Prefabrication equipment for processing prefabricated concrete wall panels
By designing prefabricated equipment for concrete prefabricated wall panels, the automatic positioning and correction of steel bone frames is used to automatically position and correct the reinforced bone frames, the problem of manual repeated operations is solved and the production efficiency and quality is improved.
Patent Information
- Application Number
- CN202410826140.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-06-25
AI Technical Summary
During the production process of concrete prefabricated wall panels, repeated operations are required to draw the steel bar position line, resulting in high labor intensity and low degree of automation.
A prefabricated equipment for processing concrete prefabricated wall panels is designed, including prefabricated seats, mold components and adjustment components. The rebar frame is fixedly limited by the limit unit, the adjusting component is automatically aligned with the pouring position of the rebar frame, and the clamping rod positiones and corrects the rebar frame to reduce manual operation.
Automatic positioning and correction are realized, manual operation time is reduced, production efficiency and quality is improved, and the standardized production of prefabricated wall panels is ensured.
Smart Images

Figure CN118514204B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete wall panel prefabrication, in particular to prefabrication equipment for processing concrete prefabricated wall panels. Background Art
[0002] In prefabricated buildings, concrete wall panels are needed for the construction of walls. Concrete wall panels are prefabricated components made of concrete, steel bars and other materials. After the concrete wall panels are prefabricated in a factory or a specific site, they are directly used to install the walls. The installation is easy and the wall construction can be completed quickly.
[0003] After searching, the invention patent with publication number CN115503075A discloses a prefabricated wall panel manufacturing device for assembled buildings, which uses two trowel plates to reciprocate to spread the concrete, which is helpful to reduce bubbles and achieve a good wall panel prefabrication effect.
[0004] During the construction of prefabricated concrete wall panels, a steel skeleton is assembled in the mold platform. When the steel skeleton is placed, the steel position line is marked on the manufacturing template to help workers find the position of the steel bars. However, the operation needs to be repeated each time the concrete wall panels are prefabricated, which has high labor intensity and low degree of automation. Summary of the invention
[0005] The object of the present invention is to provide a prefabrication device for processing prefabricated concrete wall panels to solve the problem mentioned in the background art that repeated operations are required to mark steel bar position lines when prefabricating concrete wall panels.
[0006] The present invention can be implemented through the following technical scheme: a prefabricated equipment for processing concrete prefabricated wall panels, comprising a prefabricated seat, on the top surface of which are mounted several groups of mold assemblies for producing concrete prefabricated wall panels, and above the prefabricated seat is slidably provided with an adjustment assembly for calibrating with a steel frame in any group of mold assemblies, the mold assembly comprises a forming table with a hollow reinforcement structure, both sides of the forming table are slidably provided with a side template 1, and the outer surface of the forming table is slidably provided with a side template 2 on a side adjacent to the side template 1, the internal lifting of the forming table is provided with a limiting unit for positioning the steel frame, the surface of the side template 1 is provided with a plurality of clamping rods 1, and the surface of the side template 2 is provided with a plurality of clamping rods 2 for clamping the side edge of the steel frame;
[0007] The limiting unit comprises a clamping seat 1 for positioning the end of the bottom surface of the steel bar frame and a clamping seat 2 for positioning the bottom surface of the steel bar frame.
[0008] A further technical improvement of the present invention is that: there are two clamp seats 2, and both clamp seat 2 and clamp seat 1 are rotatably connected with an adjustment plate, the upper surface of the adjustment plate is provided with a flipping cavity used in conjunction with clamp seat 2 and clamp seat 1, and the adjustment plate is arranged inside the forming table, and the top of the inner cavity of the flipping cavity is embedded with a driving shaft for driving clamp seat 2 and clamp seat 1 to flip and rotate simultaneously, the upper surfaces of clamp seat 1 and clamp seat 2 are provided with vertical positioning grooves, the vertical positioning grooves on the surface of clamp seat 1 are not set through, and the inner side surfaces of clamp seat 1 and clamp seat 2 are provided with horizontal positioning grooves communicated with the vertical positioning grooves.
[0009] A further technical improvement of the present invention is that the limiting unit also includes a limiting slot arranged on the upper surface of the forming table and concave toward the inner wall surfaces on both sides; one side surface of the clamp seat one and the clamp seat two is provided with a pressure block used in conjunction with the limiting slot; initially, the horizontal length of the clamp seat two and the pressure block is equal to the length of the top surface of the inner cavity of the limiting slot.
[0010] A further technical improvement of the present invention lies in that the end surfaces of the clamp rod 1 and the clamp rod 2 are respectively provided with positioning grooves for inserting short steel bars and main steel bars, a push rod 2 for pushing the side template 2 to slide is installed inside the forming table, and a push rod 1 for pushing the side template 1 to slide is also installed inside the forming table, and the diameter of the clamp rod 2 is larger than the diameter of the clamp rod 1.
[0011] A further technical improvement of the present invention is that: a plurality of reinforcing rods for support are installed in the inner cavity of the forming table, a sliding hole is provided on the surface of the adjustment plate for slidingly fitting with the reinforcing rods, and an electric push rod 2 is provided on the bottom surface of the inner cavity of the forming table, and a pushing end of the electric push rod 2 is fixed to the bottom surface of the adjustment plate.
[0012] A further technical improvement of the present invention lies in that: the adjustment component includes a transverse displacement seat with a limit groove at the bottom, a bidirectional screw rod 1 is rotatably installed in the limit groove at the bottom of the transverse displacement seat, two sets of threads of the bidirectional screw rod 1 are sleeved with a sleeve seat 1, each of the sleeve seats 1 is slidably abutted against the limit groove, and a bidirectional screw rod 2 driven by a bidirectional motor is installed on the bottom surface of each sleeve seat 1, two sets of threads of the bidirectional screw rod 2 are sleeved with a sleeve seat 2, and the bidirectional screw rod 2 is vertically arranged, a connecting rod is provided on the outer side surface of each sleeve seat 2, and an electric clamp for clamping the main reinforcement of the steel bar is installed on the surface of each connecting rod.
[0013] A further technical improvement of the present invention is that a fixing rod is fixed to the bottom surface of the sleeve one on one side of the bidirectional screw rod two, a stopper is fixed to the bottom end of the fixing rod, and the fixing rod and the sleeve two are slidably arranged, and the stopper is rotationally connected to the bidirectional screw rod two.
[0014] A further technical improvement of the present invention is that a sliding plate that slides longitudinally is provided on the surface of the ceiling plate of the prefabricated seat, a transverse guide rail arranged laterally is installed on the lower surface of the sliding top plate, an electric push rod 1 installed on the bottom surface of the slider on the transverse guide rail is provided below the transverse guide rail, and a pushing end of the electric push rod 1 is fixed to the upper surface of the transverse seat.
[0015] A further technical improvement of the present invention is that: two side templates are provided, the outer surface of one side template is connected to a correction cylinder, the other side template is fixed to a plurality of clamping rods, the surface of one side template is provided with a correction slot hole communicating with the inner wall surface of the correction cylinder, a compression spring is installed on the inner tube end surface of the correction cylinder, and one end of the compression spring is fixedly connected to a piston push block sliding in the correction cylinder.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The adjustment component is located directly above a group of mold components. The limit unit first limits the steel frame at a fixed point. By raising the height of the limit unit, the casting position of the steel frame on the forming table is automatically aligned, which saves the time of aligning and finding the steel position, ensures the standardization of prefabrication production, and improves production quality and efficiency; then the two side templates are close to the edge of the forming table, driving the clamp rod 2 to position the main steel bars of the steel frame, and the steel frame is supported by the clamp rod 2. Then the limit unit is lowered to the inside of the hollow forming table, and the load limit on the bottom of the steel frame is released, so that there is a vertical height between the steel frame and the forming table. The clamp seat 1 and the clamp seat 2 are synchronously turned clockwise by 90 degrees in the hollow forming table, and then the limit unit is re-lifted to the upper surface of the forming table. At this time, the pressure blocks on the clamp seat 1 and the clamp seat 2 are flush with the upper surface of the forming table;
[0018] 2. The protruding main reinforcement bars of the reinforcement frame are corrected and adjusted through the adjustment component. The protruding ends of the main reinforcement bars coincide with the positions of the correction slots. Then, the side template 1 is pushed close to the side of the forming table by the push rod 1. In this process, a pair of clamping rods fix the short reinforcement bars to enclose the forming table for convenient concrete pouring. The protruding ends of the main reinforcement bars enter the correction slots and contact with the piston push blocks, which squeeze the compression springs. After the concrete is poured, the reinforcement frame forms a prefabricated wall panel. The protruding ends of the main reinforcement bars in the prefabricated wall panel are finalized, and the production specifications are uniform and the quality is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0020] Figure 1 It is a schematic diagram of the planar structure of the present invention;
[0021] Figure 2It is a schematic diagram of the top view of the mold assembly of the present invention;
[0022] Figure 3 For the present invention Figure 2 A partial enlarged view of the middle A;
[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the adjustment plate of the present invention;
[0024] Figure 5 It is a partial installation cross-sectional view of the clamp seat 2 and the forming table of the present invention;
[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the limit slot of the present invention;
[0026] Figure 7 It is a structural schematic diagram of the adjustment component of the present invention.
[0027] In the figure: 1. prefabricated seat; 2. mold assembly; 3. transverse guide rail; 4. transverse seat; 5. two-way screw rod 1; 6. electric push rod 1; 7. adjustment assembly; 8. forming table; 9. side template 1; 10. push rod 1; 11. clamp rod 1; 12. side template 2; 13. push rod 2; 14. clamp rod 2; 15. clamp seat 1; 16. clamp seat 2; 23. correction cylinder; 24. compression spring; 25. piston push block; 26. correction slot; 27. sleeve seat 2; 28. connecting rod; 29. positioning vertical slot; 30. positioning horizontal slot; 31. electric push rod 2; 32. pressure block; 33. sliding hole; 34. driving shaft; 35. turning cavity; 36. reinforcing rod; 37. limit slot; 38. adjustment plate; 39. sleeve seat 1; 40. two-way screw rod 2; 41. fixing rod; 42. electric clamp. DETAILED DESCRIPTION
[0028] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0029] See also Figure 1-Figure 7As shown, the present invention provides a prefabricated equipment for processing concrete prefabricated wall panels, including a prefabricated seat 1, on the top surface of which are mounted a plurality of groups of mold assemblies 2 for producing concrete prefabricated wall panels, and above the prefabricated seat 1 is slidably provided with an adjustment assembly 7 for calibrating with a steel frame in any group of the mold assemblies 2, the mold assembly 2 includes a forming table 8 of a hollow reinforcement structure, both sides of the forming table 8 are slidably provided with a side template 1 9, and the outer surface of the forming table 8 is slidably provided with a side template 2 12 on a side adjacent to the side template 1 9, the internal lifting of the forming table 8 is provided with a limit unit for positioning the steel frame, the surface of the side template 1 9 is provided with a plurality of clamping rods 11, and the surface of the side template 2 12 is provided with a plurality of clamping rods 2 14 for clamping the side edge of the steel frame;
[0030] The limiting unit includes a clamp seat 15 for positioning the end of the bottom surface of the steel frame and a clamp seat 2 16 for positioning the bottom surface of the steel frame. When prefabricating the concrete wall panel, the limiting unit is raised and exposed on the upper surface of the forming table 8. The steel frame is limited at a fixed point by the limiting unit, and the casting position of the steel frame on the forming table 8 is automatically aligned, which saves the alignment time, ensures the standardization of prefabrication production, and improves production quality and efficiency. Then, the two side templates 2 12 approach the edge of the forming table 8. In the process of approaching, the clamp rod 2 14 is driven to position the main reinforcement of the steel frame. The steel frame is supported by the clamp rod 2 14, and then the limiting unit is lowered to the hollow forming Inside the molding platform 8, the load-bearing limit on the bottom of the steel frame is released, so that there is a vertical height between the steel frame and the molding platform 8. The clamp seat 15 and the clamp seat 2 16 in the hollow molding platform 8 are synchronously flipped and rotated 90 degrees, and then the limit unit is re-lifted to the upper surface of the molding platform 8. At this time, the clamp seat 15 and the clamp seat 2 16 are flush with the upper surface of the molding platform 8, which is convenient for the subsequent concrete pouring work. Then, the protruding main reinforcement of the steel frame is corrected and adjusted by the adjustment component 7 to make its position uniform. Then the side template 1 9 is close to the molding platform 8. In this process, the clamp rod 1 11 fixes the short reinforcement bars to enclose the molding platform 8, which is convenient for pouring concrete.
[0031] See also Figure 2 and Figure 4 As shown, there are two clamp seats 16, and both clamp seats 16 and 15 are rotatably connected with adjustment plates 38. The upper surface of the adjustment plate 38 is provided with a flip cavity 35 used in conjunction with clamp seats 16 and 15, and the adjustment plate 38 is arranged inside the hollow forming table 8. The top of the inner cavity of the flip cavity 35 is embedded with a driving shaft 34 for driving clamp seats 16 and 15 to flip and rotate simultaneously. The upper surfaces of clamp seats 15 and 16 are provided with positioning vertical grooves 29. The positioning vertical grooves 29 on the surface of clamp seat 15 are not through-set. The inner sides of clamp seats 15 and 16 are provided with positioning transverse grooves 30 communicated with the positioning vertical grooves 29. Initially, as shown in FIG. Figure 4As shown, the clamp seat 2 16 and the clamp seat 1 15 are located at the top of the inner cavity of the flip cavity 35 and are exposed on the upper surface of the forming table 8. At this time, there is a vertical height between the clamp seat 15 and the clamp seat 2 16 and the forming table 8. The steel frame is moved directly above the limiting unit by the lifting machinery. The main steel bars on the bottom surface of the steel frame enter along their ends into the positioning vertical grooves 29 in the clamp seat 2 16 and the clamp seat 1 15, and then the short steel bars on the bottom surface of the steel frame enter into the positioning horizontal grooves 30 in the clamp seat 2 16 and the clamp seat 1 15, thereby realizing the positioning and installation of the steel frame.
[0032] See also Figure 4 , Figure 5 and Figure 6 As shown, the limiting unit also includes a limiting card slot 37 which is provided on the upper surface of the forming table 8 and is concave toward the inner wall surfaces on both sides. A pressing block 32 which cooperates with the limiting card slot 37 is provided on one side surface of the clamp seat 15 and the clamp seat 2 16. Initially, the horizontal length of the clamp seat 2 16 and the pressing block 32 is equal to the length of the top surface of the inner cavity of the limiting card slot 37. Figure 4 In the state shown, the clamp seat 16 and the clamp seat 15 pass through the interior of the limiting slot 37 and are exposed on the upper surface of the forming table 8. After being fixed by the clamp seat 15 and the clamp seat 2 16, and then fixed to the side of the steel frame by the clamp rod 11 and the clamp rod 2 14, the adjustment plate 38 descends into the hollow forming table 8, and the clamp seat 15 and the clamp seat 2 16 are driven by the driving shaft 34 to rotate clockwise in the flip chamber 35. At this time, the pressure block 32 is set horizontally, and the adjustment plate 38 pushes the horizontal pressure block 32 vertically upward to be inserted into the limiting slot 37. The upper surface of the pressure block 32 is flush with the surface of the forming table 8, which is convenient for pouring concrete.
[0033] See also Figure 2 As shown, the end surfaces of the clamp rod 11 and the clamp rod 2 14 are respectively provided with positioning grooves for inserting short steel bars and main steel bars to position the steel frame. A push rod 2 13 is installed inside the forming table 8 to push the side template 2 12 to slide, and a push rod 10 is also installed inside the forming table 8 to push the side template 9 to slide. The diameter of the clamp rod 2 14 is larger than the diameter of the clamp rod 11. The clamp rod 2 14 is used to form a hanging hole on the side of the concrete wall panel, and the clamp rod 11 is used to form a through groove on the concrete wall panel for inserting the main steel bars. It is easy to assemble. When the steel frame is positioned from the bottom, the side template 1 9 and the side template 2 12 are pulled toward the side of the forming table 8 by the push rod 10 and the push rod 2 13 respectively. In this process, the clamp rod 11 and the clamp rod 2 14 move synchronously, and the main steel bars and vertical steel bars of the steel frame enter the positioning grooves in the clamp rod 11 and the clamp rod 2 14 to clamp and fix the steel frame.
[0034] See also Figure 4 and Figure 5As shown, the inner cavity of the forming table 8 is installed with a plurality of reinforcing rods 36 for support, the surface of the adjusting plate 38 is provided with sliding holes 33 which slide and fit with the reinforcing rods 36, and the bottom surface of the inner cavity of the forming table 8 is provided with an electric push rod 2 31, the pushing end of the electric push rod 2 31 is fixed to the bottom surface of the adjusting plate 38, the electric push rod 2 31 pushes the adjusting plate 38 to rise or fall, and when sliding, the adjusting plate 38 always slides with the reinforcing rods 36 in a limited position.
[0035] See also Figure 1 and Figure 7 As shown, the adjustment component 7 includes a transverse shift seat 4 with a limit groove at the bottom, a bidirectional screw 5 is rotatably installed in the limit groove at the bottom of the transverse shift seat 4, and a sleeve seat 39 is sleeved on the two sets of threads of the bidirectional screw 5, each sleeve seat 39 is slidably abutted against the limit groove, and a bidirectional screw 2 40 driven by a bidirectional motor is installed on the bottom surface of each sleeve seat 39, and a sleeve seat 27 is sleeved on the two sets of threads of the bidirectional screw 2 40, and the bidirectional screw 2 40 is vertically arranged, and a connecting rod 28 is arranged on the outer side of each sleeve seat 27, and a connecting rod 28 is installed on the surface of each connecting rod 28 For the electric clamp 42 that clamps the main steel bars, initially, the side template 1 9 and the side template 2 12 are away from the edge of the forming table 8. After the pressing block 32 is engaged with the limiting slot 37 and installed, the steel frame includes two upper main steel bars and two lower main steel bars. The main steel bars are first fixed by the electric clamp 42, and the rotation of the bidirectional screw 1 5 and the bidirectional screw 2 40 drives the sleeve 1 39 and the sleeve 2 27 to move, change the distance between the two upper main steel bars, the two lower main steel bars and the upper and lower main steel bars, and limit the main steel bars of the steel frame.
[0036] See also Figure 7 As shown, the bottom surface of the sleeve 1 39 is located on one side of the bidirectional screw 2 40 and a fixing rod 41 is fixed thereto, a stopper is fixed to the bottom end of the fixing rod 41, and the fixing rod 41 and the sleeve 2 27 are slidingly arranged, and the stopper is rotationally connected to the bidirectional screw 2 40 to ensure the stable sliding of the sleeve 27.
[0037] See also Figure 1 As shown, the surface of the ceiling plate of the prefabricated seat 1 is provided with a sliding plate that slides in the longitudinal direction, and the lower surface of the sliding top plate is installed with a transversely arranged transverse guide rail 3, and an electric push rod 6 installed on the bottom surface of the slider on the transverse guide rail 3 is provided below the transverse guide rail 3, and the pushing end of the electric push rod 6 is fixed to the upper surface of the transverse seat 4. When the steel frame in one group of mold assemblies 2 is positioned, the protruding end of the main steel bar is adjusted and corrected to produce precast concrete wall panels of uniform specifications, and then the adjustment assembly 7 is retracted upward by the electric push rod 6, and then it slides with the transverse guide rail 3 to reach the top of the lower group mold assembly 2, thereby improving the manufacturing production efficiency.
[0038] See also Figure 3As shown, two side templates 9 are provided, the outer surface of one side template 9 is connected with a correction cylinder 23, and the other side template 9 is fixed with multiple clamping rods 11. The surface of the side template 9 is provided with a correction slot 26 communicated with the inner wall surface of the correction cylinder 23, and the inner cylinder end surface of the correction cylinder 23 is installed with a compression spring 24, and one end of the compression spring 24 is fixedly connected with a piston push block 25 sliding in the correction cylinder 23. At the beginning, the side template 9 is away from the forming table 8. When the main reinforcement of the reinforcement frame is adjusted by the adjustment component 7, the protruding end of the reinforcement main reinforcement coincides with the position of the correction slot 26, and then the push rod 10 drives the side template 9 to slide, and the protruding end of the reinforcement main reinforcement enters the correction slot 26 and contacts with the piston push block 25, and the piston push block 25 squeezes the compression spring 24, and the reinforcement frame after pouring concrete forms a prefabricated wall panel, and the protruding end of the reinforcement main reinforcement in the prefabricated wall panel is finalized.
[0039] When the present invention is used, firstly, the adjustment component 7 is located directly above a group of mold components 2, and the limit unit first limits the fixed point of the steel frame, and automatically aligns the casting position of the steel frame on the forming table 8, thereby saving the alignment time, ensuring the standardization of prefabrication production, and improving production quality and efficiency;
[0040] Afterwards, the two side templates 12 approach the edge of the forming table 8, driving the clamp rod 14 to position the main reinforcement of the steel frame, and the clamp rod 14 supports the steel frame. Then, the limiting unit descends to the inside of the hollow forming table 8, and the load-bearing limit on the bottom of the steel frame is released, so that there is a vertical height between the steel frame and the forming table 8. The clamp seat 15 and the clamp seat 2 16 are synchronously turned over and rotated 90 degrees in the hollow forming table 8, and then the limiting unit is lifted up to the upper surface of the forming table 8 again. At this time, the clamp seat 15 and the clamp seat 2 16 The pressure blocks 32 are flush with the upper surface of the forming table 8;
[0041] The protruding main reinforcement bars of the reinforcement frame are corrected and adjusted by the adjustment component 7, and the protruding ends of the main reinforcement bars coincide with the positions of the correction slots 26. Then, the side template 9 is pushed by the push rod 10 to approach the side of the forming table 8. In this process, the clamp rod 11 fixes the short reinforcement bars to enclose the forming table 8, which is convenient for pouring concrete. The protruding ends of the main reinforcement bars enter the correction slots 26 and contact with the piston push block 25. The piston push block 25 squeezes the compression spring 24. The reinforcement frame after concrete pouring forms a prefabricated wall panel, and the protruding ends of the main reinforcement bars in the prefabricated wall panel are shaped.
[0042] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A prefabrication device for processing a prefabricated concrete wall panel, comprising a prefabricated seat (1), characterized in that: A plurality of groups of mold assemblies (2) for producing concrete prefabricated wall panels are installed on the top surface of the prefabricated seat (1), and an adjustment assembly (7) for calibrating with a steel frame in any group of mold assemblies (2) is slidably arranged above the prefabricated seat (1), the mold assembly (2) comprises a forming table (8) of a hollow reinforcement structure, side templates (9) are slidably arranged on both sides of the forming table (8), and side templates (12) are slidably arranged on the outer surface of the forming table (8) on the side adjacent to the side templates (9), a limiting unit for positioning the steel frame is arranged inside the forming table (8), a plurality of clamping rods (11) are arranged on the surface of the side templates (9), and a plurality of clamping rods (14) are arranged on the surface of the side templates (12) for clamping the side edges of the steel frame; The limiting unit comprises a clamp seat 1 (15) for positioning the end of the bottom surface of the steel frame and a clamp seat 2 (16) for positioning the bottom surface of the steel frame. The second clamp seat (16) is provided with two, and the second clamp seat (16) and the first clamp seat (15) are both rotatably connected with an adjustment plate (38), and the upper surface of the adjustment plate (38) is provided with a flip cavity (35) used in conjunction with the second clamp seat (16) and the first clamp seat (15), and the adjustment plate (38) is arranged inside the forming table (8), and the top of the inner cavity of the flip cavity (35) is embedded with a driving shaft (34) for driving the second clamp seat (16) and the first clamp seat (15) to flip and rotate simultaneously, and the upper surfaces of the first clamp seat (15) and the second clamp seat (16) are both provided with a positioning vertical groove (29), and the positioning vertical groove (29) on the surface of the first clamp seat (15) is not set through, and the inner side surfaces of the first clamp seat (15) and the second clamp seat (16) are both provided with a positioning horizontal groove (30) that is communicated with the positioning vertical groove (29); The inner cavity of the molding table (8) is provided with a plurality of reinforcing rods (36) for support, the surface of the adjustment plate (38) is provided with sliding holes (33) that are slidably fitted with the reinforcing rods (36), and the bottom surface of the inner cavity of the molding table (8) is provided with a second electric push rod (31), and the pushing end of the second electric push rod (31) is fixed to the bottom surface of the adjustment plate (38); The adjustment component (7) comprises a transverse displacement seat (4) with a limit groove at the bottom, a bidirectional screw rod (5) is rotatably mounted in the limit groove at the bottom of the transverse displacement seat (4), two sets of threads of the bidirectional screw rod (5) are sleeved with a sleeve seat (39), each sleeve seat (39) is in sliding contact with the limit groove, and a bidirectional screw rod (40) driven by a bidirectional motor is mounted on the bottom surface of each sleeve seat (39), two sets of threads of the bidirectional screw rod (40) are sleeved with a sleeve seat (27), and the bidirectional screw rod (40) is vertically arranged, and a connecting rod (28) is arranged on the outer side surface of each sleeve seat (27), and an electric clamp (42) for clamping the main reinforcement of the steel bar is mounted on the surface of each connecting rod (28); A fixing rod (41) is fixed to the bottom surface of the first sleeve (39) on one side of the second bidirectional screw rod (40), a stopper is fixed to the bottom end of the fixing rod (41), and the fixing rod (41) and the second sleeve (27) are slidably arranged, and the stopper is rotationally connected to the second bidirectional screw rod (40); The surface of the ceiling plate of the prefabricated seat (1) is provided with a sliding plate that slides in the longitudinal direction, and the lower surface of the sliding plate is installed with a transverse guide rail (3) arranged transversely, and an electric push rod (6) installed on the bottom surface of the slider on the transverse guide rail (3) is provided below the transverse guide rail (3), and the pushing end of the electric push rod (6) is fixed to the upper surface of the transverse seat (4).
2. The prefabrication equipment for processing prefabricated concrete wall panels according to claim 1, characterized in that: The limiting unit also includes a limiting slot (37) which is arranged on the upper surface of the forming table (8) and is concave toward the inner wall surfaces on both sides. A pressure block (32) for use with the limiting slot (37) is arranged on one side surface of the clamp seat 1 (15) and the clamp seat 2 (16). Initially, the horizontal length of the clamp seat 2 (16) and the pressure block (32) is equal to the length of the top surface of the inner cavity of the limiting slot (37).
3. The prefabrication equipment for processing prefabricated concrete wall panels according to claim 1, characterized in that: The end surfaces of the clamp rod 1 (11) and the clamp rod 2 (14) are respectively provided with positioning grooves for inserting short steel bars and main steel bars. The interior of the forming table (8) is equipped with a push rod 2 (13) for pushing the side template 2 (12) to slide, and the interior of the forming table (8) is also equipped with a push rod 1 (10) for pushing the side template 1 (9) to slide. The diameter of the clamp rod 2 (14) is larger than the diameter of the clamp rod 1 (11).
4. The prefabrication equipment for processing prefabricated concrete wall panels according to claim 1, characterized in that: Two side templates (9) are provided, the outer surface of one side template (9) is connected to a correction cylinder (23), and the other side template (9) is fixed to a plurality of clamping rods (11), the surface of one side template (9) is provided with a correction slot (26) which is in communication with the inner wall surface of the correction cylinder (23), the inner cylinder end surface of the correction cylinder (23) is provided with a compression spring (24), and one end of the compression spring (24) is fixedly connected to a piston push block (25) which slides in the correction cylinder (23).
Citation Information
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Fabricated building prefabricated wallboard manufacturing equipment
CN115503075A
Mounting device and mounting method of prefabricated box girder bottom web steel bar framework
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Universal prefabricated wallboard mold
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