An intelligent continuous wire feeding device for heat treatment wire

Abstract

The present invention discloses an intelligent continuous pay-off device for heat-treated wire, which relates to the field of steel wire heat treatment technology and includes a base plate, a gantry, an L-shaped frame, a No. 2 motor, and a locking assembly. The top of the base plate is equipped with a gantry, the top of the base plate is equipped with an L-shaped frame, the outer wall of the L-shaped frame is penetrated by the No. 2 motor, the output end of the No. 2 motor is equipped with a mounting ring, and the outer wall of the mounting ring is equipped with a rotating rod. The present invention drives the rotating rod to rotate by rotating the mounting ring, and the rotating rod drives the I-shaped wheel to rotate. The rotation of the I-shaped wheel and the wire take-up machine are linked. When encountering lightning strikes or unexpected power outages, the I-shaped wheel and the wire take-up machine stop running at the same time to prevent the pay-off wheel from loosening. After the power is restored, the pay-off wheel and the wire take-up wheel operate synchronously to prevent the wire from being broken by excessive tension, thereby achieving the function of reducing the loss of equipment caused by lightning strikes and unexpected power outages.

Description

Technical Field

[0001] The present invention relates to the technical field of wire heat treatment, and particularly to an intelligent heat treatment wire continuous wire feeding device. Background Art

[0002] The background art of the heat treatment wire continuous wire feeding device is mainly to solve the problem that the wire needs to be heat treated during the production process. During the manufacturing process of the wire, a series of heat treatment steps are often required to change its physical and chemical properties and improve its service performance. The traditional heat treatment method often adopts an intermittent treatment, that is, the wire is batch-treated in a heat treatment furnace, and then wire feeding is carried out after the treatment is completed. However, the existing heat treatment wire continuous wire feeding device cannot reduce the losses caused by lightning strikes and accidental power outages of the equipment.

[0003] The defects existing in the existing heat treatment wire continuous wire feeding device are as follows:

[0004] 1. Patent document CN102861835B discloses a straightening and cutting mechanism for steel wire rods, "comprising a feeding device, a driving wheel set, a straightening device and a cutting device connected in sequence. The driving wheel set includes at least two driving wheels, and the wire is wound around the driving wheels in sequence. It also includes a power device for providing power to the driving wheel set. The linear velocity of the driving wheel located behind the driving wheel set along the wire conveying direction is greater than the linear velocity of the driving wheel located in front. By using the technical feature that the linear velocity of the driving wheel through which the wire passes first is smaller than the linear velocity of the driving wheel through which the wire passes later, the driving wheel set can continuously stretch and straighten steel wire rods and other wires that pass around the two driving wheels in a loop, with high efficiency. At the same time, this mechanism has little damage to the wire, does not damage the oxide protection layer on the surface of the wire, and causes little loss to the wire, with good economic benefits", but the existing heat treatment wire continuous wire feeding device cannot reduce the losses caused by lightning strikes and accidental power outages of the equipment;

[0005] 2. Patent document CN104928739B discloses a wire continuous electroplating device, "comprising a pre-plating device, a main plating device and a wire take-up device. The main plating device is located on one side of the pre-plating device and the wire take-up device, and the wire take-up device and the pre-plating device are arranged in parallel. The pre-plating device includes a wire pay-off rack, an activation tank, a first water washing tank, a pre-plating tank and a second water washing tank arranged in sequence along the movement direction of the wire. The main plating device includes a main plating tank and a main plating guide roller arranged in the main plating tank. The present invention also discloses a method for electroplating wire using the above wire continuous electroplating device. First, prepare FeCl2 solution, electroplating solution and activation solution, then prepare the wire, wind the wire in a certain manner after the electroplating device, prepare the anode plate and adjust the electroplating parameters before starting electroplating. When the wire diameter reaches 1.2 - 1.5 times the wire diameter of the raw material wire, the electroplating is completed. The present invention solves the problems that there is no suitable continuous electroplating device and the coating has poor toughness when electroplating iron on wire in the prior art", but the spool of the existing heat-treated wire continuous wire pay-off device cannot be fixed quickly;

[0006] 3. Patent document CN113981177B discloses a continuous heat treatment system and its method, "comprising a feeding device, a heating device, a tempering device and a receiving device arranged in sequence. An intermediate treatment device is arranged between the heating device and the tempering device. The intermediate treatment device applies quenching oil to the wire and cleans it. Tension adjusting devices are arranged between the heating device and the feeding device, and between the tempering device and the receiving device. The tension adjusting device includes a constant tension adjusting mechanism. The constant tension adjusting device adjusts the tension of the wire. A pre-treatment device is arranged between the heating device and the adjacent tension adjusting device. The pre-treatment device cleans the residual heat of the wire. The tension adjusting mechanism is located at both ends to adjust the tension of the wire, ensuring that the wire moves in the heating device and the tempering device with a certain tension, ensuring the uniform heating of the wire, and thus improving the quenching effect of the continuous heat treatment system", but the spool of the existing heat-treated wire continuous wire pay-off device cannot be automatically removed, increasing manual labor;

[0007] 4. Patent document CN102534917B discloses a stress relief device, "including a box body with a wire inlet at the top and a wire outlet at the bottom; a rotating support plate vertically arranged in the box body and capable of horizontally rotating; a driving device for driving the rotating support plate to rotate; a winding wheel group arranged on the rotating support plate, the winding wheel group including a first winding wheel and a second winding wheel with a diameter smaller than the first winding wheel, and the first winding wheel and the second winding wheel are located on the same surface of the rotating support plate. The structural arrangement of the present invention is ingenious. By making the wire first pass around the first winding wheel with a large diameter and then pass around the second winding wheel with a small diameter, the wire is first tightened and then relaxed in the process of continuously passing through the device of the present invention, and twisted with the rotation of the rotating support plate, thereby eliminating the stress on the surface and inside of the wire, making the new wire soft, and the whole process is a mechanized operation, which is convenient and simple", but the existing continuous wire pay-off device for heat-treated wire cannot prevent the wire from slipping after the pay-off device is powered off, and the use efficiency of the device is low. Summary of the Invention

[0008] The purpose of the present invention is to provide an intelligent continuous pay-off device for heat-treated wire rods to solve the technical problem raised in the above background technology that the existing continuous pay-off device for heat-treated wire rods cannot reduce the losses caused by lightning strikes and accidental power outages.

[0009] To achieve the above-mentioned object, the present invention provides the following technical solutions: an intelligent heat-treated wire continuous pay-off device, comprising a base plate, a gantry, an L-shaped frame, a No. 2 motor and a locking assembly, wherein the top of the base plate is equipped with a gantry, the top of the base plate is equipped with an L-shaped frame, the outer wall of the L-shaped frame is penetrated by the No. 2 motor, the output end of the No. 2 motor is equipped with a mounting ring, the outer wall of the mounting ring is equipped with a rotating rod, the outer wall of the rotating rod is provided with an I-shaped wheel, the inner wall of the rotating rod is equipped with a locking assembly, the locking assembly is used to fix the I-shaped wheel, the top of the base plate is equipped with a control module, the outer wall of the I-shaped wheel is equipped with a clamping block, the outer wall of the mounting ring is provided with a clamping groove, and one end of the clamping block extends to the inner wall of the clamping groove;

[0010] The locking assembly includes a No. 1 slide, a No. 3 motor, a gear, a clamping column, a No. 4 mouth, and a rack. The No. 1 slide is located on the inner wall of the rotating rod, the No. 3 motor is located on the inner wall of the rotating rod, and the gear is located at the output end of the No. 3 motor. The No. 2 pulley is installed on the inner wall of the No. 1 slide, and the No. 4 mouth is opened on the outer wall of the rotating rod. The clamping column is located on the outer wall of the No. 2 pulley, and one end of the clamping column extends to the inner wall of the No. 4 mouth. The rack is located at one end of the clamping column, and the gear is engaged with the rack. A detection module is installed on the inner wall of the mounting ring. The detection module is used to start the locking assembly. The locking assembly is electrically connected to the control module, the locking assembly is electrically connected to the detection module, the control module is electrically connected to the detection module, and a button is installed on the outer wall of the control module.

[0011] Preferably, one end of the clamping post moves through the fourth port, and the second pulley moves through the first slideway.

[0012] Preferably, the detection module includes a pressure sensor, which is electrically connected to the detection module. The pressure sensor is used to detect the real-time pressure data when the clamping block moves, and the detection module has appropriate pressure data built in.

[0013] Preferably, the real-time pressure data is transmitted into the detection module. The detection module compares the real-time pressure data with the appropriate pressure data through data comparison technology. When the comparison result of the detection module shows that the real-time pressure data reaches the appropriate pressure data, it is set as the pressure reached state. When the comparison result of the detection module shows that the real-time pressure data does not reach the appropriate pressure data, it is set as the pressure not reached state. When the comparison result of the detection module shows that there is no pressure in the real-time pressure data, it is set as the no pressure state.

[0014] Preferably, a wheel feeding assembly is installed on the inner wall of the L-shaped frame body. The wheel feeding assembly is used for the quick removal of the spool. A support column is installed on the outer wall of the portal frame. One end of the support column is installed with a wire pressing assembly, and the wire pressing assembly is used for pressing and fixing the wire.

[0015] Preferably, the wheel feeding assembly includes a fifth motor, a third slideway, a T-shaped plate, a top plate, and a sixth port. The fifth motor is located on the inner wall of the L-shaped frame body. The third slideway is located on the inner wall of the L-shaped frame body. A threaded rod is installed at the output end of the fifth motor. A sixth pulley is installed on the inner wall of the third slideway. One end of the sixth pulley is installed with a T-shaped plate. A threaded sleeve is installed through the outer wall of the T-shaped plate, and the threaded rod meshes with the threaded sleeve. The sixth port is opened at the top of the L-shaped frame body. A telescopic rod is installed on the top of the T-shaped plate, and the output end of the telescopic rod extends through the sixth port to the top of the L-shaped frame body, and the top plate is located at the output end of the telescopic rod.

[0016] Preferably, the telescopic rod moves through the sixth port, the T-shaped plate moves through the cooperation of the threaded rod and the threaded sleeve, the sixth pulley moves through the third slideway, and the top plate is located below the spool.

[0017] Preferably, the wire pressing assembly includes a wire reel, a pneumatic head, a seventh port, a T-shaped rod, a pressing plate, a pressing head, and a spring. The wire reel is located at one end of the support column. The pneumatic head is located on the top of the wire reel. The seventh port is opened on the top of the wire reel. The T-shaped rod penetrates through the inner wall of the seventh port, and the output end of the pneumatic head is connected to the outer wall of the T-shaped rod. The spring is located on the outer wall of the T-shaped rod, and one end of the spring is connected to the top of the wire reel. One end of the T-shaped rod is installed with a pressing plate, and a pressing head is installed at the bottom of the pressing plate. A moving rod is installed on the top of the wire reel. A moving cylinder is installed on the outer wall of the moving rod, and one end of the T-shaped rod is connected to the outer wall of the moving cylinder. A limiting head is installed at one end of the moving rod.

[0018] Preferably, the moving cylinder moves by the support of the moving rod, the T-shaped rod moves through the seventh port, and the pressing head is made of rubber.

[0019] Preferably, the working steps of the wire pay-off device are as follows:

[0020] S1. After the spool is placed on the rotating rod, press the button to control the rotation of the third motor. The rotation of the third motor drives the gear to rotate. The rotation of the gear drives the rack to move. The movement of the rack drives the clamping column to move. The movement of the clamping column drives the second pulley to move. The movement of the second pulley causes the clamping column to move out of the rotating rod through the fourth port. When the clamping column moves out of the rotating rod, the spool is quickly fixed. At this time, the second motor rotates to drive the mounting ring to rotate. The rotation of the mounting ring drives the rotating rod to rotate. The rotation of the rotating rod drives the spool to rotate. The rotation of the spool is linked with the wire take-up machine. When lightning strikes or there is an accidental power outage, the spool and the wire take-up machine stop running at the same time, preventing the phenomenon of the loose sleeve of the wire pay-off wheel. After the power is restored, the wire pay-off wheel and the wire take-up wheel run synchronously, preventing the steel wire from being broken due to excessive tension, and realizing the function of reducing the losses caused by lightning strikes and accidental power outages to the equipment;

[0021] S2. When the detection module detects that the pressure reaches the state, the locking component starts to fix the spool. When the detection module detects that the pressure does not reach the state, the locking component does not start. When the pressure does not reach the state, the pressure sensor continues to detect the real-time pressure data until the pressure reaches the state. When the detection module detects the no-pressure state, the locking component does not start. When in the no-pressure state, the pressure sensor continues to detect the real-time pressure data until the pressure reaches the state, realizing the function of quickly fixing the spool of the continuous wire pay-off device;

[0022] S3. After the steel wire is separated, the locking component is closed. At this time, the telescopic rod moves to drive the top plate to move. The movement of the top plate lifts the spool. The fifth motor rotates to drive the threaded rod to rotate. The rotation of the threaded rod drives the threaded sleeve to move. The movement of the threaded sleeve drives the T-shaped plate to move. The movement of the T-shaped plate drives the sixth pulley to move. The movement of the sixth pulley causes the T-shaped plate to drive the telescopic rod to move. The movement of the telescopic rod drives the top plate to move. The movement of the top plate drives the spool to move out of the rotating rod, realizing the function of automatically moving out the spool and reducing manual labor;

[0023] S4. The steel wire moves through the wire drum. The pneumatic head is in the normally open state when powered on. After the device accidentally loses power, the spring rebounds to drive the T-shaped rod to move. The movement of the T-shaped rod drives the moving cylinder to move. The movement of the moving cylinder causes the T-shaped rod to drive the pressing plate to move. The movement of the pressing plate drives the pressing head to move. The movement of the pressing head presses the steel wire tightly, realizing the function of preventing the steel wire from slipping after the wire pay-off device loses power and improving the efficiency.

[0024] Compared with the prior art, the beneficial effects of the present invention are:

[0025] 1. In the present invention, after the spool is installed on the rotating rod, the button is pressed to control the rotation of the third motor. The rotation of the third motor drives the gear to rotate, the rotation of the gear drives the rack to move, the movement of the rack drives the clamping post to move, the movement of the clamping post drives the second pulley to move, and the movement of the second pulley causes the clamping post to move out of the rotating rod through the fourth opening. When the clamping post moves out of the rotating rod, the spool is quickly fixed. At this time, the second motor rotates to drive the mounting ring to rotate, the rotation of the mounting ring drives the rotating rod to rotate, the rotation of the rotating rod drives the spool to rotate, and the rotation of the spool is linked with the wire reel. When lightning strikes or there is an accidental power outage, the spool and the wire reel stop operating simultaneously, preventing the phenomenon of the loose sleeving of the wire-releasing wheel. After the power is restored, the wire-releasing wheel and the wire-receiving wheel operate synchronously, preventing the steel wire from being broken due to excessive tension, and realizing the function of reducing the losses caused by lightning strikes and accidental power outages to the equipment;

[0026] 2. In the present invention, when the detection module detects that the pressure reaches a certain state, the locking component is activated to fix the spool. When the detection module detects that the pressure does not reach the state, the locking component does not start. In the state where the pressure does not reach, the pressure sensor continues to detect the real-time pressure data until the pressure reaches the state. When the detection module detects a pressureless state, the locking component does not start. In the pressureless state, the pressure sensor continues to detect the real-time pressure data until the pressure reaches the state, realizing the function of quickly fixing the spool of the continuous wire-releasing device;

[0027] 3. In the present invention, after the steel wire is detached, the locking component is closed. At this time, the telescopic rod moves to drive the top plate to move, the movement of the top plate lifts the spool, the fifth motor rotates to drive the threaded rod to rotate, the rotation of the threaded rod drives the threaded sleeve to move, the movement of the threaded sleeve drives the T-shaped plate to move, the movement of the T-shaped plate drives the sixth pulley to move, the movement of the sixth pulley causes the T-shaped plate to drive the telescopic rod to move, the movement of the telescopic rod drives the top plate to move, and the movement of the top plate drives the spool to move out of the rotating rod, realizing the function of automatically moving the spool out and reducing manual labor;

[0028] 4. In the present invention, the steel wire moves through the wire drum. When the pneumatic head is powered on, it is in a normally open state. After the device is accidentally powered off, the spring rebounds to drive the T-shaped rod to move, the movement of the T-shaped rod drives the moving cylinder to move, the movement of the moving cylinder causes the T-shaped rod to drive the pressing plate to move, the movement of the pressing plate drives the pressing head to move, and the movement of the pressing head presses the steel wire tightly, realizing the function of preventing the steel wire from slipping after the wire-releasing device is powered off and improving the efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a front view structural schematic diagram of the present invention;

[0030] Figure 2 It is a back view structural schematic diagram of the present invention;

[0031] Figure 3 It is an L-shaped frame structural schematic diagram of the present invention;

[0032] Figure 4 Schematic diagram of the clamping post structure of the present invention;

[0033] Figure 5 Schematic diagram of the pressure control process of the present invention;

[0034] Figure 6 For the present invention Figure 3 Schematic diagram of Structure A;

[0035] Figure 7 Schematic diagram of the top plate structure of the present invention;

[0036] Figure 8 Schematic diagram of the indenter structure of the present invention.

[0037] In the figure: 1, bottom plate; 2, control module; 3, L-shaped frame; 4, portal frame; 5, second motor; 6, mounting ring; 7, rotating rod; 8, spool; 9, first slideway; 10, second pulley; 11, fourth port; 12, clamping post; 13, third motor; 14, gear; 15, rack; 16, clamping block; 17, card slot; 18, pressure sensor; 19, fifth motor; 20, threaded rod; 21, third slideway; 22, sixth pulley; 23, threaded sleeve; 24, T-shaped plate; 25, sixth port; 27, telescopic rod; 28, top plate; 29, support column; 30, bobbin; 31, pneumatic head; 32, seventh port; 33, T-shaped rod; 34, pressing plate; 35, indenter; 36, moving rod; 37, moving cylinder; 38, limiting head; 39, spring. Specific embodiments

[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0039] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0040] In the description of the present invention, it should be noted that, unless otherwise clearly defined and limited, terms such as "installation", "provided with", "connection", etc. shall be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0041] Embodiment 1: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4, an embodiment provided by the present invention: an intelligent heat treatment wire continuous wire pay-off device, including a bottom plate 1, a gantry 4, an L-shaped frame body 3, a second motor 5 and a locking component, characterized in that: a gantry 4 is installed on the top of the bottom plate 1, an L-shaped frame body 3 is installed on the top of the bottom plate 1, a second motor 5 is installed through the outer wall of the L-shaped frame body 3, an installation ring 6 is installed at the output end of the second motor 5, a rotating rod 7 is installed on the outer wall of the installation ring 6, an I-beam wheel 8 is placed on the outer wall of the rotating rod 7, a locking component is installed on the inner wall of the rotating rod 7, and the locking component is used for fixing the I-beam wheel 8. A control module 2 is installed on the top of the bottom plate 1. A clamping block 16 is installed on the outer wall of the I-beam wheel 8, a clamping groove 17 is provided on the outer wall of the installation ring 6, and one end of the clamping block 16 extends into the inner wall of the clamping groove 17. The locking component includes a first slideway 9, a third motor 13, a gear 14, a clamping column 12, a fourth opening 11, and a rack 15. The first slideway 9 is located inside the rotating rod 7, the third motor 13 is located inside the rotating rod 7, the gear 14 is located at the output end of the third motor 13, a second pulley 10 is installed on the inner wall of the first slideway 9, the fourth opening 11 is opened on the outer wall of the rotating rod 7, the clamping column 12 is located on the outer wall of the second pulley 10, and one end of the clamping column 12 extends into the inner wall of the fourth opening 11. The rack 15 is located at one end of the clamping column 12, and the gear 14 meshes with the rack 15. A detection module is installed on the inner wall of the installation ring 6, and the detection module is used for starting the locking component. The locking component is electrically connected to the control module 2, the locking component is electrically connected to the detection module, the control module 2 is electrically connected to the detection module, a button is installed on the outer wall of the control module 2, one end of the clamping column 12 moves through the fourth opening 11, the second pulley 10 moves through the first slideway 9, the detection module includes a pressure sensor 18, the pressure sensor 18 is electrically connected to the detection module, the pressure sensor 18 is used for detecting the real-time pressure data when the clamping block 16 moves, and the detection module has a built-in appropriate pressure data. After the I-beam wheel 8 is placed in the rotating rod 7, press the button to control the third motor 13 to rotate. The rotation of the third motor 13 drives the gear 14 to rotate. The rotation of the gear 14 drives the rack 15 to move. The movement of the rack 15 drives the clamping column 12 to move. The movement of the clamping column 12 drives the second pulley 10 to move. The movement of the second pulley 10 makes the clamping column 12 move out of the rotating rod 7 through the fourth opening 11. The clamping column 12 moving out of the rotating rod 7 quickly fixes the I-beam wheel 8. At this time, the second motor 5 rotates to drive the installation ring 6 to rotate. The rotation of the installation ring 6 drives the rotating rod 7 to rotate. The rotation of the rotating rod 7 drives the I-beam wheel 8 to rotate. The rotation of the I-beam wheel 8 is linked with the wire take-up machine. When lightning strikes or there is an accidental power outage, the I-beam wheel 8 and the wire take-up machine stop running at the same time to prevent the phenomenon of the pay-off wheel being loose. After the power is restored, the pay-off wheel and the wire take-up wheel run synchronously to prevent the steel wire from being broken due to excessive tension, realizing the function of reducing the losses caused by lightning strikes and accidental power outages to the equipment.

[0042] Embodiment 2: Please refer to Figure 3 , Figure 4 ,Figure 5 and Figure 6 , an embodiment provided by the present invention: The detection module includes a pressure sensor 18, the pressure sensor 18 is electrically connected to the detection module, the pressure sensor 18 is used to detect the real-time pressure data when the clamping block 16 moves, the detection module has appropriate pressure data built in, the real-time pressure data is transmitted into the detection module, and the detection module compares the real-time pressure data with the appropriate pressure data through data comparison technology. When the comparison result of the detection module shows that the real-time pressure data reaches the appropriate pressure data, it is set as the pressure reached state; when the comparison result of the detection module shows that the real-time pressure data does not reach the appropriate pressure data, it is set as the pressure not reached state; when the comparison result of the detection module shows that there is no pressure in the real-time pressure data, it is set as the no pressure state. When the detection module detects the pressure reached state, the locking component is activated to fix the spool 8. When the detection module detects the pressure not reached state, the locking component is not activated. In the pressure not reached state, the pressure sensor 18 continues to detect the real-time pressure data until the pressure reached state. When the detection module detects the no pressure state, the locking component is not activated. In the no pressure state, the pressure sensor 18 continues to detect the real-time pressure data until the pressure reached state, realizing the function of quickly fixing the spool 8 of the continuous wire feeding device.

[0043] Embodiment 3: Please refer to Figure 1 、 Figure 3 and Figure 7, an embodiment provided by the present invention: The feeding wheel assembly includes a fifth motor 19, a third slideway 21, a T-shaped plate 24, a top plate 28, and a sixth opening 25. The fifth motor 19 is located on the inner wall of the L-shaped frame 3, and the third slideway 21 is located on the inner wall of the L-shaped frame 3. A threaded rod 20 is installed at the output end of the fifth motor 19, and a sixth pulley 22 is installed on the inner wall of the third slideway 21. One end of the sixth pulley 22 is installed with a T-shaped plate 24. A threaded sleeve 23 is installed through the outer wall of the T-shaped plate 24, and the threaded rod 20 meshes with the threaded sleeve 23. The sixth opening 25 is opened at the top of the L-shaped frame 3. A telescopic rod 27 is installed at the top of the T-shaped plate 24, and the output end of the telescopic rod 27 extends to the top of the L-shaped frame 3 through the sixth opening 25 and reaches the top plate 28. The telescopic rod 27 moves through the sixth opening 25. The T-shaped plate 24 moves through the cooperation of the threaded rod 20 and the threaded sleeve 23. The sixth pulley 22 moves through the third slideway 21. The top plate 28 is located below the spool 8. After the steel wire is detached, the locking assembly is closed. At this time, the telescopic rod 27 moves to drive the top plate 28 to move, and the top plate 28 moves to lift the spool 8. The fifth motor 19 rotates to drive the threaded rod 20 to rotate, the threaded rod 20 rotates to drive the threaded sleeve 23 to move, the threaded sleeve 23 moves to drive the T-shaped plate 24 to move, the T-shaped plate 24 moves to drive the sixth pulley 22 to move, the sixth pulley 22 moves to drive the T-shaped plate 24 to drive the telescopic rod 27 to move, the telescopic rod 27 moves to drive the top plate 28 to move, and the top plate 28 moves to drive the spool 8 out of the rotating rod 7, realizing the function of automatically moving the spool 8 out to reduce manual labor.

[0044] Embodiment 4: Please refer to Figure 1 , Figure 2 and Figure 8, an embodiment provided by the present invention: The wire pressing assembly includes a wire reel 30, a pneumatic head 31, a seventh port 32, a T-shaped rod 33, a pressing plate 34, a pressing head 35, and a spring 39. The wire reel 30 is located at one end of the support column 29. The pneumatic head 31 is located on top of the wire reel 30. The seventh port 32 is opened on the top of the wire reel 30. The T-shaped rod 33 penetrates through the inner wall of the seventh port 32, and the output end of the pneumatic head 31 is connected to the outer wall of the T-shaped rod 33. The spring 39 is located on the outer wall of the T-shaped rod 33, and one end of the spring 39 is connected to the top of the wire reel 30. One end of the T-shaped rod 33 is equipped with a pressing plate 34, and the bottom of the pressing plate 34 is equipped with a pressing head 35. A moving rod 36 is installed on the top of the wire reel 30. A moving cylinder 37 is installed on the outer wall of the moving rod 36, and one end of the T-shaped rod 33 is connected to the outer wall of the moving cylinder 37. One end of the moving rod 36 is equipped with a limiting head 38. The moving cylinder 37 moves through the support of the moving rod 36, and the T-shaped rod 33 moves through the seventh port 32. The pressing head 35 is made of rubber, and the steel wire moves through the wire reel 30. The pneumatic head 31 is normally open when powered on. After the device accidentally loses power, the spring 39 rebounds to drive the movement of the T-shaped rod 33. The movement of the T-shaped rod 33 drives the movement of the moving cylinder 37. The movement of the moving cylinder 37 causes the T-shaped rod 33 to drive the pressing plate 34 to move. The movement of the pressing plate 34 drives the movement of the pressing head 35. The movement of the pressing head 35 presses the steel wire tightly, realizing the function of preventing the steel wire from slipping after the wire releasing device loses power and improving efficiency.

[0045] The working steps of the wire releasing device are as follows:

[0046] S1. After the spool 8 is placed on the rotating rod 7, press the button to control the rotation of the third motor 13. The rotation of the third motor 13 drives the rotation of the gear 14. The rotation of the gear 14 drives the movement of the rack 15. The movement of the rack 15 drives the movement of the clamping post 12. The movement of the clamping post 12 drives the movement of the second pulley 10. The movement of the second pulley 10 causes the clamping post 12 to move out of the rotating rod 7 through the fourth port 11. When the clamping post 12 moves out of the rotating rod 7, the spool 8 is quickly fixed. At this time, the second motor 5 rotates to drive the installation ring 6 to rotate. The rotation of the installation ring 6 drives the rotation of the rotating rod 7. The rotation of the rotating rod 7 drives the rotation of the spool 8. The rotation of the spool 8 is linked with the wire winding machine. When encountering lightning strikes or accidental power outages, the spool 8 and the wire winding machine stop running at the same time, preventing the phenomenon of the wire releasing wheel being loosely sleeved. After the power is restored, the wire releasing wheel and the wire winding wheel run synchronously, preventing the steel wire from being broken due to excessive tension, realizing the function of reducing the losses brought by lightning strikes and accidental power outages to the equipment;

[0047] S2. When the detection module detects that the pressure reaches the set state, the locking component is activated to fix the spool 8. When the detection module detects that the pressure does not reach the set state, the locking component is not activated. In the state where the pressure does not reach the set state, the pressure sensor 18 continues to detect the real-time pressure data until the pressure reaches the set state. When the detection module detects the no-pressure state, the locking component is not activated. In the no-pressure state, the pressure sensor 18 continues to detect the real-time pressure data until the pressure reaches the set state, realizing the function of quickly fixing the spool 8 of the continuous wire-feeding device;

[0048] S3. After the wire detachment is completed, the locking component is closed. At this time, the telescopic rod 27 moves to drive the top plate 28 to move. The movement of the top plate 28 lifts the spool 8. The fifth motor 19 rotates to drive the threaded rod 20 to rotate. The rotation of the threaded rod 20 drives the threaded sleeve 23 to move. The movement of the threaded sleeve 23 drives the T-shaped plate 24 to move. The movement of the T-shaped plate 24 drives the sixth pulley 22 to move. The movement of the sixth pulley 22 causes the T-shaped plate 24 to drive the telescopic rod 27 to move. The movement of the telescopic rod 27 drives the top plate 28 to move. The movement of the top plate 28 drives the spool 8 to move out of the rotating rod 7, realizing the function of automatically moving out the spool 8 and reducing manual labor;

[0049] S4. The wire moves through the wire drum 30. The pneumatic head 31 is in the normally open state when powered on. After the device is accidentally powered off, the spring 39 rebounds to drive the T-shaped rod 33 to move. The movement of the T-shaped rod 33 drives the moving cylinder 37 to move. The movement of the moving cylinder 37 causes the T-shaped rod 33 to drive the pressing plate 34 to move. The movement of the pressing plate 34 drives the pressing head 35 to move. The movement of the pressing head 35 presses the wire tightly, realizing the function of preventing the wire from slipping after the wire-feeding device is powered off and improving the efficiency.

[0050] Working principle: After the spool 8 is placed on the rotating rod 7, press the button to control the rotation of the third motor 13. The rotation of the third motor 13 drives the rotation of the gear 14. The rotation of the gear 14 drives the movement of the rack 15. The movement of the rack 15 drives the movement of the clamping column 12. The movement of the clamping column 12 drives the movement of the second pulley 10. The movement of the second pulley 10 causes the clamping column 12 to move out of the rotating rod 7 through the fourth opening 11. The clamping column 12 moving out of the rotating rod 7 quickly fixes the spool 8. At this time, the second motor 5 rotates to drive the mounting ring 6 to rotate. The rotation of the mounting ring 6 drives the rotation of the rotating rod 7. The rotation of the rotating rod 7 drives the rotation of the spool 8. The rotation of the spool 8 is linked with the wire reel. When lightning strikes or there is an accidental power outage, the spool 8 and the wire reel stop operating simultaneously, preventing the phenomenon of the unwinding wheel being loose. After the power is restored, the unwinding wheel and the wire reel operate synchronously, preventing the steel wire from being broken due to excessive tension, and realizing the function of reducing the losses caused by lightning strikes and accidental power outages to the equipment. When the detection module detects that the pressure reaches the state, the locking component starts to fix the spool 8. When the detection module detects that the pressure does not reach the state, the locking component does not start. In the state where the pressure does not reach, the pressure sensor 18 continues to detect the real-time pressure data until the pressure reaches the state. When the detection module detects the state of no pressure, the locking component does not start. In the state of no pressure, the pressure sensor 18 continues to detect the real-time pressure data until the pressure reaches the state, realizing the function of quickly fixing the spool 8 of the continuous wire unwinding device. After the steel wire is separated, the locking component closes. At this time, the telescopic rod 27 moves to drive the top plate 28 to move. The movement of the top plate 28 lifts the spool 8. The fifth motor 19 rotates to drive the threaded rod 20 to rotate. The rotation of the threaded rod 20 drives the movement of the threaded sleeve 23. The movement of the threaded sleeve 23 drives the movement of the T-shaped plate 24. The movement of the T-shaped plate 24 drives the movement of the sixth pulley 22. The movement of the sixth pulley 22 causes the T-shaped plate 24 to drive the telescopic rod 27 to move. The movement of the telescopic rod 27 drives the movement of the top plate 28. The movement of the top plate 28 drives the spool 8 to move out of the rotating rod 7, realizing the function of automatically moving out the spool 8 and reducing manual labor. The steel wire moves through the bobbin 30. The pneumatic head 31 is in the normally open state when powered on. After the device accidentally loses power, the spring 39 rebounds to drive the movement of the T-shaped rod 33. The movement of the T-shaped rod 33 drives the movement of the moving cylinder 37. The movement of the moving cylinder 37 causes the T-shaped rod 33 to drive the movement of the pressing plate 34. The movement of the pressing plate 34 drives the movement of the pressing head 35. The movement of the pressing head 35 presses the steel wire tightly, realizing the function of preventing the steel wire from slipping after the wire unwinding device loses power and improving the efficiency.

[0051] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. An intelligent continuous wire pay-off device for heat treatment wire, comprising a bottom plate (1), a gantry (4), an L-shaped frame (3), a second motor (5) and a locking assembly, characterized in that: A gantry (4) is installed on the top of the bottom plate (1), an L-shaped frame body (3) is installed on the top of the bottom plate (1), a second motor (5) is installed through the outer wall of the L-shaped frame body (3), an installation ring (6) is installed at the output end of the second motor (5), a rotating rod (7) is installed on the outer wall of the installation ring (6), a winding drum (8) is placed on the outer wall of the rotating rod (7), a locking component is installed inside the rotating rod (7), and the locking component is used for fixing the winding drum (8). A control module (2) is installed on the top of the bottom plate (1). A clamping block (16) is installed on the outer wall of the winding drum (8), a clamping groove (17) is provided on the outer wall of the installation ring (6), and one end of the clamping block (16) extends into the inner wall of the clamping groove (17). The locking component includes a first slideway (9), a third motor (13), a gear (14), a clamping column (12), a fourth opening (11), and a rack (15). The first slideway (9) is located inside the rotating rod (7), the third motor (13) is located inside the rotating rod (7), the gear (14) is located at the output end of the third motor (13). A second pulley (10) is installed on the inner wall of the first slideway (9). The fourth opening (11) is opened on the outer wall of the rotating rod (7). The clamping column (12) is located on the outer wall of the second pulley (10), and one end of the clamping column (12) extends into the inner wall of the fourth opening (11). The rack (15) is located at one end of the clamping column (12), and the gear (14) meshes with the rack (15). A detection module is installed on the inner wall of the installation ring (6), and the detection module is used for starting the locking component. The locking component is electrically connected to the control module (2), the locking component is electrically connected to the detection module, the control module (2) is electrically connected to the detection module, and a button is installed on the outer wall of the control module (2). One end of the clamping column (12) moves through the fourth opening (11), and the second pulley (10) moves through the first slideway (9). The detection module includes a pressure sensor (18). The pressure sensor (18) is electrically connected to the detection module. The pressure sensor (18) is used for detecting the real-time pressure data when the clamping block (16) moves. The detection module has a built-in appropriate pressure data. The real-time pressure data is transmitted into the detection module. The detection module compares the real-time pressure data with the appropriate pressure data through a data comparison technology. When the comparison result of the detection module shows that the real-time pressure data reaches the appropriate pressure data, it is set as the pressure-reached state. When the comparison result of the detection module shows that the real-time pressure data does not reach the appropriate pressure data, it is set as the pressure-not-reached state. When the comparison result of the detection module shows that there is no pressure in the real-time pressure data, it is set as the no-pressure state.

2. The intelligent heat treatment wire continuous wire feeding device according to claim 1, wherein: A wheel feeding component is installed on the inner wall of the L-shaped frame body (3), and the wheel feeding component is used for quickly moving out the winding drum (8). A support column (29) is installed on the outer wall of the gantry (4), and a wire pressing component is installed at one end of the support column (29), and the wire pressing component is used for pressing and fixing the wire.

3. The intelligent heat treatment wire continuous wire feeding device according to claim 2, wherein: The described wheel feeding assembly includes a No. 5 motor (19), a No. 3 slideway (21), a T-shaped plate (24), a top plate (28), and a No. 6 opening (25). The No. 5 motor (19) is located on the inner wall of the L-shaped frame (3), and the No. 3 slideway (21) is located on the inner wall of the L-shaped frame (3). A threaded rod (20) is installed at the output end of the No. 5 motor (19), and a No. 6 pulley (22) is installed on the inner wall of the No. 3 slideway (21). One end of the No. 6 pulley (22) is installed with a T-shaped plate (24). A threaded sleeve (23) is installed through the outer wall of the T-shaped plate (24), and the threaded rod (20) meshes with the threaded sleeve (23). The No. 6 opening (25) is opened at the top of the L-shaped frame (3). A telescopic rod (27) is installed at the top of the T-shaped plate (24), and the output end of the telescopic rod (27) extends through the No. 6 opening (25) to the top of the L-shaped frame (3) and reaches the top plate (28) at the output end of the telescopic rod (27).

4. An intelligent heat treatment wire continuous wire feeding device according to claim 3, characterized in that: The telescopic rod (27) moves through the No. 6 opening (25), the T-shaped plate (24) moves through the cooperation of the threaded rod (20) and the threaded sleeve (23), the No. 6 pulley (22) moves through the No. 3 slideway (21), and the top plate (28) is located below the spool (8).

5. The intelligent heat treatment wire continuous wire feeding device according to claim 2, characterized in that: The described wire pressing assembly includes a wire reel (30), a pneumatic head (31), a No. 7 opening (32), a T-shaped rod (33), a pressing plate (34), a pressing head (35), and a spring (39). The wire reel (30) is located at one end of the support column (29), and the pneumatic head (31) is located on the top of the wire reel (30). The No. 7 opening (32) is opened on the top of the wire reel (30). The T-shaped rod (33) penetrates through the inner wall of the No. 7 opening (32), and the output end of the pneumatic head (31) is connected to the outer wall of the T-shaped rod (33). The spring (39) is located on the outer wall of the T-shaped rod (33), and one end of the spring (39) is connected to the top of the wire reel (30). One end of the T-shaped rod (33) is installed with a pressing plate (34), a pressing head (35) is installed at the bottom of the pressing plate (34), a moving rod (36) is installed on the top of the wire reel (30), a moving cylinder (37) is installed on the outer wall of the moving rod (36), and one end of the T-shaped rod (33) is connected to the outer wall of the moving cylinder (37). A limiting head (38) is installed at one end of the moving rod (36).

6. The intelligent heat treatment wire continuous wire feeding device according to claim 5, characterized in that: The moving cylinder (37) moves through the support of the moving rod (36), the T-shaped rod (33) moves through the No. 7 opening (32), and the pressing head (35) is made of rubber.

7. A method for using an intelligent heat treatment wire continuous wire feeding device according to any one of claims 1-6, characterized in that, The working steps of this wire releasing device are as follows: S1. After the spool (8) is placed on the rotating rod (7), press the button to control the rotation of the third motor (13). The rotation of the third motor (13) drives the rotation of the gear (14). The rotation of the gear (14) drives the movement of the rack (15). The movement of the rack (15) drives the movement of the clamping post (12). The movement of the clamping post (12) drives the movement of the second pulley (10). The movement of the second pulley (10) causes the clamping post (12) to move out of the rotating rod (7) through the fourth opening (11). When the clamping post (12) moves out of the rotating rod (7), the spool (8) is quickly fixed. At this time, the second motor (5) rotates to drive the rotation of the mounting ring (6). The rotation of the mounting ring (6) drives the rotation of the rotating rod (7). The rotation of the rotating rod (7) drives the rotation of the spool (8). The rotation of the spool (8) is linked with the wire winding machine. When lightning strikes or there is an accidental power outage, the spool (8) and the wire winding machine stop operating simultaneously, preventing the phenomenon of the wire spool slipping loose. After the power is restored, the wire spool and the wire winding wheel operate synchronously, preventing the steel wire from being broken due to excessive tension, and realizing the function of reducing the losses of the equipment caused by lightning strikes and accidental power outages; S2. When the detection module detects that the pressure reaches the state, the locking component is activated to fix the spool (8). When the detection module detects that the pressure does not reach the state, the locking component is not activated. In the state where the pressure does not reach, the pressure sensor (18) continues to detect the real-time pressure data until the pressure reaches the state. When the detection module detects the state of no pressure, the locking component is not activated. In the state of no pressure, the pressure sensor (18) continues to detect the real-time pressure data until the pressure reaches the state, realizing the function of quickly fixing the spool (8) of the continuous wire feeding device; S3. After the steel wire is detached, the locking component is closed. At this time, the telescopic rod (27) moves to drive the movement of the top plate (28). The movement of the top plate (28) lifts the spool (8). The fifth motor (19) rotates to drive the rotation of the threaded rod (20). The rotation of the threaded rod (20) drives the movement of the threaded sleeve (23). The movement of the threaded sleeve (23) drives the movement of the T-shaped plate (24). The movement of the T-shaped plate (24) drives the movement of the sixth pulley (22). The movement of the sixth pulley (22) causes the T-shaped plate (24) to drive the telescopic rod (27) to move. The movement of the telescopic rod (27) drives the movement of the top plate (28). The movement of the top plate (28) drives the spool (8) to move out of the rotating rod (7), realizing the function of automatically moving out the spool (8) to reduce manual labor; S4. The steel wire moves through the bobbin (30). The pneumatic head (31) is in the normally open state when powered on. After the device accidentally loses power, the spring (39) rebounds to drive the movement of the T-shaped rod (33). The movement of the T-shaped rod (33) drives the movement of the moving cylinder (37). The movement of the moving cylinder (37) causes the T-shaped rod (33) to drive the movement of the pressing plate (34). The movement of the pressing plate (34) drives the movement of the pressing head (35). The movement of the pressing head (35) presses the steel wire tightly, realizing the function of preventing the steel wire from slipping after the wire feeding device loses power and improving the efficiency.

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