Energy-saving and environmentally friendly ready-mixed concrete batching equipment and use method thereof
By designing a premixed concrete batching equipment including centrifugal, spiral and mixed stirring components, the problem of easy formation of clots of powder is solved, efficient mixing and uniform blending of concrete materials is achieved, and production costs and processes are reduced.
Patent Information
- Application Number
- CN202410770183.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-06-14
AI Technical Summary
During the traditional concrete mixing process, powder is prone to clots, affecting the mixing uniformity and molding quality. The prior art treatment methods increase production processes and costs.
A premixed concrete batching equipment including a centrifugal stirring assembly, a spiral stirring assembly and a mixing stirring assembly is designed to achieve crushing and uniform blending of powders through the combination of centrifugal and spiral stirring assembly, and to improve the stirring effect by using the shaking assembly.
It effectively improves the mixing uniformity of concrete materials, reduces production and processing processes and costs, and ensures the molding quality of concrete.
Smart Images

Figure CN118456662B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of concrete batching, and in particular relates to energy-saving and environmentally friendly ready-mixed concrete batching equipment and a use method thereof. Background Art
[0002] Concrete is a general term for engineering composite materials that are made of aggregates bonded together by cementitious materials. The term concrete usually refers to cement as the cementitious material, sand and stone as aggregates, and water (which may contain admixtures and additives) in a certain proportion and mixed together to obtain cement concrete, also known as ordinary concrete, which is widely used in civil engineering.
[0003] Concrete has the characteristics of abundant raw materials, low price and simple production process, so its usage is increasing. At the same time, concrete also has the characteristics of high compressive strength, good durability and wide range of strength grades. These characteristics make it widely used. It is not only used in various civil engineering projects, but also in shipbuilding, machinery industry, marine development, geothermal engineering, etc. Concrete is also an important material.
[0004] For traditional concrete mixing, materials are usually added into a container by hand, and then mixed manually with the help of production tools. In this process, the manual addition of materials will not only generate a certain amount of dust, which will cause discomfort to workers, but also cause waste of resources. Over time, workers will feel more tired and their health will be endangered. With the progress and development of society, commonly used concrete mixing equipment or concrete mixing stations are combined devices for centralized mixing of concrete. Generally, concrete mixing stations use conveyor belts to transfer aggregates, powders and other materials, and pour them into mixing drums for mixing and mixing. However, for the powders that make up concrete, It is said that it will inevitably absorb water vapor during storage, placement or transportation, and the powder mixed with water vapor will easily form clots before the concrete is stirred and mixed. If the powder with clots is mixed with other materials, the concrete will easily coagulate, which greatly affects the uniform mixing effect of the concrete, and then affects the molding quality of the concrete to a certain extent. In the prior art, the method for dealing with the clots is mostly to crush them in advance and then mix them with other materials of the concrete. This increases the production and processing procedures of the concrete to a certain extent, increases the production cost, limits the work progress, and cannot better meet the production and processing needs. Summary of the invention
[0005] In view of the technical problems existing in the above-mentioned concrete batching and mixing process, the present invention proposes a premixed concrete batching equipment with reasonable design, simple structure, convenient processing and the ability to effectively improve the mixing effect of concrete materials. On the one hand, it can realize the crushing and feeding of concrete powder, and on the other hand, it can also transport hard materials such as aggregates in a centrifugal manner, and effectively complete the centralized input and doping of various materials, and achieve uniform mixing. In addition, when the various materials of the concrete are being stirred, the mixing effect between the materials can be improved by shaking, which fully guarantees the molding quality of the concrete, reduces the production and processing procedures, saves production costs, and effectively meets the use requirements of an energy-saving and environmentally friendly premixed concrete batching equipment and a method of use.
[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is an energy-saving and environmentally friendly ready-mixed concrete batching equipment and a method of using the same, comprising a ready-mixed concrete batching equipment body, the ready-mixed concrete batching equipment body comprising a support frame, characterized in that a shaking assembly is arranged above the support frame, a protective frame is arranged on the shaking assembly, a shell with a hollow trident design is arranged in the protective frame, a feed port is arranged above the left and right sides of the shell, a feed pipe is arranged on the feed port, a flap valve is arranged in the feed pipe, a premixing mechanism is arranged in the shell, the premixing mechanism comprises a mixing and stirring assembly arranged vertically, a centrifugal stirring assembly is arranged on one side of the mixing and stirring assembly, a spiral stirring assembly is arranged on the other side of the mixing and stirring assembly, a stabilizing frame is arranged in the shell for supporting and stabilizing the centrifugal stirring assembly and the spiral stirring assembly, a transmission assembly is arranged at the lower end of the mixing and stirring assembly, a discharging stirring assembly is arranged below the rotating assembly, and a material guide assembly is arranged below the shell for facilitating the discharge of the mixed concrete material.
[0007] Preferably, the shaking assembly includes a mounting seat connected to the upper end of the support frame, a rotating shaft is arranged in the mounting seat, and a connecting frame is arranged on one side of the rotating shaft and connected to the outer side of the protective frame.
[0008] Preferably, the mixing and stirring assembly includes a driving rod connected to the shell, the outer side of the driving rod is provided with a first stirring blade with a spiral design, and the outer side of the driving rod is also alternately provided with support rods, the outer side of the support rod is provided with a second stirring blade with a spiral design.
[0009] Preferably, the centrifugal stirring assembly includes a rotating table with a conical table shape, and the outer side of the rotating table is provided with centrifugal stirring blades with a conical spiral design. The centrifugal stirring blades are designed to be closed from the discharge stirring assembly to the feed port, and the outer corners of the centrifugal stirring blades are designed to be inclined.
[0010] Preferably, the spiral stirring assembly includes a rotating disk, a driving shaft is provided on the rotating disk, and crushing stirring blades designed in a spiral shape with a closing end from the discharge stirring assembly to the feed port are provided on the outer side of the driving shaft. A plurality of the crushing stirring blades are closely arranged in a group, and a material discharge trough is provided at the connection between two adjacent crushing stirring blades.
[0011] Preferably, the transmission assembly includes a cross bar connected to the lower inner side of the shell, and the ends of the multiple cross bars close to each other are provided with a cover body with a hollow conical table design, and a protective cover is provided on the outer side of the cover body. The left and right protective covers are each provided with a rotating assembly connected to the rotating table and the rotating disk, respectively, and a driven bevel gear is provided at the end of the rotating assembly. An active bevel gear connected to the drive rod is provided on the upper inner side of the cover body and is respectively meshed with the driven bevel gears.
[0012] Preferably, an electromagnetic clutch is arranged below the active bevel gear, and the discharging stirring assembly includes a rotating rod connected to the electromagnetic clutch, a third stirring blade with a spiral design is arranged on the outer periphery of the rotating rod, and a material tapping plate arranged in an inclined state is arranged at the lower end of the third stirring blade.
[0013] Preferably, the material guiding assembly comprises a connecting tube connected to the bottom of the shell, a material carrying plate designed in a fan shape and arranged in a three-pointed star shape is arranged in the connecting tube, a rotating tube is arranged below the connecting tube, a material supporting plate is arranged on the upper inner side of the rotating tube and cooperates with the material carrying plate, a connecting shaft is arranged at the geometric center of the material carrying plate and is rotatably connected to the material supporting plate, and a turning handle is arranged on the outer side of the rotating tube.
[0014] Preferably, a moving component is arranged below the support frame, and the moving component includes a frame body connected to the support frame, and longitudinal rods arranged in an up-and-down manner are arranged inside the frame body, an upper rotating frame is arranged on the longitudinal rod located at the upper side, and a lower rotating frame is arranged on the longitudinal rod located at the lower side, a placement cover is arranged on one side of the lower rotating frame, a ball hinge connected to the placement cover is arranged at the end of the upper rotating frame, a driving motor is arranged in the placement cover, and a roller is arranged at the output end of the driving motor, a mounting frame designed in an obtuse angle is arranged on the inner side of the support frame, and a seat frame for easy lifting and lowering adjustment is arranged at the end of the mounting frame.
[0015] Preferably, a method for using an energy-saving and environmentally friendly ready-mixed concrete batching equipment is provided, wherein the energy-saving and environmentally friendly ready-mixed concrete batching equipment is used for batching, and the method comprises the following steps:
[0016] S1: Select a suitable area for concrete premix processing, control the operation of the mobile assembly, especially use the drive motor to drive the roller to rotate until it moves to a suitable position, and then rotate the seat frame so that its lower end face rests on the ground of the production and processing area to ensure the stability of the device;
[0017] S2: Connect the feed ports corresponding to the centrifugal stirring assembly and the spiral stirring assembly to the batching hard materials and powder conveying equipment in the concrete material respectively;
[0018] S3: Control the operation of the mixing and stirring assembly. Driven by the transmission assembly, the centrifugal stirring assembly and the spiral stirring assembly are driven to rotate in the direction close to the geometric center of the shell. At the same time, the flap valve at the feed pipe is opened to allow the material to fall smoothly.
[0019] S4: For the hard materials falling from the feed inlet to the centrifugal stirring assembly, they can be thrown to the mixing and stirring assembly under the centrifugal action of the centrifugal stirring assembly. For the powder materials falling from the feed inlet to the spiral stirring assembly, on the one hand, they can be crushed under the action of the crushing stirring blades, and on the other hand, they can also be thrown to the mixing and stirring assembly in a centrifugal manner. The two materials are fully blended and stirred and mixed under the action of the mixing and stirring assembly. After the concrete batching is completed, each stirring assembly runs synchronously and carries out the stirring work. At the same time, the shaking assembly is controlled to run, driving the shell to shake in the longitudinal direction to promote the material mixing process, thereby ensuring the molding quality of the concrete;
[0020] S5: After the concrete material is premixed, the electromagnetic clutch is controlled to operate so that the discharging and mixing components operate together with the mixing and mixing components, and then the material guiding component is controlled to operate, that is, the handle is turned to drive the rotating tube to rotate relative to the connecting tube, and the supporting plate is placed below the loading plate, thereby opening the discharge port to complete the discharge of the concrete material.
[0021] Compared with the prior art, the advantages and positive effects of the present invention are:
[0022] 1. The present invention provides an energy-saving and environmentally friendly ready-mixed concrete batching equipment and a method of using the same. The centrifugal stirring assembly and the spiral stirring assembly are used. The latter two stirring assemblies can be adapted to convey and guide different types of materials, and can be concentrated in the same direction to improve the uniform blending effect between the materials, and provide convenient conditions for subsequent mixing work. The mixing and stirring assembly can be used to stir and mix the materials concentratedly guided by the first two groups of stirring assemblies, and while ensuring the blending effect, the mixing uniformity can be further improved to ensure the molding quality of the concrete product and meet the use requirements. The transmission assembly can be used to integrate multiple stirring assemblies together to achieve effective transmission of driving power. At the same time, the use of the established discharging and mixing component greatly increases the smoothness of the material export process, and the established material guide component can realize the convenient export of materials, improve the work progress, and meet the use requirements; the device is reasonably designed, simple in structure, easy to process and can effectively improve the mixing effect of concrete materials. On the one hand, it can realize the crushing and feeding of concrete powder, and on the other hand, it can also transport hard materials such as aggregates in a centrifugal manner, and effectively complete the centralized input and doping of various materials, and achieve uniform mixing. In addition, when the various materials of the concrete are being stirred, the mixing effect between the materials can be improved by shaking, which fully guarantees the molding quality of the concrete, reduces the production and processing procedures, saves production costs, and effectively meets the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 It is a structural schematic diagram of an energy-saving and environmentally friendly ready-mixed concrete batching equipment;
[0025] Figure 2 It is a front view of the internal structure of an energy-saving and environmentally friendly ready-mixed concrete batching equipment;
[0026] Figure 3 It is a schematic diagram of a part of the internal structure of an energy-saving and environmentally friendly ready-mixed concrete batching equipment;
[0027] Figure 4 It is a structural schematic diagram of the material guide component;
[0028] Figure 5 It is a schematic diagram of the structure of the material guide assembly from above;
[0029] Figure 6It is a schematic diagram of the structure of the centrifugal stirring blade;
[0030] Figure 7 It is a schematic diagram of the structure of the crushing and stirring blade;
[0031] In the above figures, 1, support frame; 2, shaking component; 21, mounting seat; 22, rotating shaft; 23, connecting frame; 3, protective frame; 4, shell; 41, feed pipe; 42, flap valve; 5, mixing and stirring component; 51, driving rod; 52, first stirring blade; 53, support rod; 54, second stirring blade; 6, centrifugal stirring component; 61, rotating table; 62, centrifugal stirring blade; 7, spiral stirring component; 71, rotating disk; 72, driving shaft; 73, crushing stirring blade; 731, material discharge trough; 8, transmission component; 81, cross bar; 82, cover body; 821, protective cover; 83, rotating component; 84, Driven bevel gear; 85, driving bevel gear; 9, discharging stirring assembly; 91, rotating rod; 92, third stirring blade; 93, material shifting plate; 10, material guiding assembly; 101, connecting pipe; 102, material loading plate; 103, rotating pipe; 104, material supporting plate; 105, connecting shaft; 106, turning handle; 11, stabilizing frame; 12, electromagnetic clutch; 13, moving assembly; 131, frame; 132, longitudinal rod; 133, upper rotating frame; 134, lower rotating frame; 135, placement cover; 136, ball hinge; 137, driving motor; 138, roller; 139, mounting frame; 1310, seat frame. DETAILED DESCRIPTION
[0032] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0033] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0034] Examples, such as Figure 1 to Figure 7As shown, an energy-saving and environmentally friendly ready-mixed concrete batching equipment and a method of using the same include a ready-mixed concrete batching equipment body, the ready-mixed concrete batching equipment body includes a support frame 1 for ensuring the stability of the device, a shaking assembly 2 is arranged above the support frame 1, which can be used in conjunction with a premixing mechanism to improve the mixing effect of concrete materials to a certain extent, and also provides convenient conditions for the export of materials, a protective frame 3 is arranged on the shaking assembly 2, the protective frame 3 is hollow-shaped and sleeved on the outer periphery of a shell 4, so that it can play a good supporting and protective role, improve the protection performance, and meet the use requirements, a shell 4 with a hollow trident design is arranged in the protective frame 3, and feed ports are arranged above the left and right sides of the shell 4, and a feed pipe 41 is arranged on the feed port, and a flap valve 42 is arranged in the feed pipe 41, wherein, for the flap valve 42, its opening and closing can facilitate the falling of materials, and at the same time, when the materials in the shell 4 are stirred, it is closed to avoid splashing of materials; a ready-mixed concrete batching equipment body is arranged in the shell 4. Mechanism, the premixing mechanism includes a mixing and stirring assembly 5 arranged vertically, a centrifugal stirring assembly 6 is arranged on one side of the mixing and stirring assembly 5, and a spiral stirring assembly 7 is arranged on the other side of the mixing and stirring assembly 5. A stabilizing frame 11 is arranged in the shell 4 to support and stabilize the centrifugal stirring assembly 6 and the spiral stirring assembly 7. The stabilizing frame 11 is used to support the upper ends of the centrifugal stirring assembly 6 and the spiral stirring assembly 7 to ensure the effective rotation and stirring action. The lower ends of the mixing and stirring assembly 5, the centrifugal stirring assembly 6 and the spiral stirring assembly 7 are provided with a transmission assembly 8, which is convenient for transmitting the driving power to ensure the smooth operation. A discharging stirring assembly 9 is arranged below the rotating assembly 83 to stir the materials in the discharging process to ensure the smoothness of the discharging process. A material guide assembly 10 is arranged below the shell 4 to facilitate the discharge of the mixed concrete material. The material guide assembly 10 can be opened and closed freely to ensure the effective discharge of the formed concrete material, so that the subsequent processing work can be carried out smoothly and the work progress can be improved.
[0035] In the above process: by using the established centrifugal stirring assembly 6 and the spiral stirring assembly 7, the latter two stirring assemblies can be adaptively conveyed and guided corresponding to different types of materials, and can especially be concentrated in the same direction to improve the uniform blending effect between the materials, and provide convenient conditions for the subsequent mixing work; by using the established mixing stirring assembly 5, the materials concentratedly guided by the first two groups of stirring assemblies can be stirred and mixed, while ensuring the blending effect, further improving the mixing uniformity, ensuring the molding quality of the concrete product, and meeting the use requirements; by using the established transmission assembly 8, multiple stirring assemblies can be concentrated and integrated together to achieve effective transmission of driving power. At the same time, by using the established discharging stirring assembly The mixing component 9 greatly increases the smoothness of the material export process, and the established material guide component 10 can realize the convenient export of materials, improve the work progress, and meet the use requirements; the device is reasonably designed, simple in structure, easy to process and can effectively improve the mixing effect of concrete materials. On the one hand, it can realize the crushing and feeding of concrete powder, and on the other hand, it can also transport hard materials such as aggregates in a centrifugal manner, and effectively complete the centralized input and doping of various materials, and achieve uniform mixing. In addition, when the various materials of the concrete are stirred, the mixing effect between the materials can be improved by shaking, which fully guarantees the molding quality of the concrete, reduces the production and processing procedures, saves production costs, and effectively meets the use requirements.
[0036] In order to further improve the functionality of the device and to promote the mixing and stirring of materials to a certain extent, the shaking component 2 includes a mounting seat 21 connected to the upper end of the support frame 1, and a rotating shaft 22 is arranged in the mounting seat 21. A connecting frame 23 is arranged on one side of the rotating shaft 22 and is connected to the outer side of the protective frame 3. It is specifically described as follows: the two connecting frames 23 are respectively connected to the two sides of the protective frame 3 to ensure the stability of the shell 4 equipment. At the same time, a motor for driving the rotating shaft 22 to rotate can be set on one side of the support frame 1. That is to say, when the stirring component in the shell 4 is carrying out the stirring work, the motor can be controlled to drive the shaking component 2 to rotate. Of course, its shaking angle is not easy to be too large, and it also needs to be set according to the amount of material in the shell 4 to avoid damage. Furthermore, the shaking component 2 can also play the role of tilting the shell 4, which facilitates its subsequent discharging process and ensures the use requirements.
[0037] In order to ensure sufficient mixing of materials in the equipment and fully guarantee the molding quality of concrete, the mixing and stirring assembly 5 includes a driving rod 51 connected to the shell 4, and a first stirring blade 52 with a spiral design is arranged on the outer side of the driving rod 51. The outer side of the driving rod 51 is also alternately arranged with support rods 53, and a second stirring blade 54 with a spiral design is arranged on the outer side of the support rod 53. It is specifically described as follows: an electric motor for driving the driving rod 51 to rotate is set above the outer side of the shell 4 to ensure smooth progress of the mixing work and improve its mixing effect. For the first stirring blade 52, it can stir small particles. The second stirring blade 54 can not only increase the mixing range, but also facilitate the mixing between large and small particles, thereby ensuring functionality.
[0038] In order to effectively complete the addition and dispersion of concrete hard materials, the centrifugal stirring component 6 includes a rotating table 61 with a conical table design, and a centrifugal stirring blade 62 with a conical spiral design is arranged on the outer side of the rotating table 61. The centrifugal stirring blade 62 is designed to be closed from the discharge stirring component 9 to the feed port, and the outer corners of the centrifugal stirring blade 62 are designed to be inclined. Specifically, the rotating table 61 cooperates with the centrifugal stirring blade 62 and can rotate under the drive of the rotating component 83. When the material is added to the shell 4, the rotation of the centrifugal stirring blade 62 will generate a certain centrifugal force to swing the material to a position close to the mixing and stirring component 5, so that it can be fully mixed with the powder material, and under the action of the mixing and stirring component 5, the material can be evenly stirred and mixed, which greatly increases the functionality of the device and equipment, ensures the molding quality of concrete, and meets the use requirements.
[0039] In order to effectively complete the addition and dispersion of concrete powder, the spiral stirring component 7 includes a rotating disk 71, on which a driving shaft 72 is provided. The outer side of the driving shaft 72 is provided with a crushing stirring blade 73 designed in a spiral shape from the discharge stirring component 9 to the feed port. A plurality of crushing stirring blades 73 are closely arranged as a group, and a material discharge trough 731 is provided at the connection between two adjacent crushing stirring blades 73. The specific description is as follows: for the crushing stirring blades 73, when they rotate, on the one hand, they can provide centrifugal force to guide and transport the input materials, especially in the direction close to the mixing stirring component 5, so as to provide convenient conditions for the subsequent mixing of multiple materials. On the other hand, a plurality of crushing stirring blades 73 are arranged side by side, and the adjacent parts thereof constitute a material discharge trough 731 for crushing the materials. In this way, not only can the clotted materials be broken up, but also the mixing process can be made smoother, thereby improving the working progress.
[0040] In order to ensure the effective operation of each mixing component, to fully complete the mixing of the concrete material and to ensure its molding quality, the transmission component 8 includes a cross bar 81 connected to the lower inner side of the shell 4, which is used to ensure the stability of the transmission component 8. The ends of the multiple cross bars 81 that are close to each other are provided with a cover body 82 designed in a hollow conical table shape, and a protective cover 821 is provided on the outer side of the cover body 82. The establishment of the cover body 82 and the protective cover 821 provides good protection for the equipment components and reduces the possibility of damage. The left and right protective covers 821 are each provided with a rotating component 83 connected to the rotating table 61 and the rotating disk 71, respectively. For the rotating component 83 that is established, it generally includes a shaft and a bearing assembly that facilitates its rotation, that is to say: the shaft passes through the cover body 82 or the top of the protective cover 821, and is respectively connected to the drive rod 51 or the rotating table 61 or the drive shaft 72, and the bearing assembly is established on the outer periphery of the shaft. The gears 84 are connected to the drive shaft 51 and the gears 85 are connected to the drive shaft 51, and the gears 85 are connected to the drive shaft 51 and the gears 85 are connected to the drive shaft 51. The gears 85 are connected to the drive shaft 51 and the gears 85 are connected to the drive shaft 51. The gears 85 are connected to the drive shaft 51 and the gears 85 are connected to the drive shaft 51. The gears 85 are connected to the drive shaft 51 and the gears 85 are connected to the drive shaft 51. The gears 85 are connected to the drive shaft 51 and the gears 85 are connected to the drive shaft 51. The gears 85 are connected to the drive shaft 51 and the gears 85 are connected to the drive shaft 51. The gears 85 are connected to the drive shaft 51 and the gears 85 are connected to the drive shaft 51. The gears 85 are connected to the drive shaft 51 and the gears 85 are connected to the drive shaft 51.
[0041] In order to ensure the smoothness of concrete material discharge, an electromagnetic clutch 12 is arranged below the active bevel gear 85. The discharging stirring assembly 9 includes a rotating rod 91 connected to the electromagnetic clutch 12. The outer periphery of the rotating rod 91 is provided with a third stirring blade 92 designed in a spiral shape. The lower end of the third stirring blade 92 is provided with a material-dividing plate 93 arranged in an inclined shape. There are two material-dividing plates 93 that form a cone shape and are set below the third stirring blade 92. Its function is to expand the concrete outward to ensure the smoothness of material discharge. The specific description is: for the electromagnetic clutch 12, its function is mainly to control the discharging stirring. Whether the mixing component 9 and the mixing and stirring component 5 are connected or not, during the mixing process of the concrete material, the electromagnetic clutch 12 does not work, and the discharging mixing component 9 is relatively in a static state, that is, the mixing work of the material is carried out in the shell 4. When discharging is required, the electromagnetic clutch 12 works, so that the discharging mixing component 9 rotates together with the mixing and stirring component 5. The operation of the upper stirring components ensures that the material can fall smoothly. The rotation of the discharging mixing component 9 can guide the material to the gap of the opened material guide component 10, which greatly improves the material unloading process, saves time cost, and meets the production and processing needs.
[0042] In order to ensure that the mixed concrete materials can be easily discharged, the material guide assembly 10 includes a connecting pipe 101 connected to the bottom of the shell 4, and a carrier plate 102 designed in a fan shape and arranged in a three-pointed star shape is arranged in the connecting pipe 101. A rotating pipe 103 is arranged below the connecting pipe 101. For the rotating pipe 103, its upper end is rotatably connected to the inner lower side of the connecting pipe 101, so as to provide convenient conditions for driving the supporting plate 104. A supporting plate 104 is arranged on the upper inner side of the rotating tube 103 and cooperates with the carrier plate 102. A connecting shaft 105 is arranged at the geometric center of the carrier plate 102 and is rotatably connected to the supporting plate 104. The outer side of the rotating tube 103 is provided with The turning handle 106 is specifically described as follows: a flange is used to connect the connecting pipe 101 and the shell 4 to ensure the connection stability of the equipment. The setting shape of the support plate 104 is the same as that of the loading plate 102, and the two are staggered, that is, the two can cooperate to seal the middle gap between the connecting pipe 101 and the rotating tube 103 to avoid material leakage. When and only when discharging is required, the rotating tube 103 is driven to rotate so that the support plate 104 overlaps with the loading plate 102, and the material is discharged from the gap of the loading plate 102 to complete the discharging work. Of course, for the setting of the turning handle 106, it can be manual, or a cylinder can be set under the connecting pipe 101 to realize automation and reduce manual labor intensity.
[0043] In order to further improve the functionality of the device, especially to adapt to different terrains for travel and ensure the convenience of the device during movement and adjustment, a moving component 13 is arranged below the support frame 1, and the moving component 13 includes a frame body 131 connected to the support frame 1, and longitudinal rods 132 arranged in an upper and lower manner are arranged in the frame body 131, an upper rotating frame 133 is arranged on the upper longitudinal rod 132, and a lower rotating frame 134 is arranged on the lower longitudinal rod 132, and a placement cover 135 is arranged on one side of the lower rotating frame 134, and a ball hinge 136 connected to the placement cover 135 is arranged at the end of the upper rotating frame 133, wherein the mounting ends of the ball hinge 136 are respectively located at the ends of the upper rotating frame 133 and the upper end surface of the placement cover 135, and the movable part is located above the placement cover 135, so as to adapt to the multi-directional rotation adjustment of the equipment components, a driving motor 137 is arranged in the placement cover 135, and a roller 138 is arranged at the output end of the driving motor 137, which is specifically described as follows: : The upper rotating frame 133 and the lower rotating frame 134 are rotatably connected to the upper and lower longitudinal rods 132 respectively. This design makes the roller 138 have better terrain adaptability and meets the travel under various road conditions. Furthermore, ear seats are also provided on the lower inner side of the frame body 131 and the lower rotating frame 134 near the placement cover 135. A spring shock absorber can be hingedly installed between the two ear seats to further improve the functionality of the device and its stability during operation and ensure the use requirements; the inner side of the support frame 1 is provided with a mounting frame 139 with an obtuse angle design, and the end of the mounting frame 139 is provided with a seat frame 1310 that is easy to lift and adjust. Further, a sleeve is provided at the end of the mounting frame 139, and the seat frame 1310 uses a screw in the upper half and cooperates with the sleeve, and the lower half uses a base designed in a conical table shape. In this way, after the device is adjusted to the rear position, the seat frame 1310 can be rotated so that the base is fully against the ground, ensuring its stability and meeting the use requirements.
[0044] In order to effectively complete the premixing of concrete ingredients, so as to fully guarantee the molding quality of concrete and meet the use requirements, a method for using an energy-saving and environmentally friendly premixed concrete batching equipment is provided. Specifically, an energy-saving and environmentally friendly premixed concrete batching equipment is used for batching, including the following steps:
[0045] S1: Select a suitable area for concrete premix processing, control the movement of the moving assembly 13, especially use the driving motor 137 to drive the roller 138 to rotate until it moves to a suitable position, and then rotate the seat frame 1310 so that its lower end face abuts against the ground of the production and processing area to ensure the stability of the device;
[0046] S2: Connect the feed ports corresponding to the centrifugal stirring assembly 6 and the spiral stirring assembly 7 to the batching hard materials and powder conveying equipment in the concrete material respectively;
[0047] S3: Control the mixing and stirring assembly 5 to operate. Driven by the transmission assembly 8, the centrifugal stirring assembly 6 and the spiral stirring assembly 7 are driven to rotate in the direction close to the geometric center of the shell 4. At the same time, the flap valve 42 at the feed pipe 41 is opened to allow the material to fall smoothly.
[0048] S4: For the hard materials falling from the feed port to the centrifugal stirring assembly 6, they can be thrown to the mixing and stirring assembly 5 under the centrifugal action of the centrifugal stirring assembly 6. For the powder materials falling from the feed port to the spiral stirring assembly 7, on the one hand, they can be crushed under the action of the crushing stirring blades 73, and on the other hand, they can also be thrown to the mixing and stirring assembly in a centrifugal manner. The two materials are fully blended and stirred and mixed under the action of the mixing and stirring assembly 5. After the concrete batching is completed, each stirring assembly runs synchronously and carries out the stirring work. At the same time, the shaking assembly 2 is controlled to run, driving the shell 4 to promote the material mixing process in a shaking manner in the longitudinal direction, thereby ensuring the molding quality of the concrete;
[0049] S5: After the concrete material is premixed, the electromagnetic clutch 12 is controlled to operate, so that the discharging stirring assembly 9 operates together with the mixing stirring assembly 5, and then the material guiding assembly 10 is controlled to operate, that is, the turning handle 106 is turned to drive the rotating tube 103 to rotate relative to the connecting tube 101, and the supporting plate 104 is placed below the loading plate 102, and then the discharge port is opened to complete the discharge of the concrete material.
[0050] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. An energy-saving and environmentally friendly ready-mixed concrete batching equipment, comprising a ready-mixed concrete batching equipment body, wherein the ready-mixed concrete batching equipment body comprises a support frame, characterized in that: A shaking assembly is arranged above the support frame, a protective frame is arranged on the shaking assembly, a shell with a hollow trident-shaped design is arranged in the protective frame, feed ports are arranged above the left and right sides of the shell, a feed pipe is arranged on the feed port, a flap valve is arranged in the feed pipe, a pre-mixing mechanism is arranged in the shell, the pre-mixing mechanism includes a mixing and stirring assembly arranged vertically, the mixing and stirring assembly includes a driving rod connected to the shell, a first stirring blade with a spiral design is arranged on the outer side of the driving rod, and a support rod is arranged alternately on the outer side of the driving rod, and a second stirring blade with a spiral design is arranged on the outer side of the support rod, a centrifugal stirring assembly is arranged on one side of the mixing and stirring assembly, the centrifugal stirring assembly includes a rotating table with a conical table design, and a spiral stirring assembly is arranged on the other side of the mixing and stirring assembly, the spiral stirring assembly includes a rotating disk, and a driving shaft is arranged on the rotating disk, and a stabilizing frame for supporting and stabilizing the centrifugal stirring assembly and the spiral stirring assembly is arranged in the shell, and the mixing and stirring assembly, the centrifugal stirring assembly and the spiral stirring assembly are arranged in the shell. A transmission assembly is provided at the lower end of the stirring assembly, and the transmission assembly includes a cross bar connected to the lower inner side of the shell, and a cover body with a hollow conical table design is provided at the end of the close side of the plurality of cross bars, and a protective cover is provided on the outer side of the cover body, and a rotating assembly connected to the rotating table and the rotating disk is provided in the left and right two protective covers respectively, and a driven bevel gear is provided at the end of the rotating assembly, and an active bevel gear connected to the driving rod is provided on the upper inner side of the cover body, and is respectively meshed with the driven bevel gear, and a A discharging and stirring assembly, a material guide assembly for facilitating the discharge of mixed concrete materials is arranged below the shell, a centrifugal stirring blade with a conical spiral design is arranged on the outer side of the rotating table, the centrifugal stirring blade is designed to be closed from the discharging and stirring assembly to the feed port, the outer corners of the centrifugal stirring blade are designed to be inclined, and a crushing and stirring blade with a closed spiral design from the discharging and stirring assembly to the feed port is arranged on the outer side of the driving shaft, a plurality of the crushing and stirring blades are closely arranged as a group, and a material discharge trough is arranged at the connection between two adjacent crushing and stirring blades.
2. The energy-saving and environmentally friendly ready-mixed concrete batching equipment according to claim 1 is characterized in that: The shaking assembly includes a mounting seat connected to the upper end of the support frame, a rotating shaft is arranged in the mounting seat, and a connecting frame is arranged on one side of the rotating shaft and connected to the outer side of the protective frame.
3. The energy-saving and environmentally friendly ready-mixed concrete batching equipment according to claim 2 is characterized in that: An electromagnetic clutch is arranged below the active bevel gear, and the discharging stirring assembly includes a rotating rod connected to the electromagnetic clutch, a third stirring blade with a spiral design is arranged on the outer periphery of the rotating rod, and a material shifting plate arranged in an inclined state is arranged at the lower end of the third stirring blade.
4. The energy-saving and environmentally friendly ready-mixed concrete batching equipment according to claim 3 is characterized in that: The material guiding assembly includes a connecting tube connected to the bottom of the shell, a material carrying plate designed in a fan shape and arranged in a three-pointed star shape is arranged in the connecting tube, a rotating tube is arranged below the connecting tube, a material supporting plate is arranged on the upper inner side of the rotating tube and cooperates with the material carrying plate, a connecting shaft is arranged at the geometric center of the material carrying plate and is rotatably connected to the material supporting plate, and a turning handle is arranged on the outer side of the rotating tube.
5. The energy-saving and environmentally friendly ready-mixed concrete batching equipment according to claim 4 is characterized in that: A moving component is arranged below the support frame, and the moving component includes a frame body connected to the support frame, longitudinal rods arranged in an up-and-down manner are arranged inside the frame body, an upper rotating frame is arranged on the longitudinal rod located at the upper side, and a lower rotating frame is arranged on the longitudinal rod located at the lower side, a placement cover is arranged on one side of the lower rotating frame, a ball hinge connected to the placement cover is arranged on the end of the upper rotating frame, a driving motor is arranged in the placement cover, a roller is arranged on the output end of the driving motor, a mounting frame designed in an obtuse angle is arranged on the inner side of the support frame, and a seat frame convenient for lifting and lowering adjustment is arranged on the end of the mounting frame.
6. A method for using an energy-saving and environmentally friendly ready-mixed concrete batching equipment, characterized in that: The energy-saving and environmentally friendly ready-mixed concrete batching equipment according to claim 5 is used for batching, comprising the following steps: S1: Select a suitable area for concrete premix processing and control the operation of the moving assembly, that is, use the drive motor to drive the roller to rotate until it moves to a suitable position, and then rotate the seat frame so that its lower end face rests on the ground of the production and processing area to ensure the stability of the device; S2: Connect the feed ports corresponding to the centrifugal stirring assembly and the spiral stirring assembly to the batching hard materials and powder conveying equipment in the concrete material respectively; S3: Control the operation of the mixing and stirring assembly. Driven by the transmission assembly, the centrifugal stirring assembly and the spiral stirring assembly are driven to rotate in the direction close to the geometric center of the shell. At the same time, the flap valve at the feed pipe is opened to allow the material to fall smoothly. S4: For the hard materials falling from the feed inlet to the centrifugal stirring assembly, they can be thrown to the mixing and stirring assembly under the centrifugal action of the centrifugal stirring assembly. For the powder materials falling from the feed inlet to the spiral stirring assembly, on the one hand, they can be crushed under the action of the crushing stirring blades, and on the other hand, they can also be thrown to the mixing and stirring assembly in a centrifugal manner. The two materials are fully blended and stirred and mixed under the action of the mixing and stirring assembly. After the concrete batching is completed, each stirring assembly runs synchronously and carries out the stirring work. At the same time, the shaking assembly is controlled to run, driving the shell to shake in the longitudinal direction to promote the material mixing process, thereby ensuring the molding quality of the concrete; S5: After the concrete material is premixed, the electromagnetic clutch is controlled to operate so that the discharging and mixing components operate together with the mixing and mixing components, and then the material guiding component is controlled to operate, that is, the handle is turned to drive the rotating tube to rotate relative to the connecting tube, and the supporting plate is placed below the loading plate, thereby opening the discharge port to complete the discharge of the concrete material.
Citation Information
Patent Citations
Concrete mixing equipment
CN110116457A
Concrete pouring machine
CN210453228U