Automated processing equipment and processing steps for wood board processing in the construction field
By designing fully automated wood board processing equipment and using supporting nail boards, positioning fixtures and processing devices, stable transportation and precise processing of wood boards are achieved, solving the problem of excessive manual participation in existing technologies and improving processing efficiency and safety.
Patent Information
- Application Number
- CN202410382475.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2044-04-01
AI Technical Summary
Existing wood board processing equipment requires a lot of manual labor, which makes it difficult for labor-intensive industries to meet processing needs, and worker health and safety issues are prominent.
An automated processing equipment is designed, which includes a board storage unit, a board feeding unit, a board cutting unit and a board output unit. The fully automated processing of wooden boards is achieved through supporting nail boards, positioning fixtures and processing devices. Suction cup groups, mobile cylinders and guide rails are used to stably transport and position the wooden boards, and a printer is used to complete the label printing.
It realizes full automation of wood board processing, improves work efficiency, reduces manpower requirements, protects the health of operators, ensures processing accuracy and stability, and avoids the impact of debris on personnel.
Smart Images

Figure CN118372323B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of wood board processing, in particular to an automated processing device and processing steps for wood board processing in the construction field. Background Art
[0002] Wood is widely used in industries like construction and furniture, making wood processing a crucial task. Producing wood in a variety of shapes and sizes that meet required construction and furniture quality is essential. However, due to the high demands for precision and aesthetics in these sectors, wood processing is primarily performed using semi-automatic equipment. The high demand for wood processing makes this a labor-intensive industry. Furthermore, the high workload and poor working environment have led to a rapid loss of workers, resulting in a labor shortage and difficulty meeting the demand for wood processing.
[0003] Most current wood processing equipment requires extensive human involvement, including marking lines on the wood, feeding the wood, and measuring the dimensions of the finished wood. Furthermore, workers are required to lift the wood when processing certain special shapes. These operations not only require intense concentration but also consume significant physical effort, leading to a gradual decline in wood processing efficiency over time. Furthermore, long hours can easily lead to quality issues due to worker fatigue, and even serious physical injuries. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide an automated processing equipment and processing steps for wood boards in the construction field that can realize fully automatic processing of wood boards, thereby reducing the manpower requirements for wood board processing and ensuring the health of operators.
[0005] The technical solution adopted by the present invention to solve the above-mentioned problem is: an automated processing equipment for processing wooden boards in the construction field, comprising a board storage unit, a board feeding unit, a board cutting unit and a board discharge unit, the wooden boards to be processed pass through the board storage unit, the board feeding unit, the board cutting unit and the board discharge unit in sequence, a plurality of wooden boards to be processed are placed on the board storage unit, the plurality of wooden boards to be processed are transported one by one to the board feeding unit and transported to the board cutting unit through the board feeding unit, the wooden boards to be processed are positioned in the board cutting unit and processed while moving according to processing requirements, the board discharge unit is used to print a mark on the processed wooden boards, the board cutting unit comprises a supporting nail plate, a positioning fixture and a processing device, a plurality of supporting nails are evenly distributed on the supporting nail plate, the supporting nails are used to support the wooden boards to be processed, the positioning fixture is arranged on both sides of the supporting nail plate to clamp and limit the wooden boards on both sides perpendicular to the moving direction of the wooden boards, the processing device is arranged above the supporting nail plate, the processing device is movably connected to a movable guide rail, the movable guide rail is arranged perpendicular to the moving direction of the wooden boards, and the processing device is movably connected along the vertical direction.
[0006] Compared with the prior art, the advantages of the present invention are that after the wooden boards to be processed are stacked and placed in the board storage unit, the wooden boards can be processed fully automatically under the action of the board storage unit, the board feeding unit, the board cutting unit and the board discharging unit, thereby improving work efficiency while reducing the participation of operators, and the debris generated during the processing of the wooden boards will not affect the operators, thus ensuring the health of the operators; and through the design of the support nails on the support nail plate, the wooden boards to be processed can be raised, and a number of support nails evenly distributed in an array can ensure the stability of the wooden boards after being supported and not easy to deform. After the wooden boards are raised, there will be enough processing thickness space when performing penetrating processing, and the automated thickness processing parameters can be increased, and there is no need to worry about penetrating The support nail board is not damaged during the processing, and the operator is no longer required to lift the wooden board for processing, which reduces the physical and mental consumption of the operator; the design of the positioning fixture can position the wooden board to ensure the stability of the wooden board in the direction perpendicular to the moving direction of the wooden board, and will not deviate, thereby ensuring the processing accuracy of the wooden board; the design of the processing device can realize all-round processing of the wooden board, which can meet the processing needs of wooden board cutting, carving, etc. During the movement of the wooden board, when the area to be processed moves to the bottom of the moving guide rail, the processing device can process the processing area according to the processing needs by moving on the moving guide rail and moving in the vertical direction. When the whole wooden board passes through the moving guide rail, the processing of the whole wooden board is completed.
[0007] As an improvement of the present invention, the board storage unit includes a support frame, a support plate for placing wooden boards, an X-shaped lifting frame for controlling the support plate to move in the vertical direction, and a supporting servo motor for driving the X-shaped lifting frame, a first moving slot is provided at the bottom end of the support frame, the supporting servo motor is provided at one end of the first moving slot, and the output end of the supporting servo motor is provided with a pushing rod that is extended and retracted along the direction of the first moving slot under the drive of the supporting servo motor, the X-shaped lifting frame includes two support rod groups, the midpoints of the two support rod groups are rotatably connected, the lower end of one support rod group is rotatably connected to the other end of the moving slot, the lower end of the other support rod group is movably connected in the first moving slot and fixedly connected to the pushing rod, and the support plate is provided with There is a second moving groove, the upper end of the other support rod group is rotatably connected to the support plate, and the upper end of one support rod group is movably connected to the second moving groove. Through the improvement, during the automatic processing, the X-shaped lifting frame is lifted layer by layer through the precise drive of the supporting servo motor, so that the board feeding unit can separate and move the wooden boards from the board storage unit one by one, wherein the lower end of the other support rod group is movably connected to the first moving groove, and the upper end of one support rod group is movably connected to the second moving groove, which can ensure that when the two support rods deflect from each other, the upper and lower ends of the two support rod groups are on the same horizontal plane, which can ensure the lifting stability of the X-shaped lifting frame, and the support plate will not tilt. The wooden boards have stronger movement stability during the automated movement process.
[0008] As an improvement of the present invention, a storage space for accommodating a board storage unit is provided below the board feeding unit, board cutting unit and board output unit, a movable guide groove arranged along the moving direction of the wooden board is provided at the upper end of the support frame, and a movable guide bar movably connected to the movable guide groove is provided at the lower end of the board feeding unit, board cutting unit and board output unit. Through the improvement, when the automated processing equipment for wooden board processing in the construction field is in a shutdown state, the X-shaped lifting frame in the board storage unit can be retracted, and then the entire board storage unit can be pushed into the storage space, thereby reducing the standby volume of the entire equipment, facilitating the storage and transportation of the entire equipment in the shipping warehouse, and the design of the movable guide groove and the movable guide bar can ensure the moving stability of the board storage unit below the board feeding unit, board cutting unit and board output unit, avoid offset, and when the board storage unit is moved out, the board storage unit can still be kept in the same linearity with the board feeding unit, board cutting unit and board output unit, so that it can be quickly put into operation.
[0009] As an improvement of the present invention, the board feeding unit includes a feed roller group and a moving board assembly, the feed roller group includes multiple cylindrical rollers, and the multiple cylindrical rollers are arranged to rotate in the same horizontal plane, and the moving board assembly includes a suction cup group and two moving cylinders, and the two moving cylinders are respectively arranged on both sides of the suction cup group, and the suction cup group is used to suck the wooden board at the top of the board storage unit. After the suction cup group fixes the wooden board, the two moving cylinders drive the suction cup group to move the wooden board from the board storage unit to the cutting unit. Through the improvement, the design of the moving board assembly can transport the top wooden board in the board storage unit to the board feeding unit, wherein the suction cup group is used to adsorb the wooden board, and the two moving cylinders are used to move the wooden board adsorbed on the suction cup group from the board storage unit to the board feeding unit. After a partial area of the wooden board moves to the board feeding unit, the feed roller group transports the remaining part of the wooden board, and the feed roller group transports the wooden board to the cutting unit.
[0010] As an improvement of the present invention, the supporting end of the supporting nail plate is provided with a ball bearing, and the bottom end of the supporting nail plate is transmission-connected to a bidirectional driving seat, and the bidirectional driving seat can be used to drive the supporting nail plate to move along the moving direction of the wooden board and drive the supporting nail plate to move in a direction perpendicular to the moving direction of the wooden board. Through the improvement, the ball bearing can not only ensure the smooth movement of the wooden board on the supporting nail plate, but also avoid wear of the contact surface of the wooden board when the wooden board moves on the supporting nails. At the same time, because there are a large number of supporting nails, if the supporting nails remain stationary, the position of the penetrating processing on the wooden board may coincide with the position of some supporting nails, thereby causing the processing device and the supporting nails to collide during the processing, causing damage to the processing device or the supporting nails. Therefore, through the design of the bidirectional driving seat, it does not affect the effect of the supporting nail plate supporting the wooden board, and can also drive the supporting nails to be offset through the bidirectional driving seat. When the processing device performs penetrating processing, the supporting nails offset the initial position to avoid collide with the processing device. After the processing of this position is completed, it can be determined whether to offset the supporting nails again through the bidirectional driving seat according to subsequent processing requirements.
[0011] As an improvement of the present invention, the positioning fixture includes a positioning plate and a positioning top plate, the positioning plate is fixedly connected to one side of the supporting nail plate, and the positioning top plate is connected to the other side of the supporting nail plate along a direction perpendicular to the moving direction of the wooden board, and the side of the positioning top plate is provided with a positioning cylinder for driving the positioning top plate to move. Through the improvement, firstly, the positioning fixture achieves the positioning effect of the wooden board perpendicular to the moving direction of the wooden board. Secondly, during the positioning process, the positioning plate is fixed, so that the precise position of one side of the wooden board can be accurately positioned, and processing can be carried out based on this side of the positioning plate, which can reduce processing errors. Because the width of the wooden board has dimensional deviations and is not completely uniform, the design of the positioning cylinder can be used to offset with wooden boards of different widths and maintain abutment stability.
[0012] As an improvement of the present invention, the positioning top plate is rotatably connected to one end of the positioning plate, and the multiple pressure wheels are used to abut against the side of the wooden board, and the pressure wheel is connected to the driving motor, and the positioning top plate is provided with multiple adjustment frames at one end near the positioning plate, and each of the adjustment frames is provided with a pressure wheel and a driving motor for driving the pressure wheel to rotate. The connection between the adjustment frame and the positioning top plate is provided with an adjusting spring. Through the improvement, the rotation of the pressure wheel can drive the movement of the wooden board. The design of the adjusting frame can ensure the independent driving performance of each pressure wheel, avoid paralysis of the overall drive due to damage to the drive of individual pressure wheels, so as to ensure the stability of the wooden board transportation, and the design of the adjusting spring can ensure the abutment effect of the pressure wheel and the wooden board, so as to ensure that the pressure wheel drives the wooden board to move during the rotation process, thereby improving the stability of the pressure wheel in moving the wooden board; in the design of ensuring the abutment between the pressure wheel and the wooden board, the positioning cylinder performs preliminary overall positioning, and the adjusting spring performs high-precision individual positioning.
[0013] As an improvement of the present invention, the board discharge unit includes a discharge roller group and a printer. The discharge roller group also includes a plurality of cylindrical rollers arranged to rotate in the same horizontal plane. The printer is arranged above the discharge roller group. When the wooden board to be processed passes under the printer, the relevant information of the wooden board is printed on the wooden board. Through the improvement, the discharge movement of the processed wooden board and the printing of relevant information on the wooden board are realized.
[0014] As an improvement of the present invention, a pressing roller is provided between the cutting unit and the feeding unit and between the cutting unit and the discharging unit. The pressing roller is connected by a pressing cylinder and moves in a vertical direction. The pressing roller is rotated by a pressing drive motor. Through the improvement, the two ends of the wooden board are pressed by the pressing roller, thereby ensuring the placement stability and flatness of the wooden board on the supporting nail board, and thus ensuring the processing quality of the wooden board. The design of the pressing cylinder realizes and ensures the pressing effect of the pressing roller on the wooden board, and the pressing force of the pressing roller on the wooden board can be controlled by adjusting the pressure of the pressing cylinder. The design of the pressing drive motor can drive the pressing roller to rotate through the pressing drive motor to move the wooden board.
[0015] The technical solution adopted by the present invention to solve the above-mentioned problem is a processing step of an automated processing equipment for processing wood boards in the construction field, which is used for an automated processing equipment for processing wood boards in the construction field, and the steps are as follows:
[0016] S1: The suction cup group moves toward the plate storage unit, the support plate rises, and the wooden board on the top of the support plate just touches the suction cups on the suction cup group;
[0017] S2: The suction cup group performs vacuum suction to adsorb the wooden board;
[0018] S3: The suction cup group moves toward the cutting unit. When the wood board moves to the feeding unit, the suction cup group releases the vacuum, and the wood board on the feeding unit falls onto the feeding roller group on the feeding unit.
[0019] S4: The feeding roller group transports the wood board to the cutting unit by rotating;
[0020] S5: The positioning top plate moves toward the positioning plate to position the wooden board perpendicular to the moving direction;
[0021] S6: The driving motor drives the wooden board to move toward the board output unit through the rotation of the pressing wheel;
[0022] S7: When the wooden board moves to the bottom of the movable guide rail, the processing device processes the wooden board according to the processing requirements of the area of the wooden board located below the movable guide rail;
[0023] S8: The wood board continues to move toward the board output unit, the unprocessed wood board area moves to the bottom of the moving guide rail, and step S7 is repeated;
[0024] S9: Repeat step S8 until the entire wooden board is processed;
[0025] S10: After all the processed wood boards are moved to the board discharge unit, they are driven by the discharge roller group and move to the end of the board discharge unit;
[0026] S11: When the area for printing the logo on the wooden board moves to the bottom of the printer, the logo is printed on the wooden board;
[0027] S12: The wooden board is separated from the board discharging unit and stops at the end of the board discharging unit.
[0028] Compared with the existing technology, the advantage of the present invention is that after the wooden boards to be processed are stacked and placed in the board storage unit, the wooden boards can be processed fully automatically under the action of the board storage unit, the board feeding unit, the board cutting unit and the board output unit, thereby improving work efficiency while reducing the participation of operators. The debris generated during the processing of the wooden boards will not affect the operators, thereby ensuring the health of the operators.
[0029] As an improvement of the present invention, in step S7, when the wooden board is placed in the processing area below the movable guide rail for penetrating processing and the processing area is provided with support nails, the support nail plate is offset by the bidirectional drive seat to avoid interference between the processing device and the support nails. Through the improvement, interference and collision between the processing device and the support nails are avoided, thereby ensuring the stability of the equipment operation and avoiding damage to the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0031] Figure 2 It is a structural schematic diagram of the panel cutting unit of the present invention.
[0032] Figure 3 It is a schematic diagram of the internal structure of the storage plate unit of the present invention.
[0033] Figure 4 It is a schematic diagram of the cross-sectional structure of the storage plate unit of the present invention.
[0034] Figure 5 It is a schematic diagram of the connection structure of the bidirectional drive seat of the present invention.
[0035] Figure 6 It is an enlarged schematic diagram of the positioning top plate connection structure of the present invention.
[0036] Figure 7 It is a schematic cross-sectional view of the connection structure between the adjustment frame and the positioning top plate of the present invention.
[0037] As shown in the figure: 1. Plate storage unit, 1.1. Support frame, 1.1.1. First moving groove, 1.1.2. Moving guide groove, 1.1.3. Push-pull handle, 1.2. Support plate, 1.2.1. Second moving groove, 1.3. X-shaped lifting frame, 1.4. Support servo motor, 1.4.1. Push rod, 1.5. Support rod group, 2. Plate feeding unit, 2.1. Feed roller group, 2.2. Plate moving assembly, 2.2.1. Suction cup group, 2.2.2. Moving cylinder, 3. Cutting unit, 3.1. Support nail plate, 3.1.1. Support pins, 3.1.2, ball bearings, 3.2, positioning fixture, 3.2.1, positioning plate, 3.2.2, positioning top plate, 3.2.3, positioning cylinder, 3.2.4, pressure wheel, 3.2.5, drive motor, 3.2.6, adjustment frame, 3.2.7, adjustment spring, 3.3, processing device, 3.4, moving guide rail, 3.5, two-way drive seat, 4, board discharge unit, 4.1, discharge roller assembly, 4.2, printer, 5, wooden board, 6, pressure roller, 7, pressure cylinder, 8, pressure drive motor, 9, storage space. DETAILED DESCRIPTION
[0038] The embodiments of the present invention will be further described below with reference to the accompanying drawings.
[0039] like Figure 1-2As shown, an automated processing equipment for wood board processing in the construction field includes a board storage unit 1, a board feeding unit 2, a board cutting unit 3 and a board discharge unit 4. The wood board 5 to be processed passes through the board storage unit 1, the board feeding unit 2, the board cutting unit 3 and the board discharge unit 4 in sequence. A plurality of wood boards 5 to be processed are placed on the board storage unit 1. The plurality of wood boards 5 to be processed are transported one by one to the board feeding unit 2 and transported to the board cutting unit 3 through the board feeding unit 2. The wood boards 5 to be processed are positioned in the board cutting unit 3 and processed while moving according to processing requirements. The board discharge unit 4 is used to print a mark on the processed wood board 5. The board cutting unit 3 includes a support A nail plate 3.1, a positioning fixture 3.2 and a processing device 3.3, wherein a plurality of supporting nails 3.1.1 are evenly distributed in an array on the supporting nail plate 3.1, and the supporting nails 3.1.1 are used to support the wooden board 5 to be processed, and the positioning fixture 3.2 is arranged on both sides of the supporting nail plate 3.1 to clamp and limit the wooden board 5 on both sides perpendicular to the moving direction of the wooden board 5, and the processing device 3.3 is arranged above the supporting nail plate 3.1, and the processing device 3.3 is movably connected to a moving guide rail 3.4, and the moving guide rail 3.4 is arranged perpendicular to the moving direction of the wooden board 5, and the cutting device is provided with a servo motor for driving the cutting device to move in the vertical direction.
[0040] like Figure 3-4 As shown, the board storage unit 1 comprises a support frame 1.1, a support plate 1.2 for placing the wooden board 5, an X-shaped lifting frame 1.3 for controlling the vertical movement of the support plate 1.2, and a supporting servo motor 1.4 for driving the X-shaped lifting frame 1.3. A first movable slot 1.1.1 is provided at the bottom end of the support frame 1.1. The supporting servo motor 1.4 is located at one end of the first movable slot 1.1.1. The output end of the supporting servo motor 1.4 is provided with a push rod 1.4 that is driven by the supporting servo motor 1.4 to extend and retract along the direction of the first movable slot 1.1.1. 1. The X-shaped lifting frame 1.3 includes two support rod groups 1.5, which are pivotally connected at their midpoints. The lower end of one support rod group 1.5 is pivotally connected to the other end of the movable groove. The lower end of the other support rod group 1.5 is movably connected within the first movable groove 1.1.1 and fixedly connected to the push rod 1.4.1. The support plate 1.2 is provided with a second movable groove 1.2.1. The upper end of the other support rod group 1.5 is pivotally connected to the support plate 1.2, and the upper end of the other support rod group 1.5 is movably connected within the second movable groove 1.2.1. A plurality of anchor bolts are provided at the bottom end of the support frame 1.1 to ensure the support stability of the support frame 1.1 and facilitate adjustment of the height of the support frame 1.1.
[0041] like Figure 1-4As shown, a storage space 9 for accommodating the board storage unit 1 is provided below the board feeding unit 2, the board cutting unit 3, and the board discharging unit 4, a movable guide groove 1.1.2 arranged along the moving direction of the wooden board 5 is provided at the upper end of the support frame 1.1, and a movable guide strip movably connected to the movable guide groove 1.1.2 is provided at the lower end of the board feeding unit 2, the board cutting unit 3, and the board discharging unit 4. When the automated processing equipment for wooden board processing in the construction field is in a stopped state, the X-shaped lifting frame 1.3 in the board storage unit 1 can be retracted, and the board storage unit 1 is at the same horizontal height as a whole, and then the entire board storage unit 1 is pushed into the storage space 9, thereby reducing the standby volume of the entire equipment and facilitating the storage and transportation of the entire equipment in the shipping warehouse. The design of the movable guide groove 1.1.2 and the movable guide bar can ensure the movement stability of the board storage unit 1 below the board inlet unit 2, the board cutting unit 3, and the board outlet unit 4, avoiding deviation. When the board storage unit 1 is moved out, the board storage unit 1 can still be kept in the same linearity with the board inlet unit 2, the board cutting unit 3, and the board outlet unit 4, so that it can be quickly put into operation. A push-pull handle 1.1.3 is provided at the end of the support frame 1.1 away from the board inlet unit 2. The push-pull handle 1.1.3 can be used to more conveniently push the board storage unit 1 into or out of the storage space 9.
[0042] The supporting servo motor 1.4 can be driven by a telescopic rod servo motor or a conventional servo motor in combination with a worm gear structure. If a telescopic rod servo motor is used, the push rod 1.4.1 is the telescopic rod of the telescopic rod servo motor. If a conventional servo motor is used, the push rod 1.4.1 is the worm gear. The output end setting direction of the motor in the figure is changed and is set perpendicular to the worm gear.
[0043] like Figure 1As shown, the board feeding unit 2 includes a feed roller group 2.1 and a board moving assembly 2.2, the feed roller group 2.1 includes multiple cylindrical rollers, and the multiple cylindrical rollers are arranged to rotate in the same horizontal plane, the board moving assembly 2.2 includes a suction cup group 2.2.1 and two moving cylinders 2.2.2, the two moving cylinders 2.2.2 are respectively arranged on both sides of the suction cup group 2.2.1, the suction cup group 2.2.1 is used to suck the wooden board 5 at the top of the board storage unit 1, after the suction cup group 2.2.1 fixes the wooden board 5, the two moving cylinders 2.2.2 drive the suction cup group 2.2.1 to move the wooden board 5 from the board storage unit 1 to the board cutting unit 3. The suction cup group 2.2.1 is provided with multiple suction cups, which simultaneously adsorb the wooden board 5 along the width direction of the wooden board 5 to ensure the stability of the suction cup group 2.2.1 on the wooden board 5; when the suction cup group 2.2.1 adsorbs the wooden board 5, the height of the uppermost wooden board 5 on the support plate 1.2 is just against the suction cup on the suction cup group 2.2.1, and at the same time, the bottom end of the wooden board 5 and the support height of the feed roller group 2.1 are on the same horizontal plane or the bottom end of the wooden board 5 is slightly higher than the height of the feed roller group 2.1, so that the wooden board 5 can move smoothly from the support plate 1.2 to the feed roller group 2.1, and at the same time, it also avoids the impact damage caused by the large drop of the wooden board 5 during the process of releasing the vacuum suction of the suction cup group 2.2.1, and the two moving cylinders 2.2.2 only need to maintain the movement at two workstations, and the movement method is simple.
[0044] The multiple cylindrical rollers on the feed roller set 2.1 rotate synchronously through a transmission chain structure, and the transmission chain structure is driven by a conventional servo motor to achieve the purpose of driving the feed roller set 2.1 to rotate and drive the wooden board 5 to move and transport.
[0045] like Figure 2 、 Figure 5 As shown, the supporting end of the support nail plate 3.1 is provided with a ball 3.1.2, and the bottom end of the support nail plate 3.1 is transmission-connected to a two-way drive seat 3.5. The two-way drive seat 3.5 can be used to drive the support nail plate 3.1 to move along the moving direction of the wooden board 5 and to drive the support nail plate 3.1 to move in a direction perpendicular to the moving direction of the wooden board 5. The two-way drive seat 3.5 is a commonly used structure, mainly composed of two layers of moving seats with mutually perpendicular moving directions, and the moving seat is driven to move by a screw rod. The main function of the two-way drive seat 3.5 is to avoid the support nail 3.1.1 from counteracting the cutting device, so its moving range can be limited to a certain range and does not need to be too large.
[0046] like Figure 5-7As shown, the positioning fixture 3.2 includes a positioning plate 3.2.1 and a positioning top plate 3.2.2, the positioning plate 3.2.1 is fixedly connected to one side of the supporting nail plate 3.1, and the positioning top plate 3.2.2 is connected to the other side of the supporting nail plate 3.1 along a direction perpendicular to the moving direction of the wooden board 5. The side of the positioning top plate 3.2.2 is provided with a positioning cylinder 3.2.3 for driving the positioning top plate 3.2.2 to move. There are two positioning cylinders 3.2.3, which are respectively arranged on both sides of the positioning top plate 3.2.2 to ensure stability when driving the positioning top plate 3.2.2 and avoid Deflection, the positioning top plate 3.2.2 is rotatably connected to a plurality of pressure wheels 3.2.4 at one end close to the positioning plate 3.2.1, and the plurality of pressure wheels 3.2.4 are used to abut against the side of the wooden board 5. The pressure wheels 3.2.4 are connected to the drive motor 3.2.5, and the positioning top plate 3.2.2 is provided with a plurality of adjustment frames 3.2.6 at one end close to the positioning plate 3.2.1, and each of the adjustment frames 3.2.6 is provided with a pressure wheel 3.2.4 and a drive motor 3.2.5 for driving the pressure wheel 3.2.4 to rotate, and an adjustment spring 3.2.7 is provided at the connection between the adjustment frame 3.2.6 and the positioning top plate 3.2.2.
[0047] like Figure 1 As shown, the board discharge unit 4 includes a discharge roller assembly 4.1 and a printer 4.2. The discharge roller assembly 4.1 also includes multiple cylindrical rollers arranged to rotate in the same horizontal plane. The printer 4.2 is located above the discharge roller assembly 4.1. When the processed wooden board 5 passes under the printer 4.2, the relevant information of the wooden board 5 is printed on the wooden board 5. The multiple cylindrical rollers on the feed roller assembly 2.1 also rotate synchronously via a transmission chain structure, which is driven by a conventional servo motor to achieve the purpose of driving the discharge roller assembly 4.1 to rotate and move the wooden board 5. The printer 4.2 can be a laser printer or an inkjet printer.
[0048] like Figure 1 、 Figure 5As shown, a press roller 6 is provided between the cutting unit 3 and the feed unit 2, and between the cutting unit 3 and the discharge unit 4. The press roller 6 is connected to the feed unit 2 in a vertical direction via a press cylinder 7 and is rotated by a press drive motor 8. The press roller 6 is arranged in multiple sections, with each end of the press roller 6 being rotatably connected to the press cylinder 7. A connecting plate is provided between the two connected sections of the press roller 6 to support the press roller 6 and prevent it from bending, ensuring its operational stability. A press drive motor 8 is provided on one of the connecting plates to drive the press roller 6 for rotation. A connecting block is provided above the press roller 6. The connecting block is connected to the connecting block in a vertical direction. The connection method is the same as that between the positioning top plate 3.2.2 and the adjustment frame 3.2.6, thereby ensuring that the press roller 6 can move up and down vertically while being stable and rotating.
[0049] During use, it is necessary to ensure that the rotational linear speed of the pressure roller 6 is the same as the rotational linear speed of the pressure wheel 3.2.4. When the wooden board 5 is shorter, the wooden board 5 can be moved only by the pressure roller 6 and the pressure wheel 3.2.4 at one end, or only by the pressure wheel 3.2.4. When the wooden board 5 is longer, it can be driven by the pressure roller 6 and the pressure wheel 3.2.4 at both ends.
[0050] The cylindrical rollers on the feed roller set 2.1 and the discharge roller set 4.1 are provided with friction grooves to prevent the wooden boards 5 from slipping when being transported, thereby ensuring the transport efficiency of the wooden boards 5.
[0051] Processing device 3.3 can be a high-energy laser cutter, a high-speed water jet cutter, or a high-speed milling cutter, depending on the needs. If processing device 3.3 is a high-energy laser cutter or a high-speed water jet cutter, it is suitable for cutting processing. If processing device 3.3 is a high-speed milling cutter, it is suitable for cutting processing and engraving processing. Processing device 3.3 can be replaced according to processing needs.
[0052] A processing step of an automated processing device for processing wood boards in the construction field, for implementing an automated processing device for processing wood boards in the construction field, the steps are as follows:
[0053] S1: The suction cup assembly 2.2.1 moves toward the plate storage unit 1, the support plate 1.2 rises, and the wooden board 5 located on the top of the support plate 1.2 just contacts the suction cups on the suction cup assembly 2.2.1;
[0054] S2: The suction cup assembly 2.2.1 performs vacuum suction to absorb the wooden board 5;
[0055] S3: The suction cup assembly 2.2.1 moves toward the cutting unit 3. When the wood board 5 partially moves onto the feeding unit 2, the suction cup assembly 2.2.1 releases the vacuum, and the wood board 5 on the feeding unit 2 falls onto the feeding roller assembly 2.1 on the feeding unit 2.
[0056] S4: The feed roller assembly 2.1 rotates to transport the wood board 5 to the cutting unit 3;
[0057] S5: The positioning top plate 3.2.2 moves toward the positioning plate 3.2.1 to position the wooden board 5 perpendicular to the moving direction;
[0058] S6: The driving motor 3.2.5 is driven to drive the wooden board 5 to move toward the board output unit 4 through the rotation of the pressing wheel 3.2.4;
[0059] S7: When the wooden board 5 moves to the bottom of the movable guide rail 3.4, the processing device 3.3 processes the wooden board 5 according to the processing requirements of the area below the movable guide rail 3.4;
[0060] S8: The wood board 5 continues to move toward the board discharging unit 4, and the unprocessed wood board 5 area moves to the bottom of the moving guide rail 3.4, and step S7 is repeated;
[0061] S9: Repeat step S8 until the entire wooden board 5 is processed;
[0062] S10: After all the processed wood boards 5 are moved to the board discharge unit 4, they are driven by the discharge roller set 4.1 to move to the end of the board discharge unit 4;
[0063] S11: When the area for printing the logo on the wooden board 5 moves to the bottom of the printer 4.2, the logo is printed on the wooden board 5;
[0064] S12: The wooden board 5 is separated from the board discharging unit 4 and stops at the end of the board discharging unit 4.
[0065] In step S7, when the wooden board 5 is placed in the processing area below the movable guide rail 3.4 for penetrating processing and the processing area is provided with support nails 3.1.1, the support nail plate 3.1 is offset by the bidirectional drive seat 3.5 to avoid interference between the processing device 3.3 and the support nails 3.1.1.
[0066] In step S5, as soon as the wooden board 5 enters the cutting unit 3, the positioning clamp 3.2 positions the wooden board 5. At this time, only part of the pressure wheels 3.2.4 are in contact with the wooden board 5. Under the action of the adjusting spring 3.2.7, the positioning top plate 3.2.2 completes the positioning clamping. At this time, the distance between the other pressure wheels 3.2.4 that are not in contact with the wooden board 5 and the positioning plate 3.2.1 will be smaller than the width of the wooden board 5, and the difference between the distance and the width of the wooden board 5 is less than half the diameter of the pressure wheel 3.2.4. Then, under the action of the pressure roller 6 between the cutting unit 3 and the feeding unit 2 and the pressure wheel 3.2.4 that is in contact with the wooden board 5, the wooden board 5 continues to move into the cutting unit 3 and contacts the pressure wheels 3.2.4 that are not in contact with it one by one.
[0067] The above description is merely a description of the preferred embodiment of the present invention and is not to be construed as limiting the scope of the claims. The present invention is not limited to the above embodiment, and variations in the specific structure are permitted. Any variations within the scope of the independent claims of the present invention are also within the scope of protection of the present invention.
Claims
1. An automated processing equipment for wood board processing in the construction field, characterized by: The invention comprises a board storage unit (1), a board feed unit (2), a board cutting unit (3) and a board discharge unit (4); a wood board (5) to be processed passes through the board storage unit (1), the board feed unit (2), the board cutting unit (3) and the board discharge unit (4) in sequence; a plurality of wood boards (5) to be processed are placed on the board storage unit (1); the plurality of wood boards (5) to be processed are transported one by one to the board feed unit (2) and then transported to the board cutting unit (3) through the board feed unit (2); the wood boards (5) to be processed are positioned in the board cutting unit (3) and processed while moving according to processing requirements; the board discharge unit (4) is used to print a mark on the processed wood board (5); the board cutting unit (3) comprises a supporting nail plate (3.1), a positioning fixture (3.2) and a processing device (3.3); a plurality of supporting nails (3.1.1) are evenly distributed on the supporting nail plate (3.1); the supporting nails (3.1.1) are uniformly distributed in an array; 1) Used to support a wooden board (5) to be processed, the positioning fixture (3.2) is provided on both sides of the supporting nail plate (3.1) to clamp and limit the wooden board (5) on both sides perpendicular to the moving direction of the wooden board (5), the processing device (3.3) is provided above the supporting nail plate (3.1), the processing device (3.3) is movably connected to a moving guide rail (3.4), the moving guide rail (3.4) is provided perpendicular to the moving direction of the wooden board (5), and the processing device (3.3) is movably connected along the vertical direction, the supporting end of the supporting nail plate (3.1) is provided with a ball (3.1.2), the bottom end of the supporting nail plate (3.1) is transmission-connected to a bidirectional driving seat (3.5), and the bidirectional driving seat (3.5) can be used to drive the supporting nail plate (3.1) to move along the moving direction of the wooden board (5) and to drive the supporting nail plate (3.1) to move along the moving direction of the wooden board (5) and to move in a direction perpendicular to the moving direction of the wooden board (5).
2. The automated processing equipment for wood board processing in the construction field according to claim 1, characterized in that: The board storage unit (1) comprises a support frame (1.1), a support plate (1.2) for placing a wooden board (5), an X-shaped lifting frame (1.3) for controlling the support plate (1.2) to move in a vertical direction, and a support servo motor (1.4) for driving the X-shaped lifting frame (1.3). The bottom end of the support frame (1.1) is provided with a first moving groove ( 1.1.1), the supporting servo motor (1.4) is provided at one end of the first moving groove (1.1.1), and the output end of the supporting servo motor (1.4) is provided with a wire which moves along the first moving groove ( 1.1.1) direction, the pushing rod (1.4.1), the X-shaped lifting frame (1.3) includes two support rod groups (1.5), the midpoints of the two support rod groups (1.5) are rotatably connected, the lower end of one support rod group (1.5) is rotatably connected to the other end of the movable groove, the lower end of the other support rod group (1.5) is movably connected in the first movable groove (1.1.1) and fixedly connected to the pushing rod (1.4.1), the support plate (1.2) is provided with a second movable groove (1.2.1), the upper end of the other support rod group (1.5) is rotatably connected to the support plate (1.2), and the upper end of one support rod group (1.5) is movably connected in the second movable groove (1.2.1).
3. The automated processing equipment for wood board processing in the construction field according to claim 2, characterized in that: A storage space (9) for accommodating the board storage unit (1) is provided below the board feeding unit (2), the board cutting unit (3), and the board discharging unit (4); a movable guide groove (1.1.2) arranged along the moving direction of the wooden board (5) is provided at the upper end of the support frame (1.1); and a movable guide bar movably connected to the movable guide groove (1.1.2) is provided at the lower end of the board feeding unit (2), the board cutting unit (3), and the board discharging unit (4).
4. The automated processing equipment for wood board processing in the construction field according to claim 1, characterized in that: The board feeding unit (2) includes a feeding roller group (2.1) and a board moving assembly (2.2), wherein the feeding roller group (2.1) includes a plurality of cylindrical rollers, and the plurality of cylindrical rollers are arranged to rotate in the same horizontal plane, and the board moving assembly (2.2) includes a suction cup group (2.2.1) and two movable cylinders (2.2.2), wherein the two movable cylinders (2.2.2) are respectively arranged on both sides of the suction cup group (2.2.1), and the suction cup group (2.2.1) is used to suck the wooden board (5) at the top end of the board storage unit (1). After the suction cup group (2.2.1) fixes the wooden board (5), the two movable cylinders (2.2.2) drive the suction cup group (2.2.1) to move the wooden board (5) from the board storage unit (1) to the board cutting unit (3).
5. The automated processing equipment for wood board processing in the construction field according to claim 1, characterized in that: The positioning fixture (3.2) includes a positioning plate (3.2.1) and a positioning top plate (3.2.2), wherein the positioning plate (3.2.1) is fixedly connected to one side of the supporting nail plate (3.1), and the positioning top plate (3.2.2) is connected to the other side of the supporting nail plate (3.1) in a direction perpendicular to the movement direction of the wooden board (5), and a positioning cylinder (3.2.3) is provided on the side of the positioning top plate (3.2.2) for driving the positioning top plate (3.2.2) to move.
6. The automated processing equipment for processing wood boards in the construction field according to claim 5, characterized in that: One end of the positioning top plate (3.2.2) close to the positioning plate (3.2.1) is rotatably connected to multiple pressure wheels (3.2.4), and the multiple pressure wheels (3.2.4) are used to abut against the side of the wooden board (5). The pressure wheels (3.2.4) are connected to the drive motor (3.2.5). One end of the positioning top plate (3.2.2) close to the positioning plate (3.2.1) is provided with multiple adjustment frames (3.2.6), each of the adjustment frames (3.2.6) is provided with a pressure wheel (3.2.4) and a drive motor (3.2.5) for driving the pressure wheel (3.2.4) to rotate, and an adjustment spring (3.2.7) is provided at the connection between the adjustment frame (3.2.6) and the positioning top plate (3.2.2).
7. The automated processing equipment for wood board processing in the construction field according to claim 1, characterized in that: The board discharge unit (4) includes a discharge roller group (4.1) and a printer (4.2). The discharge roller group (4.1) also includes a plurality of cylindrical rollers arranged to rotate in the same horizontal plane. The printer (4.2) is arranged above the discharge roller group (4.1). When the wood board (5) to be processed passes under the printer (4.2), information related to the wood board (5) is printed on the wood board (5).
8. The automated processing equipment for wood board processing in the construction field according to claim 1, characterized in that: A pressing roller (6) is provided between the cutting unit (3) and the feeding unit (2) and between the cutting unit (3) and the discharging unit (4). The pressing roller (6) is connected to the cutting unit (3) by a pressing cylinder (7) so as to be movable in a vertical direction. The pressing roller (6) is rotated by a pressing drive motor (3.2.5).
9. A processing step of an automated processing equipment for processing wood boards in the construction field, characterized in that: The automated processing equipment for processing wood boards in the construction field according to any one of claims 1 to 8 is used to implement the following steps: S1: The suction cup group (2.2.1) moves toward the storage plate unit (1), the support plate (1.2) rises, and the wooden board (5) located at the top of the support plate (1.2) just contacts the suction cups on the suction cup group (2.2.1); S2: The suction cup assembly (2.2.1) performs vacuum suction to absorb the wooden board (5); S3: The suction cup group (2.2.1) moves toward the cutting unit (3). When the wood board (5) partially moves onto the board feeding unit (2), the suction cup group (2.2.1) releases the vacuum, and the wood board (5) on the board feeding unit (2) falls onto the feeding roller group (2.1) on the board feeding unit (2); S4: The feeding roller set (2.1) transports the wooden board (5) to the cutting unit (3) by rotating; S5: The positioning top plate (3.2.2) moves toward the positioning plate (3.2.1) to position the wooden board (5) perpendicular to the moving direction; S6: The driving motor (3.2.5) drives the wooden board (5) to move toward the board output unit (4) through the rotation of the pressing wheel (3.2.4); S7: When the wooden board (5) moves to the bottom of the movable guide rail (3.4), the processing device (3.3) processes the wooden board (5) according to the processing requirements of the area where the wooden board (5) is located below the movable guide rail (3.4); S8: The wooden board (5) continues to move toward the board output unit (4), and the unprocessed wooden board (5) area moves to the bottom of the moving guide rail (3.4), and step S7 is repeated; S9: Repeat step S8 until the entire wooden board (5) is processed; S10: After all the processed wooden boards (5) are moved onto the board discharging unit (4), they are driven by the discharging roller set (4.1) to move toward the end of the board discharging unit (4); S11: When the area of the wooden board (5) where the logo is to be printed moves to the bottom of the printer (4.2), the logo is printed on the wooden board (5); S12: The wooden board (5) is separated from the board discharging unit (4) and stops at the end of the board discharging unit (4).
10. The processing steps of the automated processing equipment for processing wood boards in the construction field according to claim 9 are characterized by: In step S7, when the wood board (5) is placed in the processing area below the moving guide rail (3.4) for penetrating processing, and the processing area is provided with support nails ( 3.1.1), the support nail plate (3.1) is offset by the bidirectional drive seat (3.5) to avoid interference between the processing device (3.3) and the support nail (3.1.1).
Citation Information
Patent Citations
Automatic processing unit for wood board processing in building field
CN222371817U