 2, it can complete the operation of stacking the long tube components on the transport rack 1 in sequence, and can also complete the operation of transferring the long tube components on the transport rack 1 to the assembly station of the transport bottom plate 11 in sequence, which is convenient for the lifting equipment to be lifted;
[0071] Therefore, the transport tooling of the present invention is not only suitable for a variety of long cylindrical components of different shapes and sizes, but can also complete the stacking and assembly transportation of components through the same set of transfer components 3, greatly improving the versatility, flexibility and efficiency of component transportation.
[0072] In this embodiment, the driving force for the transfer plate 32 may be provided by a pneumatic cylinder, an oil cylinder, a motor, a lead screw, etc., and reference may be made to the linear motion drive mechanism in the prior art. The present invention is not limited to this, and it can be implemented as long as it can drive the transfer plate 32 to move back and forth along the transfer slide rail 111.
[0073] To further explain the supporting component 2, a sliding block 221 and / or a sliding wheel 222 extending along the moving direction of the supporting plate 22 is provided at the bottom of the supporting plate 22, and a first sliding groove 211 slidingly matched with the sliding block 221, or a first translation groove 212 slidingly matched with the sliding wheel 222 is provided on the upper surface of the fixed plate 21; a second sliding groove 322 slidingly matched with the sliding block 221, or a second translation groove 323 slidingly matched with the sliding wheel 222 is provided on the upper surface of the transfer plate 32; the first sliding groove 211 and the first translation groove 212 are respectively connected with the second sliding groove 322 and the second translation groove 323.
[0074] In this embodiment, the first sliding card slot 211 and the second sliding card slot 322 are both provided with a T-shaped or I-shaped card strip, and the sliding card block 221 is provided with a groove-shaped sliding portion adapted to the card strip, and the sliding card block 221 realizes the relative sliding of the placing plate 22 and the transfer plate 32 through the sliding cooperation between the groove-shaped sliding portion and the card strip. A plurality of sliding wheels 222 are provided along the moving direction of the placing plate 22, and when the placing plate 22 slides relative to the transfer plate 32 under the drive of an external force, the sliding wheels 222 roll on the first translational slide groove 212 and the second translational slide groove 323. Furthermore, the bottom of the placing plate 22 of the utility model is provided with the sliding card blocks 221 and the sliding wheels 222 at intervals, respectively, to improve the relative sliding stability of the placing plate 22 and the transfer plate 32.
[0075] Preferably, a docking rail 311 is provided on the lifting base plate 31 along the moving direction of the transfer plate 32, which is used to correspond to the transfer slide rail 111; the docking rail 311 is slidably matched with the transfer slide groove 321 at the bottom of the transfer plate 32; when the lifting base plate 31 drives the transfer plate 32, the supporting plate 22 and the long cylindrical member to move up and down along the transport back plate 12 to the lifting station A1 on the upper surface of the transport base plate 11, the transfer plate 32 is slidably transferred from the transfer plate 32 to the transfer slide rail 111 through the transfer slide groove 321, which is respectively slidably matched with the docking rail 311 and the transfer slide rail 111.
[0076] Preferably, a limiting area 112 adapted to the lifting base plate 31 is provided on the lifting station A1 on the transport base plate 11, the lifting base plate 31 is located in the limiting area 112, and the docking slide rail 311 of the lifting base plate 31 is docked with the transfer slide rail 111 and located on the same straight line.
[0077] In this embodiment, the specific manner in which the lifting bottom plate 31 is lifted along the transport back plate 12 is as follows: a lifting slide 33 is provided at one end of the lifting bottom plate 31, and a lifting screw 34 is provided on the transport back plate 12; the slide is provided with a threaded hole movably connected to the lifting screw 34; the lifting slide 33 is driven to rise and fall respectively by the forward rotation and flipping of the lifting screw 34. The lifting screw 34 is driven by a driving mechanism such as a motor, and its specific working principle and setting form can refer to the prior art, and can be implemented as long as the relevant beneficial effects of the present invention can be achieved.
[0078] In this embodiment, the role of the limiting area 112 is not only to accommodate the lifting base plate 31, so that the docking slide rail 311 of the transfer plate 32 on the upper surface of the lifting base plate 31 can be docked with the transfer slide rail 111 on the transport base plate 11; on the other hand, it can also assist in the positioning of the lifting base plate 31 to a certain extent, better ensure the docking of the docking slide rail 311 with the transfer slide rail 111, and thus maintain the movement accuracy of the transfer plate 32 from the lifting base plate 31 to the transfer slide rail 111.
[0079] Preferably, the supporting assembly 2 includes a movable locking member 23, and a plurality of the movable locking members 23 are arranged at intervals along the periphery of the fixed plate 21 away from the transfer plate 32; the movable locking members 23 are opened in a direction away from the supporting plate 22 to loosen the supporting plate 22, or are retracted in a direction close to the supporting plate 22 to lock the supporting plate 22.
[0080] Preferably, a locking cylinder 24 is provided on the side of the fixed plate 21, and the locking member 23 is transmission-connected to the locking cylinder 24 via a locking shaft 25; a locking portion 231 is convexly provided on the side of the movable locking member 23 close to the supporting plate 22, and a locking hole 223 matched with the locking portion 231 is provided on the side wall of the supporting plate 22; the locking cylinder 24 drives the movable locking member 23 through the locking shaft 25 to move and extend in a direction away from the supporting plate 22 so that the locking portion 231 exits the locking hole 223, or moves and retracts in a direction close to the supporting plate 22 so that the locking portion 231 is embedded in the locking hole 223.
[0081] In this embodiment, a mounting portion (not shown in the drawings) for mounting the locking cylinder 24 is provided on the fixing plate 21, the locking shaft is transmission-connected to the telescopic end of the locking cylinder 24, and the locking member 23 extends upward out of the mounting portion and extends to the outer wall of the supporting plate 22.
[0082] Preferably, at least two groups of the receiving and placing components 2 are arranged on the transport back plate 12 from top to bottom and are located on both sides of the transfer component 3. This arrangement makes the center of gravity of the present invention centered, the layout is reasonable, and the transfer component 3 and the receiving and placing components 2 are closely coordinated, which greatly improves the operation stability; first, several groups of the receiving and placing components 2 are evenly spaced on both sides of the transfer component 3, and the transfer component 3 and each power mechanism are arranged in the center, the center of gravity is more centered, and the overall layout stability is better; further, the transfer plate 32 can drive the receiving and placing plate 22 and the long tube member to move in an L-shaped trajectory between the transport back plate 12 and the transport bottom plate 11 under power operation, so as to realize the smooth movement and transportation of the long tube member between different stations; on the other hand, the transport bottom plate 11 is provided with a transfer slide rail 111 and a transfer chute 321, and the sliding cooperation between the receiving and placing plate 22 and the transfer plate 32 makes the long tube member remain stable during transportation. The sliding cooperation between the docking slide rail 311 and the transfer slide rail 111 further increases the stability of the transmission.
[0083] Preferably, the transfer plate 32 is provided with a first limit assembly 35, and the first limit assembly 35 includes a first oil cylinder 351 and a first latch 352; the bottom of the placing plate 22 is provided with a first pin hole 224 corresponding to the first latch 352; the first oil cylinder 351 drives the first latch 352 to vertically extend upward into the first pin hole 224;
[0084] The lifting base plate 31 is provided with a second limiting assembly 36, and the first limiting assembly 35 includes a second oil cylinder 361 and a second latch 362; a second pin hole 324 corresponding to the second latch 362 is provided at the bottom of the transfer plate 32; the second oil cylinder 361 drives the second latch 362 to extend vertically upward into the second pin hole 324.
[0085] Preferably, the receiving plate 22 is provided with a receiving portion 225 for placing the long cylindrical member, and both sides of the receiving portion 225 are respectively extended upward with limiting edges 2251; the transport tooling also includes transport side panels 13 arranged on both sides of the transport back plate 12, and the two transport side panels 13 and the transport back plate 12 are arranged to form a transport storage space, and the pick-up and placement station A2 is arranged outside the transport storage space.
[0086] The present invention also provides a method for transporting a transport tool for offshore wind power long tube components, including a stacking transport method and an assembly transport method, each of which includes the following steps:
[0087] 1) Stacking and transportation of long tube components
[0088] S1: When the transport tooling is in an empty state, the lifting bottom plate 31 is first placed on the lifting station A1, and the transfer plate 32 is driven to drive the placing plate 22 to move to the pick-up and place station A2;
[0089] S2: placing the long tube components to be stacked on the placing plate 22 in sequence by means of a lifting device, and driving the transfer plate 32 to drive the placing plate 22 and the long tube components to move along the transfer slide rail 111 to the lifting station A1;
[0090] S3: driving the lifting bottom plate 31 to drive the transfer plate 32, the placing plate 22 and the long tube member to move upward along the transport back plate 12 until they are parallel to the fixed plate 21 at the target position, and driving the placing plate 22 to drive the long tube member to move onto the fixed plate 21 to complete the stacking;
[0091] 2) Assembly and transportation of long tube components
[0092] S1: When the transport tool is fully loaded, the lifting bottom plate 31 and the transfer plate 32 are first driven to move to the target position, so that the transfer plate 32 is parallel to the fixed plate 21;
[0093] S2: driving the placing plate 22 to drive the long tube member to move onto the transfer plate 32;
[0094] S3: driving the lifting bottom plate 31 to drive the transfer plate 32, the placing plate 22 and the long tube member to move downward along the transport back plate 12 to the lifting station A1, and the transfer plate 32 is in contact with the transfer slide rail 111;
[0095] S4: Drive the transfer plate 32 to drive the supporting plate 22 and the long-tube component to move along the transfer slide rail 111 to the pick-up and placement station A2, and then use the lifting equipment to grab the long-tube components in turn to the assembly station for assembly.
[0096] The transportation method of the transport tooling of the present invention has a high overall intelligent degree, and the transportation is flexible, efficient, stable and reliable; specifically, when it is necessary to stack the long-tube components and store them on the transport rack, the empty transfer plate and the placing plate can be moved to the pick-up and placement station, and then the long-tube components can be placed on the placing plate in turn by the lifting equipment, and the transfer plate can be driven to move along the transfer slide rail to the lifting bottom plate, and then the lifting bottom plate drives the transfer plate and the placing plate to transport the long-tube components to the target position;
[0097] When long cylindrical components need to be assembled, the placing plate carrying the long cylindrical components is first driven to move horizontally to the transfer plate of the transfer assembly, and the transfer plate is driven to move downward along the transport back plate by driving the lifting base plate. When it moves to the lifting position of the transport base plate, the transfer plate is driven to move forward along the transfer slide rail to the pick-up and place position for lifting by lifting equipment, making the assembly process more convenient and improving operational efficiency and work safety.
[0098] It should be noted that the present invention also includes other components or elements that meet the implementation conditions, such as a control system, a sensor system, etc.; the present invention will not elaborate on this.
[0099] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. For ordinary technicians in this field, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A transport tool for offshore wind power long tube components, characterized in that: include: A transport rack, the transport rack comprising a transport bottom plate and a transport back plate arranged on the transport bottom plate; The transport bottom plate is provided with lifting stations and pick-and-place stations in sequence along the direction away from the transport back plate; A placing assembly, the placing assembly is mounted on the transport back plate, comprising a fixing plate fixedly connected to the transport back plate and a placing plate movably arranged on the fixing plate for placing and limiting the long tube member; A transfer assembly, which can be lifted and lowered on the transport back plate and is located on one side of the receiving assembly; the transfer assembly includes a lifting bottom plate slidably connected to the transport back plate and a transfer plate movably arranged on the lifting bottom plate; the receiving plate is slidably matched with the transfer plate and moves to the upper surface of the transfer plate under the drive of an external force; The transport bottom plate is provided with a transfer slide rail; the transfer plate is provided with a transfer slide groove that slides with the transfer slide rail; the transfer plate can move between the lifting station and the picking and placing station along the transfer slide rail under the drive of external force; when the lifting bottom plate drives the transfer plate, the supporting plate and the long tube component to move up and down along the transport back plate to the lifting station on the upper surface of the transport bottom plate, the transfer slide groove contacts the transfer slide rail, and the transfer plate slides and slides to the transfer slide rail through the transfer slide groove respectively sliding with the transfer slide rail.
2. The transport tooling for offshore wind power long tube components according to claim 1, characterized in that: A docking slide rail for correspondingly engaging with the transfer slide rail is provided on the lifting base plate extending along the moving direction of the transfer plate; the docking slide rail is slidably matched with the transfer slide groove at the bottom of the transfer plate; when the lifting base plate drives the transfer plate, the supporting plate and the long tube component to move up and down along the transport back plate to the lifting station on the upper surface of the transport base plate, the transfer plate is slidably transferred to the transfer slide rail by slidingly matching with the docking slide rail and the transfer slide rail respectively through the transfer slide groove.
3. The transport tooling for offshore wind power long tube components according to claim 2, characterized in that: The transport base plate is provided with a limiting recess matched with the lifting base plate at the lifting station, the lifting base plate is located in the limiting recess, and the docking slide rail of the lifting base plate is docked with the transfer slide rail and are located on the same straight line.
4. The transport tooling for offshore wind power long tube components according to claim 1, characterized in that: A sliding block and / or a sliding wheel extending along the moving direction of the supporting plate is provided at the bottom of the supporting plate; a first sliding groove slidably matched with the sliding block, or a first translation groove slidably matched with the sliding wheel is provided on the upper surface of the fixed plate; a second sliding groove slidably matched with the sliding block, or a second translation groove slidably matched with the sliding wheel is provided on the upper surface of the transfer plate; the first sliding groove and the first translation groove are respectively connected with the second sliding groove and the second translation groove.
5. The transport tooling for offshore wind power long tube components according to claim 1, characterized in that: The supporting assembly includes a movable locking member, and a plurality of the movable locking members are arranged at intervals along the periphery of the fixed plate away from the transfer plate; the movable locking members are opened in a direction away from the supporting plate to loosen the supporting plate, or are retracted in a direction close to the supporting plate to lock the supporting plate.
6. The transport tooling for offshore wind power long tube components according to claim 5, characterized in that: A locking cylinder is provided on the side of the fixed plate, and the locking piece is transmission-connected to the locking cylinder via a locking shaft; a locking portion is convexly provided on a side of the movable locking piece close to the supporting plate, and a locking hole matched with the locking portion is provided on the side wall of the supporting plate; the locking cylinder drives the movable locking piece to move and extend in a direction away from the supporting plate through the locking shaft so that the locking portion exits the locking hole, or moves and retracts in a direction close to the supporting plate so that the locking portion is embedded in the locking hole.
7. The transport tooling for offshore wind power long tube components according to any one of claims 1 to 6, characterized in that: At least two groups of the receiving and placing components are arranged on the transport back plate at intervals from top to bottom and are located on both sides of the transfer component.
8. The transport tooling for offshore wind power long tube components according to claim 7, characterized in that: The transfer plate is provided with a first limit assembly, which includes a first oil cylinder and a first latch; the bottom of the placing plate is provided with a first pin hole corresponding to the first latch; the first oil cylinder drives the first latch to extend vertically upward into the first pin hole; A second limiting assembly is provided on the lifting base plate, and the first limiting assembly includes a second oil cylinder and a second latch; a second pin hole corresponding to the second latch is provided at the bottom of the transfer plate; the second oil cylinder drives the second latch to extend vertically upward into the second pin hole.
9. The transport tooling for offshore wind power long tube components according to any one of claims 1 to 6, characterized in that: The receiving plate is provided with a receiving portion for placing the long cylindrical component, and both sides of the receiving portion are respectively extended upward to provide limit edges; the transport tooling also includes transport side panels arranged on both sides of the transport back plate, and the two transport side panels and the transport back plate are arranged to form a transport storage space, and the pick-up and placement station is arranged outside the transport storage space.
10. A method for transporting a transport tool for offshore wind power long tube components according to any one of claims 1 to 9, characterized in that: It includes a stacking transportation method and an assembly transportation method, which respectively include the following steps: 1) Stacking and transportation of long tube components S1: When the transport tooling is in an empty state, the lifting bottom plate is first placed on the lifting station, and the transfer plate is driven to drive the placing plate to move to the pick-up and place station; S2: placing the long tube components to be stacked on the placing plate in sequence by means of a lifting device, and driving the transfer plate to drive the placing plate and the long tube components to move along the transfer slide rail to the lifting station; S3: driving the lifting bottom plate to drive the transfer plate, the placing plate and the long tube member to move upward along the transport back plate until they are parallel to the fixed plate at the target position, and driving the placing plate to drive the long tube member to move to the fixed plate to complete the stacking; 2) Assembly and transportation of long tube components S1: When the transport tooling is fully loaded, first drive the lifting bottom plate and the transfer plate to move to the target position, so that the transfer plate is parallel to the fixed plate; S2: driving the placing plate to drive the long tube member to move to the transfer plate; S3: driving the lifting bottom plate to drive the transfer plate, the placing plate and the long tube member to move downward along the transport back plate to the lifting station as a whole, and the transfer plate is in contact with the transfer slide rail; S4: driving the transfer plate to drive the supporting plate and the long-tube component to move along the transfer slide rail to the pick-up and placement station, and then using the lifting equipment to sequentially grab the long-tube components to the assembly station for assembly.
Citation Information
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