Battery pack assembly, body floor frame assembly and vehicle

Abstract

The present invention discloses a battery pack assembly, a vehicle body floor frame assembly and a vehicle. The battery pack assembly is suitable for being installed on a vehicle body. The battery pack assembly includes: a battery pack body, a first central channel is formed on the battery pack body, and the first central channel is suitable for being connected to a second central channel, wherein the second central channel is formed on the vehicle body. Therefore, the arrangement of the first central channel and the second central channel can effectively enhance the overall structural strength of the battery pack body and optimize the stress condition of the battery pack assembly under collision conditions. Through the connection between the first central channel and the second central channel, the battery pack body can be more firmly fixed to the vehicle body, enhance the connection strength between the battery pack body and the vehicle body, reduce the vibration and displacement of the battery pack body during driving, and thus improve the overall stability and safety of the battery pack assembly.

Description

Technical Field

[0001] The present invention relates to the field of vehicles, and in particular to a battery pack assembly, a vehicle body floor frame assembly and a vehicle. Background Art

[0002] In the prior art, the battery pack inside the vehicle is relatively large, and the vehicle body and the battery pack are separated into two independent systems. The battery pack determines the structure and number of battery cells according to the needs of the entire vehicle to ultimately form the entire energy storage device and is installed on the vehicle body through suspension points. At the same time, when the vehicle is hit, it provides collision protection from all directions for the energy storage device. This results in the need to add a lot of reinforcement structures to the vehicle body, and it is impossible to solve the reinforcement solution from the vehicle system, resulting in a low integration of the energy storage device and the vehicle body, resulting in the problem of increased vehicle weight and wasted passenger space. Summary of the invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the first purpose of the present invention is to provide a battery pack assembly that can optimize the transmission of force on the battery pack assembly when the vehicle is hit, thereby ensuring the stability and safety of the vehicle under various working conditions.

[0004] A second object of the present invention is to provide a vehicle body floor frame assembly, comprising the battery pack assembly described in the above embodiment.

[0005] The third object of the present invention is to provide a vehicle, comprising the battery pack assembly or the vehicle body floor frame assembly described in the above embodiments.

[0006] According to the battery pack assembly of the first aspect of the present invention, the battery pack assembly is suitable for being installed on a vehicle body, and the battery pack assembly comprises: a battery pack body, a first central channel is formed on the battery pack body, the first central channel is suitable for being connected to a second central channel, wherein the second central channel is formed on the vehicle body.

[0007] According to the battery pack assembly of the embodiment of the present invention, the arrangement of the first central channel and the second central channel can effectively enhance the overall structural strength of the battery pack body and optimize the stress of the battery pack assembly under collision conditions. Through the connection of the first central channel and the second central channel, the battery pack body can be more firmly fixed to the vehicle body, the connection strength between the battery pack body and the vehicle body is enhanced, and the vibration and displacement of the battery pack body during driving are reduced, thereby improving the overall stability and safety of the battery pack assembly.

[0008] In some embodiments, the battery pack body includes: a first mounting portion, wherein the first mounting portion is suitable for connecting to a lower section of a front panel of the vehicle body.

[0009] In some embodiments, the battery pack body further includes: a second mounting portion, wherein the second mounting portion is suitable for connecting to a rear floor of the vehicle body.

[0010] In some embodiments, the battery pack body further includes: a third mounting portion, wherein the third mounting portion is suitable for connecting to a door sill beam of the vehicle body.

[0011] In some embodiments, the battery pack body further includes: a seat mounting portion, the seat mounting portion is disposed on the battery pack body, and the seat mounting portion is suitable for mounting a seat.

[0012] In some embodiments, the seat mounting portion includes: at least one mounting seat and at least one first mounting point, the mounting seat is arranged on the battery pack body, and the first mounting point and the mounting seat are spaced apart along the front-to-rear direction of the frame body.

[0013] In some embodiments, the battery pack body includes: a shell and at least one battery pack beam, the mounting seat is arranged on the shell, and the first mounting point is formed on the shell; the battery pack beam is arranged in the shell, and the first mounting point is opposite to the battery pack beam along the up and down direction of the frame body.

[0014] In some embodiments, there are multiple battery pack beams, and the multiple battery pack beams are arranged at intervals along the front-to-back direction of the battery pack body; the multiple battery pack beams include a first battery pack beam and a second battery pack beam, the mounting seat and the first battery pack beam are arranged opposite to each other along the height direction of the battery pack body, and the first mounting point and the second battery pack beam are arranged opposite to each other along the height direction of the battery pack body.

[0015] In some embodiments, the first central channel is located on a side of the first battery pack beam away from the second battery pack beam along the front-to-rear direction of the battery pack body, and an end of the first central channel away from the second central channel is connected to the first battery pack beam.

[0016] In some embodiments, there are multiple mounting seats, and the multiple mounting seats are arranged at intervals along the left-right direction of the battery pack body; there are multiple first mounting points, and along the front-back direction of the battery pack body, multiple first mounting points are located behind the multiple mounting seats, and the multiple first mounting points and the multiple mounting seats are respectively arranged opposite to each other along the front-back direction of the battery pack body.

[0017] In some embodiments, the housing is a one-piece die-cast aluminum alloy part.

[0018] The vehicle body floor frame assembly according to the second embodiment of the present invention comprises: a frame body and a battery pack assembly, wherein the battery pack assembly is arranged on the frame body, and the battery pack assembly is the battery pack assembly according to the first embodiment of the present invention.

[0019] In some embodiments, the frame body includes: a first threshold inner panel, a second threshold inner panel, a front panel and a rear floor, the first threshold inner panel, the second threshold inner panel, the front panel and the rear floor together define an installation space, the battery pack assembly is arranged in the installation space and is respectively connected to the first threshold inner panel, the second threshold inner panel, the front panel and the rear floor.

[0020] In some embodiments, the rear floor includes: a first cross beam, both ends of which are respectively connected to the first threshold inner plate and the second threshold inner plate, and the second mounting portion of the battery pack assembly is connected to the first cross beam.

[0021] In some embodiments, the front panel includes a second cross beam; the vehicle body floor frame assembly also includes: a second central channel, the second central channel extends along the front and rear direction of the battery pack body, and the other end of the second central channel extends to the battery pack assembly and is connected to the battery pack assembly.

[0022] In some embodiments, the second central channel is connected to the upper surface of the front panel, and the front end of the second central channel is connected to the second cross beam; the rear end of the first central channel of the battery pack assembly is connected to the first battery pack cross beam in the battery pack body, wherein the front end of the first central channel is connected to the rear end of the second central channel.

[0023] In some embodiments, a plurality of third mounting points are provided at the connection between the first central channel and the second central channel, the plurality of third mounting points are arranged at intervals along the left-right direction, and the plurality of third mounting points are staggered along the front-back direction.

[0024] In some embodiments, the cross-sectional area of ​​the second central channel remains unchanged; and / or the cross-sectional area of ​​the second central channel gradually decreases from front to back.

[0025] In some embodiments, the second central channel is an I-shaped beam structure.

[0026] In some embodiments, a sealing groove is formed between at least one of the first rocker inner panel, the second rocker inner panel, the front panel and the rear floor and the battery pack body, and a sealing member is disposed in the sealing groove.

[0027] In some embodiments, a plurality of second mounting points are provided at the bottom of the shell of the battery pack body, the plurality of second mounting points are arranged at intervals along the circumference of the battery pack body, and the plurality of second mounting points are connected to the frame body on the corresponding side.

[0028] The vehicle according to the third aspect of the present invention comprises the battery pack assembly according to the first aspect of the present invention and / or the vehicle body floor frame assembly according to the second aspect of the present invention.

[0029] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0031] Figure 1 is a schematic diagram of a vehicle body floor frame assembly according to an embodiment of the present invention;

[0032] Figure 2 is a schematic top view of a vehicle body floor frame assembly according to an embodiment of the present invention;

[0033] Figure 3 is a schematic diagram of installing a battery pack assembly of a vehicle body floor frame assembly according to an embodiment of the present invention;

[0034] Figure 4 4 is a schematic cross-sectional view of a vehicle body floor frame assembly according to an embodiment of the present invention.

[0035] Reference numerals:

[0036] 100. Body floor frame assembly;

[0037] 10. Frame body; 11. First threshold inner panel; 12. Second threshold inner panel; 13. Front panel; 14. Rear floor; 15. First crossbeam; 16. Second crossbeam; 171. First central channel; 172. Second central channel; 18. Third installation point;

[0038] 20. Battery pack assembly; 21. Battery pack body; 22. Battery pack beam; 221. First battery pack beam; 222. Second battery pack beam; 23. Second mounting point; 24. First mounting portion; 25. Second mounting portion; 26. Third mounting portion;

[0039] 30. seat mounting portion; 31. mounting seat; 32. first mounting point;

[0040] A. Front and back direction; B. Left and right direction; C. Up and down direction. DETAILED DESCRIPTION

[0041] The embodiments of the present invention are described in detail below. The embodiments described with reference to the accompanying drawings are exemplary. Figure 1-Figure 4 The battery pack assembly 20 according to the embodiment of the present invention is described, and includes a battery pack body 21. The battery pack body 21 has a front-to-rear direction A, a left-to-right direction B, and an up-down direction C.

[0042] Specifically, if Figure 1-Figure 4 As shown, the battery pack assembly 20 is suitable for being installed on the vehicle body, and a first central channel 171 is formed on the battery pack body 21, and the first central channel 171 is suitable for being connected to the second central channel 172, wherein the second central channel 172 is formed on the vehicle body.

[0043] Combination Figure 1-Figure 4 The first central channel 171 on the battery pack main body 21 is suitable for docking with the second central channel 172 on the vehicle body. The first central channel 171 and the second central channel 172 both extend along the front-to-back direction A of the battery pack main body 21. The first central channel 171 is arranged on the upper side of the battery pack main body 21 along the up-down direction C. One end of the first central channel 171 along the front-to-back direction A of the battery pack main body 21 is connected to one end of the second central channel 172 along the front-to-back direction A of the battery pack main body 21 adjacent to the battery pack main body 21.

[0044] According to the battery pack assembly 20 of the embodiment of the present invention, the arrangement of the first central channel 171 and the second central channel 172 can effectively enhance the overall structural strength of the battery pack body 21 and optimize the stress of the battery pack assembly 20 under collision conditions. Through the connection between the first central channel 171 and the second central channel 172, the battery pack body 21 can be more firmly fixed to the vehicle body, the connection strength between the battery pack body 21 and the vehicle body is enhanced, and the vibration and displacement of the battery pack body 21 during driving are reduced, thereby improving the overall stability and safety of the battery pack assembly 20.

[0045] According to some embodiments of the present invention, Figure 1-Figure 4 As shown, the battery pack body 21 includes: a first mounting portion 24, and the first mounting portion 24 is suitable for connecting to the lower section of the front panel 13 of the vehicle body.

[0046] The first mounting portion 24 is formed at one end of the battery pack body 21 along the front-to-back direction A. The front panel 13 is arranged at the front end of the vehicle body along the front-to-back direction A of the battery pack body 21. One end of the battery pack body 21 is fixedly connected to the front panel 13 of the vehicle body through the first mounting portion 24.

[0047] Therefore, the battery pack main body 21 is effectively connected to the lower section of the vehicle body front panel 13 through the design of the first mounting portion 24, ensuring that the battery pack main body 21 is firmly fixed in the front area of ​​the vehicle body. When a head-on collision occurs, this direct connection can effectively disperse and absorb the impact force, reduce the direct impact on the battery pack main body 21, thereby protecting the battery pack main body 21 from damage and improving the safety and reliability of the battery pack main body 21.

[0048] According to some embodiments of the present invention, Figure 1-Figure 4 As shown, the battery pack body 21 further includes: a second mounting portion 25, and the second mounting portion 25 is suitable for connecting to the rear floor 14 of the vehicle body.

[0049] The second mounting portion 25 is formed at the other end of the battery pack body 21 along the front-to-rear direction A. The rear floor 14 is arranged at the rear end of the vehicle body along the front-to-rear direction A of the battery pack body 21. The other end of the battery pack body 21 is fixedly connected to the rear floor 14 of the vehicle body through the second mounting portion 25.

[0050] Therefore, the battery pack main body 21 achieves effective connection with the rear floor 14 of the vehicle body through the design of the second mounting part 25, ensuring that the battery pack main body 21 is firmly fixed in the rear area of ​​the vehicle body. The double connection of the first mounting part 24 and the second mounting part 25 together constitute a more solid fixing system, which significantly improves the overall structural strength of the battery pack main body 21.

[0051] According to some embodiments of the present invention, Figure 1-Figure 4 As shown, the battery pack body 21 further includes: a third mounting portion 26, which is suitable for connecting with the door sill beam of the vehicle body. The third mounting portion 26 is formed at both ends of the battery pack body 21 along the left-right direction B, and the door sill beam of the vehicle body is arranged on both sides of the vehicle body along the left-right direction B of the battery pack body 21. The two ends of the battery pack body 21 along the left-right direction B are fixedly connected with the door sill beam of the vehicle body through the third mounting portion 26.

[0052] Therefore, the connection between the third mounting part 26 and the door sill beam increases the contact points between the battery pack main body 21 and the vehicle body. The battery pack main body 21 can obtain additional support on both sides of the vehicle body along the left-right direction B, thereby strengthening the connection between the battery pack main body 21 and the vehicle body. The combined use of the first mounting part 24, the second mounting part 25 and the third mounting part 26 can effectively enhance the stability and reliability of the connection between the battery pack main body 21 and the vehicle body.

[0053] According to some embodiments of the present invention, Figure 1-Figure 4As shown, the battery pack body 21 also includes: a seat mounting portion 30, which is arranged on the battery pack body 21, and the seat mounting portion 30 is suitable for mounting a seat. The seat mounting portion 30 is suitable for mounting a seat, that is, the seat is directly mounted on the battery pack body 21, which can reduce additional structural parts and optimize the internal space layout of the vehicle. Therefore, the seat mounting portion 30 integrated on the battery pack body 21 facilitates the reduction of other structures for fixing seats, reduces space occupation, and improves the safety, space utilization and design flexibility of the vehicle body floor frame assembly 100.

[0054] According to some embodiments of the present invention, Figure 1-Figure 4 As shown, the seat mounting portion 30 includes: at least one mounting seat 31 and at least one first mounting point 32, the mounting seat 31 is arranged on the battery pack body 21, and the first mounting point 32 and the mounting seat 31 are spaced apart along the front-to-back direction A of the battery pack body 21.

[0055] The mounting seat 31 is fixedly arranged on the battery pack body 21 by welding or screwing, the first mounting point 32 is arranged on the battery pack body 21, and the seat is fixedly arranged on the battery pack body 21 through the mounting seat 31 and the first mounting point 32.

[0056] Therefore, the mounting seat 31 and the first mounting point 32 are arranged on the battery pack body 21, so that the installation of the seat uses the battery pack body 21 as the load-bearing basis, which helps to reduce the weight of the vehicle body and improve the dynamic stability of the vehicle. The arrangement of the mounting seat 31 and the first mounting point 32 facilitates the assembly of the seat on the battery pack body 21. The arrangement of the mounting seat 31 and the first mounting point 32 helps to evenly distribute the load of the seat, enhance the stability of the seat installation, ensure the stability of the seat without displacement during the operation of the vehicle, and enhance the riding comfort and safety of the passengers. The first mounting point 32 and the mounting seat 31 are arranged at intervals along the front-to-back direction A of the battery pack body 21, which can better balance the force borne by the seat, enhance the overall stiffness and strength of the seat installed on the battery pack body 21, and effectively improve the structural safety of the vehicle in the event of a collision.

[0057] According to some embodiments of the present invention, Figure 2 and Figure 4 As shown, the battery pack body 21 includes: a shell and at least one battery pack beam 22, a mounting seat 31 is arranged on the shell, and a first mounting point 32 is formed on the shell; the battery pack beam 22 is arranged in the shell, and the first mounting point 32 is opposite to the battery pack beam 22 along the up and down direction C of the battery pack body 21.

[0058] The shell serves as the external protection structure of the battery pack body 21. The shell of the battery pack body 21 is used to protect the battery cells to ensure the safety of the battery cells. The shell of the battery pack body 21 is also used for the installation of the seat. The mounting seat 31 is fixedly connected to the upper side of the shell along the up-down direction C of the battery pack body 21. The first mounting point 32 is formed on the upper side of the shell along the up-down direction C of the battery pack body 21. The first mounting point 32 can be a threaded hole formed on the shell. The fastener is inserted into the threaded hole and connected to the seat to fix the seat on the battery pack body 21. There can be multiple battery pack cross beams 22, and the multiple battery pack cross beams 22 are arranged at intervals along the front-to-back direction A of the battery pack body 21.

[0059] Therefore, the battery pack cross beam 22 is formed inside the shell to enhance the structural strength and rigidity of the shell. The battery pack cross beam 22 is opposite to the first installation point 32 along the up-down direction C of the battery pack body 21. The arrangement of the battery pack cross beam 22 can disperse the force applied by the seat to the battery pack body 21, and increase the bearing capacity of the battery pack body 21 in the extension mode of the battery pack cross beam 22, thereby protecting the battery pack body 21 from damage. The first installation point 32 is opposite to the battery pack cross beam 22 in the up-down direction C of the battery pack body 21, which is conducive to optimizing the force transmission path, making the seat installation more stable, and is also conducive to the effective conduction and dispersion of force during a collision, reducing unnecessary structural deformation, and improving the safety performance of the vehicle.

[0060] According to some embodiments of the present invention, Figure 2 and Figure 4 As shown, there are multiple battery pack beams 22, and the multiple battery pack beams 22 are arranged at intervals along the front-to-back direction A of the battery pack body 21; the multiple battery pack beams 22 include a first battery pack beam 221 and a second battery pack beam 222, the mounting seat 31 and the first battery pack beam 221 are arranged opposite to each other along the height direction of the battery pack body 21, and the first mounting point 32 and the second battery pack beam 222 are arranged opposite to each other along the height direction of the battery pack body 21.

[0061] The first battery pack beam 221 and the second battery pack beam 222 both extend along the left-right direction B of the battery pack body 21 , and the first battery pack beam 221 and the second battery pack beam 222 are spaced apart from each other along the front-back direction A of the battery pack body 21 .

[0062] Thus, a plurality of battery pack beams 22 are arranged at intervals along the front-to-back direction A of the battery pack body 21. This design increases the structural strength inside the battery pack body 21, and can effectively disperse and absorb forces from all directions, especially in the event of a collision, and can better protect the battery pack body 21 from damage. The mounting seat 31 is arranged relative to the first battery pack beam 221 in the height direction. This design makes the seat installation not only rely on the shell, but also utilizes the structural stability of the first battery pack beam 221, thereby enhancing the fixing effect of the seat. The first mounting point 32 is arranged relative to the second battery pack beam 222 in the height direction. The fixing point of the seat is not only connected to the shell, but also obtains additional support through the second battery pack beam 222, further improving the stability and safety of the seat installation.

[0063] According to some embodiments of the present invention, Figure 2 As shown, the first central channel 171 is located on a side of the first battery pack beam 221 away from the second battery pack beam 222 along the front-to-back direction A of the battery pack body 21 , and one end of the first central channel 171 away from the second central channel 172 is connected to the first battery pack beam 221 .

[0064] The first central channel 171 is located at the front end of the battery pack body 21 along the front-to-back direction A, that is, the first battery pack beam 221 is arranged adjacent to the first central channel 171 along the front-to-back direction A of the battery pack body 21, and the second battery pack beam 222 is arranged on the side of the first battery pack beam 221 away from the first central channel 171 along the front-to-back direction A of the battery pack body 21.

[0065] Therefore, one end of the first central channel 171 away from the second central channel 172 is connected to the first battery pack cross beam 221. This design can not only enhance the structural stability of the first central channel 171 and increase the structural strength of the battery pack body 21, but also optimize the force transmission path, especially in the event of a collision, to avoid the collision force being concentrated on a certain point, thereby better protecting the battery pack body 21 from damage.

[0066] According to some embodiments of the present invention, Figure 2 As shown, there are multiple mounting seats 31, and the multiple mounting seats 31 are arranged at intervals along the left-right direction B of the battery pack body 21, ensuring the balance of the seat installation in the left-right direction B of the battery pack body 21. There are multiple first mounting points 32, and along the front-to-back direction A of the battery pack body 21, the multiple first mounting points 32 are located behind the multiple mounting seats 31, and the multiple first mounting points 32 and the multiple mounting seats 31 are respectively arranged opposite to each other along the front-to-back direction A of the battery pack body 21.

[0067] The seat back support is located at the rear of the seat, and the multiple first mounting points 32 are located behind the multiple mounting seats 31, ensuring the fixed strength of the seat in the front-to-back direction A, especially in the case of sudden braking or acceleration, which can effectively prevent the seat from sliding forward or backward, thereby improving riding safety and comfort. The multiple first mounting points 32 and the multiple mounting seats 31 are respectively opposite to each other along the front-to-back direction A of the battery pack body 21. This layout optimizes the force transmission path, making the seat mounting structure more stable when facing the force in the front-to-back direction A, and helps to disperse the force points, reduce the stress concentration at a single connection point, and improve the durability and reliability of the overall structure.

[0068] Therefore, the multiple mounting seats 31 are arranged at intervals along the left-right direction B of the battery pack body 21 to improve the assembly stability of the seat on the battery pack body 21. The arrangement of multiple mounting seats 31 and multiple first mounting points 32 effectively enhances the stability and safety of the seat during vehicle driving, especially under complex road conditions, which can better protect the safety of passengers and reduce potential injuries caused by seat movement. The seat mounting portion 30 and the battery pack body 21 form a more stable whole, which enhances the energy absorption and force transmission performance of the battery pack body 21 in the event of a vehicle collision, and is conducive to improving the overall stability and safety of the battery pack body 21.

[0069] According to some embodiments of the present invention, the housing is an integral die-cast aluminum alloy part.

[0070] The density of aluminum alloy is much lower than that of traditional steel. Using aluminum alloy to manufacture the shell can significantly reduce the total weight of the vehicle, thereby improving the vehicle's energy efficiency and range. Aluminum alloy has good strength and rigidity, which can ensure that the shell maintains structural stability when bearing the weight of the battery pack and external impact. Aluminum alloy has excellent thermal conductivity, which helps the heat generated by the battery during charging and discharging to dissipate quickly, reduce heat accumulation, protect the battery pack from heat damage, extend battery life and improve safety. The oxide layer naturally formed by aluminum alloy can effectively resist corrosion and maintain good durability even in harsh environments, which is conducive to protecting the battery pack body 21 that is easily corroded at the bottom of the vehicle for a long time. Aluminum alloy is easy to process and form, including casting, extrusion, stamping and other processes, which makes it easy to design a complex shell structure to meet the integration and functional requirements of the battery pack body 21. Aluminum alloy materials have extremely high recycling value and recyclability, which is in line with the development goals pursued by new energy vehicles.

[0071] Thus, the one-piece die-casting process can produce a shell without welds or gaps, improve the structural integrity and strength of the shell, reduce potential weaknesses caused by welding or splicing, and enhance the impact resistance and durability of the battery pack body 21. The shell is an aluminum alloy part, which is conducive to achieving lightweight battery pack assembly 20, improving energy efficiency, ensuring safety performance, optimizing thermal management and enhancing structural stability, while taking into account environmental protection and economy, and improving the overall performance of battery pack assembly 20.

[0072] The vehicle body floor frame assembly 100 according to the second embodiment of the present invention comprises: a frame body 10 and a battery pack assembly 20. The battery pack assembly 20 is arranged on the frame body 10. The battery pack assembly 20 is the battery pack assembly 20 according to the first embodiment of the present invention.

[0073] Combination Figure 1-Figure 4 The frame body 10 is the basic structure of the vehicle body floor frame assembly 100. The frame body 10 is responsible for bearing the weight of the vehicle body and enhancing the rigidity and strength of the vehicle body floor frame assembly 100. The battery pack assembly 20 is located on the frame body 10 and is the core component of the electric vehicle energy storage.

[0074] According to the vehicle body floor frame assembly 100 of the embodiment of the present invention, the frame body 10 is used to provide support for the vehicle body floor frame assembly 100, improve the overall structural strength of the vehicle body floor frame assembly 100, and ensure that the collision force can be effectively transmitted and dispersed when the vehicle is hit. The battery pack assembly 20 is integrated on the frame body 10, which helps to make the spatial layout of the vehicle body floor frame assembly 100 more reasonable, optimize the transmission of force on the vehicle body floor frame assembly 100 when the vehicle is hit, and ensure the stability and safety of the battery pack assembly 20 under various working conditions.

[0075] According to some embodiments of the present invention, Figure 1-Figure 4 As shown, the frame body 10 includes: a first sill inner panel 11, a second sill inner panel 12, a front panel 13 and a rear floor 14. The first sill inner panel 11 and the second sill inner panel 12 both extend in the front-rear direction A, and the first sill inner panel 11 and the second sill inner panel 12 are arranged at intervals in the left-right direction B; the front panel 13 is connected between the front ends of the first sill inner panel 11 and the second sill inner panel 12; and the rear floor 14 is connected between the rear ends of the first sill inner panel 11 and the second sill inner panel 12. The first sill inner panel 11, the second sill inner panel 12, the front panel 13 and the rear floor 14 jointly define an installation space, and the battery pack assembly 20 is arranged in the installation space and is respectively connected to the first sill inner panel 11, the second sill inner panel 12, the front panel 13 and the rear floor 14.

[0076] The first sill inner panel 11 and the second sill inner panel 12 form a side support structure of the frame body 10. The front panel 13 is located between the front ends of the first sill inner panel 11 and the second sill inner panel 12 along the front-rear direction A of the frame body 10, and the front panel 13 is fixedly connected to the first sill inner panel 11 and the second sill inner panel 12. The rear floor 14 is located between the rear ends of the first sill inner panel 11 and the second sill inner panel 12 along the front-rear direction A of the battery pack body 21, and the rear floor 14 is fixedly connected to the first sill inner panel 11 and the second sill inner panel 12, and they together close the front and rear ends of the frame body 10, ensuring the integrity of the frame body 10. The first sill inner panel 11, the second sill inner panel 12, the front panel 13 and the rear floor 14 are interconnected to define an installation space for accommodating the battery pack assembly 20, ensuring that the battery pack assembly 20 is embedded in the frame body 10, thereby enhancing the protection of the battery pack assembly 20 and the rigidity of the frame body 10 structure. The battery pack assembly 20 is fixedly connected to the first sill inner panel 11, the second sill inner panel 12, the front panel 13 and the rear floor 14 through a plurality of second installation points 23 arranged at intervals.

[0077] Therefore, the first sill inner panel 11 and the second sill inner panel 12 provide necessary support for the vehicle body floor frame assembly 100 in the left-right direction B and the front-back direction A, and also play the role of dispersing the side impact force in a collision. The front panel 13 plays the role of dispersing the front impact force in a collision, and the rear floor 14 plays the role of dispersing the impact force from the rear in a collision, which is crucial to the structural stability and collision protection of the rear of the vehicle. The first sill inner panel 11, the second sill inner panel 12, the front panel 13 and the rear floor 14 are connected to each other, so that the battery pack assembly 20 is more firmly fixed in the vehicle body floor frame assembly 100, and the efficient integration and protection of the battery pack assembly 20 is achieved, and the overall structural strength of the vehicle body floor frame assembly 100 is enhanced. At the same time, it also helps the force transmission path design of the vehicle body floor frame assembly 100, and improves the energy absorption and dispersion efficiency during a collision.

[0078] According to some embodiments of the present invention, Figure 4 As shown, the rear floor 14 includes: a first cross beam 15 , two ends of the first cross beam 15 are respectively connected to the first rocker inner plate 11 and the second rocker inner plate 12 , and the second mounting portion 25 of the battery pack assembly 20 is connected to the first cross beam 15 .

[0079] The first crossbeam 15 extends along the left-right direction B. The two ends of the first crossbeam 15 along the left-right direction B are respectively connected to one end of the first sill inner panel 11 and the second sill inner panel 12 along the front-rear direction A. The first crossbeam 15 is connected to the second mounting portion 25 of the battery pack assembly 20, so that the connection between the battery pack assembly 20 and the frame body 10 is more stable. The first crossbeam 15, as a key load-bearing component of the rear floor 14, participates in the force transmission path design of the vehicle body floor frame assembly 100. When the vehicle encounters a rear collision, the impact force can be transmitted to the first sill inner panel 11 and the second sill inner panel 12 through the first crossbeam 15, and then dispersed to the overall structure of the frame body 10, avoiding structural damage caused by excessive local force, ensuring force dispersion and effective absorption, and improving the overall structural strength of the vehicle body floor frame assembly 100.

[0080] Therefore, the provision of the first cross beam 15 helps to strengthen the connection between the first sill inner panel 11 and the second sill inner panel 12, making the rear of the vehicle body floor frame assembly 100 more stable, and providing a stable lateral support platform for the rear of the vehicle body floor frame assembly 100, thereby improving the overall stability of the vehicle. The battery pack assembly 20 is connected to the first cross beam 15, which can ensure the stable fixation of the battery pack assembly 20, reduce the vibration of the vehicle when driving, and disperse the impact force when the rear of the vehicle body floor frame assembly 100 is impacted, effectively protecting the battery pack assembly 20 from damage and reducing the risk of damage to the battery pack assembly 20.

[0081] According to some embodiments of the present invention, Figure 4 As shown, the front panel 13 includes a second cross beam 16; the vehicle body floor frame assembly 100 also includes: a second central channel 172, the second central channel 172 extends along the front-to-rear direction A of the battery pack body 21, and the other end of the second central channel 172 extends to the battery pack assembly 20 and is connected to the battery pack assembly 20.

[0082] The second cross beam 16 extends along the left-right direction B of the battery pack body 21. As a part of the front panel 13, the second cross beam 16 is connected to one end of the second central channel 172. This connection method forms a solid support frame at the front end of the vehicle body floor frame assembly 100, which can effectively absorb and disperse the impact force during a frontal collision. Under collision conditions, the collision force is transmitted to the second central channel 172 through the second cross beam 16, and then dispersed to both sides, and can be more evenly dispersed to the first sill inner panel 11 and the second sill inner panel 12.

[0083] Therefore, the second central channel 172 is a key structural member extending in the front-to-back direction A, which is used to enhance the rigidity of the vehicle body floor frame assembly 100 in the front-to-back direction A, and can also provide a stable longitudinal support for the battery pack assembly 20, which helps to optimize the torsion resistance of the vehicle body floor frame assembly 100, improve the vehicle driving stability and control response, and also create a safe and fixed environment for the layout of the battery pack assembly 20. The connection between the second cross beam 16 and the second central channel 172 can enable the impact force of the front of the vehicle body floor frame assembly 100 to be quickly transmitted through the second central channel 172 and dispersed to the load-bearing structure around the battery pack assembly 20 when the vehicle is subjected to a frontal collision, thereby improving the reliability and safety of the vehicle body floor frame assembly 100.

[0084] According to some embodiments of the present invention, Figure 1 and Figure 2 As shown, the second central channel 172 is connected to the upper surface of the front panel 13, and the front end of the second central channel 172 is connected to the second cross beam 16; the rear end of the first central channel 171 of the battery pack assembly 20 is connected to the first battery pack cross beam 221 in the battery pack body 21, wherein the front end of the first central channel 171 is connected to the rear end of the second central channel 172.

[0085] The second central channel 172 is formed into a structure with a certain curvature, and the second central channel 172 forms a certain bend, that is, the second central channel 172 is not in a straight line, and the connection between the first central channel 171 and the second central channel 172 is smoothly transitioned. The second central channel 172 is connected to the upper surface of the front panel 13, and the front end is connected to the second cross beam 16, which strengthens the structure of the front panel 13 area and ensures the smooth transition of the front collision force. The second central channel 172 is arranged above the battery pack assembly 20, and its front end is connected to the rear end of the first central channel 171, forming a continuous force transmission channel from front to back, maintaining the continuity of the structure even above the battery pack assembly 20, and improving the overall rigidity.

[0086] Therefore, the first central channel 171 and the second central channel 172 can provide longitudinal support for the vehicle body floor frame assembly 100 in the front-to-rear direction A, and can also transmit the collision force exerted on the vehicle body floor frame assembly 100 from the front through the second central channel 172 and to the first central channel 171, and finally evenly disperse it to the vicinity of the battery pack assembly 20 and other structures of the vehicle body floor frame assembly 100, thereby reducing local stress concentration and structural damage to the frame body 10 in a collision, thereby ensuring the safety of the vehicle body floor frame assembly 100.

[0087] According to some embodiments of the present invention, Figure 1As shown, a plurality of third mounting points 18 are provided at the connection between the first central channel 171 and the second central channel 172 . The plurality of third mounting points 18 are arranged at intervals along the left-right direction B, and the plurality of third mounting points 18 are staggered along the front-back direction A.

[0088] Multiple third mounting points 18 are suitable for fixing the first central channel 171 and the second central channel 172 to the front panel 13 and the battery pack body 21. Multiple third mounting points 18 are arranged at intervals along the left-right direction B to ensure uniform force and stability of the connection area in the left-right direction B. Multiple third mounting points 18 are staggered in the front-back direction A, which is conducive to optimizing the force transmission path, so that when the vehicle encounters a front-to-back collision, the force can be more smoothly transmitted to the entire body frame through these mounting points to avoid excessive force on a single point.

[0089] Therefore, the provision of multiple third installation points 18 not only increases the tightness and firmness of the connection, but also through the staggered and spaced layout, even if individual connection points are damaged under extreme conditions, the remaining points can still effectively maintain the integrity of the structure and ensure safety, thereby improving the impact resistance and durability of the entire structure.

[0090] According to some embodiments of the present invention, as shown in the figure, the cross-sectional area of ​​the second central channel 172 remains unchanged; or, the cross-sectional area of ​​the first central channel 171 gradually decreases from front to back; or, the cross-sectional area of ​​the second central channel 172 remains unchanged and the cross-sectional area of ​​the first central channel 171 gradually decreases from front to back.

[0091] The unchanged cross-sectional area of ​​the second central channel 172 enables the second central channel 172 to maintain a constant strength and rigidity level, which helps to provide stable support during vehicle driving, especially under the action of torsional force, which can effectively reduce the distortion of the body floor frame assembly 100, improve handling stability and ride comfort, and the constant cross-sectional area simplifies the production mold and processing process, which may reduce production costs. The area of ​​the first central channel 171 gradually decreases, which helps to reduce the weight of the rear part of the body floor frame assembly 100 and optimize the weight distribution of the body floor frame assembly 100. The load usually carried by the rear part of the body is relatively small, and reducing the cross-sectional area can both meet the strength requirements and avoid excessive use of materials.

[0092] According to some embodiments of the present invention, as shown in the figure, the second central channel 172 is an I-shaped beam structure.

[0093] The "J"-shaped beam has excellent bending moment resistance and torsional stiffness due to its cross-sectional shape. The "J"-shaped beam reduces the amount of material used compared to a solid beam while ensuring structural strength through its open cross-sectional design, which helps to reduce the weight of the vehicle body, thereby optimizing the weight distribution of the vehicle, and has a positive effect on improving fuel economy or the range of electric vehicles. In a frontal or side collision, the "J"-shaped beam structure can effectively absorb and disperse the impact force, reduce the intrusion into the passenger compartment, and its closed box-shaped section can guide the energy to be transmitted along the length of the beam, avoid excessive stress in local areas, and improve the passive safety of the vehicle. The internal space of the "J"-shaped beam can be used as a routing channel for cables, pipes, etc., which helps to optimize the use of the internal space of the vehicle and reduce the encroachment on passenger and cargo space. In addition, the "J"-shaped beam structure is easy to integrate with other body structural parts such as door sill beams, front wall panels 13, etc. to form a unified body frame, which improves the integration and consistency of the overall structure. The "J"-shaped beam has good structural strength and corrosion resistance, which extends the service life of the vehicle. Even if maintenance is required, its design facilitates partial replacement or reinforcement, reducing maintenance costs and complexity.

[0094] Therefore, the I-shaped beam serving as the second central channel 172 can significantly improve the lateral and longitudinal stiffness of the vehicle body floor, especially when subjected to vehicle dynamic loads and collision forces, and can more effectively resist deformation. It can not only enhance the overall structural performance of the vehicle body, but also take into account lightweight, safety and space utilization efficiency, thereby protecting the safety of passengers.

[0095] According to some embodiments of the present invention, Figure 1 As shown, a sealing groove is formed between at least one of the first rocker inner panel 11 , the second rocker inner panel 12 , the front panel 13 and the rear floor panel 14 and the battery pack body 21 , and a sealing member is disposed in the sealing groove.

[0096] The seal can be a rubber or silicone foam with sealing function. The multiple second installation points 23 set at the bottom of the battery pack body 21 can provide a pressing force for the sealing groove to ensure that the seal in the sealing groove can effectively isolate the external water from intruding. Therefore, the setting of the sealing groove and the seal is mainly used to prevent external water, dust and other pollutants from entering the battery pack assembly 20 or the interior of the vehicle body, especially in bad weather and complex road conditions, effectively protecting the battery pack body 21 from external environmental factors, extending the service life of the battery pack assembly 20 and ensuring its stable performance.

[0097] According to some embodiments of the present invention, Figure 3 As shown, a plurality of second mounting points 23 are provided at the bottom of the shell of the battery pack body 21 , and the plurality of second mounting points 23 are arranged at intervals along the circumference of the battery pack body 21 , and the plurality of second mounting points 23 are connected to the frame body 10 on the corresponding side.

[0098] The shell of the battery pack body 21 is provided with a plurality of second mounting points 23 at the bottom along the up-down direction C of the frame body 10. The setting of the second mounting points 23 is suitable for the fixed connection between the battery pack body 21 and the frame body 10. The plurality of second mounting points 23 are distributed at intervals along the circumference of the shell to ensure that each key area where the bottom of the battery pack body 21 contacts the frame body 10 has a reliable connection point, making the assembly of the battery pack body 21 on the frame body 10 more secure. The second mounting points 23 distributed at intervals around the circumference can more evenly transmit the force from the bottom to avoid stress concentration caused by excessive force in a local area. The setting of the plurality of second mounting points 23 and the plurality of first mounting points 32 can also transmit the force on the battery pack body 21 to other components to avoid the frame body 10 from flipping and becoming unstable.

[0099] Therefore, the setting of multiple second installation points 23 can effectively enhance the fixed installation of the battery pack main body 21 on the vehicle body floor frame assembly 100, reduce the risk of displacement of the battery pack main body 21 during vehicle driving, improve driving safety under different road conditions, and improve the stability and reliability of the vehicle body floor frame assembly 100, especially when suffering a head-on collision or a side collision, it can effectively disperse and absorb the impact force and protect the battery pack main body 21 from damage.

[0100] The vehicle according to the third aspect of the present invention comprises the battery pack assembly 20 according to the first aspect of the present invention, or the vehicle body floor frame assembly 100 according to the second aspect of the present invention.

[0101] According to the vehicle of the embodiment of the present invention, by applying the battery pack assembly 20 or the vehicle body floor frame assembly 100 described in the above embodiments, the structural layout and force transmission path of the vehicle body floor frame assembly 100 can be optimized, which can effectively improve the overall structural strength of the vehicle body, enhance the collision resistance of the vehicle, improve the safety and reliability of the vehicle, and ensure the riding experience of passengers.

[0102] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0103] In the description of the present invention, "first feature" and "second feature" may include one or more of the features. In the description of the present invention, "plurality" means two or more. In the description of the present invention, a first feature "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. In the description of the present invention, a first feature "above", "above" and "above" a second feature may include the first feature being directly above and obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature.

[0104] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example.

[0105] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A battery pack assembly (20), characterized in that: The battery pack assembly (20) is suitable for being installed on a vehicle body, and the battery pack assembly (20) comprises: A battery pack body (21), wherein a first central channel (171) is formed on the battery pack body (21), and the first central channel (171) is suitable for connecting to a second central channel (172), wherein the second central channel (172) is formed on the vehicle body; The battery pack body (21) further comprises a shell, a seat mounting portion (30) and at least one battery pack cross beam (22); the seat mounting portion (30) comprises at least one mounting seat (31) and at least one first mounting point (32); the mounting seat (31) is arranged on the shell, the first mounting point (32) is formed on the shell, the battery pack cross beam (22) is arranged in the shell, and the first mounting point (32) is opposite to the battery pack cross beam (22) along the up and down direction of the battery pack body (21).

2. The battery pack assembly (20) according to claim 1, characterized in that: The battery pack body (21) comprises a first mounting portion (24), wherein the first mounting portion (24) is suitable for being connected to a lower section of a front panel (13) of the vehicle body.

3. The battery pack assembly (20) according to claim 1, characterized in that: The battery pack body (21) further comprises: a second mounting portion (25), wherein the second mounting portion (25) is suitable for being connected to the rear floor (14) of the vehicle body.

4. The battery pack assembly (20) according to claim 1, characterized in that: The battery pack main body (21) further comprises: a third mounting portion (26), wherein the third mounting portion (26) is suitable for being connected to a door sill beam of the vehicle body.

5. The battery pack assembly (20) according to claim 1, characterized in that: The seat mounting portion (30) is provided on the battery pack main body (21), and the seat mounting portion (30) is suitable for mounting a seat.

6. The battery pack assembly (20) according to claim 5, characterized in that: The seat mounting portion (30) comprises: The mounting seat (31) is arranged on the battery pack body (21); The first mounting point (32) and the mounting seat (31) are arranged at intervals along the front-to-back direction of the battery pack body (21).

7. The battery pack assembly (20) according to claim 1, characterized in that: There are a plurality of battery pack cross beams (22), and the plurality of battery pack cross beams (22) are arranged at intervals along the front-rear direction of the battery pack body (21); The plurality of battery pack cross beams (22) include a first battery pack cross beam (221) and a second battery pack cross beam (222); the mounting seat (31) and the first battery pack cross beam (221) are arranged relative to each other along the height direction of the battery pack body (21); and the first mounting point (32) and the second battery pack cross beam (222) are arranged relative to each other along the height direction of the battery pack body (21).

8. The battery pack assembly (20) according to claim 7, characterized in that: The first central channel (171) is located on a side of the first battery pack cross beam (221) away from the second battery pack cross beam (222) along the front-rear direction of the battery pack body (21), and one end of the first central channel (171) away from the second central channel (172) is connected to the first battery pack cross beam (221).

9. The battery pack assembly (20) according to claim 1, characterized in that: There are a plurality of mounting seats (31), and the plurality of mounting seats (31) are arranged at intervals along the left-right direction of the battery pack body (21); There are a plurality of first mounting points (32), and along the front-to-rear direction of the battery pack body (21), the plurality of first mounting points (32) are located behind the plurality of mounting seats (31), and the plurality of first mounting points (32) and the plurality of mounting seats (31) are respectively arranged opposite to each other along the front-to-rear direction of the battery pack body (21).

10. The battery pack assembly (20) according to claim 1, characterized in that: The housing is an integral die-cast aluminum alloy part.

11. A vehicle body floor frame assembly (100), characterized in that: include: Frame body (10); A battery pack assembly (20), the battery pack assembly (20) being arranged on the frame body (10), the battery pack assembly (20) being the battery pack assembly (20) according to any one of claims 1 to 10.

12. The vehicle body floor frame assembly (100) according to claim 11, characterized in that: The frame body (10) comprises: A first sill inner plate (11) and a second sill inner plate (12); A front panel (13) and a rear floor (14), wherein the first sill inner panel (11), the second sill inner panel (12), the front panel (13) and the rear floor (14) jointly define an installation space, and the battery pack assembly (20) is arranged in the installation space and is respectively connected to the first sill inner panel (11), the second sill inner panel (12), the front panel (13) and the rear floor (14).

13. The vehicle body floor frame assembly (100) according to claim 12, characterized in that: The rear floor (14) comprises: A first crossbeam (15), wherein two ends of the first crossbeam (15) are respectively connected to the first sill inner plate (11) and the second sill inner plate (12), and a second mounting portion (25) of the battery pack assembly (20) is connected to the first crossbeam (15).

14. The vehicle body floor frame assembly (100) according to claim 12, characterized in that: The front wall panel (13) comprises a second cross beam (16); The vehicle body floor frame assembly (100) further includes: A second central channel (172), the second central channel (172) extending along the front-rear direction of the battery pack body (21), one end of the second central channel (172) connected to the second crossbeam (16), and the other end of the second central channel (172) extending to the battery pack assembly (20) and connected to the battery pack assembly (20).

15. The vehicle body floor frame assembly (100) according to claim 14, characterized in that: The second central channel (172) is connected to the upper surface of the front panel (13), wherein the front end of the second central channel (172) is connected to the second cross beam (16); The rear end of the first central channel (171) of the battery pack assembly (20) is connected to the first battery pack crossbeam (221) in the battery pack body (21), wherein the front end of the first central channel (171) is connected to the rear end of the second central channel (172).

16. The vehicle body floor frame assembly (100) according to claim 15, characterized in that: A plurality of third mounting points (18) are provided at the connection between the first central channel (171) and the second central channel (172), the plurality of third mounting points (18) being arranged at intervals along the left-right direction, and the plurality of third mounting points (18) being arranged in an alternating manner along the front-back direction.

17. The vehicle body floor frame assembly (100) according to claim 15, characterized in that: The cross-sectional area of ​​the second central channel (172) remains unchanged; and / or, The cross-sectional area of ​​the first central channel (171) gradually decreases from front to back.

18. The vehicle body floor frame assembly (100) according to claim 14, characterized in that: The second central channel (172) is an I-shaped beam structure.

19. The vehicle body floor frame assembly (100) according to claim 12, characterized in that: A sealing groove is formed between at least one of the first sill inner plate (11), the second sill inner plate (12), the front panel (13) and the rear floor (14) and the battery pack body (21), and a sealing member is provided in the sealing groove.

20. The vehicle body floor frame assembly (100) according to any one of claims 11-19, characterized in that: A plurality of second mounting points (23) are provided at the bottom of the shell of the battery pack body (21), the plurality of second mounting points (23) are arranged at intervals along the circumference of the battery pack body (21), and the plurality of second mounting points (23) are connected to the frame body (10) on the corresponding side.

21. A vehicle, characterized in that: It comprises a battery pack assembly (20) according to any one of claims 1 to 10, and / or a vehicle body floor frame assembly (100) according to any one of claims 11 to 20.

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