A chamfering device and processing method for internal bearing of air circuit breaker
The chamfering device addresses the inefficiencies of manual handling in bearing processing by automating loading, unloading, and chamfering through controlled swinging and vacuum-assisted debris collection, enhancing production efficiency and simplifying cleanup.
Patent Information
- Application Number
- CN202410603523.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-05-15
AI Technical Summary
Existing chamfering devices for air circuit breaker bearings require frequent disassembly and assembly of the bearing outer rings, leading to low production efficiency and difficulty in continuous processing due to the need for manual loading, unloading, and double-sided chamfering.
A chamfering device with a swing support assembly, clamping assembly, and vacuum pump system that allows for automatic loading, unloading, and double-sided chamfering of bearing outer rings through controlled swinging and sealing mechanisms, along with a vacuum system for debris collection.
Enables continuous and rapid processing of large quantities of bearing outer rings with improved efficiency by automating loading, positioning, and clamping, while simultaneously collecting and recycling debris, reducing the need for manual intervention and complex cleaning operations.
Smart Images

Figure CN118455638B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of processing air circuit breaker parts, and in particular relates to a chamfering device for processing an internal bearing of an air circuit breaker and a processing method thereof. Background Art
[0002] Air circuit breakers are protective devices used in power systems to protect electrical equipment and lines from damage caused by overload and short circuit. Air circuit breakers are usually composed of a circuit breaker body and an operating mechanism. The internal bearing is one of the key components of the operating mechanism, used to support and make the operating mechanism move smoothly. The chamfering of the bearing is mainly carried out on the outer chamfer of the outer ring of the bearing and the inner chamfer of the inner ring, and these chamfers are usually rounded. In actual processing, the outer ring or inner ring is clamped and fixed for processing.
[0003] The chamfering device for processing the internal bearing of the air circuit breaker in the prior art, during use, for a large number of bearing processing and production, needs to install and fix the bearing outer ring to be processed at the processing position, after the chamfering and opening process is completed, it is necessary to remove the processed bearing outer ring from the processing position, and reinstall and fix another set of bearing outer rings. When actually carrying out continuous production processing, it is necessary to frequently disassemble and assemble the bearing outer ring, especially for the double-sided chamfering of the bearing outer ring, it is also necessary to turn over the surface, the entire continuous processing efficiency is low, and it is difficult to quickly complete the loading and unloading, positioning and double-sided chamfering of the bearing outer ring, which greatly affects the production and processing efficiency and the use effect is not good. Summary of the invention
[0004] The object of the present invention is to provide a chamfering device and a processing method for processing an internal bearing of an air circuit breaker, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a chamfering device for processing the internal bearing of an air circuit breaker and a processing method thereof, comprising a processing table, a screw moving mechanism and a chamfering processing mechanism, the top of the processing table is fixedly connected with a support seat, the support seat is internally rotatably provided with a support shaft, the number of the support shafts is two, a swing support assembly is fixedly provided between the two support shafts, a clamping assembly is fixedly provided at the front end of the swing support assembly, an opening and closing assembly is provided inside the clamping assembly, a deflection assembly is provided at one end of one of the support shafts, a quick switching assembly and a fixed push plate are respectively provided at the top of the processing table, an arc-shaped cavity and a blanking port are respectively opened inside and at the bottom of the processing table, the arc-shaped cavity and the blanking port are connected, the two ends of the arc-shaped cavity pass through the processing table upward, a blocking assembly is slidably provided inside the arc-shaped cavity, one end of the blocking assembly is fixedly connected to the clamping assembly, a vacuum pump is fixedly provided at the front of the processing table, and the suction end of the vacuum pump is connected to the arc-shaped cavity;
[0006] The quick switching assembly includes a feeding frame, a reserved frame, a second spring, a feeding port, a second electric push rod and a limit stopper.
[0007] Preferably, the screw moving mechanism is slidably installed on the top of the processing table, the upper end of the screw moving mechanism is fixedly connected to the chamfering processing mechanism, the screw moving mechanism is symmetrically distributed on the top of the processing table, and the screw moving mechanism includes a rotating motor, a screw and a moving frame, and the rotating motor and the screw are both assembled on the top of the processing table.
[0008] Preferably, the deflection assembly includes a fixed slide, an electric push rod No. 1, a tooth plate and a gear, the fixed slide is fixedly installed on the top surface of the processing table, the tooth plate is slidably sleeved on the top of the fixed slide, the electric push rod No. 1 is installed on the top of the processing table, the movable end of the electric push rod No. 1 is fixedly connected to the tooth plate, and the gear is fixedly sleeved on the outer surface of a support shaft and meshingly connected with the tooth plate.
[0009] Preferably, the swing support assembly includes a support plate, an air pump and a through hole, both side surfaces of the support plate are fixedly connected to the support shaft, the air pump is fixedly installed on the top of the processing table, the air pump is fixedly connected to the support plate through an air outlet pipe, and the through hole is opened in the support plate and is connected to the air outlet pipe of the air pump.
[0010] Preferably, the clamping assembly includes a positioning ring, a ring cavity, a sleeve, a clamping head, a spring 1, a connecting hole, an installation cavity and a bypass port, the positioning ring is fixedly connected to the front end of the support plate, the ring cavity is opened inside the lower positioning ring and is connected with the through hole, the sleeve is fixedly sleeved in the inner wall of the positioning ring, the clamping head is movably sleeved in the sleeve, one end of the spring 1 is fixedly connected to the clamping head and the other end is fixed in the ring cavity, the connecting hole and the installation cavity are both opened inside the positioning ring, the bypass port is opened on the outer surface of the positioning ring, the two ends of the connecting hole are respectively connected with the ring cavity and the installation cavity, and the bypass port is connected with the installation cavity.
[0011] Preferably, the opening and closing assembly includes a sealing block, a second spring and a baffle rod, the sealing block is movably sleeved in the mounting cavity, one end of the second spring is fixedly connected to the sealing block and the other end is fixedly connected in the mounting cavity, the connecting hole is located on the moving trajectory of the sealing block, one end of the baffle rod is fixedly connected to the bottom of the sealing block and the other end passes through the bypass port and extends to the outside, and the fixed push plate is located on the rotation trajectory of the baffle rod.
[0012] Preferably, the feeding frame and the reserved frame are both fixedly connected to the top of the processing table and are symmetrically distributed on the left and right sides of the arc-shaped cavity, the second spring is located in the reserved frame and one end is fixedly connected to the reserved frame, the feeding port is opened on the left side of the top of the feeding frame, a feeding cylinder is fixedly provided on the top of the feeding frame, the feeding cylinder is communicated with the feeding port, the fixed end of the No. 2 electric push rod is fixed to the processing table through a mounting frame, the movable end of the No. 2 electric push rod is fixedly connected to the limit stopper, the limit stopper is located in the feeding frame, and an arc-shaped stopper is provided on the top of the limit stopper, the interiors of the feeding frame and the reserved frame are uniformly circular cavities with the same inner diameter, the two ends of the feeding frame and the reserved frame are aligned and consistent, and the gap between the feeding frame and the reserved frame is located on the swing trajectory of the clamping assembly.
[0013] Preferably, the blocking assembly includes an arc-shaped baffle, a sealing block, an intermediate plate and a notch, one end of the arc-shaped baffle is fixedly connected to the outer surface of the clamping assembly, the sealing block is slidably sleeved inside the arc-shaped cavity, the intermediate plate is fixedly connected between the arc-shaped baffle and the sealing block, the notch is opened on the side of the inner end of the arc-shaped baffle, and the notch is located on a side of the arc-shaped baffle close to the reserved frame.
[0014] Preferably, the vacuum pump is sleeved in the processing table through a suction pipeline and is connected to the arc-shaped cavity, and the suction port of the vacuum pump is located on the side away from the blanking port.
[0015] A processing method of a chamfering device for processing an internal bearing of an air circuit breaker, comprising the following processing steps:
[0016] The first step: during continuous operation, as the clamping assembly in the vertical state cooperates with the chamfering processing mechanisms on both sides to realize the processing of the outer ring of the bearing, the deflection assembly drives the swing support assembly to rotate to a horizontal state, so that the clamping assembly is located between the loading frame and the reserved frame of the quick switching assembly, and the opening and closing assembly is squeezed and contacted with the fixed push plate during movement, bypassing the pressure air inside the clamping assembly, canceling the clamping and fixing of the outer ring of the bearing, and at the same time, the quick switching assembly pushes the bearing to be processed into the clamping assembly, and automatically pushes the processed outer ring of the bearing into the reserved frame, starts the deflection assembly and drives the clamping assembly to reset to a vertical state, and the opening and closing assembly is re-sealed when the clamping assembly is away from the fixed push plate, the internal pressure of the clamping assembly is restored and the outer ring of the bearing is clamped, and the clamping assembly is swung back to a vertical state, at this time, the arc baffle in the blocking assembly swings into the quick switching assembly, and the notch is aligned with the reserved frame, the outer ring of the bearing processed in the reserved frame is elastically pushed to the notch and falls into the arc cavity, and falls out along the blanking port, completing the switching and discharging;
[0017] Step 2: After resetting to vertical, the chamfering mechanisms on both sides are brought close together and chamfering is performed;
[0018] Step 3: Start the vacuum pump at the same time, and the vacuum pump will suck the dust particles in the processing process into the arc cavity;
[0019] Step 4: After the processing is completed, the clamping assembly is swung to a horizontal state again to quickly load and unload the material. At the same time, the blocking assembly pushes the impurities collected in the arc cavity upward along the arc cavity to complete the unified collection and cleaning, waiting for the next swing-up reset processing.
[0020] The beneficial effects of the present invention are as follows:
[0021] 1. The present invention realizes the swing control of the swing support assembly by utilizing the deflection assembly. When the swing support assembly and the clamping assembly are located vertically above, the chamfering processing mechanisms on both sides are cooperated to complete the double-sided chamfering. When the swing support assembly and the clamping assembly are swung to the horizontal state, the outer ring of the bearing is automatically pushed to the clamping assembly through the position control of the quick switching assembly. As the clamping assembly cooperates with the gas continuously output in the swing support assembly, after the clamping assembly swings and staggers with the fixed push plate, the clamping head re-clamps the outer ring of the bearing in the positioning ring under the action of gas pressure, and the loading and automatic clamping of the bearing are quickly completed. At the same time, the reserved frame and the spring are used to clamp the outer ring of the bearing in the clamping assembly. After swinging upward, the arc-shaped baffle rotates accordingly. On the one hand, it realizes sealing on one side of the loading frame to prevent the bearing from falling out of the loading frame. On the other hand, it utilizes the notch on the other side of the arc-shaped baffle to realize the automatic pushing out and dropping of the outer ring of the bearing after processing in the reserved frame. Therefore, for the chamfering processing of large quantities of bearing outer rings, it can realize continuous and rapid loading while automatically completing the positioning and clamping of the bearing outer ring after loading, and can also realize automatic withdrawal of the bearing outer ring after processing during continuous loading. The entire continuous processing production efficiency is extremely high, and loading, positioning, clamping, and double-sided chamfering are realized continuously and quickly, and unloading is completed at the same time as loading, reducing intermediate operations and greatly improving production and processing efficiency.
[0022] 2. The present invention utilizes the swinging action of the clamping assembly again. When the clamping assembly is swung up to a vertical state for chamfering, the sealing arc block in the blocking assembly is ensured to open the local space of the arc cavity, and the vacuum pump is used to suck the debris generated by the chamfering and concentrate it into the arc cavity. When the clamping assembly is rotated to a horizontal state for loading and unloading, the sealing arc block is driven to rotate upward and slide along the inside of the arc cavity, and the collected debris is uniformly pushed to the top of the processing table. The collected debris can be directly recycled and processed in a unified manner, avoiding the need for complex and large-scale cleaning operations for scattered debris and impurities, greatly reducing the difficulty of subsequent cleaning and recycling, and having a good use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the present invention;
[0024] Figure 2 It is a back schematic diagram of the present invention;
[0025] Figure 3 It is a cross-sectional schematic diagram of the present invention;
[0026] Figure 4 is a schematic diagram of a deflection assembly of the present invention;
[0027] Figure 5 is a schematic diagram of a blocking assembly of the present invention;
[0028] Figure 6 It is a cross-sectional schematic diagram of the fast switching assembly of the present invention;
[0029] Figure 7 is a schematic diagram of a limit stopper of the present invention;
[0030] Figure 8 is a cross-sectional schematic diagram of a swing support assembly of the present invention;
[0031] Fig. 9 is a cross-sectional schematic diagram of the clamping assembly of the present invention;
[0032] Fig.10 It is a cross-sectional schematic diagram of the clamping assembly and the opening and closing assembly of the present invention;
[0033] Fig.11 for Fig.10 A schematic diagram of the enlarged structure at point A in the middle.
[0034] In the figure: 1, processing table; 2, screw moving mechanism; 3, chamfering mechanism; 4, support seat; 5, arc cavity; 6, support shaft; 7, swing support assembly; 71, support plate; 72, air pump; 73, through hole; 8, deflection assembly; 81, fixed slide; 82, No. 1 electric push rod; 83, tooth plate; 84, gear; 9, blanking port; 10, clamping assembly; 101, positioning ring; 102, ring cavity; 103, sleeve; 104, clamping head; 105, spring 1; 106, connecting Hole; 107, installation cavity; 108, bypass port; 11, opening and closing assembly; 111, sealing block; 112, spring two; 113, stop rod; 12, fixed push plate; 13, quick switching assembly; 131, loading frame; 132, reserved frame; 133, spring three; 134, loading port; 135, No. 2 electric push rod; 136, limit stopper; 14, blocking assembly; 141, arc baffle; 142, sealing arc block; 143, middle plate; 144, notch; 15, vacuum pump. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] like Figures 1 to 11 As shown, the embodiment of the present invention provides a chamfering device for processing the internal bearing of an air circuit breaker and a processing method thereof, comprising a processing table 1, a screw moving mechanism 2 and a chamfering processing mechanism 3, the top of the processing table 1 is fixedly connected with a support seat 4, the support seat 4 is rotatably provided with a support shaft 6, the number of the support shafts 6 is two, a swing support assembly 7 is fixedly provided between the two support shafts 6, a clamping assembly 10 is fixedly provided at the front end of the swing support assembly 7, an opening and closing assembly 11 is provided inside the clamping assembly 10, a deflection assembly 8 is provided at one end of one support shaft 6, a quick switching assembly 13 and a fixed push plate 12 are respectively provided on the top of the processing table 1, an arc cavity 5 and a blanking port 9 are respectively opened inside and at the bottom of the processing table 1, the arc cavity 5 and the blanking port 9 are connected, the two ends of the arc cavity 5 upwardly penetrate the processing table 1, a blocking assembly 14 is slidably provided inside the arc cavity 5, one end of the blocking assembly 14 is fixedly connected to the clamping assembly 10, a vacuum pump 15 is fixedly provided on the front of the processing table 1, and the suction end of the vacuum pump 15 is connected to the arc cavity 5;
[0037] The quick switching assembly 13 includes a loading frame 131 , a reserved frame 132 , a third spring 133 , a loading port 134 , a second electric push rod 135 and a limit stopper 136 .
[0038] Embodiment 1: During the initial operation, multiple groups of bearing outer rings to be processed are inserted along the opening of the loading frame 131, and then the No. 1 electric push rod 82 pushes the toothed plate 83 to move horizontally and drives the meshing gear 84 to rotate, driving a group of support shafts 6 to rotate, so that the support plate 71 swings to a horizontal state and is located between the loading frame 131 and the reserved frame 132, and at the same time drives the positioning ring 101 to be located between the loading frame 131 and the reserved frame 132, and the No. 2 electric push rod 135 drives the limit stopper 136 to push multiple groups of bearing outer rings to move horizontally synchronously, and the outermost bearing outer ring is pushed to the inside of the positioning ring 101 and contacts the spring three 133 on the other side, and the push stops. At this time, since the positioning ring 101 swings to a horizontal state, the stop rod 113 of the internal opening and closing assembly 11 The fixed push plate 12 is squeezed and displaced, so that the bypass port 108 is connected with the annular cavity 102, so that the toothed plate 83 drives the gear 84 to rotate in the opposite direction to reset. During the resetting process, the stop rod 113 is staggered with the fixed push plate 12, and the spring 112 pushes the sealing block 111 to seal the connecting hole 106. At the same time, the air pump 72 is started, and the air pump 72 passes the gas into the annular cavity 102 through the through hole 73. At this time, the annular cavity 102 is sealed again and the internal air pressure increases rapidly. The air pressure acts on the clamping head 104, stretching the spring 105 while squeezing the outer ring of the bearing in the clamping positioning ring 101. As the outer ring of the bearing is driven to swing to the vertical upper side, the lead screw moving mechanism 2 on both sides drives the chamfering processing mechanism 3 to act synchronously to perform chamfering processing from both sides of the outer ring of the bearing;After the processing of the first bearing outer ring is completed, the No. 1 electric push rod 82 drives the tooth plate 83 to move horizontally, and cooperates with the gear 84 to make the support plate 71 rotate to the horizontal again and be located between the loading frame 131 and the reserved frame 132, and gradually keep the swing level when the fixed push plate 12 is pressed against the blocking rod 113 in the opening and closing assembly 11, pushing the sealing block 111 to move and compress the spring three 133 and open the connecting hole 106, so that the gas fed passes through the connecting hole 106 and is discharged from the bypass port 108, and the ring The high pressure in the cavity 102 cannot be established, and the spring 105 elastically resets to cancel the clamping and fixing of the outer ring of the bearing in the positioning ring 101, and as the second electric push rod 135 pushes the outer ring of the bearing to move again, the outer ring of the bearing pushed out from the loading frame 131 gradually pushes the outer ring of the bearing that has been clamped in the positioning ring 101 to move horizontally, and the new outer ring of the bearing moves into the positioning ring 101. After processing, the outer ring of the bearing compresses the spring 3 133 and is located in the reserved frame 132. As the clamping assembly 10 is rotated upward and swung again, the opening and closing The spring 112 in the assembly 11 quickly resets and pushes the sealing block 111 to reseal the connecting hole 106. The continuously fed gas re-establishes a high-pressure environment in the annular cavity 102 to achieve the clamping and fixing of the new bearing outer ring. When the positioning ring 101 is completely moved to a vertical state and the subsequent chamfering is performed, as the blocking assembly 14 rotates and swings with the clamping assembly 10, the inner end of the arc-shaped baffle 141 that follows the upward rotation moves to between the feeding frame 131 and the reserved frame 132, and the arc The notch 144 on the baffle plate 141 moves to one side of the reserved frame 132, and the spring 3 133 is elastically reset and pushes the processed bearing outer ring in the reserved frame 132 into the notch 144 and drops into the arc cavity 5, and it automatically falls out from the blanking port 9 along the arc cavity 5. When the bearing outer ring needs to be added later, it can be put in along the loading port 134. The limit stopper 136 automatically fills the bearing outer ring into the loading frame 131 under the reciprocating action, realizing continuous and rapid automatic loading and positioning. ;
[0039] Firstly, the swing control of the swing support assembly 7 is realized by utilizing the deflection assembly 8. When the swing support assembly 7 and the clamping assembly 10 are located vertically above, the chamfering processing mechanisms 3 on both sides are cooperated to complete the double-sided chamfering. When it swings to a horizontal state, the outer ring of the bearing is automatically pushed to the clamping assembly 10 through the position control of the quick switching assembly 13. As the clamping assembly 10 cooperates with the gas continuously output in the swing support assembly 7, after the clamping assembly 10 swings and staggers with the fixed push plate 12, the clamping head 104 re-clamps the outer ring of the bearing in the positioning ring 101 under the action of air pressure, and the loading and automatic clamping of the bearing are quickly completed. At the same time, the reserved frame 132 and the spring three 133 are utilized to After the clamping assembly 10 swings upward, the arc-shaped baffle 141 rotates accordingly, which, on the one hand, realizes sealing on one side of the loading frame 131 to prevent the bearing in the loading frame 131 from falling out, and on the other hand, utilizes the notch 144 on the other side of the arc-shaped baffle 141 to realize the automatic pushing out and dropping of the processed bearing outer ring in the reserved frame 132, so as to realize the chamfering processing of large quantities of bearing outer rings, realize continuous and rapid loading, and automatically complete the positioning and clamping of the bearing outer ring after loading, and realize automatic withdrawal of the bearing outer ring after processing during continuous loading, and the entire continuous processing production efficiency is extremely high, loading, positioning, clamping, and double-sided chamfering are realized continuously and quickly, and unloading is completed at the same time as loading, reducing intermediate operations and greatly improving production and processing efficiency.
[0040] Embodiment 2: When double-sided chamfering is performed, the blocking component 14 rotates accordingly, and the sealing arc block 142 rotates to the lower middle part of the arc cavity 5. The air intake port of the vacuum pump 15 is opened. As the vacuum pump 15 is started, debris dropped during the chamfering process is sucked into the arc cavity 5. When the clamping component 10 rotates horizontally for loading and unloading, the blocking component 14 rotates accordingly, and at this time the sealing arc block 142 slides and rotates upward along the inside of the arc cavity 5 toward the upper end, pushing out the granular debris collected in the arc cavity 5 for unified collection and processing.
[0041] First, by utilizing the swinging action of the clamping assembly 10 again, when the chamfering is started by swinging up to the vertical state, the sealing arc block 142 in the blocking assembly 14 is ensured to open the local space of the arc cavity 5, and the vacuum pump 15 is used to suck the debris generated by the chamfering and concentrate it into the arc cavity 5. When the clamping assembly 10 is rotated to the horizontal state for loading and unloading, the sealing arc block 142 is driven to rotate upward and slide along the inside of the arc cavity 5, and the collected debris is uniformly pushed to the top of the processing table 1, and the collected debris can be directly recycled and processed in a unified manner, avoiding the need for complex and large-scale cleaning operations for scattered debris and impurities, greatly reducing the difficulty of subsequent cleaning and recycling, and having a good use effect.
[0042] Among them, the screw moving mechanism 2 is slidably installed on the top of the processing table 1, the upper end of the screw moving mechanism 2 is fixedly connected to the chamfering processing mechanism 3, the screw moving mechanism 2 is symmetrically distributed on the top of the processing table 1, and the screw moving mechanism 2 includes a rotating motor, a screw and a moving frame, and the rotating motor and the screw are both assembled on the top of the processing table 1.
[0043] The screw moving mechanism 2 drives the screw to rotate by rotating the motor to realize the movement of the moving frame, thereby driving the lateral movement of the chamfering processing mechanism to achieve the control of the chamfering depth.
[0044] Among them, the deflection assembly 8 includes a fixed slide 81, a No. 1 electric push rod 82, a tooth plate 83 and a gear 84. The fixed slide 81 is fixedly installed on the top surface of the processing table 1, the tooth plate 83 is slidably sleeved on the top of the fixed slide 81, the No. 1 electric push rod 82 is installed on the top of the processing table 1, the movable end of the No. 1 electric push rod 82 is fixedly connected to the tooth plate 83, and the gear 84 is fixedly sleeved on the outer surface of a support shaft 6 and meshingly connected with the tooth plate 83.
[0045] The deflection assembly 8 realizes the rotation and swing of a group of support shafts 6 through the meshing of the tooth plate 83 and the gear 84, thereby driving the rotation and swing of the swing support assembly 7. One end of the support seat 4 is closed to achieve precise control of the swing angle, which is achieved by the limit effect.
[0046] Among them, the swing support assembly 7 includes a support plate 71, an air pump 72 and a through hole 73. Both side surfaces of the support plate 71 are fixedly connected to the support shaft 6. The air pump 72 is fixedly installed on the top of the processing table 1. The air pump 72 is fixedly connected to the support plate 71 through an air outlet pipe. The through hole 73 is opened in the support plate 71 and is connected to the air outlet pipe of the air pump 72.
[0047] The swing support assembly 7 supports the clamping assembly 10 and drives the clamping assembly 10 to swing and adjust the position. The air pump 72 always keeps supplying air. When the opening and closing assembly 11 is opened, the clamping is bypassed to cancel the clamping fixation. When the opening and closing assembly 11 is closed, a high-pressure environment is established inside the clamping assembly 10 for clamping and fixing. The air outlet pipe has sufficient length to cooperate with the rotating and swinging action.
[0048] Among them, the clamping assembly 10 includes a positioning ring 101, a ring cavity 102, a sleeve 103, a clamping head 104, a spring 105, a connecting hole 106, an installation cavity 107 and a bypass port 108. The positioning ring 101 is fixedly connected to the front end of the support plate 71, the ring cavity 102 is opened inside the lower positioning ring 101 and is connected to the through hole 73, the sleeve 103 is fixedly sleeved in the inner wall of the positioning ring 101, the clamping head 104 is movably sleeved in the sleeve 103, one end of the spring 105 is fixedly connected to the clamping head 104 and the other end is fixed in the ring cavity 102, the connecting hole 106 and the installation cavity 107 are both opened inside the positioning ring 101, and the bypass port 108 is opened in the fixed On the outer surface of the positioning ring 101, the two ends of the connecting hole 106 are respectively connected to the ring cavity 102 and the installation cavity 107, and the bypass port 108 is connected to the installation cavity 107. The opening and closing assembly 11 includes a sealing block 111, a spring 112 and a blocking rod 113. The sealing block 111 is movably sleeved in the installation cavity 107, one end of the spring 112 is fixedly connected to the sealing block 111 and the other end is fixedly connected to the installation cavity 107, the connecting hole 106 is located on the moving track of the sealing block 111, one end of the blocking rod 113 is fixedly connected to the bottom of the sealing block 111 and the other end passes through the bypass port 108 and extends to the outside, and the fixed push plate 12 is located on the rotation track of the blocking rod 113.
[0049] The clamping assembly 10 uses the air pressure in the internal annular cavity 102 to push the clamping head 104 to slide out, thereby clamping and fixing the outer ring of the bearing in the positioning ring 101. The installation cavity 107 completes the installation of the opening and closing assembly 11, ensuring that the spring 2 112 and the sealing block 111 have sufficient space for arrangement. Elastic pads are provided on both sides of the sealing block 111 to provide a dynamic sealing effect. The sealing block 111 is used to seal the connecting hole 106 to cut off the connection between the installation cavity 107 and the annular cavity 102, and the air pressure is maintained. When it swings to the horizontal, the baffle 113 in the opening and closing assembly 11 is squeezed relative to the fixed push plate 12. When the spring 2 112 is compressed and the sealing block 111 is opened, the bypass gas is realized, the air pressure is canceled, the clamping is canceled, and automatic material replacement is prepared.
[0050] Among them, the feeding frame 131 and the reserved frame 132 are both fixedly connected to the top of the processing table 1 and symmetrically distributed on the left and right sides of the arc cavity 5. The spring three 133 is located in the reserved frame 132 and one end is fixedly connected to the reserved frame 132. The feeding port 134 is opened on the left side of the top of the feeding frame 131. The top of the feeding frame 131 is fixedly provided with a feeding cylinder, which is connected to the feeding port 134. The fixed end of the second electric push rod 135 is fixed to the On the processing table 1, the movable end of the No. 2 electric push rod 135 is fixedly connected to the limit stopper 136, the limit stopper 136 is located in the loading frame 131, and an arc-shaped stopper is provided on the top of the limit stopper 136. The internal parts of the loading frame 131 and the reserved frame 132 are uniformly circular chambers with the same inner diameter. The two ends of the loading frame 131 and the reserved frame 132 are aligned and kept consistent, and the gap between the loading frame 131 and the reserved frame 132 is located on the swing trajectory of the clamping assembly 10.
[0051] The loading barrel provided on the top of the loading frame 131 can continuously and conveniently replenish the bearing outer ring. The loading frame 131 realizes loading. The reserved frame 132 first stores the processed bearing outer ring, and when there is enough space on the front, it is automatically pushed out by spring three 133 to complete automatic unloading. The limit stopper 136 ensures that the loading port 134 is blocked during the lateral movement to prevent the workpiece in the loading barrel from falling to the other side of the loading frame 131.
[0052] Among them, the blocking assembly 14 includes an arc baffle 141, a sealing arc block 142, an intermediate plate 143 and a notch 144. One end of the arc baffle 141 is fixedly connected to the outer surface of the clamping assembly 10, the sealing arc block 142 is slidably sleeved inside the arc cavity 5, the intermediate plate 143 is fixedly connected between the arc baffle 141 and the sealing arc block 142, the notch 144 is opened on the side of the inner end of the arc baffle 141, and the notch 144 is located on a side of the arc baffle 141 close to the reserved frame 132. The vacuum pump 15 is sleeved in the processing table 1 through the suction pipeline and is connected to the arc cavity 5. The suction port of the vacuum pump 15 is located on the side away from the blanking port 9.
[0053] The blocking component 14 rotates in the arc cavity 5 following the swing of the clamping component 10, and uses the arc baffle 141 to limit and block the loading frame 131 to prevent the loading frame 131 from falling when the loading frame 131 is swung in a vertical state for processing. At the same time, by using the notch 144, when in the vertical processing position, while maintaining the blocking of one side of the loading frame 131, the reserved frame 132 on the other side is allowed to elastically push the processed workpiece stored inside to the notch 144 and drop it, thereby cooperating with the arc cavity 5 and the blanking port 9 to complete automatic discharge collection, and the sealing arc block 142 adapts to the internal cross-sectional size of the arc cavity 5. It is ensured that the dynamic seal is maintained in the arc cavity 5, and the outer surface of the sealing arc block 142 can be provided with an elastic sealing pad to further provide a dynamic sealing effect. During the swinging process, the sealing arc block 142 opens the suction port of the vacuum pump 15 when rotating downward, allowing the processing debris particles to be sucked into the arc cavity 5, and actively pushes out the collected debris particles when rotating upward, thereby improving the convenience of collection and processing. The suction port of the suction pipe of the vacuum pump 15 is provided with a filter cloth to improve the filtering effect, and the sealing arc block 142 that slides up and down repeatedly actively hangs the filter cloth at the suction pipe of the vacuum pump 15 to avoid blockage.
[0054] A processing method of a chamfering device for processing an internal bearing of an air circuit breaker, comprising the following processing steps:
[0055] Step 1: During continuous operation, as the clamping assembly 10 in the vertical state cooperates with the chamfering processing mechanism 3 on both sides to process the outer ring of the bearing, the deflection assembly 8 drives the swing support assembly 7 to rotate to a horizontal state, so that the clamping assembly 10 is located between the loading frame 131 and the reserved frame 132 of the quick switching assembly 13, and the opening and closing assembly 11 is squeezed and contacted with the fixed push plate 12 during movement, bypassing the internal pressure air of the clamping assembly 10, canceling the clamping fixation of the outer ring of the bearing, and at the same time, the quick switching assembly 13 pushes the bearing to be processed into the clamping assembly 10, and automatically pushes the processed outer ring of the bearing To the reserved frame 132, the deflection assembly 8 is started and the clamping assembly 10 is driven to reset to the vertical state. When the clamping assembly 10 is away from the fixed push plate 12, the opening and closing assembly 11 is re-closed, the internal pressure of the clamping assembly 10 is restored and the outer ring of the bearing is clamped, and the clamping assembly 10 is swung back to the vertical state. At this time, the arc baffle 141 in the blocking assembly 14 swings into the fast switching assembly 13, and the notch 144 is aligned with the reserved frame 132. The outer ring of the bearing processed in the reserved frame 132 is elastically pushed to the notch 144 and falls into the arc cavity 5, and falls out along the blanking port 9, completing the switching and discharging;
[0056] Step 2: After resetting to vertical, the chamfering processing mechanisms 3 on both sides are brought close to each other and chamfering is performed;
[0057] Step 3: At the same time, the vacuum pump 15 is started, and the vacuum pump 15 sucks the dust particles in the processing process into the arc cavity 5;
[0058] Step 4: After the processing is completed, the clamping assembly 10 is swung to a horizontal state again to quickly load and unload materials. At the same time, the blocking assembly 14 pushes the impurities collected in the arc cavity 5 upward along the arc cavity 5 to complete the unified collection and cleaning, and wait for the next swing-up reset processing.
[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chamfering device for processing an internal bearing of an air circuit breaker, comprising a processing table (1), a screw moving mechanism (2) and a chamfering processing mechanism (3), characterized in that: The top of the processing table (1) is fixedly connected to a support seat (4), the support seat (4) is internally rotatably provided with a support shaft (6), the number of the support shafts (6) is two, a swing support assembly (7) is fixedly provided between the two support shafts (6), a clamping assembly (10) is fixedly provided at the front end of the swing support assembly (7), an opening and closing assembly (11) is provided inside the clamping assembly (10), a deflection assembly (8) is provided at one end of one of the support shafts (6), and the top of the processing table (1) is respectively provided with a quick switching assembly (11). 3) and a fixed push plate (12), the interior and bottom of the processing table (1) are respectively provided with an arc-shaped cavity (5) and a blanking port (9), the arc-shaped cavity (5) and the blanking port (9) are connected, the two ends of the arc-shaped cavity (5) pass through the processing table (1) upward, a blocking component (14) is slidably provided inside the arc-shaped cavity (5), one end of the blocking component (14) is fixedly connected to the clamping component (10), a vacuum pump (15) is fixedly provided on the front of the processing table (1), and the suction end of the vacuum pump (15) is connected to the arc-shaped cavity (5); The fast switching assembly (13) comprises a loading frame (131), a reserved frame (132), a third spring (133), a loading port (134), a second electric push rod (135) and a limit stopper (136). The clamping assembly (10) comprises a positioning ring (101), an annular cavity (102), a sleeve (103), a clamping head (104), a spring (105), a communicating hole (106), a mounting cavity (107) and a bypass port (108); the positioning ring (101) is fixedly connected to the front end of the support plate (71); the annular cavity (102) is provided with an interior of the lower positioning ring (101) and is connected to the through hole (73); the sleeve (103) is fixedly sleeved in the inner wall of the positioning ring (101); the clamping head (104) is fixedly sleeved in the inner wall of the positioning ring (101); the clamping head (105) is fixedly sleeved in the inner wall of the positioning ring (101); the clamping head (106) is fixedly sleeved in the inner wall of the positioning ring (101); the clamping head (104 ... 4) is movably sleeved in the sleeve (103), one end of the spring (105) is fixedly connected to the clamping head (104) and the other end is fixed in the annular cavity (102), the communicating hole (106) and the mounting cavity (107) are both provided inside the positioning ring (101), the bypass port (108) is provided on the outer surface of the positioning ring (101), the two ends of the communicating hole (106) are respectively connected to the annular cavity (102) and the mounting cavity (107), and the bypass port (108) is connected to the mounting cavity (107), The loading frame (131) and the reserved frame (132) are both fixedly connected to the top of the processing table (1) and symmetrically distributed on the left and right sides of the arc-shaped cavity (5); the spring three (133) is located in the reserved frame (132) and one end is fixedly connected to the reserved frame (132); the loading port (134) is opened on the left side of the top of the loading frame (131); a loading cylinder is fixedly provided on the top of the loading frame (131), and the loading cylinder is connected to the loading port (134); the fixed end of the second electric push rod (135) is fixed to the processing table (1) through a mounting frame On the platform (1), the movable end of the second electric push rod (135) is fixedly connected to the limit stopper (136), the limit stopper (136) is located in the loading frame (131), and the top of the limit stopper (136) is provided with an arc-shaped stopper. The internals of the loading frame (131) and the reserved frame (132) are uniformly circular chambers with the same inner diameter. The two ends of the loading frame (131) and the reserved frame (132) are aligned and kept consistent. The gap between the loading frame (131) and the reserved frame (132) is located on the swing track of the clamping assembly (10). The blocking assembly (14) comprises an arc-shaped baffle (141), a sealing arc-shaped block (142), an intermediate plate (143) and a notch (144); one end of the arc-shaped baffle (141) is fixedly connected to the outer surface of the clamping assembly (10); the sealing arc-shaped block (142) is slidably sleeved inside the arc-shaped cavity (5); the intermediate plate (143) is fixedly connected between the arc-shaped baffle (141) and the sealing arc-shaped block (142); the notch (144) is provided on the side of the inner end of the arc-shaped baffle (141); and the notch (144) is located on a side of the arc-shaped baffle (141) close to the reserved frame (132).
2. The chamfering device for processing the internal bearing of an air circuit breaker according to claim 1, characterized in that: The screw moving mechanism (2) is slidably mounted on the top of the processing table (1); the upper end of the screw moving mechanism (2) is fixedly connected to the chamfering processing mechanism (3); the screw moving mechanism (2) is symmetrically distributed on the top of the processing table (1); the screw moving mechanism (2) comprises a rotating motor, a screw and a moving frame; the rotating motor and the screw are both assembled on the top of the processing table (1).
3. A chamfering device for machining internal bearings of an air circuit breaker according to claim 2, characterized in that: The deflection assembly (8) comprises a fixed slideway (81), a first electric push rod (82), a toothed plate (83) and a gear (84); the fixed slideway (81) is fixedly mounted on the top surface of the processing table (1); the toothed plate (83) is slidably sleeved on the top of the fixed slideway (81); the first electric push rod (82) is mounted on the top of the processing table (1); the movable end of the first electric push rod (82) is fixedly connected to the toothed plate (83); and the gear (84) is fixedly sleeved on the outer surface of a support shaft (6) and meshedly connected to the toothed plate (83).
4. The chamfering device for processing the internal bearing of an air circuit breaker according to claim 3, characterized in that: The swing support assembly (7) comprises a support plate (71), an air pump (72) and a through hole (73); both side surfaces of the support plate (71) are fixedly connected to the support shaft (6); the air pump (72) is fixedly mounted on the top of the processing table (1); the air pump (72) is fixedly connected to the support plate (71) via an air outlet pipe; the through hole (73) is provided in the support plate (71) and is connected to the air outlet pipe of the air pump (72).
5. The chamfering device for processing the internal bearing of an air circuit breaker according to claim 4, characterized in that: The opening and closing assembly (11) comprises a sealing block (111), a second spring (112) and a blocking rod (113); the sealing block (111) is movably sleeved in the mounting cavity (107); one end of the second spring (112) is fixedly connected to the sealing block (111) and the other end is fixedly connected to the mounting cavity (107); the connecting hole (106) is located on the moving track of the sealing block (111); one end of the blocking rod (113) is fixedly connected to the bottom of the sealing block (111) and the other end passes through the bypass port (108) and extends to the outside; and the fixed push plate (12) is located on the rotation track of the blocking rod (113).
6. The chamfering device for machining internal bearings of an air circuit breaker according to claim 5, characterized in that: The vacuum pump (15) is sleeved in the processing table (1) through a suction pipeline and is connected to the arc-shaped cavity (5). The suction port of the vacuum pump (15) is located on a side away from the blanking port (9).
7. A method for processing a chamfering device for processing an internal bearing of an air circuit breaker according to claim 6, characterized in that: The processing steps include: Step 1: During continuous operation, as the clamping assembly (10) in a vertical state cooperates with the chamfering processing mechanisms (3) on both sides to process the outer ring of the bearing, the deflection assembly (8) drives the swing support assembly (7) to rotate to a horizontal state, so that the clamping assembly (10) is located between the loading frame (131) and the reserved frame (132) of the quick switching assembly (13), and when moving, the opening and closing assembly (11) is squeezed and contacted with the fixed push plate (12), bypassing the internal pressure air of the clamping assembly (10), canceling the clamping and fixing of the outer ring of the bearing, and at the same time, the quick switching assembly (13) pushes the bearing to be processed into the clamping assembly (10), and automatically pushes the processed outer ring of the bearing into the reserved frame (132), the deflection assembly (8) is started and the clamping assembly (10) is driven to reset to a vertical state. When the clamping assembly (10) is separated from the fixed push plate (12), the opening and closing assembly (11) is re-sealed, the internal pressure of the clamping assembly (10) is restored and the outer ring of the bearing is clamped, and the clamping assembly (10) is swung back to a vertical state. At this time, the arc-shaped baffle (141) in the blocking assembly (14) swings into the quick switching assembly (13), and the notch (144) is aligned with the reserved frame (132). The processed outer ring of the bearing in the reserved frame (132) is elastically pushed to the notch (144) and falls into the arc-shaped cavity (5), and falls out along the blanking port (9), completing the switching and discharging. Step 2: After resetting to a vertical position, the chamfering processing mechanisms (3) on both sides are brought close to each other and chamfering is performed; Step 3: Simultaneously start the vacuum pump (15), which sucks the dust particles generated during the processing into the arc-shaped cavity (5); Step 4: After the processing is completed, the clamping assembly (10) is swung to a horizontal state again to quickly load and discharge materials. At the same time, the blocking assembly (14) pushes the impurities collected in the arc cavity (5) upward along the arc cavity (5), completing unified collection and cleaning, and waiting for the next swing-up reset processing.
Citation Information
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End face groove milling device for annular workpiece
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Automatic chamfering machine for piston pins
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