An assembling device of a terminal and an assembling method thereof

The terminal assembly device enables automated assembly of terminal blocks, solving the problems of low assembly efficiency and high labor intensity in existing technologies, and adapting to the needs of large-scale production.

CN118315898BActive Publication Date: 2025-11-18SHENZHEN ELCOM CO LTD

Patent Information

Application Number
CN202410609696.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-11-18
Estimated Expiration
2044-05-16

AI Technical Summary

Technical Problem

The existing terminal blocks have low assembly efficiency and high labor intensity, and cannot meet the needs of large-scale, high-volume production.

Method used

The assembly device using terminal blocks includes a divider module, a plastic component mounting module, a connecting piece mounting module, a plastic cap mounting module, a plastic cap riveting module, a semi-finished product indexing module, and a finished product unloading module. The plastic components, connecting pieces, plastic caps, and terminal pins are precisely riveted and assembled through an automated production line.

Benefits of technology

It enables automated and efficient assembly of terminal blocks, improves production efficiency, reduces labor intensity, and meets the needs of large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of wiring terminal manufacturing, and discloses an assembling device of a wiring terminal and an assembling method thereof, which comprises a divider module, a plastic part mounting module, a connecting sheet mounting module, a glue cover mounting module, a glue cover riveting and pressing module, a semi-finished product transfer module, a terminal pin riveting and pressing module and a finished product discharging module, and the divider module is provided with a first carrier and a second carrier. The connecting sheet mounting module can be used for mounting the connecting sheet in the plastic part, the glue cover mounting module can be used for mounting the glue cover at the top end of the plastic part provided with the connecting sheet, the glue cover riveting and pressing module can be used for riveting and pressing the glue cover towards the plastic part to form a semi-finished product, the semi-finished product transfer module and the terminal pin riveting and pressing module can be used for transferring the semi-finished product to the terminal pin and then riveting and pressing to form a finished product, and finally the finished product discharging module is used for transferring the finished product, thereby completing the wiring terminal assembly and avoiding the problems of low efficiency and high labor intensity of manual assembly.
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Description

Technical Field

[0001] This application relates to the field of terminal block manufacturing technology, and in particular to a terminal block assembly apparatus and assembly method thereof. Background Technology

[0002] The production of most existing mechanical parts requires manual operation, especially for precision and small components. Manual sorting consumes a significant amount of manpower, and the speed of manual operation is limited, slowing down the production schedule and failing to meet the demands of large-scale, high-volume production. For example, PCB boards have terminal blocks for quick wiring.

[0003] Terminal blocks are common connecting components in electrical engineering. They are often used to connect and secure wires or cables, making it easy to fix them to a PCB board. The main function of terminal blocks is to provide safe and reliable electrical connections for electrical equipment, while also facilitating circuit maintenance and replacement.

[0004] Existing terminal blocks are usually assembled manually. First, the connecting piece that fixes the wire or cable is placed into the plastic cover. Then, the plastic cover is installed on top of the plastic cover and riveted to form a semi-finished product. Finally, the terminal pins are inserted into the semi-finished product for assembly to form the finished product. However, due to the small size of the terminal blocks and the large amount of force required to rivet the plastic cover and terminal pins, it is not easy to operate, has low production efficiency, and high labor intensity.

[0005] Therefore, the existing technology still needs to be improved and developed. In view of the above problems, this paper proposes an assembly device and assembly method for terminal blocks. Summary of the Invention

[0006] To address the shortcomings of existing technologies, this invention utilizes a connecting piece mounting module to install connecting pieces inside plastic components, a cap mounting module to install caps on top of the plastic components with connecting pieces, a cap riveting module to rivet the caps toward the plastic components to form a semi-finished product, a semi-finished product transfer module and a terminal pin riveting module to transfer the semi-finished product onto the terminal pins and rivet it to form the finished product, and finally a finished product discharge module to transfer the finished product, thus completing the terminal assembly. This avoids the problems of low efficiency and high labor intensity associated with manual assembly.

[0007] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows: a terminal assembly device, comprising: a splitter module, wherein a first carrier and a second carrier are disposed on the splitter module;

[0008] A plastic component mounting module, used to mount plastic components onto the first carrier;

[0009] A connecting piece mounting module, wherein the connecting piece mounting module is used to mount the connecting piece into the plastic component on the first carrier;

[0010] A cap mounting module for mounting a cap on the top of the plastic component on which the connecting piece is mounted;

[0011] A cap riveting module, used to rivet the cap toward the plastic component;

[0012] A terminal pin mounting module, wherein the rubber cap riveting module is used to mount the terminal pins onto the second carrier;

[0013] A semi-finished product transfer module is used to transfer a semi-finished product located on the first carrier to a second carrier on which the terminal pins are installed.

[0014] A terminal pin riveting module, wherein the terminal pin riveting module is used to rivet the terminal pin toward the semi-finished product;

[0015] A finished product discharge module, used to transfer finished products.

[0016] The semi-finished product is the plastic component with the connecting piece and the rubber cap installed, and the finished product is the semi-finished product with terminal pins installed. The plastic component mounting module, the connecting piece mounting module, the rubber cap mounting module, the rubber cap riveting module, the rubber cap riveting module, the semi-finished product rotation module, the terminal pin riveting module, and the finished product discharge module are all separately set from the divider module.

[0017] Furthermore, the divider module includes: a divider body;

[0018] A turntable is disposed at the top of the divider body and rotates under the drive of the divider body;

[0019] A plurality of vehicle modules are evenly distributed on the turntable. Each vehicle module includes a first vehicle and a second vehicle, and the center of any first vehicle and any second vehicle passes through the concentric circle of the same turntable.

[0020] Furthermore, the plastic component mounting module, the rubber cap mounting module, and the terminal pin mounting module each include a vibration array module, which is separately disposed from the divider module. The vibration array module is used to control several of the plastic components / rubber caps / terminal pins to be parallel to each other.

[0021] A conveyor belt module is connected to a corresponding vibrating array module. The conveyor belt module is used to convey several parallel plastic parts / plastic caps / terminal pins on the vibrating array module to corresponding preset positions.

[0022] The pick-and-place module is separately configured from the divider module. The pick-and-place module is used to install several plastic parts / plastic caps / terminal pins at corresponding preset positions onto the first carrier or the second carrier.

[0023] Furthermore, the conveyor belt module includes: a front section and a rear section that are opposite each other, the front section and the rear section are not arranged in parallel, the front section is connected to the seismic column module, and the preset position is set on the rear section.

[0024] Furthermore, the plastic component mounting module, the cap mounting module, and the terminal pin mounting module also include: a lifting module, the lifting module including: a limiting part, the limiting part being connected to the rear section, the limiting part having a limiting area, the limiting area having openings upward, downward, and toward the rear section;

[0025] A movable base, wherein the movable base is movably disposed within the limiting area, and the preset position is disposed on the top surface of the movable base;

[0026] A drive module is connected to the movable base, and the movable base moves up and down under the drive of the drive module.

[0027] Furthermore, the semi-finished product indexing module includes: a semi-finished product gripper, which is used to grip the semi-finished product;

[0028] A semi-finished motor, wherein the drive shaft of the semi-finished motor is connected to the semi-finished product gripper, and the drive shaft of the semi-finished motor is perpendicular to the turntable;

[0029] A semi-finished electric guide rail is connected to a semi-finished motor, and the semi-finished electric guide rail is used to drive the semi-finished motor to move toward or away from the divider module.

[0030] Furthermore, the cap riveting module includes: a first riveting block, wherein the top surface of the semi-finished product located in the first carrier forms a first riveting surface with the top surface of the first carrier, and the surface of the first riveting block facing the first carrier matches the first riveting surface;

[0031] A first driving component is used to drive the first riveting block to move toward or away from the first riveting surface;

[0032] The terminal pin riveting module includes: a second riveting block, wherein the top surface of the finished product located inside the second carrier forms a second riveting surface with the top surface of the second carrier, and the surface of the second riveting block facing the second carrier matches the second riveting surface;

[0033] The second driving component is used to drive the second riveting block to move toward or away from the second riveting surface.

[0034] Furthermore, the second carrier includes: a pin carrier for fixing the terminal pins;

[0035] A semi-finished product carrier is disposed at the top of the pin carrier. The semi-finished product carrier is slidably disposed on the pin carrier. The semi-finished product carrier is provided with a plurality of through holes. A plurality of terminal pins are respectively fixed on the pin carrier by passing through the plurality of through holes. The semi-finished product carrier is used to fix the semi-finished product.

[0036] A compression spring is disposed between the lead carrier and the semi-finished product carrier, and the compression spring is used to drive the lead carrier to separate from the semi-finished product carrier.

[0037] The second carrier has an assembled state and a disassembled state through the riveting of the terminal pin riveting module;

[0038] In the assembled state, the semi-finished product carrier moves toward the pin carrier, and the terminal pins are pressed and inserted into the semi-finished product;

[0039] In the disengaged state, the semi-finished product carrier moves away from the pin carrier, and the terminal pin is pulled away from the pin carrier.

[0040] Furthermore, the assembly device also includes: a plurality of optical fiber detection modules, each of which is separately disposed from the splitter module, and the plurality of splitter modules are respectively used to detect the presence or absence of plastic components in the first carrier and to detect the presence or absence of connecting pieces in the plastic components in the first carrier.

[0041] An assembly method for a terminal assembly device as described above includes: mounting the plastic component onto a first carrier using a plastic component mounting module; mounting the connecting piece inside the plastic component on the first carrier using a connecting piece mounting module; mounting the rubber cap on the top of the plastic component with the connecting piece mounted using a rubber cap mounting module; riveting the rubber cap toward the plastic component using a rubber cap riveting module to form the semi-finished product; mounting the terminal pin onto a second carrier using the rubber cap riveting module; transferring the semi-finished product from the first carrier to the second carrier with the terminal pin mounted using a semi-finished product transposition module; riveting the terminal pin toward the semi-finished product using a terminal pin riveting module; and transferring the finished product using a finished product discharge module, thus completing the terminal assembly.

[0042] Beneficial effects: This invention uses a connecting piece mounting module to install connecting pieces inside plastic parts, a cap mounting module to install caps on top of the plastic parts with connecting pieces, a cap riveting module to rivet the caps toward the plastic parts to form a semi-finished product, a semi-finished product transfer module and a terminal pin riveting module to transfer the semi-finished product onto the terminal pins and rivet it to form a finished product, and finally a finished product discharge module to transfer the finished product, thus completing the terminal assembly. This avoids the problems of low efficiency and high labor intensity of manual assembly. Attached Figure Description

[0043] Figure 1 A schematic diagram of the assembly device for the terminal blocks provided by the present invention;

[0044] Figure 2 This is a schematic diagram of the structure of the divider module provided by the present invention;

[0045] Figure 3 This is a schematic diagram of the structure of the plastic component mounting module provided by the present invention;

[0046] Figure 4 This is a schematic diagram of the connecting piece mounting module provided by the present invention;

[0047] Figure 5 This is a schematic diagram of the structure of the adhesive cap mounting module provided by the present invention;

[0048] Figure 6 For the present invention Figure 5 A magnified schematic diagram of the structure at point A;

[0049] Figure 7 This is a schematic diagram of the structure of the cap riveting module provided by the present invention;

[0050] Figure 8 A schematic diagram of the terminal pin mounting module provided by the present invention;

[0051] Figure 9 This is a schematic diagram of the structure of the semi-finished product rotation module provided by the present invention;

[0052] Figure 10 This is a schematic diagram of the terminal pin riveting module provided by the present invention;

[0053] Figure 11 This is a schematic diagram of the structure of the second vehicle provided by the present invention.

[0054] The labels in the attached diagram are as follows: 100, Divider Module; 110, Divider Body; 120, Turntable; 130, Carrier Module; 131, First Carrier; 132, Second Carrier; 1321, Pin Carrier; 1322, Semi-finished Product Carrier; 200, Plastic Part Mounting Module; 210, Vibration Module; 220, Conveyor Belt Module; 230, Pick-and-Place Module; 300, Connecting Piece Mounting Module; 400, Glue Cap Mounting Module; 410, Front Section; 420, Rear Section ; 430, Lifting Module; 431, Limiting Part; 432, Movable Base; 500, Rubber Cap Riveting Module; 510, First Riveting Block; 520, First Drive Assembly; 600, Terminal Pin Mounting Module; 700, Semi-finished Product Rotation Module; 710, Semi-finished Product Gripper; 720, Semi-finished Product Motor; 730, Semi-finished Product Electric Guide Rail; 800, Terminal Pin Riveting Module; 810, Second Riveting Block; 820, Second Drive Assembly; 900, Finished Product Discharge Module. Detailed Implementation

[0055] This invention provides an assembly device and method for terminal blocks. To make the objectives, technical solutions, and effects of this invention clearer and more explicit, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the invention and are not intended to limit the invention.

[0056] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0057] It should also be noted that the same or similar reference numerals in the accompanying drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if terms such as "upper," "lower," "left," "right," etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the accompanying drawings are only for illustrative purposes and should not be construed as limiting the present patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0058] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0059] The invention will be further explained below with reference to the accompanying drawings and the description of the embodiments.

[0060] This embodiment provides a terminal block assembly device and assembly method, such as... Figures 1 to 11 As shown, to solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows: It includes a divider module 100, a plastic component mounting module 200, a connecting piece mounting module 300, a cap mounting module 400, a cap riveting module 500, a semi-finished product indexing module 700, a terminal pin riveting module 800, and a finished product discharge module 900. The plastic component mounting module 200, connecting piece mounting module 300, cap mounting module 400, cap riveting module 500, cap riveting module 500, semi-finished product indexing module 700, terminal pin riveting module 800, and finished product discharge module 900 are all separately arranged from the divider module 100. In the field of machining, a divider is a precision positioning device used to divide continuous workpieces into individual units for individual processing. It is commonly used in automated production lines to improve production efficiency and the consistency of workpiece processing. Specifically, the plastic component mounting module 200, the connecting piece mounting module 300, the plastic cap mounting module 400, the plastic cap riveting module 500, the plastic cap riveting module 500, the semi-finished product indexing module 700, the terminal pin riveting module 800, and the finished product discharge module 900 are all arranged around the divider module 100.

[0061] The divider module 100 is provided with a first carrier 131 and a second carrier 132. Specifically, both the first carrier 131 and the second carrier 132 have upward openings, and materials are installed into the openings of the first carrier 131 and the second carrier 132 from above, respectively. Specifically, when the plastic component is installed in the first carrier 131, the plastic component protrudes outside the first carrier 131 and is not completely placed inside the first carrier 131, making it easy to remove the plastic component.

[0062] The plastic component mounting module 200 is used to mount the plastic component onto the first carrier 131. The connecting piece mounting module 300 is used to mount the connecting piece into the plastic component on the first carrier 131. The cap mounting module 400 is used to mount the cap onto the top of the plastic component with the connecting piece. The cap riveting module 500 is used to rivet the cap toward the plastic component. The cap riveting module 500 is used to mount the terminal pins onto the second carrier 132. The semi-finished product transfer module 700 is used to transfer the semi-finished product located on the first carrier 131 to the second carrier 132 with the terminal pins. The terminal pin riveting module 800 is used to rivet the terminal pins toward the semi-finished product. The finished product discharge module 900 is used to transfer the finished product.

[0063] Among them, the connecting piece is a conductive piece used for connecting and fixing wires, cables or PCBs in the terminal block; the semi-finished product is a plastic part with the connecting piece and the glue cover installed; and the finished product is a semi-finished product with the terminal pins installed.

[0064] In one embodiment, such as Figure 1 , Figure 2 As shown, the divider module 100 includes: a divider body 110;

[0065] Turntable 120 is located at the top of the divider body 110 and is driven to rotate by the divider body 110.

[0066] Several vehicle modules 130 are evenly distributed on the turntable 120. Each vehicle module 130 includes a first vehicle 131 and a second vehicle 132, and the center of any first vehicle 131 and any second vehicle 132 passes through the concentric circle of the same turntable 120.

[0067] In one embodiment, such as Figure 1 , Figure 3 , Figure 5 , Figure 6 as well as Figure 8 As shown, the plastic component mounting module 200, the plastic cap mounting module 400, and the terminal pin mounting module 600 all include: a vibration array module 210. The vibration array module 210 is separately set from the divider module 100. The vibration array module 210 is used to control several plastic components / plastic caps / terminal pins to be parallel to each other.

[0068] Conveyor belt module 220 is connected to the corresponding vibration array module 210. Conveyor belt module 220 is used to convey several parallel plastic parts / caps / terminal pins on vibration array module 210 to the corresponding preset positions.

[0069] The pick-and-place module 230 is separately set from the divider module 100. The pick-and-place module 230 is used to install several plastic parts / caps / terminal pins at corresponding preset positions onto the first carrier 131 or the second carrier 132.

[0070] Specifically, the plastic component mounting module 200 also includes a base and three limiting plates, which are positioned at one end of the conveyor belt module 220 facing the pick-and-place module 230. The three limiting plates are located on the top surface of the base, and their height is no higher than the height of the plastic component. A limiting zone is formed between the three limiting plates, which is used to limit the movement of the plastic component. Specifically, when the plastic component is within the limiting zone, because the height of the three limiting plates is no higher than the height of the plastic component, the plastic component protrudes from the three limiting plates, facilitating the movement of the plastic pick-and-place module 230. The plastic pushing module includes a limiting rod and a linear drive module. The limiting rod is used to push the plastic component into the limiting zone and limit its movement. Specifically, the limiting area formed between the three limiting plates has an opening facing the limiting rod. The limiting rod can push the plastic part into the limiting area through this opening. Preferably, the limiting rod and the three limiting plates form a limiting area, and the limiting rod abuts against the plastic part located in the limiting area, which can firmly fix the plastic part in the limiting area. The limiting rod is driven by the linear drive module to push the plastic part into the limiting area.

[0071] In one embodiment, such as Figure 1 , Figure 5 , Figure 6 As shown, in order to change the orientation of the material, the conveyor belt module 220 can be a non-linear conveyor belt module 220. The conveyor belt module 220 includes: a front section 410 and a rear section 420, which are not parallel to each other. The front section 410 is connected to the vibration module 210, and a preset position is set on the rear section 420. Specifically, the front section 410 and the rear section 420 are the end portions of both ends of the conveyor belt module 220. The movement path of the material on the conveyor belt module 220 can be an arc or a prismatic line, which is not limited here.

[0072] In one embodiment, such as Figure 1 , Figure 5 , Figure 6As shown, when the material is on the conveyor belt module 220, the cap pick-and-place module 230 cannot properly pick up the cap. By raising the module 430, the material can be moved upward, making it easier for the corresponding pick-and-place module 230 to pick up and transfer the material. The plastic component mounting module 200, the cap mounting module 400, and the terminal pin mounting module 600 also include: a raising module 430, which includes: a limiting part 431, which is connected to the rear section 420. The limiting part 431 has a limiting area, which has openings upward, downward, and toward the rear section 420.

[0073] The movable base 432 is vertically movable within the limit area, and the preset position is set on the top surface of the movable base 432;

[0074] The first drive module is connected to the movable base 432, and the movable base 432 moves up and down under the drive of the first drive module.

[0075] In one embodiment, such as Figure 1 , Figure 9 As shown, the semi-finished product indexing module 700 includes: a semi-finished product gripper 710, which is used to grip semi-finished products;

[0076] The semi-finished motor 720 has a drive shaft connected to the semi-finished product gripper 710, and the drive shaft of the semi-finished motor 720 is perpendicular to the turntable 120.

[0077] The semi-finished electric guide rail 730 is connected to the semi-finished motor 720. The semi-finished electric guide rail 730 is used to drive the semi-finished motor 720 to move toward or away from the divider module 100.

[0078] In one embodiment, such as Figure 1 , Figure 7 , Figure 10 As shown, the cap riveting module 500 includes: a first riveting block 510, the top surface of the semi-finished product located in the first carrier 131 forms a first riveting surface with the top surface of the first carrier 131, and the surface of the first riveting block 510 facing the first carrier 131 matches the first riveting surface.

[0079] The first driving component 520 is used to drive the first riveting block 510 to move toward or away from the first riveting surface.

[0080] The terminal pin riveting module 800 includes: a second riveting block 810, wherein the top surface of the finished product located in the second carrier 132 forms a second riveting surface with the top surface of the second carrier 132, and the surface of the second riveting block 810 facing the second carrier 132 matches the second riveting surface;

[0081] The second drive assembly 820 is used to drive the second riveting block 810 to move toward or away from the second riveting surface.

[0082] In one embodiment, such as Figure 1 , Figure 2 , Figure 11 As shown, the second carrier 132 includes: a pin carrier 1321, which is used to fix terminal pins. Specifically, the terminal pins have opposing mounting sections and exposed sections. The mounting sections are fixed inside the semi-finished product, and the pin carrier 1321 is used to fix the exposed sections of the terminal pins.

[0083] A semi-finished product carrier 1322 is disposed at the top of a pin carrier 1321. The semi-finished product carrier 1322 is slidably disposed on the pin carrier 1321. Specifically, a vertical slide rod is provided on the pin carrier 1321, and the slide rod passes through the semi-finished product carrier 1322. The semi-finished product carrier 1322 has several through holes, and several terminal pins are respectively fixed to the pin carrier 1321 through the through holes. Specifically, the mounting section of the terminal pins passes through the through holes, and when the semi-finished product carrier 1322 approaches the pin carrier 1321, the mounting section of the terminal pins also slides within the through holes. The semi-finished product carrier 1322 is used to fix the semi-finished product.

[0084] A compression spring (not shown in the figure) is disposed between the pin carrier 1321 and the semi-finished product carrier 1322. The compression spring is used to drive the pin carrier 1321 to separate from the semi-finished product carrier 1322. When the semi-finished product carrier 1322 and the semi-finished product carrier 1322 are pressed and moved toward the pin carrier 1321 and the terminal pin, the compression spring can drive the pin carrier 1321 to separate from the semi-finished product carrier 1322 after the pressure is stopped, and the original state is restored.

[0085] The second carrier 132 has an assembled state and a disassembled state through the riveting of the terminal pin riveting module 800;

[0086] In the assembled state, the semi-finished product carrier 1322 moves toward the pin carrier 1321, and the terminal pins are pressed and inserted into the semi-finished product;

[0087] In the disengaged state, the semi-finished product carrier 1322 moves away from the pin carrier 1321, and the terminal pins are pulled and disengaged from the pin carrier 1321.

[0088] Specifically, after the semi-finished product and the terminal pin are respectively installed on the second carrier 132, the terminal pin riveting module 800 works to rivet the semi-finished product fixture and the semi-finished product fixture toward the second carrier 132, so that the semi-finished product fixture and the semi-finished product can move toward the pin carrier 1321 and the terminal pin, and the distance between the installation sections of the semi-finished product and the terminal pin decreases until the terminal pin is inserted into the semi-finished product to complete the installation.

[0089] In one embodiment, the assembly apparatus further includes: a plurality of fiber optic detection modules, each of which is separately disposed from the splitter module 100. The splitter modules 100 are respectively used to detect the presence or absence of plastic components within the first carrier 131 and to detect the presence or absence of connecting pieces within the plastic components within the first carrier 131. Preferably, the fiber optic detection modules are laser ranging modules, which can detect the presence or absence of plastic components within the first carrier 131 and the presence or absence of connecting pieces within the plastic components in the fixed carrier by irradiating the first carrier 131 and the plastic components within the first carrier 131.

[0090] An assembly method for any of the above-mentioned terminal assembly devices includes: mounting a plastic component onto a first carrier 131 using a plastic component mounting module 200; mounting a connecting piece into the plastic component on the first carrier 131 using a connecting piece mounting module 300; mounting a rubber cap onto the top of the plastic component with the connecting piece using a rubber cap mounting module 400; riveting the rubber cap toward the plastic component using a rubber cap riveting module 500 to form a semi-finished product; mounting terminal pins onto a second carrier 132 using a rubber cap riveting module 500; transferring the semi-finished product from the first carrier 131 to the second carrier 132 with the terminal pins mounted using a semi-finished product transfer module 700; riveting the terminal pins toward the semi-finished product using a terminal pin riveting module 800; and transferring the finished product using a finished product discharge module 900, thus completing the terminal assembly.

[0091] In summary, this application relates to the field of terminal block manufacturing technology, and discloses a terminal block assembly device and assembly method, which includes a divider module, a plastic component mounting module, a connecting piece mounting module, a rubber cap mounting module, a rubber cap riveting module, a rubber cap riveting module, a semi-finished product rotation module, a terminal pin riveting module, and a finished product discharge module. The divider module is provided with a first carrier and a second carrier. This invention uses the connecting piece mounting module to install the connecting piece inside the plastic component, the rubber cap mounting module to install the rubber cap on the top of the plastic component with the connecting piece, the rubber cap riveting module to rivet the rubber cap toward the plastic component to form a semi-finished product, the semi-finished product rotation module and the terminal pin riveting module to transfer the semi-finished product onto the terminal pin and rivet it to form the finished product, and finally the finished product discharge module to transfer the finished product, completing the terminal block assembly. This avoids the problems of low efficiency and high labor intensity associated with manual assembly.

[0092] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An assembly device for terminal blocks, characterized in that, include: A divider module, wherein a first carrier and a second carrier are provided on the divider module; A plastic component mounting module, used to mount plastic components onto the first carrier; A connecting piece mounting module, wherein the connecting piece mounting module is used to mount the connecting piece into the plastic component on the first carrier; A cap mounting module for mounting a cap on the top of the plastic component on which the connecting piece is mounted; A cap riveting module, used to rivet the cap toward the plastic component; A terminal pin mounting module, wherein the rubber cap riveting module is used to mount the terminal pins onto the second carrier; A semi-finished product transfer module is used to transfer a semi-finished product located on the first carrier to a second carrier on which the terminal pins are installed. A terminal pin riveting module, wherein the terminal pin riveting module is used to rivet the terminal pin toward the semi-finished product; A finished product discharge module, which is used to transfer finished products; The semi-finished product is the plastic component with the connecting piece and the rubber cap installed, and the finished product is the semi-finished product with terminal pins installed. The plastic component mounting module, the connecting piece mounting module, the rubber cap mounting module, the rubber cap riveting module, the rubber cap riveting module, the semi-finished product rotation module, the terminal pin riveting module, and the finished product discharge module are all separately set from the divider module. The second carrier includes: a pin carrier for fixing the terminal pins; A semi-finished product carrier is disposed at the top of the pin carrier. The semi-finished product carrier is slidably disposed on the pin carrier. The semi-finished product carrier is provided with a plurality of through holes. A plurality of terminal pins are respectively fixed on the pin carrier by passing through the plurality of through holes. The semi-finished product carrier is used to fix the semi-finished product. A compression spring is disposed between the pin carrier and the semi-finished product carrier, and the compression spring is used to drive the pin carrier to separate from the semi-finished product carrier; The second carrier has an assembled state and a disassembled state through the riveting of the terminal pin riveting module; In the assembled state, the semi-finished product carrier moves toward the pin carrier, and the terminal pins are pressed and inserted into the semi-finished product; In the disengaged state, the semi-finished product carrier moves away from the pin carrier, and the terminal pin is pulled away from the pin carrier.

2. The terminal assembly apparatus according to claim 1, characterized in that, The divider module includes: a divider body; A turntable is disposed at the top of the divider body and rotates under the drive of the divider body; A plurality of vehicle modules are evenly distributed on the turntable. Each vehicle module includes a first vehicle and a second vehicle, and the center of any first vehicle and any second vehicle passes through the concentric circle of the same turntable.

3. The terminal assembly apparatus according to claim 2, characterized in that, The plastic component mounting module, the rubber cover mounting module, and the terminal pin mounting module each include: a vibration array module, which is separately disposed from the divider module. The vibration array module is used to control several of the plastic components, rubber covers, or terminal pins to be parallel to each other. A conveyor belt module is connected to a corresponding vibrating array module. The conveyor belt module is used to convey several parallel plastic parts, plastic caps, or terminal pins on the vibrating array module to corresponding preset positions. The pick-and-place module is separately configured from the divider module. The pick-and-place module is used to install several plastic parts, plastic caps, or terminal pins at corresponding preset positions onto the first carrier or the second carrier.

4. The terminal assembly apparatus according to claim 3, characterized in that, The conveyor belt module includes: a front section and a rear section that are opposite each other, the front section and the rear section are not parallel to each other, the front section is connected to the seismic column module, and the preset position is set on the rear section.

5. The terminal assembly apparatus according to claim 4, characterized in that, The plastic component mounting module, the rubber cap mounting module, and the terminal pin mounting module further include: a lifting module, the lifting module including: a limiting part, the limiting part being connected to the rear section, the limiting part having a limiting area, the limiting area having openings upward, downward, and toward the rear section; A movable base, wherein the movable base is movably disposed within the limiting area, and the preset position is disposed on the top surface of the movable base; A drive module is connected to the movable base, and the movable base moves up and down under the drive of the drive module.

6. The terminal assembly apparatus according to claim 2, characterized in that, The semi-finished product transfer module includes: a semi-finished product gripper, which is used to grip the semi-finished product; A semi-finished motor, wherein the drive shaft of the semi-finished motor is connected to the semi-finished product gripper, and the drive shaft of the semi-finished motor is perpendicular to the turntable; A semi-finished electric guide rail is connected to a semi-finished motor, and the semi-finished electric guide rail is used to drive the semi-finished motor to move toward or away from the divider module.

7. The terminal assembly apparatus according to claim 1, characterized in that, The cap riveting module includes: a first riveting block, wherein the top surface of the semi-finished product located in the first carrier forms a first riveting surface with the top surface of the first carrier, and the surface of the first riveting block facing the first carrier matches the first riveting surface; A first driving component is used to drive the first riveting block to move toward or away from the first riveting surface; The terminal pin riveting module includes: a second riveting block, wherein the top surface of the finished product located inside the second carrier forms a second riveting surface with the top surface of the second carrier, and the surface of the second riveting block facing the second carrier matches the second riveting surface; The second driving component is used to drive the second riveting block to move toward or away from the second riveting surface.

8. The terminal assembly apparatus according to claim 1, characterized in that, The assembly device further includes: a plurality of optical fiber detection modules, each of which is separately disposed from the splitter module; the plurality of splitter modules are respectively used to detect the presence or absence of plastic components in the first carrier and to detect the presence or absence of connecting pieces in the plastic components in the first carrier.

9. A method for assembling a terminal assembly apparatus as described in any one of claims 1-8, characterized in that, The plastic component is installed on the first carrier using a plastic component mounting module. The connecting piece is installed inside the plastic component on the first carrier using a connecting piece mounting module. The plastic cap is installed on the top of the plastic component with the connecting piece installed using a plastic cap mounting module. The plastic cap is riveted and fixed towards the plastic component using a plastic cap riveting module to form the semi-finished product. The terminal pin is installed on the second carrier using a plastic cap riveting module. The semi-finished product located on the first carrier is transferred to the second carrier with the terminal pin installed using a semi-finished product transposition module. The terminal pin is riveted towards the semi-finished product using a terminal pin riveting module. The finished product is transferred using a finished product discharge module, thus completing the terminal assembly.

Citation Information

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    CN117559190A

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