A control method and system for silica gel particle production equipment
By using image acquisition equipment and auxiliary planes in silicone particle production equipment, the light transmittance of silicone particles is detected in real time, and the problem of low detection efficiency in the prior art is solved, and faster response and light transmittance adjustment of production equipment are achieved.
Patent Information
- Application Number
- CN202410647548.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-05-23
AI Technical Summary
The existing silicone particle production equipment is inefficient when detecting the light transmittance of silicone particles, and cannot adjust the moisture content in time, resulting in slow reaction in the production process.
The image acquisition device and auxiliary plane are used to control the light source to illuminate the auxiliary plane and obtain the target image and reflected image, segment the image to obtain visual feature parameters, match and determine the light transmittance, and regulate the production equipment in real time.
It improves the efficiency and speed of silicone particle detection, can respond faster and adjust production equipment, and meets the light transmittance requirements.
Smart Images

Figure CN118502306B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of control technology, and in particular to a control method and system for silica gel particle production equipment. Background Art
[0002] Silica gel particles are a common adsorbent and desiccant with a wide range of applications, including chemical, pharmaceutical, food, electronics and other fields. Its main component is silicon dioxide (SiO2), which has strong adsorption properties and chemical stability. During the production process of silica gel particles, affected by environmental factors, raw material factors and other factors, the moisture absorbed by the silica gel particles during the production process cannot be in a strictly quantitative state. Therefore, it is necessary to adjust the moisture content of the silica gel particles in real time during the production process, so it is necessary to detect the produced silica gel particles in real time.
[0003] When silica gel particles absorb water, their color changes, causing changes in parameters such as transmittance and weight. The detection of the water content of silica gel particles is carried out through comprehensive calculation of multiple parameters. Among them, for the transmittance of silica gel particles, during the transmittance detection of the product, the method of light flux detection requires the installation of sensors, and has certain accuracy requirements for the position of the product. When using image recognition technology, it is generally through the first photo of the produced product, and then the second photo with backlight, and the transmittance is obtained by comparing the two photos. Since multiple photos are required, the efficiency of silica gel particle production equipment is low, the response of the production line is slow, and it cannot be adjusted in time. Summary of the invention
[0004] The embodiments of the present invention provide a control method and system for silica gel particle production equipment to improve the above problems.
[0005] In order to achieve the above object, the present invention adopts the following technical scheme:
[0006] In a first aspect, an embodiment of the present invention provides a control method for a silica gel particle production device, wherein the production device includes an image acquisition device, a light source, an auxiliary plane, and a controller, wherein the auxiliary plane is a mirror with optical reflection effect, and the method is applicable to the controller, including:
[0007] Control the light source to illuminate the auxiliary plane along a first direction, the angle between the first direction and the auxiliary plane is a preset angle, the preset angle is not 90°, and the auxiliary plane is used to lay a plurality of silica gel particles to be detected;
[0008] Controlling the image acquisition device to acquire the target image along a second direction, wherein the angle between the second direction and the auxiliary plane is a preset angle, and the second direction and the first direction are located in the same plane;
[0009] Determine a first image and a second image based on the target image, wherein the first image is a direct image of the silica gel particles to be detected, and the second image is a reflected image of the silica gel particles to be detected in the auxiliary plane;
[0010] The current light transmittance of the silica gel particles to be detected is determined based on the first image and the second image, and the production equipment is regulated based on the current light transmittance.
[0011] In combination with the first aspect, in some embodiments, determining a first image and a second image based on a target image, wherein the first image is a direct image of the silica gel particles to be detected, and the second image is a reflection image of the silica gel particles to be detected in an auxiliary plane, includes:
[0012] Segmenting the target image to form a plurality of sub-images, wherein the size of the sub-images is much smaller than the size of the silica gel particles to be detected;
[0013] Acquire first visual characteristic parameters of the silica gel particles to be detected under light, where the first visual characteristic parameters include brightness, grayscale, and contrast;
[0014] Acquire a second visual feature parameter of each sub-image, match the first visual feature parameter with the second visual feature parameter, and determine a first target sub-image among the multiple sub-images according to the matching result, where the first target sub-image is a sub-image forming the first image;
[0015] A first image is determined in the target image based on the plurality of first target sub-images.
[0016] In combination with the first aspect, in some embodiments, obtaining a second visual feature parameter of each sub-image, matching the first visual feature parameter with the second visual feature parameter, and determining a first target sub-image among the multiple sub-images according to a matching result, wherein the first target sub-image is a sub-image forming the first image, includes:
[0017] Determine a first characterization parameter based on the first visual feature parameter , the first characterization parameter satisfy:
[0018] ;
[0019] in, is the first weight corresponding to brightness, is the second weight corresponding to the grayscale, is the third weight corresponding to the contrast, is the data value of brightness, is the grayscale data value, is the data value of contrast;
[0020] Determine a second characterization parameter based on the second visual feature parameter , if the first characterization parameter Greater than the second characterization parameter , then based on the first characterization parameter The second characterization parameter Determine the judgment value, the judgment value satisfies:
[0021] =( - ) ;
[0022] in, is the judgment value;
[0023] Will Compared with the preset judgment value, if If the second visual feature parameter is less than or equal to a preset determination value, the sub-image corresponding to the second visual feature parameter is determined to be the first target sub-image.
[0024] In combination with the first aspect, in some embodiments, a second visual feature parameter of each sub-image is obtained, the first visual feature parameter is matched with the second visual feature parameter, and a first target sub-image among the multiple sub-images is determined according to the matching result, where the first target sub-image is a sub-image forming the first image, further comprising:
[0025] Determine a second characterization parameter based on the second visual feature parameter , if the first characterization parameter Less than the second characterization parameter , then based on the first characterization parameter The second characterization parameter Determine the judgment value, the judgment value satisfies:
[0026] =( - ) ;
[0027] Among them, R is the judgment value.
[0028] In combination with the first aspect, in some embodiments, determining a first image and a second image based on a target image, wherein the first image is a direct image of the silica gel particles to be detected, and the second image is a reflection image of the silica gel particles to be detected in an auxiliary plane, includes:
[0029] Based on the first image, determining a plurality of contour line graphs in the first images, where the contour line graph is a line graph formed by the contour of each silica gel particle to be detected in the first image;
[0030] The plurality of contour line images are mirror-flipped, and the plurality of contour line images are fitted with a target image, and a second image is determined in the target image according to a fitting result.
[0031] In combination with the first aspect, in some embodiments, the current transmittance of the silica gel particles to be detected is determined based on the first image and the second image, and the production equipment is regulated based on the current transmittance, including:
[0032] Based on the first image, determining a first average brightness parameter of the first image;
[0033] Based on the second image, a second average brightness parameter of the second image is determined, and based on the first average brightness parameter and the second average brightness parameter, a current transmittance is determined.
[0034] In combination with the first aspect, in some embodiments, the current transmittance of the silica gel particles to be detected is determined based on the first image and the second image, and the production equipment is regulated based on the current transmittance, including:
[0035] The current transmittance is compared with the preset transmittance. If the current transmittance is less than the preset transmittance, the production equipment is controlled to increase the current transmittance of the silica gel particles to be tested produced by the production equipment.
[0036] In a second aspect, the present invention provides a control system for a silica gel particle production equipment, the system being configured as follows:
[0037] Control the light source to illuminate the auxiliary plane along a first direction, the angle between the first direction and the auxiliary plane is a preset angle, the preset angle is not 90°, and the auxiliary plane is used to lay a plurality of silica gel particles to be detected;
[0038] Controlling the image acquisition device to acquire the target image along a second direction, wherein the angle between the second direction and the auxiliary plane is a preset angle, and the second direction and the first direction are located in the same plane;
[0039] Determine a first image and a second image based on the target image, wherein the first image is a direct image of the silica gel particles to be detected, and the second image is a reflected image of the silica gel particles to be detected in the auxiliary plane;
[0040] The current light transmittance of the silica gel particles to be detected is determined based on the first image and the second image, and the production equipment is regulated based on the current light transmittance.
[0041] In conjunction with the second aspect, in some embodiments, the apparatus is configured to:
[0042] The first image and the second image are determined based on the target image, wherein the first image is a direct image of the silica gel particles to be detected, and the second image is a reflection image of the silica gel particles to be detected in the auxiliary plane, including:
[0043] Segmenting the target image to form a plurality of sub-images, wherein the size of the sub-images is much smaller than the size of the silica gel particles to be detected;
[0044] Acquire first visual characteristic parameters of the silica gel particles to be detected under light, where the first visual characteristic parameters include brightness, grayscale, and contrast;
[0045] Acquire a second visual feature parameter of each sub-image, match the first visual feature parameter with the second visual feature parameter, and determine a first target sub-image among the multiple sub-images according to the matching result, where the first target sub-image is a sub-image forming the first image;
[0046] A first image is determined in the target image based on the plurality of first target sub-images.
[0047] In conjunction with the second aspect, in some embodiments, the apparatus is configured to:
[0048] Acquire a second visual feature parameter of each sub-image, match the first visual feature parameter with the second visual feature parameter, and determine a first target sub-image among the multiple sub-images according to the matching result, where the first target sub-image is a sub-image forming the first image, including:
[0049] Determine a first characterization parameter based on the first visual feature parameter , the first characterization parameter satisfy:
[0050] ;
[0051] in, is the first weight corresponding to brightness, is the second weight corresponding to the grayscale, is the third weight corresponding to the contrast, is the data value of brightness, is the grayscale data value, is the data value of contrast;
[0052] Determine a second characterization parameter based on the second visual feature parameter , if the first characterization parameter Greater than the second characterization parameter , then based on the first characterization parameter The second characterization parameter Determine the judgment value, the judgment value satisfies:
[0053] =( - ) ;
[0054] in, is the judgment value;
[0055] Will Compared with the preset judgment value, if If the second visual feature parameter is less than or equal to a preset determination value, the sub-image corresponding to the second visual feature parameter is determined to be the first target sub-image.
[0056] In conjunction with the second aspect, in some embodiments, the apparatus is configured to:
[0057] Acquiring a second visual feature parameter of each sub-image, matching the first visual feature parameter with the second visual feature parameter, and determining a first target sub-image among the multiple sub-images according to the matching result, wherein the first target sub-image is a sub-image forming the first image, further comprising:
[0058] Determine a second characterization parameter based on the second visual feature parameter , if the first characterization parameter Less than the second characterization parameter , then based on the first characterization parameter The second characterization parameter Determine the judgment value, the judgment value satisfies:
[0059] =( - ) ;
[0060] Among them, R is the judgment value.
[0061] In conjunction with the second aspect, in some embodiments, the apparatus is configured to:
[0062] The first image and the second image are determined based on the target image, wherein the first image is a direct image of the silica gel particles to be detected, and the second image is a reflection image of the silica gel particles to be detected in the auxiliary plane, including:
[0063] Based on the first image, determining a plurality of contour line graphs in the first images, where the contour line graph is a line graph formed by the contour of each silica gel particle to be detected in the first image;
[0064] The plurality of contour line images are mirror-flipped, and the plurality of contour line images are fitted with a target image, and a second image is determined in the target image according to a fitting result.
[0065] In conjunction with the second aspect, in some embodiments, the apparatus is configured to:
[0066] The current light transmittance of the silica gel particles to be detected is determined based on the first image and the second image, and the production equipment is regulated based on the current light transmittance, including:
[0067] Based on the first image, determining a first average brightness parameter of the first image;
[0068] Based on the second image, a second average brightness parameter of the second image is determined, and based on the first average brightness parameter and the second average brightness parameter, a current transmittance is determined.
[0069] In conjunction with the second aspect, in some embodiments, the apparatus is configured to:
[0070] The current light transmittance of the silica gel particles to be detected is determined based on the first image and the second image, and the production equipment is regulated based on the current light transmittance, including:
[0071] The current transmittance is compared with the preset transmittance. If the current transmittance is less than the preset transmittance, the production equipment is controlled to increase the current transmittance of the silica gel particles to be tested produced by the production equipment.
[0072] In conjunction with the second aspect, in some embodiments, the apparatus is configured to:
[0073] The current light transmittance of the silica gel particles to be detected is determined based on the first image and the second image, and the production equipment is regulated based on the current light transmittance, including:
[0074] The current transmittance is compared with the preset transmittance. If the current transmittance is greater than the preset transmittance, the production equipment is controlled to reduce the current transmittance of the silica gel particles to be tested produced by the production equipment.
[0075] A third aspect of an embodiment of the present invention provides an electronic device, the electronic device comprising:
[0076] At least one processor; and a memory communicatively connected to the at least one processor; wherein the memory stores instructions executable by the at least one processor, and the instructions are executed by the at least one processor so that the at least one processor can execute the method proposed in the first aspect of the embodiment of the present invention.
[0077] A fourth aspect of an embodiment of the present invention provides a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the method provided in the first aspect of the embodiment of the present invention.
[0078] In summary, the above method and device have the following technical effects:
[0079] A control method for a silica gel particle production device proposed in an embodiment of the present invention first controls a light source to illuminate an auxiliary plane along a first direction, the auxiliary plane is used to lay out a number of silica gel particles to be detected, then controls an image acquisition device to acquire a target image along a second direction, then determines a first image and a second image based on the target image, the first image is a direct image of the silica gel particles to be detected, and the second image is a reflection image of the silica gel particles to be detected in the auxiliary plane, and finally determines the current transmittance of the silica gel particles to be detected based on the first image and the second image, and regulates the production device based on the current transmittance. A control method for a silica gel particle production device proposed in an embodiment of the present invention, by providing an auxiliary plane, the image acquisition device can simultaneously obtain an image of silica gel particles without backlight and an image of silica gel particles with backlight in a single image acquired, and by comparing the two images, the transmittance of the silica gel particles can be obtained, which is more efficient and faster than irradiating the silica gel particles with backlight and taking multiple images, and the production equipment can respond more quickly. BRIEF DESCRIPTION OF THE DRAWINGS
[0080] Figure 1 The present invention is a flow chart of a control method for silica gel particle production equipment.
[0081] Figure 2 This is a schematic diagram of the implementation process of a silica gel particle production equipment control method proposed in the present invention.
[0082] The reference numerals are as follows: 01 - silica gel particles to be detected, 02 - phantom, 03 - auxiliary plane. DETAILED DESCRIPTION
[0083] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0084] The present invention proposes a control method for silica gel particle production equipment, wherein the production equipment includes an image acquisition device, a light source, an auxiliary plane 03 and a controller, wherein the auxiliary plane 03 is a mirror with optical reflection effect, and the method is applicable to the controller, including steps S101-step S104:
[0085] S101: Control the light source to illuminate the auxiliary plane 03 along a first direction, wherein the angle between the first direction and the auxiliary plane 03 is a preset angle, which is not 90°, and the auxiliary plane 03 is used to lay out a number of silica gel particles 01 to be detected.
[0086] See also Figure 2 , Figure 2 The schematic diagram of the implementation process of the embodiment of the present invention is as follows. In the present invention, the light source emits light to illuminate the silica gel particles 01 to be detected placed on the auxiliary plane 03. The light source is set at Figure 2 At A in the figure, the image acquisition device is set at Figure 2 At B in the figure, for the silica gel particles to be detected, a virtual image 02 formed by mirror reflection must be generated in the auxiliary plane 03. In order to ensure that the image can obtain the first image, that is, the image of the silica gel particles themselves, and the image of the virtual image 02 formed by them, that is, the second image, at B, the angle between the first direction and the auxiliary plane 03 should be a preset angle γ that is not 90°, so as to avoid the virtual image 02 formed from overlapping with the image of the silica gel particles themselves.
[0087] S102: Control the image acquisition device to acquire the target image along the second direction, wherein the angle between the second direction and the auxiliary plane 03 is a preset angle, and the second direction and the first direction are located in the same plane.
[0088] It can be understood that in this embodiment, an image acquisition device is set at point B as shown in the figure, and the first image and the second image can be acquired at the same time, that is, the image of the silicone particles to be detected and the image of the virtual image 02 formed by the mirror reflection. Since the light emitted from point A is transmitted through the silicone particles to be detected, the second image is the image of the silicone particles to be detected after being transmitted by the light, that is, the image with backlight, while the first image is the image without backlight. Therefore, by comparing the brightness of the first image and the second image, the light transmittance of the silicone particles can be reflected to a certain extent, which is convenient for the regulation of the subsequent production process. In this embodiment, the target image is the image directly acquired by the image acquisition device at point B.
[0089] S103: Determine a first image and a second image based on the target image, wherein the first image is a direct image of the silica gel particle 01 to be detected, and the second image is a reflected image of the silica gel particle 01 to be detected in the auxiliary plane 03.
[0090] It is understandable that by comparing the brightness of the first image and the second image, the technical effect of determining the light transmittance of the silica gel particles can be achieved. How the machine distinguishes the first image from the second image can be achieved by using steps S1031 to S1035.
[0091] S1031: Segment the target image to form multiple sub-images, wherein the size of the sub-images is much smaller than the size of the silica gel particles 01 to be detected.
[0092] It can be understood that as an implementation method, in the process of processing an image, the image needs to be first divided into multiple sub-images, each of which can be 1*1 pixel, 2*2 pixel, 3*3 pixel, which varies according to the processing power of the machine and is not limited here. The target image is divided into multiple sub-images, and feature recognition or other processing is performed on the multiple sub-images to facilitate subsequent steps.
[0093] S1032: Obtain first visual characteristic parameters of the silica gel particles 01 to be detected under light, where the first visual characteristic parameters include brightness, grayscale, and contrast.
[0094] In this embodiment, the features of each sub-image can be matched with the features of the silica gel particles 01 to be detected, so as to determine the sub-image forming the first image. Since part of the light must be scattered inside when passing through the silica gel particles 01 to be detected, the characteristic parameters of the silica gel particles 01 to be detected under light are obtained, that is, the first visual characteristic parameters. The first visual characteristic parameters are used to characterize the visual characteristics of the silica gel particles 01 to be detected under light. The parameters can be directly input by the user after obtaining them externally through experiments, or can be obtained in other ways, which are not limited here.
[0095] S1033: Obtain the second visual feature parameters of each sub-image, match the first visual feature parameters with the second visual feature parameters, and determine a first target sub-image among the multiple sub-images based on the matching result, where the first target sub-image is a sub-image that forms the first image.
[0096] As an implementation method, in order to facilitate comparison, a first characterization parameter can be introduced , used to comprehensively measure the first identification characteristic parameter composed of multiple data. Specifically, the first characterization parameter It can be calculated by the following formula:
[0097] ;
[0098] in, is the first weight corresponding to brightness, is the second weight corresponding to the grayscale, is the third weight corresponding to the contrast, is the data value of brightness, is the grayscale data value, is the data value of contrast.
[0099] Understandably, , , It can be determined by the user according to the production situation. The first characterization parameter used to comprehensively measure the first identification feature parameter composed of multiple data can be obtained through the above calculation formula. .
[0100] Based on the same principle, for each sub-image, after obtaining its corresponding second visual feature parameter, its corresponding second representation parameter for comprehensively measuring the second recognition feature parameter composed of multiple data can also be obtained. , and satisfy:
[0101] ;
[0102] in, is the data value of the brightness of each sub-image, is the grayscale data value of each sub-image, is the data value of each sub-image.
[0103] Then, the first characterization parameter can be The second characterization parameter For edge alignment, the first characterization parameter The second characterization parameter When the consistency is high, it can be proved that the image features of the corresponding sub-image are the same as the image features of the silica gel particles 01 to be detected under the light, that is, the sub-image of the first image is formed.
[0104] Specifically, as an implementation mode, if the first characterization parameter Greater than the second characterization parameter , then based on the first characterization parameter The second characterization parameter Determine the judgment value, the judgment value satisfies:
[0105] =( - ) ;
[0106] in, is the judgment value;
[0107] If the first characterization parameter Less than the second characterization parameter , then based on the first characterization parameter The second characterization parameter Determine the judgment value, the judgment value satisfies:
[0108] =( - ) ;
[0109] Will Compared with the preset judgment value, if If the second visual feature parameter is less than or equal to a preset determination value, the sub-image corresponding to the second visual feature parameter is determined to be the first target sub-image.
[0110] It is understandable that the preset value can be adjusted according to the actual situation to make the recognition result more accurate and reduce the probability of misrecognition.
[0111] S1034: Determine a first image in the target image based on the multiple first target sub-images.
[0112] It can be understood that, as an implementation mode, after a plurality of first target sub-images are determined, operations such as splicing and fusion are performed on the plurality of target sub-images, so that the first image can be determined in the target image.
[0113] S1035: Based on the first image, determine contour line graphs in the plurality of first images, where the contour line graph is a line graph formed by the contour of each silica gel particle 01 to be detected in the first image.
[0114] It can be understood that, as an implementation method, for the second image, since there is a mirror reflection relationship between the second image and the first image, to a certain extent, the contour in the second image is formed by mirror flipping and then reducing it at a certain ratio. Therefore, in this implementation method, the contour line graph in the first image can be extracted, and the contour line graph is matched with the target image, and the second image can be determined in the target image. How to extract the contour line graph in the first image has been disclosed in the relevant technology and will not be repeated here.
[0115] S1036: Mirror-flipping the multiple contour line images, and fitting the multiple contour line images with the target image, and determining a second image in the target image according to the fitting result.
[0116] Specifically, after the multiple contour line graphs are mirror-flipped, the multiple contour line graphs are completely identical in shape to the contour line graph of the virtual image 02 in the second image. Therefore, by fitting the multiple contour line graphs with the target image, the second image can be determined in the target image. The algorithm used for image fitting has been disclosed in the relevant technology and will not be described in detail here. Through the above steps, the first image and the second image in the target image can be determined.
[0117] S104: Determine the current light transmittance of the silica gel particles 01 to be detected based on the first image and the second image, and adjust the production equipment based on the current light transmittance.
[0118] It can be understood that, since the light emitted from point A is transmitted through the silica gel particles to be detected, the second image is the image of the silica gel particles to be detected after being transmitted by the light, that is, the image with backlight, while the first image is the image without backlight. Therefore, by comparing the brightness of the first image and the second image, the light transmittance of the silica gel particles can be reflected to a certain extent. It should be noted that the light transmittance mentioned in this embodiment is not strictly calculated according to the light flux, but is only used to measure the light transmittance of the silica gel particles in this embodiment.
[0119] Specifically, as an implementation method, since the first image is an image of multiple silica gels to be detected, the first average brightness parameter of the first image can be determined based on the first image, and then the second average brightness parameter of the second image can be determined based on the second image, and the current transmittance can be determined based on the first average brightness parameter and the second average brightness parameter. For the current transmittance, the degree of brightness attenuation can be used to characterize it, or it can be characterized in other ways, which are not limited here. It can be understood that the current transmittance is compared with the preset transmittance. If the current transmittance is less than the preset transmittance, the production equipment is controlled to increase the current transmittance of the silica gel particles 01 to be detected produced by the production equipment. The current transmittance is compared with the preset transmittance. If the current transmittance is greater than the preset transmittance, the production equipment is controlled to reduce the current transmittance of the silica gel particles 01 to be detected produced by the production equipment. In this way, the produced silica gel particles can meet the transmittance requirements.
[0120] A control method for a silica gel particle production device proposed in an embodiment of the present invention first controls the light source to illuminate the auxiliary plane 03 along a first direction, the auxiliary plane 03 is used to lay out a number of silica gel particles 01 to be detected, then controls the image acquisition device to acquire a target image along a second direction, then determines the first image and the second image based on the target image, the first image is a direct image of the silica gel particles 01 to be detected, and the second image is a reflection image of the silica gel particles 01 to be detected in the auxiliary plane 03, finally, determines the current transmittance of the silica gel particles 01 to be detected based on the first image and the second image, and regulates the production device based on the current transmittance. A control method for a silica gel particle production device proposed in an embodiment of the present invention, by providing the auxiliary plane 03, the image acquisition device can simultaneously obtain the image of the silica gel particles without backlight and the image of the silica gel particles with backlight in the acquired single image, and by comparing the two images, the transmittance of the silica gel particles can be obtained, which is more efficient and faster than irradiating the silica gel particles with backlight and taking multiple images, and the production equipment can respond more quickly.
[0121] Based on the same inventive concept, an embodiment of the present invention further proposes a control system for a rubber particle production device, which is configured as follows:
[0122] Control the light source to illuminate the auxiliary plane along a first direction, the angle between the first direction and the auxiliary plane is a preset angle, the preset angle is not 90°, and the auxiliary plane is used to lay a number of silica gel particles to be detected;
[0123] Controlling the image acquisition device to acquire the target image along a second direction, wherein the angle between the second direction and the auxiliary plane is a preset angle, and the second direction and the first direction are located in the same plane;
[0124] Determine a first image and a second image based on the target image, wherein the first image is a direct image of the silica gel particles to be detected, and the second image is a reflected image of the silica gel particles to be detected in the auxiliary plane;
[0125] The current light transmittance of the silica gel particles to be detected is determined based on the first image and the second image, and the production equipment is regulated based on the current light transmittance.
[0126] In some embodiments, the apparatus is configured to:
[0127] The first image and the second image are determined based on the target image, wherein the first image is a direct image of the silica gel particles to be detected, and the second image is a reflection image of the silica gel particles to be detected in the auxiliary plane, including:
[0128] Segmenting the target image to form a plurality of sub-images, wherein the size of the sub-images is much smaller than the size of the silica gel particles to be detected;
[0129] Acquire first visual characteristic parameters of the silica gel particles to be detected under light, where the first visual characteristic parameters include brightness, grayscale, and contrast;
[0130] Acquire a second visual feature parameter of each sub-image, match the first visual feature parameter with the second visual feature parameter, and determine a first target sub-image among the multiple sub-images according to the matching result, where the first target sub-image is a sub-image forming the first image;
[0131] A first image is determined in the target image based on the plurality of first target sub-images.
[0132] In some embodiments, the apparatus is configured to:
[0133] Acquire a second visual feature parameter of each sub-image, match the first visual feature parameter with the second visual feature parameter, and determine a first target sub-image among the multiple sub-images according to the matching result, where the first target sub-image is a sub-image forming the first image, including:
[0134] Determine a first characterization parameter based on the first visual feature parameter , the first characterization parameter satisfy:
[0135] ;
[0136] in, is the first weight corresponding to brightness, is the second weight corresponding to the grayscale, is the third weight corresponding to the contrast, is the data value of brightness, is the grayscale data value, is the data value of contrast;
[0137] Determine a second characterization parameter based on the second visual feature parameter , if the first characterization parameter Greater than the second characterization parameter , then based on the first characterization parameter The second characterization parameter Determine the judgment value, the judgment value satisfies:
[0138] =( - ) ;
[0139] in, is the judgment value;
[0140] Will Compared with the preset judgment value, if If the second visual feature parameter is less than or equal to a preset determination value, the sub-image corresponding to the second visual feature parameter is determined to be the first target sub-image.
[0141] In some embodiments, the apparatus is configured to:
[0142] Acquiring a second visual feature parameter of each sub-image, matching the first visual feature parameter with the second visual feature parameter, and determining a first target sub-image among the multiple sub-images according to the matching result, wherein the first target sub-image is a sub-image forming the first image, further comprising:
[0143] Determine a second characterization parameter based on the second visual feature parameter , if the first characterization parameter Less than the second characterization parameter , then based on the first characterization parameter The second characterization parameter Determine the judgment value, the judgment value satisfies:
[0144] =( - ) ;
[0145] Among them, R is the judgment value.
[0146] In some embodiments, the apparatus is configured to:
[0147] The first image and the second image are determined based on the target image, wherein the first image is a direct image of the silica gel particles to be detected, and the second image is a reflection image of the silica gel particles to be detected in the auxiliary plane, including:
[0148] Based on the first image, determining a plurality of contour line graphs in the first images, where the contour line graph is a line graph formed by the contour of each silica gel particle to be detected in the first image;
[0149] The plurality of contour line images are mirror-flipped, and the plurality of contour line images are fitted with a target image, and a second image is determined in the target image according to a fitting result.
[0150] In some embodiments, the apparatus is configured to:
[0151] The current light transmittance of the silica gel particles to be detected is determined based on the first image and the second image, and the production equipment is regulated based on the current light transmittance, including:
[0152] Based on the first image, determining a first average brightness parameter of the first image;
[0153] Based on the second image, a second average brightness parameter of the second image is determined, and based on the first average brightness parameter and the second average brightness parameter, a current transmittance is determined.
[0154] In some embodiments, the apparatus is configured to:
[0155] The current light transmittance of the silica gel particles to be detected is determined based on the first image and the second image, and the production equipment is regulated based on the current light transmittance, including:
[0156] The current transmittance is compared with the preset transmittance. If the current transmittance is less than the preset transmittance, the production equipment is controlled to increase the current transmittance of the silica gel particles to be tested produced by the production equipment.
[0157] In some embodiments, the apparatus is configured to:
[0158] The current light transmittance of the silica gel particles to be detected is determined based on the first image and the second image, and the production equipment is regulated based on the current light transmittance, including:
[0159] The current transmittance is compared with the preset transmittance. If the current transmittance is greater than the preset transmittance, the production equipment is controlled to reduce the current transmittance of the silica gel particles to be tested produced by the production equipment.
[0160] A control system for a silica gel particle production equipment proposed in an embodiment of the present invention first controls a light source to illuminate an auxiliary plane 03 along a first direction, the auxiliary plane 03 is used to lay out a number of silica gel particles 01 to be detected, then controls an image acquisition device to acquire a target image along a second direction, then determines a first image and a second image based on the target image, the first image is a direct image of the silica gel particles 01 to be detected, and the second image is a reflection image of the silica gel particles 01 to be detected in the auxiliary plane 03, finally, determines the current transmittance of the silica gel particles 01 to be detected based on the first image and the second image, and regulates the production equipment based on the current transmittance. A control method for a silica gel particle production equipment proposed in an embodiment of the present invention, by providing an auxiliary plane 03, the image acquisition device can simultaneously obtain an image of silica gel particles without backlight and an image of silica gel particles with backlight in a single image acquired, and by comparing the two images, the transmittance of the silica gel particles can be obtained, which is more efficient and faster than irradiating the silica gel particles with backlight and taking multiple images, and the production equipment can respond more quickly.
[0161] Based on the same inventive concept, an embodiment of the present invention further provides an electronic device, the electronic device comprising:
[0162] At least one processor; and a memory connected to the at least one processor in communication; wherein the memory stores instructions executable by the at least one processor, and the instructions are executed by the at least one processor so that the at least one processor can execute the control method for silica gel particle production equipment based on an embodiment of the present invention.
[0163] In addition, to achieve the above-mentioned purpose, an embodiment of the present invention further proposes a computer-readable storage medium storing a computer program, which, when executed by a processor, implements a control method for silica gel particle production equipment based on an embodiment of the present invention.
[0164] The following is a detailed introduction to the various components of electronic equipment:
[0165] The processor is the control center of the electronic device, which can be a processor or a general term for multiple processing elements. For example, the processor is one or more central processing units (CPUs), or an application specific integrated circuit (ASIC), or one or more integrated circuits configured to implement the embodiments of the present invention, such as one or more microprocessors (digital signal processors, DSPs), or one or more field programmable gate arrays (FPGAs).
[0166] Optionally, the processor can perform various functions of the electronic device by running or executing a software program stored in the memory, and calling data stored in the memory.
[0167] The memory is used to store the software program for executing the solution of the present invention, and the execution is controlled by the processor. The specific implementation method can refer to the above method embodiment and will not be repeated here.
[0168] Optionally, the memory may be a read-only memory (ROM) or other types of static storage devices that can store static information and instructions, a random access memory (RAM) or other types of dynamic storage devices that can store information and instructions, or an electrically erasable programmable read-only memory (EEPROM), a compact disc read-only memory (CD-ROM) or other optical disc storage, optical disc storage (including compressed optical disc, laser disc, optical disc, digital versatile disc, Blu-ray disc, etc.), a magnetic disk storage medium or other magnetic storage device, or any other medium that can be used to carry or store the desired program code in the form of instructions or data structures and can be accessed by a computer, but is not limited thereto. The memory may be integrated with the processor, or may exist independently and be coupled to the processor through an interface circuit of the electronic device, which is not specifically limited in the embodiments of the present invention.
[0169] A transceiver is used to communicate with a network device or a terminal device.
[0170] Optionally, the transceiver may include a receiver and a transmitter, wherein the receiver is used to implement a receiving function, and the transmitter is used to implement a sending function.
[0171] Optionally, the transceiver may be integrated with the processor, or may exist independently and be coupled to the processor via an interface circuit of the router, which is not specifically limited in the embodiment of the present invention.
[0172] In addition, the technical effects of the electronic device can refer to the technical effects of the data transmission method in the above method embodiment, which will not be repeated here.
[0173] It should be understood that the processor in the embodiment of the present invention may be a central processing unit (CPU), and the processor may also be other general-purpose processors, digital signal processors (DSP), application specific integrated circuits (ASIC), field programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. The general-purpose processor may be a microprocessor or the processor may also be any conventional processor, etc.
[0174] It should also be understood that the memory in the embodiments of the present invention may be a volatile memory or a non-volatile memory, or may include both volatile and non-volatile memories. Among them, the non-volatile memory may be a read-only memory (ROM), a programmable read-only memory (PROM), an erasable programmable read-only memory (EPROM), an electrically erasable programmable read-only memory (EEPROM), or a flash memory. The volatile memory may be a random access memory (RAM), which is used as an external cache. By way of example and not limitation, many forms of random access memory (RAM) are available, such as static RAM (SRAM), dynamic random access memory (DRAM), synchronous DRAM (SDRAM), double data rate synchronous dynamic random access memory (DDR SDRAM), enhanced synchronous dynamic random access memory (ESDRAM), synchronous link DRAM (SLDRAM), and direct rambus RAM (DR RAM).
[0175] The above embodiments can be implemented in whole or in part by software, hardware (such as circuits), firmware or any other combination. When implemented by software, the above embodiments can be implemented in whole or in part in the form of a computer program product. The computer program product includes one or more computer instructions or computer programs. When a computer instruction or computer program is loaded or executed on a computer, a process or function according to an embodiment of the present invention is generated in whole or in part. The computer can be a general-purpose computer, a special-purpose computer, a computer network, or other programmable device. Computer instructions can be stored in a computer-readable storage medium, or transmitted from one computer-readable storage medium to another computer-readable storage medium. For example, computer instructions can be transmitted from one website, computer, server or data center to another website, computer, server or data center by wired (such as infrared, wireless, microwave, etc.). The computer-readable storage medium can be any available medium that can be accessed by a computer or a data storage device such as a server or data center that contains one or more available media sets. The available medium can be a magnetic medium (for example, a floppy disk, a hard disk, a tape), an optical medium (for example, a DVD), or a semiconductor medium. The semiconductor medium can be a solid-state hard disk.
[0176] It should be understood that the term "and / or" in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. A and B can be singular or plural. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship, but it may also indicate an "and / or" relationship. Please refer to the context for specific understanding.
[0177] In the present invention, "at least one" means one or more, and "plurality" means two or more. "At least one of the following" or similar expressions refers to any combination of these items, including any combination of single items or plural items. For example, at least one of a, b, or c can mean: a, b, c, ab, ac, bc, or abc, where a, b, and c can be single or multiple.
[0178] It should be understood that in various embodiments of the present invention, the size of the serial numbers of the above-mentioned processes does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present invention.
[0179] Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of the present invention.
Claims
1. A method for controlling silica gel particle production equipment, characterized in that: The production equipment includes an image acquisition device, a light source, an auxiliary plane and a controller, wherein the auxiliary plane is a mirror with optical reflection function, and the method is applicable to the controller, including: Control the light source to illuminate the auxiliary plane along a first direction, wherein the angle between the first direction and the auxiliary plane is a preset angle, the preset angle is not 90°, and the auxiliary plane is used to lay a plurality of silica gel particles to be detected; Controlling the image acquisition device to acquire a target image along a second direction, wherein the angle between the second direction and the auxiliary plane is the preset angle, and the second direction and the first direction are located in the same plane; Determine a first image and a second image based on the target image, wherein the first image is a direct image of the silica gel particles to be detected, and the second image is a reflected image of the silica gel particles to be detected in the auxiliary plane; Determining the current light transmittance of the silica gel particles to be detected based on the first image and the second image, and regulating the production equipment based on the current light transmittance; Based on the first image, determining a first average brightness parameter of the first image; Based on the second image, a second average brightness parameter of the second image is determined, and based on the first average brightness parameter and the second average brightness parameter, the current transmittance is determined.
2. A silica gel particle production equipment control method according to claim 1, characterized in that: Determining a first image and a second image based on the target image, wherein the first image is a direct image of the silica gel particles to be detected, and the second image is a reflection image of the silica gel particles to be detected in the auxiliary plane, includes: Segmenting the target image to form a plurality of sub-images, wherein the size of the sub-images is much smaller than the size of the silica gel particles to be detected; Acquire first visual characteristic parameters of the silica gel particles to be detected under light, where the first visual characteristic parameters include brightness, grayscale, and contrast; Acquire a second visual feature parameter of each of the sub-images, match the first visual feature parameter with the second visual feature parameter, and determine a first target sub-image among the plurality of sub-images according to a matching result, wherein the first target sub-image is the sub-image forming the first image; The first image is determined in the target image based on a plurality of the first target sub-images.
3. A silica gel particle production equipment control method according to claim 2, characterized in that: Acquiring a second visual feature parameter of each of the sub-images, matching the first visual feature parameter with the second visual feature parameter, and determining a first target sub-image among the plurality of sub-images according to a matching result, wherein the first target sub-image is the sub-image forming the first image, including: Determine a first characterization parameter based on the first visual feature parameter , the first characterization parameter satisfy: ; in, is the first weight corresponding to the brightness, is the second weight corresponding to the grayscale, is the third weight corresponding to the contrast, is the data value of the brightness, is the data value of the grayscale, is the data value of the contrast; ; in, is the data value of the brightness of each sub-image, is the grayscale data value of each sub-image; Determine a second characterization parameter based on the second visual feature parameter , if the first characterization parameter Greater than the second characterization parameter , then based on the first characterization parameter With the second characterization parameter Determine a judgment value, the judgment value satisfies: ; in, is the determination value; The Compared with the preset judgment value, if the If the second visual feature parameter is less than or equal to the preset determination value, it is determined that the sub-image corresponding to the second visual feature parameter is the first target sub-image.
4. A method for controlling silica gel particle production equipment according to claim 3, characterized in that: acquiring a second visual feature parameter of each of the sub-images, matching the first visual feature parameter with the second visual feature parameter, and determining a first target sub-image among the plurality of sub-images according to a matching result, wherein the first target sub-image is the sub-image forming the first image, further comprising: Determine a second characterization parameter based on the second visual feature parameter , if the first characterization parameter Less than the second characterization parameter , then based on the first characterization parameter With the second characterization parameter Determine a judgment value, the judgment value satisfies: ; Among them, R v is the determination value.
5. A method for controlling silica gel particle production equipment according to claim 4, characterized in that: Determining a first image and a second image based on the target image, wherein the first image is a direct image of the silica gel particles to be detected, and the second image is a reflection image of the silica gel particles to be detected in the auxiliary plane, includes: Based on the first image, determining a plurality of contour line graphs in the first image, wherein the contour line graph is a line graph formed by the contour of each of the silica gel particles to be detected in the first image; The plurality of contour line images are mirror-flipped, and the plurality of contour line images are fitted with the target image, and the second image is determined in the target image according to the fitting result.
6. A method for controlling silica gel particle production equipment according to claim 5, characterized in that: Determining the current light transmittance of the silica gel particles to be detected based on the first image and the second image, and regulating the production equipment based on the current light transmittance, including: The current transmittance is compared with a preset transmittance. If the current transmittance is less than the preset transmittance, the production equipment is controlled to increase the current transmittance of the silica gel particles to be tested produced by the production equipment.
7. A method for controlling silica gel particle production equipment according to claim 6, characterized in that: Determining the current light transmittance of the silica gel particles to be detected based on the first image and the second image, and regulating the production equipment based on the current light transmittance, including: The current transmittance is compared with a preset transmittance. If the current transmittance is greater than the preset transmittance, the production equipment is controlled to reduce the current transmittance of the silica gel particles to be tested produced by the production equipment.
8. A control system for silica gel particle production equipment, characterized in that: Applicable to a production device, the production device comprises an image acquisition device, a light source, an auxiliary plane and a controller, wherein the auxiliary plane is a mirror with optical reflection effect, and the system is configured as follows: Control the light source to illuminate the auxiliary plane along a first direction, wherein the angle between the first direction and the auxiliary plane is a preset angle, the preset angle is not 90°, and the auxiliary plane is used to lay a plurality of silica gel particles to be detected; Controlling the image acquisition device to acquire a target image along a second direction, wherein the angle between the second direction and the auxiliary plane is the preset angle, and the second direction and the first direction are located in the same plane; Determine a first image and a second image based on the target image, wherein the first image is a direct image of the silica gel particles to be detected, and the second image is a reflected image of the silica gel particles to be detected in the auxiliary plane; Determining the current light transmittance of the silica gel particles to be detected based on the first image and the second image, and regulating the production equipment based on the current light transmittance; Based on the first image, determining a first average brightness parameter of the first image; Based on the second image, a second average brightness parameter of the second image is determined, and based on the first average brightness parameter and the second average brightness parameter, the current transmittance is determined.
9. An electronic device, characterized in that: include: at least one processor; And, a memory communicatively connected to at least one of the processors; wherein the memory stores instructions executable by at least one of the processors, and the instructions are executed by at least one of the processors so that at least one of the processors can execute the method proposed in any one of claims 1-7.
