Forklift type rapid quenching mechanism

Abstract

The present invention relates to the technical field of high-end equipment manufacturing, and in particular to a forklift-type rapid quenching mechanism, comprising a box-type furnace, a quenching pool and a fixed seat, wherein an outer cover is slidably provided on the box-type furnace, and a fork mechanism is slidably provided on the fixed seat, wherein the fork mechanism comprises a fork assembly slidably provided on the fixed seat and a driving assembly, wherein the fork assembly loads materials to the box-type furnace under the action of the driving assembly, heats materials on a tray through the box-type furnace, quenches materials through the quenching pool, and insulates the box-type furnace after materials are taken out through the outer cover; the problem that after the lifting furnace door is opened to take out materials, the heat in the furnace body is quickly lost, resulting in the need to heat the materials for a long time thereafter, resulting in waste of resources is solved.

Description

Technical Field

[0001] The invention relates to the technical field of high-end equipment manufacturing, in particular to a forklift type rapid quenching mechanism. Background Art

[0002] The working principle of the quenching furnace is to heat the metal material to a certain temperature and then quickly immerse it in water or other quenching media, so that the material can change its internal structure due to rapid cooling. A Chinese utility model patent with application publication number CN219709531U discloses a forklift-type rapid quenching furnace, which realizes the function of rapid space processing through the mobile platform structure in conjunction with the furnace body and the sinking water tank structure, and solves the problems of long workpiece transfer distance and low processing efficiency. It includes a furnace body, a sinking water tank, a fixed platform, a lifting furnace door, a mobile platform, a support column, a driving platform, and a support rod. The support rod is an L-shaped structure, and a lifting block is a convex structure.

[0003] However, the inventors discovered that, in the actual production process, after the lifting furnace door was opened to take out the materials, the heat in the furnace body was rapidly lost, resulting in the need to subsequently heat the materials for a long time, resulting in a waste of resources. Summary of the invention

[0004] The purpose of the present invention is to address the deficiencies in the prior art. By sliding an outer cover on a box-type furnace, after the furnace door is opened to take out the material, the heat in the box-type furnace is transferred to the outer cover, which is used to keep the material warm and reduce heat loss. This solves the problem that after the lifting furnace door is opened to take out the material, the heat in the furnace body is quickly lost, resulting in the need to heat the material for a long time afterwards, resulting in a waste of resources.

[0005] In view of the above technical problems, the technical solutions adopted by the present invention are as follows:

[0006] A forklift-type rapid quenching mechanism comprises a box-type furnace, a quenching pool and a fixed seat, wherein an outer cover is slidably provided on the box-type furnace, and a fork mechanism is slidably provided on the fixed seat, wherein the fork mechanism comprises a fork assembly slidably provided on the fixed seat and a driving assembly, wherein the fork assembly loads the box-type furnace under the action of the driving assembly, heats the material on the pallet through the box-type furnace, quenches the material through the quenching pool, and insulates the box-type furnace after the material is taken out through the outer cover.

[0007] As a preferred embodiment, the box-type furnace is provided with slide grooves a on both sides, and guide rails a are also provided on both sides. A furnace door is slidably provided in the box-type furnace.

[0008] As a preferred embodiment, guide rails b are arranged on both sides of the fixed seat, and the parts of the guide rails b that extend beyond the fixed seat are arranged on the left and right sides of the quenching pool.

[0009] Preferably, the fork material assembly comprises a sliding seat slidably arranged on a guide rail b, a mast arranged on the sliding seat and a fork slidably arranged on the mast, the mast is provided with a guide rail c, and a slide groove c is provided on the upper end of the fork.

[0010] Preferably, the driving assembly comprises a driving member arranged at the right end of the fixing seat and a threaded rod driven by the driving member.

[0011] As a preference, a slide groove b which can slide on the guide rail b is formed at the lower end of the sliding seat, and a threaded hole matching the threaded rod is formed at the right end of the sliding seat.

[0012] As a preferred embodiment, slide rails sliding on the slide groove a are arranged on the left and right sides of the inner part of the outer cover, slide grooves d that can slide on the guide rails a are opened on the left and right sides of the lower end of the outer cover, a square groove for sliding forks is opened at the front end of the outer cover, and a spring is arranged between the slide rails and the slide groove a.

[0013] As another preferred embodiment, it is characterized in that a height difference of 1-1.5 meters is provided between the box-type furnace and the quenching pool.

[0014] Beneficial effects of the present invention:

[0015] 1. In the present invention, an outer cover is slidably arranged on the box-type furnace, so that after the furnace door is opened to take out the material, the heat in the box-type furnace is transferred to the outer cover, and the outer cover is used to keep it warm, thereby reducing heat loss, reducing resource waste, and reducing the heating time of the material, which is conducive to saving energy.

[0016] 2. In the present invention, slide rails that slide on the slide groove a are arranged on the left and right sides of the outer cover, and slide grooves d that can slide on the guide rails a are provided on the left and right sides of the lower end of the outer cover. A spring is arranged between the slide rails and the slide groove a, so that the outer cover can slide back and forth on the box-type furnace with the fork through the action of the fork.

[0017] In summary, this equipment has the advantages of energy saving and is particularly suitable for the field of high-end equipment manufacturing technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of a forklift type rapid quenching mechanism;

[0020] Figure 2It is a structural schematic diagram of a forklift type rapid quenching mechanism;

[0021] Figure 3 It is a structural schematic diagram of the fork material mechanism;

[0022] Figure 4 is a schematic diagram of the structure of the outer cover;

[0023] Figure 5 It is a structural schematic diagram of a forklift type rapid quenching mechanism;

[0024] Figure 6 This is the working state diagram of the forklift type rapid quenching mechanism;

[0025] Figure 7 This is the working state diagram of the forklift type rapid quenching mechanism;

[0026] Figure 8 This is the working state diagram of the forklift type rapid quenching mechanism;

[0027] Fig. 9 This is the working state diagram of the forklift type rapid quenching mechanism;

[0028] Fig.10 This is the working status diagram of the forklift type rapid quenching mechanism.

[0029] 1. Box furnace; 2. Quenching pool; 3. Fixed seat; 4. Outer cover; 5. Fork mechanism; 6. Fork assembly; 7. Drive assembly; 8. Pallet; 11. Slide a; 12. Guide rail a; 13. Furnace door; 31. Guide rail b; 41. Slide rail; 42. Slide d; 43. Square groove; 44. Spring; 61. Sliding seat; 62. Mast; 63. Fork; 64. Guide rail c; 65. Slide c; 71. Drive member; 72. Threaded rod; 611. Slide b; 612. Threaded hole. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.

[0031] Example

[0032] like Figures 1 to 10 As shown, a forklift-type rapid quenching mechanism comprises a box-type furnace 1, a quenching pool 2 and a fixed seat 3, an outer cover 4 is slidably provided on the box-type furnace 1, a fork mechanism 5 is slidably provided on the fixed seat 3, the fork mechanism 5 comprises a fork assembly 6 and a driving assembly 7 slidably provided on the fixed seat 3, the fork assembly 6 loads the box-type furnace 1 under the action of the driving assembly 7, heats the material on the tray 8 through the box-type furnace 1, quenches the material through the quenching pool 2, and keeps the box-type furnace 1 warm after the material is taken out through the outer cover 4.

[0033] It is worth mentioning here that by sliding the outer cover 4 on the box-type furnace 1, after the furnace door 13 is opened to take out the material, the heat in the box-type furnace 1 is transferred to the outer cover 4, and the outer cover 4 is used to keep it warm, thereby reducing heat loss, reducing resource waste, and reducing the heating time of the material, which is conducive to saving energy.

[0034] like Figure 1 , 2 As shown, slide grooves a11 are provided on both sides of the box-type furnace 1 , and guide rails a12 are also provided on both sides. A furnace door 13 is slidably provided in the box-type furnace 1 .

[0035] In this example, the furnace door 13 is raised and lowered by electronic control.

[0036] like Figure 2 As shown, guide rails b31 are arranged on both sides of the fixed seat 3 , and the portions of the guide rails b31 that extend beyond the fixed seat 3 are arranged on both sides of the quenching pool 2 .

[0037] like Figure 3 As shown, the fork assembly 6 includes a sliding seat 61 slidably set on the guide rail b31, a mast 62 set on the sliding seat 61, and a fork 63 slidably set on the support frame 62, the mast 62 is provided with a guide rail c64, and the upper end of the fork 63 is provided with a slide groove c65.

[0038] like Figure 5 As shown, the driving assembly 7 includes a driving member 71 disposed at the right end of the fixing seat 3 and a threaded rod 72 driven by the driving member 71 .

[0039] like Figure 3 As shown, a slide groove b611 which can slide on the guide rail b31 is formed at the lower end of the sliding seat 61 , and a threaded hole 612 which matches the threaded rod 72 is formed at the right end of the sliding seat 61 .

[0040] like Figure 4 , 5 As shown, slide rails 41 sliding on the slide groove a11 are arranged on the left and right sides of the inner part of the outer cover 4, and slide grooves d42 sliding on the guide rails a12 are provided on the left and right sides of the lower end of the outer cover 4, and a square groove 43 for sliding the fork 63 is provided at the front end of the outer cover 4, and a spring 44 is arranged between the slide rail 41 and the slide groove a11.

[0041] It is worth mentioning here that by arranging slide rails 41 sliding on the slide groove a11 on the left and right sides inside the outer cover 4, slide grooves d42 that can slide on the guide rails a12 are opened on the left and right sides of the lower end of the outer cover 4, and a spring 44 is arranged between the slide rail 41 and the slide groove a11, so that the outer cover 4 can slide back and forth on the box furnace 1 by the action of the fork 63.

[0042] like Figure 2 As shown, a height difference of 1-1.5 meters is provided between the box furnace 1 and the quenching pool 2 .

[0043] In this example, by setting a height difference of 1-1.5 meters, it is convenient for the fork 63 to take the material out from between the quenching tank 2 and the outer cover 4 for hoisting and unloading.

[0044] The working process is as follows:

[0045] The electronically controlled fork material assembly 6 moves to the front end of the fixed seat 3, the material is manually hoisted onto the fork 63, the fork material assembly 6 is controlled to move into the box-type furnace 1, and the furnace door 13 is controlled to rise, the box-type furnace 1 is closed, and the box-type furnace 1 heats the material;

[0046] After heating, the fork assembly 6 moves into the box furnace 1, takes out the material, and sends it to the quenching pool 2, where it is quenched. After quenching, the fork assembly 6 sends the material to the front end of the fixed seat 3, where the material is manually lifted away and new material is placed.

[0047] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A forklift-type rapid quenching mechanism, comprising a box-type furnace (1), a quenching tank (2) and a fixing seat (3), characterized in that: The box-type furnace (1) is provided with an outer cover (4) for sliding movement. The box-type furnace (1) is provided with a slide groove a (11) on both sides. Guide rails a (12) are also provided on both sides. A furnace door (13) is provided in the box-type furnace (1) for sliding movement. A fork mechanism (5) is provided for sliding movement on the fixed seat (3). Guide rails b (31) are provided on both sides of the fixed seat (3). Parts of the guide rails b (31) that extend beyond the fixed seat (3) are provided on both sides of the quenching tank (2). The fork mechanism (5) comprises a fork assembly (13) provided for sliding movement on the fixed seat (3). 6) and a driving assembly (7), the fork material assembly (6) comprising a sliding seat (61) slidably arranged on a guide rail b (31), a mast (62) arranged on the sliding seat (61), and a fork (63) slidably arranged on the mast (62), the mast (62) being provided with a guide rail c (64), the upper end of the fork (63) being provided with a slide groove c (65), the left and right sides of the inner part of the outer cover (4) being provided with slide rails (41) slidably arranged on the slide groove a (11), and the left and right sides of the lower end of the outer cover (4) being provided with slide rails that can slide on the guide rail a (12) The outer cover (4) is provided with a square groove (43) for the fork (63) to slide, and a spring (44) is provided between the slide rail (41) and the slide groove a (11). The fork material assembly (6) loads the box-type furnace (1) under the action of the driving assembly (7), heats the material on the tray (8) through the box-type furnace (1), quenches the material through the quenching pool (2), and keeps the box-type furnace (1) warm after the material is taken out through the outer cover (4); the outer cover (4) is slidably arranged on the box-type furnace (1), and the furnace door (13) is opened. After the material is taken out, the heat in the box-type furnace (1) is transferred to the outer cover (4), and the box-type furnace (1) is insulated by the outer cover (4), thereby reducing heat loss; by arranging slide rails (41) sliding on the slide groove a (11) on the left and right sides of the inner part of the outer cover (4), the left and right sides of the lower end of the outer cover (4) are provided with slide grooves d (42) that can slide on the guide rails a (12), and a spring (44) is arranged between the slide rails (41) and the slide groove a (11), so that the outer cover (4) can slide back and forth on the box-type furnace (1) following the fork (63) through the action of the fork (63).

2. The forklift type rapid quenching mechanism according to claim 1, characterized in that: The driving assembly (7) comprises a driving member (71) arranged at the right end of the fixing seat (3) and a threaded rod (72) driven by the driving member (71).

3. The forklift type rapid quenching mechanism according to claim 1, characterized in that: The lower end of the sliding seat (61) is provided with a sliding groove b (611) capable of sliding on the guide rail b (31), and the right end of the sliding seat (61) is provided with a threaded hole (612) matching the threaded rod (72).

4. The forklift type rapid quenching mechanism according to claim 1, characterized in that: A height difference of 1-1.5 meters is provided between the box-type furnace (1) and the quenching pool (2).

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