A wide high-finned wallboard efficient unfolding and straightening integrated device and method thereof

Abstract

The application provides a wide high-fillet wallboard high-efficiency expanding and straightening integrated device, which comprises an expanding steel frame, a cylindrical part fixing lifting platform, a chain pulling and expanding platform, a sliding lifting support platform, a straightening base, a front end pinch roll assembly, a straightening roller assembly and a gear box; the middle part of the expanding steel frame is provided with the cylindrical part fixing lifting platform; the expanding steel frame is provided with a first guide rail and a second guide rail; the first guide rail is provided with two sliding lifting support platforms; and the second guide rail is provided with two chain pulling and expanding platforms; the straightening base is provided with a main support; the front end pinch roll assembly and the straightening roller assembly are arranged on the main support; the front end pinch roll assembly is connected with the straightening roller assembly; the gear box is connected with a main motor and a universal coupling assembly on both sides; and the gear box is connected with the front end pinch roll assembly and the straightening roller assembly through the universal coupling assembly. The application also provides a wide high-fillet wallboard high-efficiency expanding and straightening method. The application solves the problem of low preparation efficiency of the wide high-fillet wallboard.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of aviation manufacturing, and particularly relates to a wide high-finned wall plate efficient unfolding and straightening integrated device and a method thereof. BACKGROUND

[0002] Aiming at the key bearing components of aviation carrying equipment, such as high-finned wall plates, the manufacturing level has a very important influence on the performance, manufacturing cost and manufacturing cycle of aviation equipment.

[0003] The fuselage wall plate is a key bearing structure of a large aircraft, bears the fuselage bending, shearing and torsional load and the like working conditions, accounts for 35% to 45% of the fuselage structure, and through reasonable structural optimization design, adoption of light materials and advanced manufacturing technology, the weight of the aircraft structure can be greatly reduced, and the comprehensive performance of the aircraft is improved. Since the fuselage wall plate of a large aircraft has very high requirements on bearing performance, a light high-strength aluminum alloy is usually used for manufacturing.

[0004] There are mainly three manufacturing processes for the fuselage wall plate of the existing large aircraft. The first one is to adopt a skin stringer assembly structure, respectively form a skin and a stringer, and then connect the skin and the stringer by riveting. This kind of assembly structure leads to large weight of the wall plate, long manufacturing cycle and difficult to guarantee the riveting quality. The second one is to connect the skin and the stringer by laser welding. Although this kind of connection method can realize weight reduction of the structure, it is easy to cause stress concentration and complex deformation and the like problems, and the welding quality at the interface between the skin and the stringer is difficult to guarantee. The third one is to adopt an extrusion process to extrude a high-finned cylindrical piece, and then to unfold the high-finned cylindrical piece into a high-finned flat piece. This process route can greatly increase the width of the manufactured high-finned wall plate, and is an ideal forming process for manufacturing an integral wide high-finned wall plate.

[0005] Patent document CN109277422A discloses a wide high-fillet thin-walled plate prepared by preheating, extrusion forming, finishing treatment, and unfolding processes, but does not specifically disclose the unfolding details of the cylindrical part. Patent document CN109277422A discloses an unfolding and straightening method for an arc segment of a thin-walled cylindrical part with outer transverse fillets. This patent is only suitable for unfolding and straightening the arc segment of the arc segment thin-walled cylindrical part, but is not suitable for unfolding and straightening the cylindrical part with a "whole circular" cross section. Patent document CN114042779B discloses a method for unfolding an integral extrusion-formed aluminum alloy cylindrical part with fillets into a flat plate part with fillets through processes such as splitting, unfolding, roll initial straightening, stretch straightening, roll intermediate straightening, and roll precision straightening. Compared with the above, this process is relatively complicated, and the efficiency of preparing a wide high-fillet wall plate is not high for aluminum alloys with a large springback amount and a high yield strength. Patent document CN113909329B discloses a wall plate blank formed by an extrusion process through an unfolding die. Compared with the above, the efficiency of the wall plate blank prepared by this process needs to be further improved. With the fierce competition in the field of aerospace among countries in the future, there is a huge demand for wide high-fillet wall plates similar to load-bearing members, and the efficiency of their preparation is an extremely important indicator.

[0006] Therefore, it is necessary to design a device or method that can improve the efficiency of preparing a wide high-fillet wall plate. SUMMARY

[0007] The present application aims to provide a wide high-fillet wall plate efficient unfolding and straightening integrated device and method to solve the problem of low preparation efficiency of the existing wide high-fillet wall plate in the background art.

[0008] To achieve the above-mentioned purpose, the present application provides a wide high-fillet wall plate efficient unfolding and straightening integrated device, which comprises an unfolding steel frame, a cylindrical part fixing lifting platform, a chain stretching platform, a sliding lifting support platform, a straightening base, a front end pinch roll assembly, a straightening roller assembly, and a gear box.

[0009] The two ends of the unfolding steel frame along the length direction are provided with servo motors, the middle part of the unfolding steel frame is provided with a cylindrical part fixing lifting platform, the unfolding steel frame is provided with a first guide rail and a second guide rail along the length direction, two sliding lifting support platforms are slidingly arranged on the first guide rail and located on both sides of the cylindrical part fixing lifting platform, and two chain stretching platforms are slidingly arranged on the second guide rail and located on both sides of the cylindrical part fixing lifting platform; a servo screw is arranged between the servo motor and the closer chain stretching platform, and the servo motor is connected to the closer chain stretching platform through the servo screw.

[0010] The gear box is arranged on the straightening base, and a main support is further arranged on the straightening base, the front end pinch roll assembly and the straightening roller assembly are arranged on the main support, the outlet end of the front end pinch roll assembly is connected with the inlet end of the straightening roller assembly, main motors are respectively arranged on the two sides of the gear box and connected with universal coupling assemblies, and the gear box is connected with the front end pinch roll assembly and the straightening roller assembly through the universal coupling assemblies.

[0011] In a specific embodiment, the cylindrical piece fixing lifting platform comprises a lifting platform base, a first screw rod lifter, an I-shaped base, a cylindrical piece I-shaped base fixing block, a shaft coupling, a hand crank, and a screw rod I-shaped base connecting sleeve.

[0012] The lifting platform base is arranged on the unfolded steel frame, the first screw rod lifter is arranged on the lifting platform base, the screw rod I-shaped base connecting sleeve is arranged below the I-shaped base, and the I-shaped base is arranged on the upper end of the screw rod of the first screw rod lifter through the screw rod I-shaped base connecting sleeve; the screw rod I-shaped base connecting sleeve is used for connecting the upper end of the screw rod with the I-shaped base; the input shaft of the first screw rod lifter is connected with the hand crank through the shaft coupling; the cylindrical piece I-shaped base fixing block is arranged on the I-shaped base, and the cylindrical piece I-shaped base fixing block is used for fixing the ribbed cylindrical piece on the I-shaped base.

[0013] In a specific embodiment, the chain drawing and expanding platform comprises a drawing and expanding clamp, a drawing and expanding chain, a ball screw rod sleeve, a drawing and expanding platform guide rail sliding block, a drawing and expanding platform bottom plate, a drawing and expanding platform support frame, a first speed reducer motor, a transmission shaft, a chain wheel, and a bearing seat.

[0014] The drawing and expanding platform guide rail sliding block is arranged on the second guide rail in a sliding manner, the drawing and expanding platform bottom plate is arranged on the two parallel drawing and expanding platform guide rail sliding blocks, and the ball screw rod sleeve is further arranged on the drawing and expanding platform bottom plate and used for connecting the drawing and expanding platform bottom plate with the servo screw rod.

[0015] The drawing and expanding platform support frame is fixedly arranged on the drawing and expanding platform bottom plate, the bearing seat and the first speed reducer motor are arranged on the drawing and expanding platform support frame, the transmission shaft is arranged on the bearing seat, and the first speed reducer motor is used for driving the transmission shaft to rotate; the chain wheel is arranged on the transmission shaft; the chain wheel is in meshing connection with the drawing and expanding chain, and one end of the drawing and expanding chain is in detachable connection with the drawing and expanding clamp.

[0016] In a specific embodiment, the drawing and expanding clamp comprises a first drawing and expanding clamp and a second drawing and expanding clamp.

[0017] The first drawing and expanding clamp comprises a first clamping strip and a second clamping strip, through holes for mounting a bolt set are arranged at two ends of the first clamping strip and the second clamping strip, and clamping is completed by mounting the bolt set at the two ends of the first clamping strip and the second clamping strip; a connecting ear hole for detachable connection with the drawing and expanding chain is arranged on the first clamping strip.

[0018] The second stretching fixture comprises a stretching upper fixture, a stretching lower fixture, and a stretching bolt set, one side edge of the stretching lower fixture is provided with a chain connecting hole for detachable connection with the stretching chain, a row of through holes for mounting the stretching bolt set are symmetrically arranged on the stretching upper fixture and the stretching lower fixture, and anti-skid tooth patterns are arranged on opposite surfaces of the stretching upper fixture and the stretching lower fixture;

[0019] The other end of the stretching chain is connected with a hanging plate.

[0020] In a specific embodiment, the sliding lifting support table comprises a sliding support table slider, a sliding support table bottom plate, a second screw rod elevator, a coupling, a second speed reducer motor, and a sliding support round bar.

[0021] The sliding support table slider is slidably arranged on the first guide rail, and the sliding support table bottom plate is arranged on the two parallel sliding support table sliders; the second speed reducer motor and the second screw rod elevator are arranged on the sliding support table bottom plate; the coupling is arranged between the second speed reducer motor and the second screw rod elevator; and the sliding support round bar is arranged on the upper end of the screw rod of the second screw rod elevator.

[0022] In a specific embodiment, the straightening roller assembly comprises a lower pressing roller assembly and a lower rotating roller group, the lower pressing roller assembly comprises an upper lower pressing 1# roller, an upper lower pressing 2# roller, a 1# roller pressing mechanism, and a 2# roller pressing mechanism; the lower rotating roller group comprises a lower 3# rotating roller, a lower 4# rotating roller, and a lower 5# rotating roller; the upper lower pressing 1# roller, the upper lower pressing 2# roller, the lower 3# rotating roller, the lower 4# rotating roller, and the lower 5# rotating roller are arranged in parallel; the lower 3# rotating roller, the lower 4# rotating roller, and the lower 5# rotating roller are arranged in the lower part of the straightening roller assembly and on the same horizontal plane; the upper lower pressing 1# roller and the upper lower pressing 2# roller are arranged in the upper part of the straightening roller assembly and on the same horizontal plane, and the upper lower pressing 1# roller and the upper lower pressing 2# roller are provided with grooves corresponding to the ribs of the high-rib wall plate; the 1# roller pressing mechanism is connected with the upper lower pressing 1# roller, and the 1# roller pressing mechanism is used for adjusting the lifting of the upper lower pressing 1# roller; the 2# roller pressing mechanism is connected with the upper lower pressing 2# roller, and the 2# roller pressing mechanism is used for adjusting the lifting of the upper lower pressing 2# roller.

[0023] In a specific embodiment, the 1# roll pressing mechanism comprises a first pressing block, a third screw rod lifter, a third worm gear reducer, a connecting rod and a shaft coupling; the third worm gear reducer and the two third screw rod lifters are arranged on the main support, the lower end of the screw rod of the third screw rod lifter is connected with the first pressing block, the first pressing block is provided with a roll mounting hole, and the two ends of the upper part of the 1# roll are arranged in the roll mounting holes of the two first pressing blocks respectively; the input shafts of the two third screw rod lifters are connected through the connecting rod and the shaft coupling, the third worm gear reducer is connected with one third screw rod lifter, and the third worm gear reducer is used for controlling the lifting of the screw rod in the third screw rod lifter.

[0024] The 2# roll pressing mechanism comprises a second pressing block, a fourth screw rod lifter, a fourth worm gear reducer, a connecting rod, a shaft coupling; the fourth worm gear reducer and the two fourth screw rod lifters are arranged on the main support, the lower end of the screw rod of the fourth screw rod lifter is connected with the second pressing block, the second pressing block is provided with a roll mounting hole, and the two ends of the upper part of the 2# roll are arranged in the roll mounting holes of the two second pressing blocks respectively; the input shafts of the two fourth screw rod lifters are connected through the connecting rod and the shaft coupling, the fourth worm gear reducer is connected with one fourth screw rod lifter, and the fourth worm gear reducer is used for controlling the lifting of the screw rod in the fourth screw rod lifter.

[0025] In a specific embodiment, the front end pinch roll assembly comprises a lower front end pinch roll and an upper front end pinch roll pressing assembly, the upper front end pinch roll pressing assembly comprises an upper front end pinch roll and a pinch roll pressing mechanism; the pinch roll pressing mechanism is connected with the upper front end pinch roll, and is used for adjusting the lifting of the upper front end pinch roll; the lower front end pinch roll and the upper front end pinch roll are parallel to each other and in the same vertical plane; the upper front end pinch roll is provided with a groove corresponding to the rib of the high rib wall plate;

[0026] The pinch roll pressing mechanism comprises a third pressing block, a fifth screw rod lifter, a third worm gear reducer, a connecting rod and a shaft coupling; the third worm gear reducer and the two fifth screw rod lifters are arranged on the main support, the lower end of the screw rod of the fifth screw rod lifter is connected with the third pressing block, the third pressing block is provided with a roll mounting hole, and the two ends of the upper front end pinch roll are arranged in the roll mounting holes of the two third pressing blocks respectively; the input shafts of the two fifth screw rod lifters are connected through the connecting rod and the shaft coupling, the third worm gear reducer is connected with one fifth screw rod lifter, and the third worm gear reducer is used for controlling the lifting of the screw rod in the fifth screw rod lifter.

[0027] In a specific embodiment, the gear box comprises a gear box body, a bearing, a transmission shaft, gears; the transmission shaft is arranged on the gear box body through the bearing; the transmission shaft comprises an upper pinch transmission shaft, a lower pinch transmission shaft, an upper 1# transmission shaft, an upper 2# transmission shaft, a lower 3# transmission shaft, a lower 4# transmission shaft, and a lower 5# transmission shaft;

[0028] The gears comprise an upper bevel gear, an upper spur gear, a lower bevel gear, a lower spur gear, a 1# transmission spur gear, a straightening upper 1# gear, a 2# transmission spur gear, a straightening upper 2# gear, a 3# transmission spur gear, a straightening lower 3# gear, a 4# transmission spur gear, a straightening lower 4# gear, a 5# transmission spur gear, and a straightening lower 5# gear.

[0029] The upper bevel gear and the upper spur gear are sleeved on the upper pinch transmission shaft; the lower bevel gear and the lower spur gear are sleeved on the lower pinch transmission shaft; the straightening upper 1# gear is sleeved on the upper 1# transmission shaft; the straightening upper 2# gear is sleeved on the upper 2# transmission shaft; the straightening lower 3# gear is sleeved on the lower 3# transmission shaft; the straightening lower 4# gear is sleeved on the lower 4# transmission shaft; and the straightening lower 5# gear is sleeved on the lower 5# transmission shaft.

[0030] The upper bevel gear is in meshing connection with the lower bevel gear; the upper spur gear is in meshing connection with the 1# transmission spur gear; the 1# transmission spur gear is in meshing connection with the straightening upper 1# gear; the straightening upper 1# gear is in meshing connection with the 2# transmission spur gear; the 2# transmission spur gear is in meshing connection with the straightening upper 2# gear; the lower spur gear is in meshing connection with the 3# transmission spur gear; the 3# transmission spur gear is in meshing connection with the straightening lower 3# gear; the straightening lower 3# gear is in meshing connection with the 4# transmission spur gear; the 4# transmission spur gear is in meshing connection with the straightening lower 4# gear; the straightening lower 4# gear is in meshing connection with the 5# transmission spur gear; and the 5# transmission spur gear is in meshing connection with the straightening lower 5# gear.

[0031] The application further provides a wide-width high-rib wall plate high-efficiency unfolding and straightening method, which adopts the wide-width high-rib wall plate high-efficiency unfolding and straightening integrated device as described above.

[0032] Step 1, drilling and cutting of the ribbed cylindrical part;

[0033] Step 2, fixing the ribbed cylindrical part on the cylindrical part fixing lifting platform;

[0034] Step 3, preliminary stretching of the ribbed cylindrical part, stretching from the middle of the left and right side skins of the ribbed cylindrical part to separate the cut part;

[0035] Step 4, connecting the cut edges of the stretched ribbed cylindrical part with the chain stretching platform.

[0036] Step 5, secondary stretch-drawing is performed on the ribbed cylindrical part, and a locally uneven high-rib wall plate is obtained after unfolding;

[0037] Step 6, the locally uneven high-rib wall plate is placed on the roller conveyor, and the position of the high-rib wall plate is adjusted;

[0038] Step 7, the main motor is started, and the front-end clamping assembly and the straightening roller assembly are driven to rotate through the gear box and the universal coupling assembly;

[0039] Step 8, the front-end clamping assembly and the straightening roller assembly are adjusted according to the condition of the high-rib wall plate;

[0040] Step 9, the high-rib wall plate is sent into the front-end clamping assembly and the straightening roller assembly from the entrance of the front-end clamping assembly, and the first forward straightening is completed;

[0041] Step 10, the main motor is reversed to rotate, the high-rib wall plate is sent into the straightening roller assembly and the front-end clamping assembly from the exit of the straightening roller assembly, and the first reverse straightening is completed;

[0042] Step 11, after adjusting the front-end clamping assembly and the straightening roller assembly again, the second forward straightening and the second reverse straightening are completed, and the above adjustment operation and straightening operation are repeated until the straightened high-rib wall plate meets the straightening requirements.

[0043] Compared with the prior art, the present application has the following beneficial effects:

[0044] The present application solves the problem of low preparation efficiency of the existing wide high-rib wall plate.

[0045] The present application solves the problem of complicated ribbed cylindrical part unfolding process and low flattening efficiency in the preparation process of the wide high-rib wall plate.

[0046] The present application has the advantages of simple operation, high unfolding and straightening efficiency, and guarantees the quality of the obtained high-rib wall plate.

[0047] The high-rib wall plate obtained by the ribbed cylindrical part unfolding and straightening method of the present application has high overall performance, which to some extent avoids high mold design and manufacturing costs, and also saves the process required in the flattening and straightening process, thereby reducing the time cost.

[0048] The wide high-rib wall plate efficient unfolding and straightening integrated device of the present application also solves the problem that the small arc segment at the connection between the skin and the rib of the ribbed cylindrical part is difficult to flatten.

[0049] In addition to the purposes, features and advantages described above, the present application has other purposes, features and advantages. The present application will be further described below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0050] The accompanying drawings, which form a part of this specification, are included to provide a further understanding of the application, illustrate preferred embodiments of the application and assist in explaining the application. In the drawings:

[0051] Figure 1 is a schematic view of a wide high rib wallboard high-efficiency unfolding and straightening integrated device of the present application;

[0052] Figure 2 is a schematic view of a ribbed cylindrical part;

[0053] Figure 3 is a schematic view of a ribbed cylindrical part after drilling and sectioning;

[0054] Figure 4 is a schematic view of a cylindrical part fixing and lifting platform after fixing the ribbed cylindrical part;

[0055] Figure 5 is a schematic view of a cylindrical part fixing and lifting platform after fixing the ribbed cylindrical part from the side;

[0056] Figure 6 is a schematic view of preparation for initial stretching and expanding;

[0057] Figure 7 is a schematic view of a chain stretching and expanding platform of the present application;

[0058] Figure 8 is a schematic view of a first stretching and expanding clamp installed on the stretching and expanding chain;

[0059] Figure 9 is a schematic view of a ribbed cylindrical part after initial stretching and expanding;

[0060] Figure 10 is a schematic view of the structure of a second stretching and expanding clamp;

[0061] Figure 11 is a schematic view of a ribbed cylindrical part unfolding device preparing for secondary stretching and expanding;

[0062] Figure 12 is a schematic view of a ribbed cylindrical part during secondary stretching and expanding;

[0063] Figure 13 is a schematic view of a sliding lifting support platform of the present application;

[0064] Figure 14 is a schematic view of a ribbed cylindrical part unfolding device after secondary stretching and expanding to an over-bending state;

[0065] Figure 15 is a schematic view of a high rib wallboard with local unevenness;

[0066] Figure 16 is a side view of the straightening part of the wide high-rib wallboard high-efficiency expanding and straightening integrated device of the present application;

[0067] Figure 17 is a schematic view of the flattened high-rib wallboard obtained by using the present application;

[0068] Figure 18 is a schematic view of the gear position of the gear box of the present application;

[0069] Figure 19 is Figure 18 is a sectional view of A-A plane in

[0070] Figure 20 is a schematic view of the combination of the upper 1# roll and the 1# roll pressing mechanism of the present application.

[0071] Wherein, 1, steel frame unfolding; 2, cylindrical piece fixed lifting platform; 3, chain stretching and expanding platform; 4, sliding lifting support platform; 5, straightening base; 6, front end clamping and feeding assembly; 7, straightening roller assembly; 8, gear box; 11, servo motor; 12, servo screw; 13, first guide rail; 14, second guide rail; 21, lifting platform base; 22, first screw lifting machine; 23, I-shaped base; 24, cylindrical piece I-shaped base fixing block; 25, hand crank handle; 26, screw I-shaped base connecting sleeve; 31, stretching and expanding clamp; 32, stretching and expanding chain; 33, ball screw shaft sleeve; 34, stretching and expanding platform guide rail sliding block; 35, stretching and expanding platform bottom plate; 36, stretching and expanding platform support frame; 37, first speed reducer motor; 38, chain wheel transmission shaft; 39, chain wheel; 311, first stretching and expanding clamp; 312, second stretching and expanding clamp; 41, sliding support platform sliding block; 42, sliding support platform bottom plate; 43, second screw lifting machine; 44, second speed reducer motor; 45, sliding support round bar; 61, lower front end clamping and feeding roller; 62, upper front end downward clamping and feeding roller; 71, upper downward 1# roller; 72, upper downward 2# roller; 73, lower 3# rotating roller; 74, lower 4# rotating roller; 75, lower 5# rotating roller; 76, 1# roller downward pressing mechanism; 761, first downward pressing block; 762, third screw lifting machine; 763, third worm gear reducer; 764, connecting rod; 801, upper clamping and feeding transmission shaft; 802, lower clamping and feeding transmission shaft; 803, upper helical gear; 804, upper spur gear; 805, lower helical gear; 806, lower spur gear; 807, 1# transmission spur gear; 808, straightening upper 1# gear; 809, 2# transmission spur gear; 810, straightening upper 2# gear; 811, 3# transmission spur gear; 812, straightening lower 3# gear; 813, 4# transmission spur gear; 814, straightening lower 4# gear; 815, 5# transmission spur gear; 816, straightening lower 5# gear; 91, universal coupling assembly; 92, main motor; 93, roller conveyor; 01, ribbed cylindrical piece; 02, high rib wall plate. DETAILED DESCRIPTION

[0072] The embodiments of the present application will be described in detail below with reference to the drawings. The specific embodiments described herein are merely intended to explain the present application and are not intended to limit the present application.

[0073] Embodiment 1

[0074] This embodiment is based on the ribbed cylindrical piece obtained by extrusion process, and the preparation of wide-width high-rib wall plate is realized by two steps of flattening and straightening. The ribbed cylindrical piece obtained by extrusion process is as follows Figure 2The material of the ribbed cylinder is a lightweight high-strength 2195 aluminum lithium alloy. The ribbed cylinder in this embodiment is characterized by four uniformly distributed internal ribs, a rib width of 2.4 mm, a rib height of 15-30 mm, a skin thickness of 2.4 mm, and a ribbed cylinder length of 300 mm.

[0075] The present application provides a wide high rib wall plate efficient expansion straightening integrated device, including expansion steel frame 1, cylinder fixing lifting platform 2, chain stretching platform 3, sliding lifting support platform 4, straightening base 5, front end pinch roll assembly 6, straightening roller assembly 7, gear box 8.

[0076] The expansion steel frame 1 is provided with a servo motor 11 at both ends in the length direction, and the middle part of the expansion steel frame 1 is provided with a cylinder fixing lifting platform 2. The expansion steel frame 1 is provided with a first guide rail 13 and a second guide rail 14 in the length direction. The first guide rail 13 is slidably provided with two sliding lifting support platforms 4, and the two sliding lifting support platforms 4 are located on both sides of the cylinder fixing lifting platform 2. The second guide rail 14 is slidably provided with two chain stretching platforms 3, and the two chain stretching platforms 3 are located on both sides of the cylinder fixing lifting platform 2. A servo lead screw 12 is arranged between the servo motor 11 and the closer chain stretching platform 3, and the servo motor 11 is connected to the closer chain stretching platform 3 through the servo lead screw 12.

[0077] The cylinder fixing lifting platform is used for fixing the ribbed cylinder, the chain stretching platform is used for stretching the ribbed cylinder in cooperation with the servo motor, and the sliding lifting support platform is used for adjusting the stretching effect in cooperation with the cylinder fixing lifting platform.

[0078] The gear box 8 is arranged on the straightening base 5, and the straightening base 5 is further provided with a main support, and the front end pinch roll assembly 6 and the straightening roller assembly 7 are arranged on the main support.

[0079] The outlet end of the front end pinch roll assembly 6 is connected to the inlet end of the straightening roller assembly 7. The gear box 8 is connected with a main motor 92 and a universal coupling assembly 91 on both sides, and the gear box 8 is connected with the front end pinch roll assembly 6 and the straightening roller assembly 7 through the universal coupling assembly 91. The inlet end of the front end pinch roll assembly 6 and the outlet end of the straightening roller assembly 7 are both provided with a roller conveyor 93.

[0080] The cylinder fixing lifting platform 2 includes a lifting platform base 21, a first lead screw lifter 22, an I-beam base 23, a cylinder I-beam base fixing block 24, a coupling, a hand crank 25, and a lead screw I-beam base connecting sleeve 26.

[0081] The lifting platform base 21 is arranged on the unfolded steel frame 1, the first screw rod lifting machine 22 is arranged on the lifting platform base 21, the screw rod I-beam base connecting sleeve 26 is arranged below the I-beam base 23, and the I-beam base 23 is arranged on the upper end of the screw rod of the first screw rod lifting machine 22 through the screw rod I-beam base connecting sleeve 26; the screw rod I-beam base connecting sleeve 26 is used for connecting the upper end of the screw rod with the I-beam base 23; the input shaft of the first screw rod lifting machine 22 is connected with the hand crank 25 through the shaft coupling; the cylindrical I-beam base fixing block 24 is arranged on the I-beam base, and the cylindrical I-beam base fixing block 24 is used for fixing the ribbed cylindrical member on the I-beam base.

[0082] The cylindrical member fixing lifting platform comprises two first screw rod lifting machines; the I-beam base is arranged on the upper end of the screw rod of the two first screw rod lifting machines through two screw rod I-beam base connecting sleeves; the input shafts of the two first screw rod lifting machines are connected through the shaft coupling; and the lower part of each first screw rod lifting machine is provided with a screw rod protection sleeve.

[0083] The cylindrical I-beam base fixing block comprises a cylindrical member end fixing block, a cylindrical member pressing block and a cylindrical member fixing bolt; the I-beam base is provided with a threaded hole matched with the cylindrical member fixing bolt; the cylindrical member pressing block is used for pressing the skin of the ribbed cylindrical member in contact with the I-beam base; the cylindrical member end fixing block is used for abutting against the two end faces of the ribbed cylindrical member; the two ends of the cylindrical member pressing block and the cylindrical member end fixing block are provided with through holes for the bolt to pass through, the cylindrical member fixing bolt passes through the through holes of the two ends of the cylindrical member pressing block and the cylindrical member end fixing block to fix the cylindrical member pressing block and the cylindrical member end fixing block on the I-beam base, so that the cylindrical member fixing bolt is in threaded connection with the threaded hole arranged on the I-beam base. The cylindrical member fixing bolt is an external hexagonal bolt.

[0084] The I-beam base is uniformly provided with two rows of threaded holes side by side, and is further provided with a groove sliding way, and the groove sliding way is provided with two small sliding blocks. The two small sliding blocks can only move along the groove sliding way. The two small sliding blocks are each provided with a threaded hole; the cylindrical member end fixing block is provided with a groove, and the bottom of the groove is provided with a through hole for the bolt to pass through; the bolt is in threaded connection with the threaded hole of the small sliding block through the through hole of the bottom of the groove of the cylindrical member end fixing block, so that the cylindrical member end fixing block can only move along the groove sliding way with the small sliding block.

[0085] The chain pulling and expanding platform 3 comprises a pulling and expanding clamp 31, a pulling and expanding chain 32, a ball screw rod sleeve 33, a pulling and expanding platform guide rail sliding block 34, a pulling and expanding platform bottom plate 35, a pulling and expanding platform support frame 36, a first speed reducer motor 37, a chain wheel transmission shaft 38, a chain wheel 39 and a bearing seat.

[0086] The drawing bench guide rail slider 34 is matched and slidably arranged on the second guide rail 14, the drawing bench base plate 35 is arranged on the two parallel drawing bench guide rail sliders 34, and the drawing bench base plate 35 is further provided with a ball screw shaft sleeve 33, which is used to connect the drawing bench base plate 35 with the servo screw rod 12;

[0087] The drawing bench base plate 35 is fixedly provided with a drawing bench support frame 36, the drawing bench support frame 36 is provided with a bearing seat and a first speed reducer motor 37, a chain wheel transmission shaft 38 is arranged on the bearing seat, and the first speed reducer motor 37 is used to drive the chain wheel transmission shaft 38 to rotate; the chain wheel 39 is arranged on the chain wheel transmission shaft 38; the chain wheel 39 is in meshing connection with the drawing bench chain 32, and one end of the drawing bench chain 32 is in detachable connection with the drawing bench clamp 31.

[0088] Synchronous pulleys are arranged on one end of the chain wheel transmission shaft and the output shaft of the first speed reducer motor, and a rubber synchronous belt is arranged between the synchronous pulleys on the chain wheel transmission shaft and the first speed reducer motor to connect them.

[0089] The drawing bench clamp 31 comprises a first drawing bench clamp 311 and a second drawing bench clamp 312.

[0090] The first drawing bench clamp 311 comprises a first clamping strip and a second clamping strip, and through holes for mounting bolt groups are arranged at two ends of the first clamping strip and the second clamping strip, and clamping is completed by mounting the bolt groups at the two ends of the first clamping strip and the second clamping strip; the first clamping strip is provided with a connecting ear hole for detachable connection with the drawing bench chain 32;

[0091] The second drawing bench clamp 312 comprises a drawing bench upper clamp, a drawing bench lower clamp and a drawing bench bolt group, a chain connecting hole for detachable connection with the drawing bench chain 32 is arranged on one side edge of the drawing bench lower clamp, a row of through holes for mounting the drawing bench bolt group are symmetrically arranged on the drawing bench upper clamp and the drawing bench lower clamp, and anti-slip tooth patterns are arranged on opposite surfaces of the drawing bench upper clamp and the drawing bench lower clamp.

[0092] The other end of the drawing bench chain 32 is connected with a hanging plate, and the hanging plate rises and falls along with the drawing of the drawing bench chain.

[0093] The sliding lifting support table 4 comprises a sliding support table slider 41, a sliding support table base plate 42, a second screw rod elevator 43, a shaft coupling, a second speed reducer motor 44 and a sliding support round bar 45.

[0094] The sliding support table slider 41 is matched with the slidingly arranged first guide rail 13, the sliding support table bottom plate 42 is erected on the two parallel sliding support table sliders 41; the second speed reducer motor 44 and the second screw lifter 43 are both arranged on the sliding support table bottom plate 42; the second speed reducer motor 44 and the second screw lifter 43 are connected through the shaft coupling; the sliding support round bar 45 is arranged on the upper end of the screw rod of the second screw lifter 43. The sliding support round bar is used to form an arc-shaped contact surface for supporting the ribbed cylindrical part. A screw rod round bar connecting sleeve is arranged below the sliding support round bar, and the sliding support round bar is arranged at the upper end of the screw rods of the two second screw lifters through the two screw rod round bar connecting sleeves; the screw rod round bar connecting sleeve is used to connect the upper end of the screw rod with the sliding support round bar; a limiting flange is sleeved on the sliding support round bar, and the limiting flange is used to limit the two end faces of the ribbed cylindrical part.

[0095] The straightening roller assembly 7 comprises a lower pressing roller assembly and a lower rotating roller group. The lower pressing roller assembly comprises an upper lower pressing 1# roller 71, an upper lower pressing 2# roller 72, a 1# roller pressing mechanism 76 and a 2# roller pressing mechanism. The lower rotating roller group comprises a lower 3# rotating roller 73, a lower 4# rotating roller 74 and a lower 5# rotating roller 75. The upper lower pressing 1# roller 71, the upper lower pressing 2# roller 72, the lower 3# rotating roller 73, the lower 4# rotating roller 74 and the lower 5# rotating roller 75 are all arranged in parallel. The lower 3# rotating roller 73, the lower 4# rotating roller 74 and the lower 5# rotating roller 75 are located at the lower part of the straightening roller assembly and are in the same horizontal plane. The upper lower pressing 1# roller 71 and the upper lower pressing 2# roller 72 are located at the upper part of the straightening roller assembly and are in the same horizontal plane. The upper lower pressing 1# roller 71 and the upper lower pressing 2# roller 72 are both provided with grooves corresponding to the ribs of the high-rib wall plate. The 1# roller pressing mechanism is connected with the upper lower pressing 1# roller 71 and is used to adjust the lifting of the upper lower pressing 1# roller 71. The 2# roller pressing mechanism is connected with the upper lower pressing 2# roller 72 and is used to adjust the lifting of the upper lower pressing 2# roller 72.

[0096] The 1# roller pressing mechanism 76 comprises a first pressing block 761, a third screw lifter 762, a third worm gear reducer 763, a connecting rod 764 and a shaft coupling.

[0097] The third worm gear reducer 763 and the two third screw lifters 762 are both arranged on the main support. The lower end of the screw rod of the third screw lifter 762 is connected with the first pressing block 761. The first pressing block 761 is provided with a roller mounting hole. The two ends of the upper lower pressing 1# roller 71 are arranged in the roller mounting holes of the two first pressing blocks 761 respectively.

[0098] The input shafts of the two third screw jacks 762 are connected through a connecting rod 764 and a shaft coupling, a third worm gear and worm reducer 763 is connected with one of the third screw jacks 762, and the third worm gear and worm reducer 763 is used for controlling the lifting of the screw rod in the third screw jack 762;

[0099] The 2# roller pressing mechanism comprises a second pressing block, a fourth screw jack, a fourth worm gear and worm reducer, a connecting rod and a shaft coupling;

[0100] The fourth worm gear and worm reducer and the two fourth screw jacks are arranged on the main support, the lower ends of the screw rods of the fourth screw jacks are connected with the second pressing blocks, and the second pressing blocks are provided with roller mounting holes; the two ends of the upper pressing 2# roller 72 are arranged in the roller mounting holes of the two second pressing blocks, respectively;

[0101] The input shafts of the two fourth screw jacks are connected through a connecting rod and a shaft coupling, a fourth worm gear and worm reducer is connected with one of the fourth screw jacks, and the fourth worm gear and worm reducer is used for controlling the lifting of the screw rod in the fourth screw jack. The structure of the 2# roller pressing mechanism is the same as that of the 1# roller pressing mechanism.

[0102] The front end pinch roll assembly 6 comprises a lower front end pinch roll 61 and an upper front end pinch roll pressing assembly, the upper front end pinch roll pressing assembly comprises an upper front end pinch roll 62 and a pinch roll pressing mechanism; the pinch roll pressing mechanism is connected with the upper front end pinch roll 62, and is used for adjusting the lifting of the upper front end pinch roll 62; the lower front end pinch roll 61 and the upper front end pinch roll 62 are parallel to each other and in the same vertical plane; the upper front end pinch roll 62 is provided with grooves corresponding to the ribs of the high rib wall plate;

[0103] The pinch roll pressing mechanism comprises a third pressing block, a fifth screw jack, a third worm gear and worm reducer, a connecting rod and a shaft coupling; the third worm gear and worm reducer and the two fifth screw jacks are arranged on the main support, the lower ends of the screw rods of the fifth screw jacks are connected with the third pressing blocks, and the third pressing blocks are provided with roller mounting holes; the two ends of the upper front end pinch roll 62 are arranged in the roller mounting holes of the two third pressing blocks, respectively; the input shafts of the two fifth screw jacks are connected through a connecting rod and a shaft coupling, a third worm gear and worm reducer is connected with one of the fifth screw jacks, and the third worm gear and worm reducer is used for controlling the lifting of the screw rod in the fifth screw jack. The structure of the pinch roll pressing mechanism is also the same as that of the 1# roller pressing mechanism.

[0104] The gear box 8 comprises a gear box body, a bearing, a transmission shaft and a gear; the transmission shaft is arranged on the gear box body through the bearing;

[0105] The transmission shafts include an upper pinch transmission shaft 801, a lower pinch transmission shaft 802, an upper 1# transmission shaft, an upper 2# transmission shaft, a lower 3# transmission shaft, a lower 4# transmission shaft, and a lower 5# transmission shaft;

[0106] The gears include an upper helical gear 803, an upper spur gear 804, a lower helical gear 805, a lower spur gear 806, a 1# transmission spur gear 807, a straightening upper 1# gear 808, a 2# transmission spur gear 809, a straightening upper 2# gear 810, a 3# transmission spur gear 811, a straightening lower 3# gear 812, a 4# transmission spur gear 813, a straightening lower 4# gear 814, a 5# transmission spur gear 815, and a straightening lower 5# gear 816;

[0107] The upper helical gear 803 and the upper spur gear 804 are sleeved on the upper pinch transmission shaft 801, and the lower helical gear 805 and the lower spur gear 806 are sleeved on the lower pinch transmission shaft 802;

[0108] The straightening upper 1# gear 808 is sleeved on the upper 1# transmission shaft, the straightening upper 2# gear 810 is sleeved on the upper 2# transmission shaft, the straightening lower 3# gear 812 is sleeved on the lower 3# transmission shaft, the straightening lower 4# gear 814 is sleeved on the lower 4# transmission shaft, and the straightening lower 5# gear 816 is sleeved on the lower 5# transmission shaft;

[0109] The upper helical gear 803 is in meshing connection with the lower helical gear 805, the upper spur gear 804 is in meshing connection with the 1# transmission spur gear 807, the 1# transmission spur gear 807 is in meshing connection with the straightening upper 1# gear 808, the straightening upper 1# gear 808 is in meshing connection with the 2# transmission spur gear 809, and the 2# transmission spur gear 809 is in meshing connection with the straightening upper 2# gear 810;

[0110] The lower spur gear 806 is in meshing connection with the 3# transmission spur gear 811, the 3# transmission spur gear 811 is in meshing connection with the straightening lower 3# gear 812, the straightening lower 3# gear 812 is in meshing connection with the 4# transmission spur gear 813, the 4# transmission spur gear 813 is in meshing connection with the straightening lower 4# gear 814, the straightening lower 4# gear 814 is in meshing connection with the 5# transmission spur gear 815, and the 5# transmission spur gear 815 is in meshing connection with the straightening lower 5# gear 816.

[0111] The universal joint assemblies include an upper pinch universal joint, a lower pinch universal joint, a 1# universal joint, a 2# universal joint, a 3# universal joint, a 4# universal joint, and a 5# universal joint;

[0112] One end of the lower pinch drive shaft is connected with the main motor through a large coupling, and the other end of the lower pinch drive shaft is connected with one end of the lower pinch universal coupling through a flange shaft sleeve, and the other end of the lower pinch universal coupling is connected with one end of the lower front pinch roller.

[0113] One end of the upper pinch drive shaft is connected with one end of the upper pinch universal coupling through a flange shaft sleeve, and the other end of the upper pinch universal coupling is connected with one end of the upper front pinch roller. One end of the upper 1# drive shaft is connected with one end of the 1# universal coupling through a flange shaft sleeve, and the other end of the 1# universal coupling is connected with one end of the upper 1# pinch roller. One end of the upper 2# drive shaft is connected with one end of the 2# universal coupling through a flange shaft sleeve, and the other end of the 2# universal coupling is connected with one end of the upper 2# pinch roller. One end of the lower 3# drive shaft is connected with one end of the 3# universal coupling through a flange shaft sleeve, and the other end of the 3# universal coupling is connected with one end of the lower 3# rotating roller. One end of the lower 4# drive shaft is connected with one end of the 4# universal coupling through a flange shaft sleeve, and the other end of the 4# universal coupling is connected with one end of the lower 4# rotating roller. One end of the lower 5# drive shaft is connected with one end of the 5# universal coupling through a flange shaft sleeve, and the other end of the 5# universal coupling is connected with one end of the lower 5# rotating roller.

[0114] The wide-width high-rib wallboard high-efficiency unwinding and straightening integrated device further comprises side limiting assemblies arranged on both sides of the inlet of the front pinch assembly and the outlet of the straightening roller assembly respectively, and the side limiting assemblies are used for abutting against the end face of the high-rib wallboard.

[0115] The side limiting assembly comprises a limiting wheel, a limiting wheel mounting seat, a speed reducer, a worm, a worm wheel, a lead screw, a guide column, a limiting assembly fixing plate and an end connecting block.

[0116] The speed reducer, the worm and the worm wheel are arranged on the limiting assembly fixing plate, the end of the worm is connected with the output shaft of the speed reducer, the worm drives the rotation of the worm wheel, and the worm wheel is matched and arranged on the lead screw, when the worm wheel rotates, the lead screw moves horizontally under the driving of the worm wheel, the limiting assembly fixing plate is respectively provided with through holes for the lead screw and the guide column to pass through, the lead screw and the guide column are arranged in parallel, and the two ends of the lead screw and the guide column are connected with the limiting wheel mounting seat and the end connecting block respectively, the limiting wheel is arranged on the limiting wheel mounting seat, the limiting wheel is used for contacting the end face of the high-rib wallboard, and the limiting wheel rotates correspondingly when the high-rib wallboard advances.

[0117] The wide-width high-fillet wallboard high-efficiency unfolding and straightening integrated device further comprises an operation panel and an operation panel rotating table, the operation panel rotating table is arranged on the main support, the operation panel is arranged on the operation panel rotating table, and the operation panel is used for controlling the start and stop and forward and reverse rotation of the main motor. The operation panel is also used for controlling the 1# roller pressing mechanism to press the upper 1# roller by a distance, controlling the 2# roller pressing mechanism to press the upper 2# roller by a distance, and controlling the pinch roller pressing mechanism to press the upper front end pinch roller by a distance. The operation panel rotating table can rotate the operation panel, and the operation is more convenient.

[0118] The application further provides a wide-width high-fillet wallboard high-efficiency unfolding and straightening method, which adopts the wide-width high-fillet wallboard high-efficiency unfolding and straightening integrated device as described above, and specifically comprises the following steps:

[0119] Step 1, drilling and cutting of the ribbed cylindrical part 01;

[0120] Step 2, fixing the ribbed cylindrical part 01 on the cylindrical part fixing lifting table 2;

[0121] Step 3, preliminary stretching of the ribbed cylindrical part 01, stretching from the middle of the left and right side skins of the ribbed cylindrical part to separate the cutting part;

[0122] Step 4, connecting the separated cutting edge of the ribbed cylindrical part with the chain stretching table 3;

[0123] Step 5, secondary stretching of the ribbed cylindrical part, and unfolding to obtain a locally uneven high-fillet wallboard 02;

[0124] Step 6, placing the locally uneven high-fillet wallboard on the roller conveyor 93 and adjusting the position of the high-fillet wallboard 02;

[0125] Step 7, starting the main motor 92 to drive the front end pinch assembly 6 and the straightening roller assembly 7 to rotate through the gear box 8 and the universal coupling assembly 91;

[0126] Step 8, adjusting the front end pinch assembly 6 and the straightening roller assembly 7 according to the situation of the high-fillet wallboard;

[0127] Step 9, feeding the high-fillet wallboard 02 into the front end pinch assembly 6 and the straightening roller assembly 7 from the entrance of the front end pinch assembly 6 to complete the first forward straightening;

[0128] Step 10, starting the main motor 92 to rotate reversely, feeding the high-fillet wallboard 02 into the straightening roller assembly 7 and the front end pinch assembly 6 from the outlet of the straightening roller assembly 7 to complete the first reverse straightening;

[0129] Step 11, after adjusting the front pinch assembly 6 and the straightening roller assembly 7 again, the second forward straightening and the second reverse straightening are completed, and the above adjustment operation and straightening operation are repeated until the high rib wall plate 02 after straightening meets the straightening requirements.

[0130] In step 1, the line is drawn on the cut and drilled area of the ribbed cylindrical part 01. The material of the ribbed cylindrical part is high-strength aluminum alloy. The drilled area is drilled to form an expanded hole. The diameter of the expanded hole is 6mm. The arrangement of the expanded hole is arranged according to the through hole of the expanded bolt set installed on the second expanding clamp. The cut line is cut.

[0131] In step 2, first, the ribbed cylindrical part after cutting and drilling is placed on the I-beam base with the cut seam facing up. The two cylindrical part end blocks are respectively abutted against the two end faces of the ribbed cylindrical part. The two small sliders are respectively slid into the grooves of the I-beam base. The inner hexagonal bolts are passed through the through holes of the bottom grooves of the cylindrical part end blocks, and are screwed into the threaded holes of the small sliders. The inner hexagonal bolts and the small sliders are screwed to fix the cylindrical part end blocks, thereby limiting the movement of the ribbed cylindrical part in the forward and backward directions.

[0132] Secondly, the cylindrical part pressing block is added on the inside bottom skin of the ribbed cylindrical part. The cylindrical part pressing block, the cylindrical part end block and the I-beam base are connected together through the cylindrical part fixing bolts to prevent the rotation of the ribbed cylindrical part during the unfolding process.

[0133] In addition, the I-beam base and the screw I-beam base connecting sleeve are connected together by bolt connection. The side with threaded holes of the screw I-beam base connecting sleeve is threadedly connected with the upper end of the screw in the elevator. The screw elevators are commercially purchased. By rotating the hand crank, the input shaft of the screw elevator is rotated through the coupling, thereby driving the screw of the screw elevator to move up and down, and the I-beam base of the cylindrical part fixing lifting platform is moved up and down.

[0134] In step 3, first, the hand crank is rotated to raise the I-beam base of the cylindrical part fixing lifting platform to an appropriate height. The first expanding clamp is used to clamp the middle part of the left and right side skins of the ribbed cylindrical part, and the expanding chain is in a relatively horizontal position. The first expanding clamp and the expanding chain are connected through the connecting ear hole, the clasp ring and the slotted pin. During the expanding process of the expanding chain, the rotation of the servo motor at both ends of the steel frame drives the servo screw to rotate. The ball screw shaft sleeve of the chain expanding table is connected with the servo screw through threads, so that the two chain expanding tables move to the left and right ends along the second guide rail on the steel frame. The distance of the chain expanding table sliding along the guide rail is accurately controlled by the servo motor.

[0135] The speed reducer motor on the left / right chain stretching station is turned on, the speed reducer motor rotates to drive the rubber synchronous belt and the synchronous belt pulley to rotate, and further transmits the torque to the transmission shaft to drive the chain wheel to rotate, the chain and the chain wheel are engaged to realize the stretching of the chain on the ribbed cylindrical part, the stretching process is as slow as possible, the rotating speed is adjusted to be less than or equal to 5 revolutions per minute, and after multiple reciprocating stretching, the ribbed cylindrical part is stretched until the distance between the cut edges of the ribbed cylindrical part is greater than the radius of the ribbed cylindrical part after the stretching chain is removed.

[0136] In step 4, the ribbed cylindrical part after the initial stretching is clamped at the cut edge by the second stretching clamp. The second stretching clamp includes a stretching upper clamp, a stretching lower clamp, and a stretching bolt set. The stretching upper clamp and the stretching lower clamp each have six 6mm diameter countersunk holes. The stretching bolt set is tightened after passing through the countersunk holes of the stretching upper clamp, the stretching holes of the cut edge of the ribbed cylindrical part, and the countersunk holes of the stretching lower clamp, so that the second stretching clamp clamps the cut edge of the ribbed cylindrical part.

[0137] One stretching chain on the chain stretching station is connected to one chain connecting hole on the second stretching clamp through a slotted pin and a snap ring, and the other stretching chain on the chain stretching station is also connected to the other chain connecting hole on the second stretching clamp through a slotted pin and a snap ring.

[0138] In step 5, in order to stretch the circular arc segment at the cut edge into a relatively flat state, the sliding lifting support tables on both sides need to move horizontally along the left and right directions of the first guide rail during the stretching process. The servo motor is turned on to make the chain stretching stations on both sides move slowly along the second guide rail to the left and right ends of the steel frame. The speed reducer motors on the chain stretching stations on both sides are turned on to realize the secondary stretching of the ribbed cylindrical part by the chain stretching stations.

[0139] During the secondary stretching process, the horizontal movement distance of the sliding lifting support tables on both sides needs to be adjusted constantly. The speed reducer motor drives the second lead screw lifters through the couplings to simultaneously lift the lead screws in the two second lead screw lifters. During the chain stretching process, the two flanges fitted on the sliding support round bars are respectively abutted against the two end faces of the ribbed cylindrical part.

[0140] At this time, the first lead screw lifter needs to be adjusted by hand to adjust the lifting height of the lead screw, so that the stretching chain is at a suitable stretching angle. The movement distance of the chain stretching station, the fulcrum height of the sliding support round bar of the sliding lifting support table, and the lifting height of the cylindrical part fixing lifting table are adjusted multiple times during the chain stretching process until the ribbed cylindrical part is stretched to the over-bending state.

[0141] Finally, slowly move the chain stretching and reducing station and lower the lifting height of the cylindrical part fixing lifting station, so that the stretching and reducing chain is in a non-tight state, the stretching and reducing chain is unloaded, the ribbed cylindrical part rebounds, and the required local uneven high-rib wall plate 02 is formed.

[0142] In step 6, the local uneven high-rib wall plate is placed on the drum conveyor 93, and when the position of the high-rib wall plate is adjusted, the four ribs of the high-rib wall plate correspond to the four grooves on the upper front end lower pressing pinch roller respectively.

[0143] At this time, the side limiting assemblies on both sides of the inlet of the front end pinch assembly respectively abut against the two end faces of the high-rib wall plate. The subsequent feeding of the high-rib wall plate into the front end pinch assembly is prevented from moving in the two side directions, so that the rib position deviates, the rib cannot be smoothly transmitted along the grooves of the upper lower pressing No. 1 roller and the upper lower pressing No. 2 roller, and the rib of the high-rib wall plate is at risk of being damaged.

[0144] In step 7, the main motor is started to rotate in the forward direction through the operation panel, the forward rotation of the main motor transmits the torque to the lower pinch transmission shaft with a key groove through the large coupling, the lower pinch transmission shaft drives the lower pinch universal coupling through the flange shaft sleeve, and the lower pinch universal coupling further transmits the torque to the lower front end pinch roller through the flange shaft sleeve connection and rotates the lower front end pinch roller.

[0145] At the same time, the rotation of the lower pinch transmission shaft with a key groove drives the lower bevel gear and the lower spur gear to rotate through the key connection, the rotation of the lower bevel gear drives the upper bevel gear to rotate through gear meshing, and further the rotation of the upper bevel gear drives the upper pinch transmission shaft with a key groove and the upper spur gear to rotate through the key connection.

[0146] At the same time, the rotation of the upper pinch transmission shaft with a key groove transmits the torque to the flange shaft sleeve, drives the upper pinch universal coupling connected with the flange shaft sleeve to rotate, and further transmits the torque to the flange shaft sleeve through the upper pinch universal coupling, and drives the upper front end lower pressing pinch roller to rotate.

[0147] At the same time, the rotation of the upper spur gear drives the 1# transmission spur gear to rotate through gear meshing, the rotation of the 1# transmission spur gear drives the straightening upper 1# gear to rotate through gear meshing, the rotation of the straightening upper 1# gear drives the 2# transmission spur gear to rotate through gear meshing, and the rotation of the 2# transmission spur gear drives the straightening upper 2# gear to rotate through gear meshing.

[0148] Similarly, the lower spur gear rotates through gear engagement to make the 3# transmission spur gear rotate, the 3# transmission spur gear rotates through gear engagement to make the straightening lower 3# gear rotate, the straightening lower 3# gear rotates through gear engagement to make the 4# transmission spur gear rotate, the 4# transmission spur gear rotates through gear engagement to make the straightening lower 4# gear rotate, the straightening lower 4# gear rotates through gear engagement to make the 5# transmission spur gear rotate, and the 5# transmission spur gear rotates through gear engagement to make the straightening lower 5# gear rotate. In turn, the entire gear box is engaged and rotated.

[0149] Among them, the 1# transmission spur gear, the 2# transmission spur gear, the 3# transmission spur gear, the 4# transmission spur gear and the 5# transmission spur gear only play a transmission role through gear engagement. However, the straightening upper 1# gear, the straightening upper 2# gear, the straightening lower 3# gear, the straightening lower 4# gear and the straightening lower 5# gear each need to transmit torque to the corresponding flange shaft sleeve, the corresponding universal coupling and the corresponding roller through the corresponding key groove transmission shaft, so as to realize the rotation of the upper 1# roller, the upper 2# roller, the lower 3# rotating roller, the lower 4# rotating roller and the lower 5# rotating roller.

[0150] Among them, the rotation direction of the upper 1# roller and the upper 2# roller is opposite to the rotation direction of the lower 3# rotating roller, the lower 4# rotating roller and the lower 5# rotating roller.

[0151] In step 8, first, the maximum height H of the uneven area of the high-stiffness wall plate skin is measured, and then the amount of the first time is set. The roller gap between the upper front end pinch roller and the lower front end pinch roller is set to H-1mm. At the same time, the roller gap between the upper 1# roller, the upper 2# roller and the lower 3# rotating roller, the lower 4# rotating roller and the lower 5# rotating roller is also H-1mm. The upper 1# roller, the upper 2# roller and the upper front end pinch roller have a downward movement. Each roller with a downward movement is matched with a downward mechanism. Taking the upper 1# roller as an example, its corresponding downward mechanism is the 1# roller downward mechanism.

[0152] The third worm gear reducer rotates to transmit torque to the input shaft of a third screw rod elevator to make it rotate, and then the screw rod of the third screw rod elevator moves downward, so that the first lower block connected to the lower end of the screw rod realizes the downward movement. At the same time, the connecting rod transmits torque to the other third screw rod elevator through the coupling to realize the synchronous downward movement of the two first lower blocks. The two ends of the upper 1# roller are placed in the roller mounting holes of the two first lower blocks, and the synchronous downward movement of the two first lower blocks realizes the downward movement of the upper 1# roller on the high-stiffness wall plate.

[0153] In step 9, the high-stiffness wall plate is clamped into the upper front end pinch roll and the lower front end pinch roll, and sequentially passes through the lower 3# rotating roll, the upper 1# pinch roll, the lower 4# rotating roll, the upper 2# pinch roll, the lower 4# rotating roll, until the high-stiffness wall plate is conveyed to the roller conveyor at the rear end, i.e. the first forward straightening is completed.

[0154] In step 10, the main motor is reversed, the position of the high-stiffness wall plate is adjusted on the roller conveyor at the rear end, and the four ribs of the high-stiffness wall plate correspond to the four grooves of the upper 2# pinch roll. At this time, the side limit assemblies at the outlet of the straightening roll assembly abut against the two end faces of the high-stiffness wall plate. The high-stiffness wall plate sequentially passes through the lower 5# rotating roll, the upper 2# pinch roll, the lower 4# rotating roll, the upper 1# pinch roll, the lower 3# rotating roll, the upper front end pinch roll and the lower front end pinch roll, until it is conveyed to the roller conveyor at the front end, and the first reverse straightening is completed.

[0155] In step 11, the amount of the second pinch is set so that the roll gap of the upper 1# pinch roll, the upper 2# pinch roll, the lower 3# rotating roll, the lower 4# rotating roll and the lower 5# rotating roll is H-1.5mm. After the second forward / reverse straightening of the high-stiffness wall plate, the amount of the third pinch is set so that the roll gap of the upper 1# pinch roll, the upper 2# pinch roll, the lower 3# rotating roll, the lower 4# rotating roll and the lower 5# rotating roll is H-2mm, and the third forward / reverse straightening is completed. After the amount of the pinch is set for several times, the amount of the pinch is set in the last step so that the roll gap of the upper 1# pinch roll, the upper 2# pinch roll, the lower 3# rotating roll, the lower 4# rotating roll and the lower 5# rotating roll is the skin thickness 2.4mm. Since the high-stiffness wall plate has a certain rebound phenomenon after each pinch, the high-stiffness wall plate needs to be repeatedly straightened in the forward / reverse direction until the local uneven area is straightened to a flat state.

[0156] The above is a further detailed description of the present application in combination with specific preferred embodiments, and the specific implementation of the present application should not be limited to these descriptions. For ordinary skilled persons in the technical field to which the present application belongs, several simple deductions and substitutions can be made without departing from the concept of the present application, and all of them should be regarded as falling within the protection scope of the present application.

Claims

1. An integrated device for efficient unfolding and straightening of wide and high-ribbed wall panels, characterized in that: It includes an unfolding steel frame (1), a cylindrical fixed lifting platform (2), a chain stretching platform (3), a sliding lifting support platform (4), a straightening base (5), a front end clamping assembly (6), a straightening roller assembly (7), and a gear box (8); The unfolding steel frame (1) is provided with servo motors (11) at both ends along the length direction, a cylindrical fixed lifting platform (2) is provided in the middle of the unfolding steel frame (1), and the unfolding steel frame (1) is provided with a first guide rail (13) and a second guide rail (14) along the length direction, two sliding lifting support platforms (4) are slidably provided on the first guide rail (13), and the two sliding lifting support platforms (4) are respectively located on both sides of the cylindrical fixed lifting platform (2), and two chain stretching platforms (3) are slidably provided on the second guide rail (14), and the two chain stretching platforms (3) are respectively located on both sides of the cylindrical fixed lifting platform (2); a servo screw (12) is provided between the servo motor (11) and the closer chain stretching platform (3), and the servo motor (11) is connected to the closer chain stretching platform (3) through the servo screw (12); The gear box (8) is arranged on the straightening base (5), and the straightening base (5) is also provided with a main bracket, and the front end pinching assembly (6) and the straightening roller assembly (7) are arranged on the main bracket. The outlet end of the front-end pinching assembly (6) is connected to the inlet end of the straightening roller assembly (7); a main motor (92) and a universal coupling assembly (91) are respectively connected to both sides of the gear box (8); and the gear box (8) is respectively connected to the front-end pinching assembly (6) and the straightening roller assembly (7) through the universal coupling assembly (91); and a roller conveyor (93) is provided at the inlet of the front-end pinching assembly (6) and the outlet of the straightening roller assembly (7).

2. The high-efficiency unfolding and straightening integrated device for wide and high-ribbed wall panels according to claim 1 is characterized in that: The cylindrical member fixed lifting platform (2) comprises a lifting platform base (21), a first screw lift (22), an I-shaped base (23), a cylindrical member I-shaped base fixing block (24), a coupling, a hand crank (25), and a screw I-shaped base connecting sleeve (26); The lifting platform base (21) is arranged on the unfolding steel frame (1), the first screw lift (22) is arranged on the lifting platform base (21), a screw I-shaped base connecting sleeve (26) is arranged below the I-shaped base (23), and the I-shaped base (23) is arranged on the upper end of the screw of the first screw lift (22) through the screw I-shaped base connecting sleeve (26); the screw I-shaped base connecting sleeve (26) is used to connect the upper end of the screw to the I-shaped base (23); the input shaft of the first screw lift (22) is connected to the hand crank (25) through a coupling; the cylindrical I-shaped base fixing block (24) is arranged on the I-shaped base, and the cylindrical I-shaped base fixing block (24) is used to fix the cylindrical member with ribs on the I-shaped base.

3. The high-efficiency unfolding and straightening integrated device for wide and high-ribbed wall panels according to claim 1 is characterized in that: The chain stretching and expanding platform (3) includes a stretching and expanding clamp (31), a stretching and expanding chain (32), a ball screw sleeve (33), a stretching and expanding platform guide rail slider (34), a stretching and expanding platform bottom plate (35), a stretching and expanding platform support frame (36), a first reduction motor (37), a sprocket transmission shaft (38), a sprocket (39) and a bearing seat; The stretching platform guide rail slider (34) is matched and slidably arranged on the second guide rail (14), the stretching platform base plate (35) is mounted on two parallel stretching platform guide rail sliders (34), and a ball screw shaft sleeve (33) is also arranged on the stretching platform base plate (35), and the ball screw shaft sleeve (33) is used to connect the stretching platform base plate (35) to the servo screw (12); A stretching platform support frame (36) is fixedly provided on the stretching platform bottom plate (35), a bearing seat and a first reduction motor (37) are provided on the stretching platform support frame (36), a sprocket drive shaft (38) is provided on the bearing seat, and the first reduction motor (37) is used to drive the sprocket drive shaft (38) to rotate; the sprocket (39) is provided on the sprocket drive shaft (38); the sprocket (39) is meshedly connected with the stretching chain (32), and one end of the stretching chain (32) is detachably connected to the stretching fixture (31).

4. The high-efficiency unfolding and straightening integrated device for wide and high-ribbed wall panels according to claim 3 is characterized in that: The stretching and expanding clamp (31) comprises a first stretching and expanding clamp (311) and a second stretching and expanding clamp (312); The first stretching and expanding clamp (311) comprises a first clamping bar and a second clamping bar, both ends of the first clamping bar and the second clamping bar are provided with through holes for installing bolt groups, and clamping is completed by installing bolt groups at both ends of the first clamping bar and the second clamping bar; the first clamping bar is provided with connecting ear holes for detachably connecting with the stretching and expanding chain (32); The second expansion clamp (312) includes an upper expansion clamp, a lower expansion clamp, and an expansion bolt group. A chain connection hole for detachably connecting to the expansion chain (32) is provided on one side of the lower expansion clamp. A row of through holes for installing the expansion bolt group is symmetrically provided on the upper expansion clamp and the lower expansion clamp. Anti-slip tooth patterns are provided on the opposite surfaces of the upper expansion clamp and the lower expansion clamp. The other end of the stretching chain (32) is connected to a hanging plate.

5. The high-efficiency unfolding and straightening integrated device for wide and high-ribbed wall panels according to claim 1 is characterized in that: The sliding lifting support platform (4) comprises a sliding support platform slider (41), a sliding support platform bottom plate (42), a second screw lifter (43), a coupling, a second reduction motor (44) and a sliding support round rod (45); The sliding support platform slider (41) is matched and slidably arranged on the first guide rail (13), and the sliding support platform base plate (42) is mounted on two parallel sliding support platform sliders (41); the second reduction motor (44) and the second screw lift (43) are both arranged on the sliding support platform base plate (42); a coupling is provided between the second reduction motor (44) and the second screw lift (43) for connection; and the sliding support round rod (45) is arranged on the upper end of the screw of the second screw lift (43).

6. The high-efficiency unfolding and straightening integrated device for wide and high-ribbed wall panels according to claim 1 is characterized in that: The straightening roller assembly (7) includes a lower pressing roller assembly and a lower rotating roller group, wherein the lower pressing roller assembly includes an upper lower pressing roller 1# (71), an upper lower pressing roller 2# (72), a 1# roller pressing mechanism (76), and a 2# roller pressing mechanism; the lower rotating roller group includes a lower 3# rotating roller (73), a lower 4# rotating roller (74), and a lower 5# rotating roller (75); the upper lower pressing roller 1# (71), the upper lower pressing roller 2# (72), the lower 3# rotating roller (73), the lower 4# rotating roller (74), and the lower 5# rotating roller (75) are all arranged in parallel; the lower 3# rotating roller (73), the lower 4# rotating roller (74), and the lower 5# rotating roller (75) are arranged in parallel; The lower 5# rotating roller (75) is located at the lower part of the straightening roller assembly and is on the same horizontal plane; the upper 1# pressing roller (71) and the upper 2# pressing roller (72) are located at the upper part of the straightening roller assembly and are on the same horizontal plane, and the upper 1# pressing roller (71) and the upper 2# pressing roller (72) are both provided with grooves corresponding to the ribs of the high-ribbed wall panel; the 1# roller pressing mechanism is connected to the upper 1# pressing roller (71), and the 1# roller pressing mechanism is used to adjust the lifting and lowering of the upper 1# pressing roller (71); the 2# roller pressing mechanism is connected to the upper 2# pressing roller (72), and the 2# roller pressing mechanism is used to adjust the lifting and lowering of the upper 2# pressing roller (72).

7. The high-efficiency unfolding and straightening integrated device for wide and high-ribbed wall panels according to claim 6 is characterized in that: The 1# roller pressing mechanism (76) comprises a first pressing block (761), a third screw lifter (762), a third worm gear reducer (763), a connecting rod (764) and a coupling; The third worm gear reducer (763) and the two third screw lifts (762) are both arranged on the main bracket, the lower ends of the screws of the third screw lifts (762) are connected to the first lower pressing blocks (761), the first lower pressing blocks (761) are provided with roller mounting holes, and the two ends of the upper lower pressing roller 1# (71) are respectively arranged in the roller mounting holes of the two first lower pressing blocks (761); The input shafts of the two third screw elevators (762) are linked via a connecting rod (764) and a coupling, a third worm gear reducer (763) is connected to one third screw elevator (762), and the third worm gear reducer (763) is used to control the lifting and lowering of the screw in the third screw elevator (762); The 2# roller pressing mechanism includes a second pressing block, a fourth screw lifter, a fourth worm gear reducer, a connecting rod, and a coupling; The fourth worm gear reducer and the two fourth screw lifts are both arranged on the main bracket, the lower ends of the screws of the fourth screw lifts are connected to the second lower pressing blocks, the second lower pressing blocks are provided with roller mounting holes, and the two ends of the upper lower pressing roller 2# (72) are respectively arranged in the roller mounting holes of the two second lower pressing blocks; The input shafts of the two fourth screw elevators are linked through a connecting rod and a coupling. The fourth worm gear reducer is connected to one fourth screw elevator. The fourth worm gear reducer is used to control the lifting and lowering of the screw in the fourth screw elevator.

8. The high-efficiency unfolding and straightening integrated device for wide and high-ribbed wall panels according to claim 1 is characterized in that: The front end pinching assembly (6) includes a lower front end pinching roller (61) and an upper front end pinching pressing roller assembly, and the upper front end pinching pressing roller assembly includes an upper front end pressing pinching roller (62) and a pinching roller pressing mechanism; the pinching roller pressing mechanism is connected to the upper front end pressing pinching roller (62), and the pinching roller pressing mechanism is used to adjust the lifting and lowering of the upper front end pressing pinching roller (62); the lower front end pinching roller (61) and the upper front end pressing pinching roller (62) are parallel to each other and are located in the same vertical plane; the upper front end pressing pinching roller (62) is provided with a groove corresponding to the ribs of the high-rib wall panel; The pinch roller pressing mechanism comprises a third pressing block, a fifth screw lift, a third worm gear reducer, a connecting rod, and a coupling; the third worm gear reducer and two fifth screw lifts are both arranged on the main bracket, the lower ends of the screws of the fifth screw lifts are connected to the third pressing block, the third pressing block is provided with a roller mounting hole, and the two ends of the upper front end pressing pinch roller (62) are respectively arranged in the roller mounting holes of the two third pressing blocks; the input shafts of the two fifth screw lifts are linked by a connecting rod and a coupling, the third worm gear reducer is connected to one fifth screw lift, and the third worm gear reducer is used to control the lifting and lowering of the screw in the fifth screw lift.

9. The high-efficiency unfolding and straightening integrated device for wide and high-ribbed wall panels according to claim 1 is characterized in that: The gearbox (8) comprises a gearbox body, a bearing, a transmission shaft, and a gear; the transmission shaft is arranged on the gearbox body through the bearing; The transmission shaft comprises an upper pinch transmission shaft (801), a lower pinch transmission shaft (802), an upper 1# transmission shaft, an upper 2# transmission shaft, a lower 3# transmission shaft, a lower 4# transmission shaft, and a lower 5# transmission shaft; The gears include an upper bevel gear (803), an upper spur gear (804), a lower bevel gear (805), a lower spur gear (806), a 1# transmission spur gear (807), a straightening upper 1# gear (808), a 2# transmission spur gear (809), a straightening upper 2# gear (810), a 3# transmission spur gear (811), a straightening lower 3# gear (812), a 4# transmission spur gear (813), a straightening lower 4# gear (814), a 5# transmission spur gear (815), and a straightening lower 5# gear (816); The upper helical gear (803) and the upper spur gear (804) are sleeved on the upper pinching transmission shaft (801); the lower helical gear (805) and the lower spur gear (806) are sleeved on the lower pinching transmission shaft (802); Straightening the upper 1# gear (808) sleeved on the upper 1# transmission shaft; straightening the upper 2# gear (810) sleeved on the upper 2# transmission shaft; straightening the lower 3# gear (812) sleeved on the lower 3# transmission shaft; straightening the lower 4# gear (814) sleeved on the lower 4# transmission shaft; straightening the lower 5# gear (816) sleeved on the lower 5# transmission shaft; The upper helical gear (803) is meshed with the lower helical gear (805), the upper spur gear (804) is meshed with the 1# transmission spur gear (807), the 1# transmission spur gear (807) is also meshed with the straightening upper 1# gear (808), the straightening upper 1# gear (808) is also meshed with the 2# transmission spur gear (809), and the 2# transmission spur gear (809) is also meshed with the straightening upper 2# gear (810); The lower spur gear (806) is meshed and connected with the 3# transmission spur gear (811), the 3# transmission spur gear (811) is also meshed and connected with the 3# gear (812) of the straightening lower part, the 3# gear (812) of the straightening lower part is also meshed and connected with the 4# transmission spur gear (813), the 4# transmission spur gear (813) is also meshed and connected with the 4# gear (814) of the straightening lower part, the 4# gear (814) of the straightening lower part is also meshed and connected with the 5# transmission spur gear (815), and the 5# transmission spur gear (815) is also meshed and connected with the 5# gear (816) of the straightening lower part.

10. A high-efficiency unfolding and straightening method for wide and high-ribbed wall panels, characterized in that: The high-efficiency unfolding and straightening integrated device for wide-width high-ribbed wall panels according to any one of claims 1 to 9 is used, and the high-efficiency unfolding and straightening method for wide-width high-ribbed wall panels specifically comprises the following steps: Step 1: Drilling and cutting the ribbed cylindrical part (01); Step 2: Fix the ribbed cylindrical member (01) on the cylindrical member fixing lifting platform (2); Step 3: Perform preliminary stretching and expansion on the ribbed cylindrical part (01), pulling from the middle of the left and right skins of the ribbed cylindrical part to open the cut part; Step 4: Connect the cut edge of the stretched ribbed cylindrical member to the chain stretching and expanding platform (3); Step 5: Perform secondary stretching and expansion on the ribbed cylindrical member, and expand it to obtain a locally uneven high-ribbed wall panel (02); Step 6: Place the partially uneven high-ribbed wall panel on the roller conveyor (93) and adjust the position of the high-ribbed wall panel (02); Step 7: Start the main motor (92), and drive the front end pinch assembly (6) and the straightening roller assembly (7) to rotate through the gear box (8) and the universal coupling assembly (91); Step 8: Adjust the front end pinch assembly (6) and the straightening roller assembly (7) according to the condition of the high-rib wall panel; Step 9: Send the high-rib wall panel (02) from the entrance of the front-end pinching assembly (6) into the front-end pinching assembly (6) and the straightening roller assembly (7) to complete the first positive straightening; Step 10: Turn on the main motor (92) to rotate in reverse, and send the high-ribbed wall panel (02) from the outlet of the straightening roller assembly (7) into the straightening roller assembly (7) and the front-end pinching assembly (6), completing the first reverse straightening; Step 11: After adjusting the front end clamping assembly (6) and the straightening roller assembly (7) again, the second forward straightening and the second reverse straightening are completed, and the adjustment operation and the straightening operation are repeated until the straightened high-rib siding (02) meets the straightening requirements.

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