An integrated ultrasonic emulsion removal device

By introducing cutting components and crushing blades into the ultrasonic emulsion removal device, the problem of oil particle residue aggregation is solved, efficient cutting and separation of oil particles is achieved, and the oil removal efficiency is improved and the effective collection of solution is ensured.

CN118543141BActive Publication Date: 2025-08-01JIANGSU XINGCHEN ENVIRONMENTAL PROTECTION GROUP
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Patent Information

Application Number
CN202410689646.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-08-01
Estimated Expiration
2044-05-30

AI Technical Summary

Technical Problem

In the prior art, the oil particle residue remains inside the ultrasonic reaction chamber and cannot be effectively discharged, resulting in the aggregation of oil particle residues affecting the collection efficiency, and the oil particles are difficult to crush multiple times, resulting in large oil particles.

Method used

An integrated ultrasonic emulsion removal device is designed, including a collection cylinder, an ultrasonic reaction chamber and a cutting assembly. The oil particles are cut into pieces through the tooth plate and the oil particles are cut into pieces by the tooth plate. The oil particles are cut into pieces by secondary cutting and crushing, and the oil and liquid separation is achieved through the twisted dragon blade and the mesh cylinder. Combined with the centrifugal separation function of the ultrasonic reaction chamber, the oil particles and solution are achieved quickly.

Benefits of technology

The pretreatment and cutting efficiency of oil particles is improved, the reaction efficiency between oil particles and solution is enhanced, the rapid separation of oil particles and solution and the effective collection of waste residue is achieved, and the solution is avoided.

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Abstract

The present invention belongs to the technical field of oil removal, and specifically relates to an integrated ultrasonic emulsified liquid removal device, which includes a collection cylinder. The bottom of the inner cavity of the collection cylinder is rotatably connected to an ultrasonic reaction chamber. The upper end of the collection cylinder is provided with a sealing cover. Inside the upper end face of the sealing cover, there is a feed cylinder. The upper end of the feed cylinder is fixedly communicated with a funnel. Inside the feed cylinder, there is a cutting assembly; the cutting assembly includes a toothed disc rotatably connected to the outside of the feed cylinder. Inside the toothed disc, there is a first fixed frame fixedly connected. The upper end of the first fixed frame is fixedly connected with a fixed column, and several cutting knives are fixedly connected to the outside of the fixed column; it solves the problem that the oil particle residues cannot be discharged and collected, which leads to a large accumulation of oil particle residues at the bottom of the inner cavity of the ultrasonic reaction chamber, affecting the collection of the solution. Moreover, it is inconvenient to crush the oil particles multiple times, resulting in larger oil particles, and the stirring and reaction efficiency with the solution is still very low, making it difficult to improve the working efficiency.
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Description

Technical Field

[0001] The present invention belongs to the technical field of oil removal, and specifically relates to an integrated ultrasonic emulsion removal device. Background Art

[0002] Ultrasonic waves refer to sound waves with a frequency higher than 20 kHz. When ultrasonic waves of a certain intensity pass through a medium, a series of physical and chemical effects will occur. Since the wavelength of ultrasound in a liquid is 10 - 0.015 cm (equivalent to 15 kHz to 10 MHz), which is much larger than the size of molecules, and is closely related to the collapse of cavitation bubbles generated in the liquid, and its power source is sound cavitation. When ultrasonic waves of sufficient intensity pass through a liquid, when the sound pressure amplitude in the negative pressure half cycle of the sound wave exceeds the internal static pressure of the liquid, the tiny bubbles (cavitation nuclei) existing in the liquid will rapidly increase. In the subsequent positive pressure phase of the sound wave, the bubbles are adiabatically compressed and collapsed. However, due to different vibration speeds of particles of different sizes, the oil particles will collide and adhere to each other, increasing in volume and weight. The emulsifiable oil existing in the oil-containing solution forms a hydrophilic protective film with a double-layer structure arranged in an oriented manner on the surface of the oil particles. The same-sign charges carried by the protective film repel each other, preventing the oil particles from contacting, colliding, and merging, and forming a stable water-in-oil type turbid emulsion.

[0003] For example, a patent application with the publication number "CN211513513U" discloses an integrated ultrasonic emulsion removal device. The frame body sequentially includes an ultrasonic reaction chamber, an ultrasonic air vibration chamber, a flotation chamber, and a separation chamber. A water inlet pipe is arranged at the upper part of the ultrasonic reaction chamber. A first partition is arranged between the ultrasonic reaction chamber and the ultrasonic air vibration chamber, and a number of through holes are arranged on the first partition. An air inlet pipe is arranged on the front side of the ultrasonic air vibration chamber. An ultrasonic generator is arranged inside the ultrasonic air vibration chamber. A second partition and a third partition are arranged between the ultrasonic air vibration chamber and the flotation chamber. The upper part of the second partition is lower than the height of the frame body, the bottom of the third partition is higher than the bottom of the frame body, and both sides of the third partition are fixed on the inner wall of the frame body. A fourth partition is arranged between the flotation chamber and the separation chamber, and the upper part of the fourth partition is inclined. An outlet pipe is arranged on the right side of the separation chamber, and an oil outlet pipe is arranged on the front side of the separation chamber; the whole process only applies physical principles, thus not damaging any chemical characteristics of the solution.

[0004] However, there are still the following deficiencies in the above technical solution:

[0005] Oil particle residues remain inside the ultrasonic reaction chamber, but the oil particle residues cannot be discharged and collected, which leads to a large accumulation of oil particle residues at the bottom of the inner cavity of the ultrasonic reaction chamber, affecting the collection of oil particles, and it is inconvenient to crush the oil particles multiple times, resulting in relatively large oil particles.

[0006] Based on this, the present invention provides an integrated ultrasonic emulsified liquid removal device to solve the above-mentioned problems. Summary of the Invention

[0007] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art.

[0008] The technical solution adopted by the present invention to solve its technical problems is as follows: An integrated ultrasonic emulsified liquid removal device of the present invention includes a collection cylinder. The bottom of the inner cavity of the collection cylinder is rotatably connected with an ultrasonic reaction chamber. The upper end of the collection cylinder is provided with a sealing cover. Inside the upper end face of the sealing cover is provided a feeding cylinder. The upper end of the feeding cylinder is fixedly communicated with a funnel. Inside the feeding cylinder is provided a cutting assembly;

[0009] The cutting assembly includes a toothed disc rotatably connected to the outside of the feeding cylinder. Inside the toothed disc is fixedly connected with a first fixing frame. The upper end of the first fixing frame is fixedly connected with a fixing column. Outside the fixing column is fixedly connected with a number of cutting knives. The toothed disc drives the first fixing frame, and the first fixing frame drives the cutting knives through the fixing column to cut the oil particles into pieces;

[0010] Inside the ultrasonic reaction chamber is fixedly connected with a conical guiding cylinder. At the bottom of the inner cavity of the conical guiding cylinder is provided a through port. The lower end of the conical guiding cylinder is fixedly connected with a mesh cylinder. The lower end of the mesh cylinder is fixedly connected with a connecting column. One end of the connecting column away from the mesh cylinder is fixedly connected with a bottom plate.

[0011] Preferably, the upper end face of the collection cylinder is fixedly connected with a support frame. Inside the support frame is installed a driving motor. The driving motor is fixedly connected with a second pulley through an output shaft. The second pulley is connected with a first pulley through a belt drive. Inside the first pulley is fixedly connected with a cylinder. The upper end of the cylinder is fixedly connected with an eccentric wheel.

[0012] Preferably, one end of the cylinder located inside the collection cylinder is fixedly connected with a first gear. The first gear is meshed with a second gear. Inside the second gear is fixedly connected with a liquid guiding cylinder. The lower end of the liquid guiding cylinder is fixedly connected with a fixing seat. The lower end of the liquid guiding cylinder is fixedly connected with a mesh cover. The upper end of the liquid guiding cylinder is rotatably connected with the upper wall of the inner cavity of the collection cylinder.

[0013] Preferably, the middle of the upper end of the collection cylinder is fixedly connected with a liquid inlet. The liquid inlet is communicated with the inner cavity of the liquid guiding cylinder. At the outer lower edge of the collection cylinder is provided a liquid discharge port. At the lower end face of the collection cylinder is provided a slag discharge port.

[0014] Preferably, a gear ring is fixedly connected to the upper end of the ultrasonic reaction chamber, and the gear ring is meshed with a first gear and a toothed disc. Separation holes are uniformly arranged outside the ultrasonic reaction chamber. A slag discharge port is arranged at the bottom of the inner cavity of the ultrasonic reaction chamber, and the inner cavity of the ultrasonic reaction chamber communicates with a slag discharge port through the slag discharge port.

[0015] Preferably, a second fixing frame is fixedly connected to the inner cavity of the slag discharge port. A support column is fixedly connected to the upper end of the second fixing frame. A second sealing plate is fixedly connected to the outside of the support column. A screw conveyor blade is fixedly connected to the outside of one end of the bottom plate located inside the mesh cylinder, and a first sealing plate is fixedly connected to the upper end of the screw conveyor blade. The slag discharge port and the through port are sealed by the first sealing plate and the second sealing plate.

[0016] Preferably, a support rod is fixedly connected to the outside of the fixed seat. A support spring is fixedly connected to the bottom of the inner cavity of the support rod. A T-shaped sliding rod is fixedly connected to the end of the support spring away from the bottom of the inner cavity of the support rod. A crushing blade is fixedly connected to the end of the T-shaped sliding rod away from the support spring.

[0017] Preferably, a support seat is fixedly connected to the upper end of the collection cylinder. A liquid pumping assembly is installed on the upper end of the support seat; and the liquid pumping assembly includes a T-shaped conduit installed on the upper end of the support seat. Connecting frames are uniformly fixedly connected to the inner cavity of the T-shaped conduit. A limiting column is slidably connected to the inside of the connecting frame. A conical sealing plug is fixedly connected to the end of the limiting column away from the connecting frame.

[0018] Preferably, a spring is fixedly connected to the end of the conical sealing plug close to the connecting frame, and the spring is fixedly connected to the connecting frame at the end away from the conical sealing plug. A piston is slidably connected to the inside of the front end of the T-shaped conduit, and a T-shaped sliding column is fixedly connected to the front end of the piston.

[0019] Preferably, a tension spring is fixedly connected to the front end of the piston. The tension spring is fixedly connected to the inner cavity wall of the T-shaped conduit at the end away from the piston. Connecting ports and conduits are respectively arranged at both ends of the T-shaped conduit, and the conduit is connected to a liquid inlet at the end away from the T-shaped conduit. Support feet are fixedly connected to the lower end of the collection cylinder.

[0020] The beneficial effects of the present invention are as follows:

[0021] 1. For the integrated ultrasonic emulsion removal device of the present invention, during the rotation of the cylinder, personnel add emulsified oil into the inner cavity of the funnel. At the same time, during the rotation of the cylinder, the first gear is driven, and the first gear drives the second gear, so that the second gear rotates the toothed disc to drive the first fixing frame. Then, the first fixing frame drives the cutting knife through the fixing column to cut the oil particles in the inner cavity of the feeding cylinder into fragments and fall into the inner cavity of the conical guiding cylinder. Therefore, it is convenient to pre-treat and cut the oil particles into fragments, improving the reaction efficiency of the subsequent demulsification work.

[0022] 2. In the integrated ultrasonic emulsion removal device of the present invention, when the first gear of the cylinder rotates to drive the second gear, the second gear drives the liquid guide cylinder to rotate, and the liquid guide cylinder drives the support rod by means of the fixed seat. At the same time, the support spring in the inner cavity of the support rod pushes the T-shaped slide rod, and the T-shaped slide rod pushes the crushing blade to fit against the inner cavity wall of the conical guide cylinder. At the same time, the crushing blade performs secondary cutting and crushing on the oil particle fragments in the inner cavity of the conical guide cylinder. And during the cutting and crushing of the oil particle fragments, the T-shaped slide rod and the crushing blade quickly stir and mix the oil particle fragments and the solution in the inner cavity of the conical guide cylinder, enabling them to react more quickly and improving the oil removal efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be further described below with reference to the accompanying drawings.

[0024] Figure 1 is the main view three-dimensional structure schematic diagram of the present invention;

[0025] Figure 2 is the overall structure schematic diagram of the ultrasonic reaction chamber of the present invention; [[ID= =14]]

[0026] Figure 3 is the structure schematic diagram of the gear ring installation of the present invention;

[0027] Figure 4 is the enlarged structure schematic diagram of the collection cylinder of the present invention;

[0028] Figure 5 is the semi-sectional structure schematic diagram of the T-shaped conduit of the present invention;

[0029] Figure 6 is the present invention Figure 5 the enlarged structure schematic diagram of area A in;

[0030] Figure 7 is the bottom view three-dimensional structure schematic diagram of the sealing cover of the present invention;

[0031] Figure 8 is the enlarged semi-sectional structure schematic diagram of the liquid guide cylinder of the present invention;

[0032] Figure 9 is the enlarged semi-sectional structure schematic diagram of the collection cylinder of the present invention;

[0033] In the figure: 1. Collection cylinder; 2. Support footrest; 3. Drainage port; 4. Funnel; 5. Support frame; 6. Driving motor; 7. Eccentric wheel; 8. Liquid inlet; 9. Conduit; 10. T-shaped conduit; 11. Connection port; 12. Sealing cover; 13. Ultrasonic reaction chamber; 14. Separation hole; 15. Belt; 16. Ring gear; 17. Liquid guide cylinder; 18. Cylinder; 19. First gear; 20. Second gear; 21. Tooth disc; 22. Feed cylinder; 23. Fixed seat; 24. Support rod; 25. Crushing blade; 26. First fixing frame; 27. Cutting knife; 28. Fixed column; 29. Support column; 30. Conical material guide cylinder; 31. Second fixing frame; 32. First sealing plate; 33. Second sealing plate; 34. Through hole; 35. First pulley; 36. Second pulley; 37. Connection frame; 38. Conical sealing plug; 39. Spring; 40. Limit column; 41. Piston; 42. T-shaped sliding column; 43. Tension spring; 44. Slag discharge port; 45. Discharge slag port; 46. Support spring; 47. T-shaped sliding rod; 48. Support seat; 49. Mesh cover; 50. Mesh cylinder; 51. Base plate; 52. Connection column; 53. Screw conveyor blade. Detailed implementation manners

[0034] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.

[0035] Please refer to Figures 1-9 , the present invention provides a technical solution:

[0036] An integrated ultrasonic emulsion removal device includes a collection cylinder 1. The bottom of the inner cavity of the collection cylinder 1 is rotatably connected to an ultrasonic reaction chamber 13. The upper end of the collection cylinder 1 is provided with a sealing cover 12. An upper end surface of the sealing cover 12 is internally provided with a feed cylinder 22. The upper end of the feed cylinder 22 is fixedly communicated with a funnel 4. A cutting assembly is arranged in the inner cavity of the feed cylinder 22;

[0037] The cutting assembly includes a tooth disc 21 rotatably connected to the outside of the feed cylinder 22. The inner cavity of the tooth disc 21 is fixedly connected with a first fixing frame 26. The upper end of the first fixing frame 26 is fixedly connected with a fixed column 28. A plurality of cutting knives 27 are fixedly connected to the outside of the fixed column 28. The tooth disc 21 drives the first fixing frame 26, and the first fixing frame 26 drives the cutting knives 27 through the fixed column 28 to cut the oil particles into pieces;

[0038] The inner cavity of the ultrasonic reaction chamber 13 is fixedly connected with a conical material guide cylinder 30. The bottom of the inner cavity of the conical material guide cylinder 30 is provided with a through hole 34. The lower end of the conical material guide cylinder 30 is fixedly connected with a mesh cylinder 50. The lower end of the mesh cylinder 50 is fixedly connected with a connection column 52. One end of the connection column 52 away from the mesh cylinder 50 is fixedly connected with a base plate 51.

[0039] Specifically, during the rotation of the toothed disc 21, the toothed disc 21 drives the first fixing frame 26, and the first fixing frame 26 drives the cutting knife 27 by means of the fixing column 28. Then, the cutting knife 27 cuts the oil particles in the inner cavity of the feeding cylinder 22 into pieces and falls into the inner cavity of the conical guiding cylinder 30. Thus, it is convenient to pre-treat and cut the oil particles into pieces, improving the reaction efficiency between the oil particles and the solution. The mixture of the oil particle pieces and the solution reacts and falls into the inner cavity of the mesh cylinder 50 through the conical guiding cylinder 30. The mesh cylinder 50 is used to conduct the first separation and filtration on the solution generated by the reaction between the oil particle pieces and the solution. At the same time, the mesh cylinder 50 separates the large waste residues generated by the reaction between the oil particles and the solution and falls them to the bottom of the inner cavity of the ultrasonic reaction chamber 13, thus avoiding the influence of the large waste residues on the centrifugal collection efficiency of the solution when collecting the solution generated by the reaction between the oil particles and the solution later.

[0040] As Figure 2 , Figure 4 and Figure 5 shown, a support frame 5 is fixedly connected to the upper end surface of the collection cylinder 1. A driving motor 6 is installed inside the support frame 5. The driving motor 6 is fixedly connected with a second pulley 36 through an output shaft. The second pulley 36 is drivingly connected with a first pulley 35 through a belt 15. A cylinder 18 is fixedly connected inside the first pulley 35. An eccentric wheel 7 is fixedly connected to the upper end of the cylinder 18.

[0041] Specifically, by rotating the second pulley 36 with the driving motor 6, the second pulley 36 drives the first pulley 35 through the belt 15. Then, the first pulley 35 rotates the cylinder 18 to drive the eccentric wheel 7. The setting of the support frame 5 can ensure the stability of the operation of the driving motor 6.

[0042] As Figure 3 and Figure 8 shown, a first gear 19 is fixedly connected to one end of the cylinder 18 located inside the collection cylinder 1. The first gear 19 is meshed with a second gear 20. A liquid guiding cylinder 17 is fixedly connected inside the second gear 20. A fixed seat 23 is fixedly connected to the lower end of the liquid guiding cylinder 17. A mesh cover 49 is fixedly connected to the lower end of the liquid guiding cylinder 17. And the upper end of the liquid guiding cylinder 17 is rotatably connected to the upper wall of the inner cavity of the collection cylinder 1.

[0043] Specifically, when the cylinder 18 rotates to drive the first gear 19 to drive the second gear 20, the second gear 20 drives the liquid guiding cylinder 17 to rotate. During the rotation of the liquid guiding cylinder 17, the solution inside can be formed into a shower effect by means of the mesh cover 49 and thrown into the inner cavity of the ultrasonic reaction chamber 13, so that the solution can be uniformly mixed with the oil particle fragments.

[0044] As Figure 8 and Figure 9As shown, a liquid inlet 8 is fixedly connected to the middle of the upper end of the collection cylinder 1, and the liquid inlet 8 communicates with the inner cavity of the liquid guide cylinder 17. A liquid discharge port 3 is arranged at the lower edge of the outer part of the collection cylinder 1. A slag discharge port 44 is arranged on the lower end surface of the collection cylinder 1. A gear ring 16 is fixedly connected to the upper end of the ultrasonic reaction chamber 13, and the gear ring 16 is meshed with a first gear 19 and a gear disc 21. Separation holes 14 are evenly arranged on the outer part of the ultrasonic reaction chamber 13. A slag discharge port 45 is arranged at the bottom of the inner cavity of the ultrasonic reaction chamber 13, and the inner cavity of the ultrasonic reaction chamber 13 communicates with the slag discharge port 44 through the slag discharge port 45.

[0045] Specifically, when the first gear 19 is rotated by the cylinder 18, the first gear 19 cooperates with the gear ring 16 to drive the ultrasonic reaction chamber 13 to rotate. At the same time, the ultrasonic reaction chamber 13 drives the conical guide cylinder 30 to rotate. Then, during the rotation of the conical guide cylinder 30, the through hole 34 is cyclically opened, so that the solution formed by the oil particle fragments and the solution falls into the lower part of the inner cavity of the ultrasonic reaction chamber 13 through the through hole 34. Due to the rapid rotation of the ultrasonic reaction chamber 13, the solution formed by the oil particle fragments and the solution is thrown out through the separation holes 14, thereby quickly separating the solid and liquid of the solution formed by the oil particle fragments and the solution and the oil particle waste residue.

[0046] As Figure 9 shown, a second fixing frame 31 is fixedly connected to the inner cavity of the slag discharge port 44. A support column 29 is fixedly connected to the upper end of the second fixing frame 31, and a second sealing plate 33 is fixedly connected to the outer part of the support column 29. A screw conveyor blade 53 is fixedly connected to the outer part of one end of the bottom plate 51 located in the inner cavity of the mesh cylinder 50, and a first sealing plate 32 is fixedly connected to the upper end of the screw conveyor blade 53. The slag discharge port 45 and the through hole 34 are sealed by the first sealing plate 32 and the second sealing plate 33.

[0047] Specifically, in the prior art, the rotation of three groups of gears will drive the synchronous rotation of the toothed ring meshing with the fourth gear, thereby driving the ultrasonic reaction chamber to rotate. At the same time, it drives the collar to rotate in the arc-shaped chute opened on the inner wall of the centrifugal housing. The solution flows from the blanking hole to the lower part of the intermittent blanking housing and then falls into the lower part inside the ultrasonic reaction chamber. At this time, when the ultrasonic reaction chamber rotates, a certain centrifugal force is generated. Under the action of the centrifugal force of the ultrasonic reaction chamber, the solution passes through the water outlet hole and is thrown out of the ultrasonic reaction chamber, while the oil particle residue remains inside the ultrasonic reaction chamber, realizing the centrifugal separation function of the solution and the oil particle residue. In the present invention, after the waste residue generated by the reaction of oil particles and the solution falls on the auger blade 53, the net cylinder 50 drives the bottom plate 51 through the connecting column 52, and the bottom plate 51 drives the auger blade 53 to quickly swing the waste residue generated by the reaction of the upper oil particles and the solution. Thus, the solution generated by the reaction of oil particles and the solution is quickly separated through the mesh holes of the net cylinder 50, while the opened waste residue falls on the bottom plate 51. As the net cylinder 50 drives the connecting column 52 and the bottom plate 51 to rotate, the large waste residue is thrown onto the lower part of the inner cavity of the ultrasonic reaction chamber 13 and then falls into the bottom of the inner cavity of the ultrasonic reaction chamber 13 for collection. Moreover, during the rotation of the ultrasonic reaction chamber 13, the slag outlet 45 is intermittently opened to discharge the waste residue. During the process of the ultrasonic reaction chamber 13, the first sealing plate 32 and the second sealing plate 33 can continuously seal the through hole 34 and the slag outlet 45, thereby avoiding directly discharging the waste residue generated by the reaction of oil particles and the solution from the slag outlet 45, resulting in the waste of the solution remaining in the waste residue during discharge. Furthermore, while being able to collect the solution generated by the reaction of oil particles and the solution, it can also collect and process the waste residue generated by the reaction of oil particles and the solution.

[0048] As Figure 8 and Figure 9 As shown, a support rod 24 is fixedly connected to the outside of the fixed seat 23. A support spring 46 is fixedly connected to the bottom of the inner cavity of the support rod 24. One end of the support spring 46 far from the bottom of the inner cavity of the support rod 24 is fixedly connected to a T-shaped sliding rod 47. One end of the T-shaped sliding rod 47 far from the support spring 46 is fixedly connected to a crushing blade 25.

[0049] Specifically, when the cylinder 18 rotates to drive the first gear 19 to drive the second gear 20, the second gear 20 drives the liquid guide cylinder 17 to rotate, and the liquid guide cylinder 17 drives the support rod 24 by using the fixed seat 23. At the same time, the support spring 46 in the inner cavity of the support rod 24 is used to push the T-shaped slide rod 47, and the T-shaped slide rod 47 is used to push the crushing blade 25 to fit against the inner cavity wall of the conical feed cylinder 30. At the same time, the crushing blade 25 is used to perform secondary cutting and crushing on the oil particle fragments in the inner cavity of the conical feed cylinder 30. And during the cutting and crushing of the oil particle fragments, the T-shaped slide rod 47 and the crushing blade 25 are used to quickly stir and mix the oil particle fragments and the solution in the inner cavity of the conical feed cylinder 30, so that the reaction can occur more quickly and the oil removal efficiency can be improved.

[0050] As Figure 1 , Figure 5 and Figure 6 shown, a support seat 48 is fixedly connected to the upper end of the collection cylinder 1, and a liquid extraction assembly is installed on the upper end of the support seat 48; and the liquid extraction assembly includes a T-shaped conduit 10 installed on the upper end of the support seat 48. A connecting frame 37 is fixedly connected to the inner cavity of the T-shaped conduit 10 evenly. A limiting column 40 is slidably connected inside the connecting frame 37. One end of the limiting column 40 away from the connecting frame 37 is fixedly connected to a conical sealing plug 38. One end of the conical sealing plug 38 close to the connecting frame 37 is fixedly connected to a spring 39, and one end of the spring 39 away from the conical sealing plug 38 is fixedly connected to the connecting frame 37. A piston 41 is slidably connected inside the front end of the T-shaped conduit 10, and a T-shaped slide column 42 is fixedly connected to the front end of the piston 41; a pull spring 43 is fixedly connected to the front end of the piston 41, and one end of the pull spring 43 away from the piston 41 is fixedly connected to the inner cavity wall of the T-shaped conduit 10. Connecting ports 11 and a conduit 9 are respectively arranged at both ends of the T-shaped conduit 10, and one end of the conduit 9 away from the T-shaped conduit 10 is connected to the liquid inlet 8. A support foot seat 2 is fixedly connected to the lower end of the collection cylinder 1.

[0051] Specifically, an external solution is connected by using an external hose in cooperation with the connection port 11, and the driving motor 6 is started to rotate the second pulley 36, so that the second pulley 36 drives the first pulley 35 through the belt 15. Further, the first pulley 35 rotates the cylinder 18 to drive the eccentric wheel 7. Then, during the rotation of the eccentric wheel 7, the T-shaped sliding column 42 is cyclically pushed. At the same time, the T-shaped sliding column 42 slides in the inner cavity of the T-shaped conduit 10 to push the piston 41, and the piston 41 squeezes the air in the inner cavity of the T-shaped conduit 10. The air is used to push the conical sealing plug 38 on one side of the inner cavity of the T-shaped conduit 10 to open the T-shaped conduit 10. When the eccentric wheel 7 moves away from the T-shaped sliding column 42, the piston 41 is pulled back to its original position by using the tension spring 43. At the same time, the piston 41 pumps the air in the inner cavity of the T-shaped conduit 10 to form a negative pressure, and the conical sealing plug 38 at one end of the inner cavity of the T-shaped conduit 10 is pumped to open the T-shaped conduit 10. Thus, the T-shaped conduit 10 uses the connection port 11 in cooperation with the external hose to pump the solution into the inner cavity of the T-shaped conduit 10. As the piston 41 reciprocates, the solution is discharged into the inner cavity of the liquid inlet 8 through the conduit 9, thereby preventing too much solution from being discharged into the ultrasonic reaction chamber 17 and affecting the mixing and reaction effect of the oil particles and the solution.

[0052] Working principle: The operator connects an external solution by using an external hose in cooperation with the connection port 11, and starts the driving motor 6 to rotate the second pulley 36, so that the second pulley 36 drives the first pulley 35 through the belt 15. Further, the first pulley 35 rotates the cylinder 18 to drive the eccentric wheel 7. Then, during the rotation of the eccentric wheel 7, the T-shaped sliding column 42 is cyclically pushed. At the same time, the T-shaped sliding column 42 slides in the inner cavity of the T-shaped conduit 10 to push the piston 41, and the piston 41 squeezes the air in the inner cavity of the T-shaped conduit 10. The air is used to push the conical sealing plug 38 on one side of the inner cavity of the T-shaped conduit 10 to open the T-shaped conduit 10. When the eccentric wheel 7 moves away from the T-shaped sliding column 42, the piston 41 is pulled back to its original position by using the tension spring 43. At the same time, the piston 41 pumps the air in the inner cavity of the T-shaped conduit 10 to form a negative pressure, and the conical sealing plug 38 at one end of the inner cavity of the T-shaped conduit 10 is pumped to open the T-shaped conduit 10. Thus, the T-shaped conduit 10 uses the connection port 11 in cooperation with the external hose to pump the solution into the inner cavity of the T-shaped conduit 10. As the piston 41 reciprocates, the solution is discharged into the inner cavity of the liquid inlet 8 through the conduit 9, thereby preventing too much solution from being put in and affecting the reaction efficiency with the oil particles;

[0053] During the rotation of the cylinder 18, an operator adds oil particles into the inner cavity of the funnel 4. Meanwhile, during the rotation of the cylinder 18, the first gear 19 is driven, and the first gear 19 drives the second gear 20. As a result, the second gear 20 rotates the toothed disc 21 to drive the first fixing bracket 26. Then, the first fixing bracket 26 drives the cutting knife 27 through the fixing column 28 to cut the oil particles in the inner cavity of the feeding cylinder 22 into pieces, which fall into the inner cavity of the conical guiding cylinder 30. This facilitates the pre-treatment of cutting the oil particles into pieces, improving the reaction efficiency between the oil particles and the solution.

[0054] When the cylinder 18 rotates and the first gear 19 drives the second gear 20, the second gear 20 drives the liquid guiding cylinder 17 to rotate. The liquid guiding cylinder 17 drives the support rod 24 through the fixing seat 23. Meanwhile, the support spring 46 in the inner cavity of the support rod 24 pushes the T-shaped sliding rod 47, and the T-shaped sliding rod 47 pushes the crushing blade 25 to fit against the inner cavity wall of the conical guiding cylinder 30. At the same time, the crushing blade 25 performs secondary cutting and crushing on the oil particle fragments in the inner cavity of the conical guiding cylinder 30. During the cutting and crushing of the oil particle fragments, the T-shaped sliding rod 47 and the crushing blade 25 quickly stir and mix the oil particle fragments and the solution in the inner cavity of the conical guiding cylinder 30, enabling them to react more quickly and improving the oil removal efficiency.

[0055] When the cylinder 18 rotates the first gear 19, the first gear 19 drives the ultrasonic reaction chamber 13 to rotate in cooperation with the toothed ring 16. Meanwhile, the ultrasonic reaction chamber 13 drives the conical guiding cylinder 30 to rotate, and the ultrasonic generator of the ultrasonic reaction chamber 13 is turned on for reaction. During the rotation of the conical guiding cylinder 30, the through-hole 34 is cyclically opened. As a result, the solution formed by the oil particle fragments and the solution falls into the lower part of the inner cavity of the ultrasonic reaction chamber 13 through the through-hole 34. Due to the rapid rotation of the ultrasonic reaction chamber 13, the solution formed by the oil particle fragments and the solution is thrown out through the separation hole 14. The waste residue generated by the reaction between the oil particles and the solution is indirectly discharged and collected through the slag outlet 45 during the rotation of the ultrasonic reaction chamber 13. During the process of the ultrasonic reaction chamber 13, the through-hole 34 and the slag outlet 45 can be continuously sealed by using the first sealing plate 32 and the second sealing plate 33. Thus, while the solution generated by the reaction between the oil particles and the solution can be collected, the waste residue generated by the reaction between the oil particles and the solution can be collected and processed.

[0056] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated ultrasonic emulsion removal device, characterized in that: The invention comprises a collecting cylinder (1), wherein the bottom of the inner cavity of the collecting cylinder (1) is rotatably connected to an ultrasonic reaction chamber (13), a sealing cover (12) is installed on the upper end of the collecting cylinder (1), a feeding cylinder (22) is arranged in the upper end surface of the sealing cover (12), a funnel (4) is fixedly connected to the upper end of the feeding cylinder (22), and a cutting assembly is arranged in the inner cavity of the feeding cylinder (22); The cutting assembly includes a toothed disc (21) rotatably connected to the outside of a feed barrel (22); the inner cavity of the toothed disc (21) is fixedly connected to a first fixing frame (26); the upper end of the first fixing frame (26) is fixedly connected to a fixing column (28); and the outside of the fixing column (28) is fixedly connected to a plurality of cutting knives (27); and the toothed disc (21) drives the first fixing frame (26), and the first fixing frame (26) uses the fixing column (28) to drive the cutting knives (27) to cut the oil particles into pieces; The inner cavity of the ultrasonic reaction chamber (13) is fixedly connected to a conical material guide cylinder (30), and a through opening (34) is provided at the bottom of the inner cavity of the conical material guide cylinder (30). The lower end of the conical material guide cylinder (30) is fixedly connected to a mesh cylinder (50), and the lower end of the mesh cylinder (50) is fixedly connected to a connecting column (52), and the end of the connecting column (52) away from the mesh cylinder (50) is fixedly connected to a bottom plate (51); The upper end of the collecting cylinder (1) is fixedly connected to a support seat (48), and a liquid extraction assembly is installed on the upper end of the support seat (48); and the liquid extraction assembly includes a T-shaped catheter (10) installed on the upper end of the support seat (48), the inner cavity of the T-shaped catheter (10) is evenly fixedly connected to a connecting frame (37), the inner cavity of the connecting frame (37) is slidably connected to a limiting column (40), and the limiting column (40) is fixedly connected to the end away from the connecting frame (37) with a conical sealing plug (38); The upper end surface of the collecting cylinder (1) is fixedly connected to a support frame (5), a driving motor (6) is installed inside the support frame (5), the driving motor (6) is fixedly connected to a second pulley (36) via an output shaft, the second pulley (36) is connected to a first pulley (35) via a belt (15), a cylinder (18) is fixedly connected inside the first pulley (35), and an eccentric wheel (7) is fixedly connected to the upper end of the cylinder (18); The cylinder (18) is located inside the collecting tube (1) and is fixedly connected to a first gear (19) at one end. The first gear (19) is meshedly connected to a second gear (20). The second gear (20) is fixedly connected to a liquid guide tube (17). The lower end of the liquid guide tube (17) is fixedly connected to a fixing seat (23). The lower end of the liquid guide tube (17) is fixedly connected to a mesh cover (49). The upper end of the liquid guide tube (17) is rotatably connected to the upper wall of the inner cavity of the collecting tube (1). The first gear (19) cooperates with the gear ring (16) to drive the ultrasonic reaction chamber (13) to rotate.

2. The integrated ultrasonic emulsion removal device according to claim 1, wherein: In the middle of the upper end of the collection cylinder (1), a liquid inlet (8) is fixedly connected, and the liquid inlet (8) communicates with the inner cavity of the liquid guide cylinder (17). At the outer lower edge of the collection cylinder (1), a liquid discharge port (3) is provided, and a slag discharge port (44) is provided on the lower end surface of the collection cylinder (1).

3. An integrated ultrasonic emulsion removal device according to claim 1, characterized in that: At the upper end of the ultrasonic reaction chamber (13), a toothed ring (16) is fixedly connected, and the toothed ring (16) is engaged with a first gear (19) and a toothed disc (21). The outer part of the ultrasonic reaction chamber (13) is uniformly provided with separation holes (14). At the bottom of the inner cavity of the ultrasonic reaction chamber (13), a slag outlet (45) is provided, and the inner cavity of the ultrasonic reaction chamber (13) communicates with the slag discharge port (44) through the slag outlet (45).

4. An integrated ultrasonic emulsion removal device according to claim 3, characterized in that: In the inner cavity of the slag discharge port (44), a second fixing frame (31) is fixedly connected. At the upper end of the second fixing frame (31), a support column (29) is fixedly connected, and a second sealing plate (33) is fixedly connected to the outside of the support column (29). At one end outside the inner cavity of the wire mesh cylinder (50), a screw conveyor blade (53) is fixedly connected to the bottom plate (51), and a first sealing plate (32) is fixedly connected to the upper end of the screw conveyor blade (53). The slag outlet (45) and the through port (34) are sealed by the first sealing plate (32) and the second sealing plate (33).

5. An integrated ultrasonic emulsion removal device according to claim 1, characterized in that: Outside the fixed seat (23), a support rod (24) is fixedly connected. At the bottom of the inner cavity of the support rod (24), a support spring (46) is fixedly connected. At one end of the support spring (46) away from the bottom of the inner cavity of the support rod (24), a T-shaped sliding rod (47) is fixedly connected. At one end of the T-shaped sliding rod (47) away from the support spring (46), a crushing blade (25) is fixedly connected.

6. An integrated ultrasonic emulsion removal device according to claim 1, characterized in that: At one end of the conical sealing plug (38) close to the connecting frame (37), a spring (39) is fixedly connected, and at one end of the spring (39) away from the conical sealing plug (38), the connecting frame (37) is fixedly connected. Inside the front end of the T-shaped conduit (10), a piston (41) is slidably connected, and a T-shaped sliding column (42) is fixedly connected to the front end of the piston (41).

7. An integrated ultrasonic emulsion removal device according to claim 6, characterized in that: At the front end of the piston (41), a tension spring (43) is fixedly connected. At one end of the tension spring (43) away from the piston (41), it is fixedly connected to the inner cavity wall of the T-shaped conduit (10). At both ends of the T-shaped conduit (10), a connection port (11) and a conduit (9) are respectively provided, and one end of the conduit (9) away from the T-shaped conduit (10) is connected to the liquid inlet (8). At the lower end of the collection cylinder (1), a support foot seat (2) is fixedly connected.

Citation Information

Patent Citations

  • Integrated ultrasonic emulsion removing device

    CN211513513U

  • Crushing ultrasonic extraction device for honeysuckle

    CN219251712U