A welding device for automobile temperature sensor
By designing welding devices for automotive temperature sensors, including intermittent rotation mechanisms and multiple conveying mechanisms, the problem that existing equipment cannot be automated in transportation and welding is solved, and an efficient and automated welding process is achieved.
Patent Information
- Application Number
- CN202410717206.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-06-04
AI Technical Summary
Existing automotive temperature sensor welding equipment cannot automate the transportation of sensors and wires, resulting in low welding efficiency and poor automation, which increases production time and cost.
An automobile temperature sensor welding device is designed, including a batch rotation mechanism, a sensor conveying mechanism, a wire limiting mechanism and a wire conveying mechanism to realize the automatic transportation and welding of sensors and wires.
Through automated transportation and welding, the applicability and efficiency of welding equipment are improved, production time and cost are reduced, and the degree of welding automation is improved.
Smart Images

Figure CN118543967B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of temperature sensor welding, in particular to a welding device for an automobile temperature sensor. Background Art
[0002] An automotive temperature sensor is a sensor that senses temperature and converts it into a usable output signal.
[0003] When producing automobile temperature sensors, it is necessary to use welding equipment to weld the wires to the lead positions of the sensors. During the welding process, since the live wire and the neutral wire of the wire need to be separated and then welded to the corresponding lead positions, most of the current welding equipment is manually operated to separate the corresponding lines before welding. It is impossible to automatically transport the sensors and wires, and manual operation is required, which increases production time and cost, resulting in low welding efficiency and poor automation of automobile temperature sensors. In addition, corresponding transportation equipment needs to be designed to transport automobile temperature sensors of various sizes so that the temperature sensors can be automatically transported to the welding position for processing. In view of the above problems, the inventor proposes an automobile temperature sensor welding device to solve the above problems. Summary of the invention
[0004] In order to solve the above-mentioned problems, the object of the present invention is to provide a welding device for an automobile temperature sensor.
[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: a welding device for an automobile temperature sensor, comprising an intermittent rotating mechanism, a sensor conveying mechanism for transporting the automobile temperature sensor is fixedly installed on one side of the intermittent rotating mechanism, a wire limiting mechanism for assisting the welding of wires on the automobile temperature sensor is installed in the middle of the intermittent rotating mechanism, a laser welding device is fixedly installed on one side of the wire limiting mechanism close to the sensor conveying mechanism, and a wire conveying mechanism for cutting and stripping the wires is installed on the other side of the intermittent rotating mechanism.
[0006] Preferably, the intermittent rotation mechanism includes a base, a first support frame is fixedly installed on one side of the top end of the base, a rotating drum is rotatably provided on the first support frame, an outer gear ring is fixedly installed on the outer ring of the rotating drum, a first motor is fixedly installed on the first support frame, a first gear meshing with the outer gear ring is fixedly installed on the output end of the first motor, a fixed disk is fixedly installed on the outer side of the first support frame, a first connecting bracket is fixedly installed on the fixed disk, and the first connecting bracket is rotatably connected to the inner ring of the rotating drum, and a cam is fixedly installed on the end of the first connecting bracket away from the fixed disk.
[0007] Preferably, the sensor conveying mechanism includes two symmetrically distributed conveying disks, and one conveying disk is fixedly connected to one end of the rotating drum away from the fixed disk, and arc-shaped grooves are provided on the two conveying disks, and a plurality of connecting blocks are fixedly installed between the two conveying disks, and four groups of rectangular slide rails distributed in an annular manner are fixedly installed between the two conveying disks, and each group of the rectangular slide rails is provided with a symmetrically distributed rectangular column, and a plurality of sliders slidably arranged on the rectangular slide rails are fixedly installed on the rectangular columns, and blocks are slidably inserted on the two rectangular columns, and the two blocks are symmetrically distributed, and one end of the rectangular column away from the center of the conveying disk is threaded with a fastening screw, and one end of the fastening screw can be released from the plug block, and a clamping seat is fixedly installed on the side of the two blocks close to each other, and a claw that can clamp the sensor is rotatably provided inside the clamping seat, and a first spring fixedly connected to the inside of the clamping seat is fixedly installed on the upper and lower ends of the claw.
[0008] Preferably, four groups of shaft seats distributed in a ring are fixedly installed between the two conveying disks, and a moving shaft is slidably provided on each group of the shaft seats. A ball is rotatably provided at one end of the moving shaft close to the center of the conveying disk, and the ball is rollingly arranged on the outer ring of the cam. A second spring is sleeved on the outer ring of the moving shaft, and the end of the second spring away from the conveying disk is fixedly connected to the side of the shaft seat close to the center of the conveying disk. A fixing ring is fixedly installed at the end of the second spring close to the conveying disk, and the fixing ring is fixedly installed on the outer ring of the moving shaft, and a first hinged seat is fixedly installed at one end of the moving shaft away from the conveying disk, the first hinged seat is hingedly connected to two first connecting arms, the other ends of the two first connecting arms are hingedly connected to second hinged seats, and the two second hinged seats are respectively fixedly installed on one side of two rectangular columns close to each other.
[0009] Preferably, the wire limiting mechanism includes a second support frame fixedly installed in the middle of the base, a first fixed support is fixedly installed on the upper end of the second support frame, a first rotating shaft is rotatably provided on the first fixed support, a second gear is fixedly installed on the outer ring of the first rotating shaft, a turntable is fixedly installed on the bottom end of the first rotating shaft, two cylinders distributed in a ring are fixedly installed on the bottom end of the turntable, a first electric cylinder and a limit seat are fixedly installed inside the first fixed support, and a rack slidably arranged on the limit seat is fixedly installed on the output end of the first electric cylinder.
[0010] Preferably, two first sliding rods are fixedly installed on the bottom end of the first fixed bracket, and two movable brackets are slidably provided on the two first sliding rods. Rectangular holes are opened on the two movable brackets, and two cylinders are slidably arranged inside the two rectangular holes respectively. Two semicircular tubes are fixedly installed on the side where the two movable brackets are close to each other.
[0011] Preferably, the laser welding equipment is fixedly mounted on the side of the second support frame, and the laser outlet of the laser welding equipment is located at two semicircular tubes close to the conveying disc.
[0012] Preferably, the wire conveying mechanism includes a third support frame fixedly mounted on the base, a second fixed support frame is fixedly mounted on the upper end of the third support frame, two first conveying tubes and two second conveying tubes are fixedly mounted inside the second fixed support frame, and the neutral wire and the live wire can pass through the two first conveying tubes and the two second conveying tubes respectively, two second rotating shafts that can convey the wires are rotatably provided on the second fixed support, and the two second rotating shafts are located between the two first conveying tubes and the two second conveying tubes, three limiting wheels distributed up and down are fixedly mounted on the second rotating shaft, third gears are fixedly mounted on both of the two second rotating shafts, and the two third gears are meshed with each other, a second motor is fixedly mounted on the second fixed support, and the output end of the second motor is fixedly connected to the top end of a second rotating shaft.
[0013] Preferably, the second fixed bracket is fixedly installed with two second connecting brackets near one end of the first fixed bracket, two second sliding rods are fixedly installed between the two second connecting brackets, a bidirectional screw rotatably arranged on the two second connecting brackets is provided between the two second sliding rods, a third motor is fixedly installed on one of the second connecting brackets, and the output end of the third motor is fixedly connected to one end of the bidirectional screw, two knife seats are threadedly provided on the bidirectional screw, and the two knife seats are slidably arranged on the two second sliding rods, a cutting knife is detachably installed on the knife seat, and the two cutting knives can cut the wires extending from the two second conveying tubes.
[0014] Preferably, a second electric cylinder is fixedly installed inside the second fixed bracket, and a third hinged seat is fixedly installed on the output end of the second electric cylinder close to the first fixed bracket, and the third hinged seat is hingedly connected with two groups of second connecting arms, and a push rod is fixedly installed on the other end of each group of second connecting arms, and the two push rods are rotatably connected with two pliers distributed up and down, and the two push rods are rotatably connected between the two pliers located on the same horizontal plane, the pliers are located between the cutting knife and the second fixed bracket, and the pliers can contact the electric wires extending from the inside of the second conveying pipe, and two groups of limiting slide rails are fixedly installed on one end of the second fixed bracket close to the first fixed bracket, and the two push rods are slidably arranged on the two groups of limiting slide rails.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present invention drives the sensor conveying mechanism to intermittently rotate by designing an intermittent rotating mechanism, thereby realizing the effect of automatically conveying the automobile temperature sensor to the welding position. The sensor conveying mechanism can be used to convey automobile temperature sensors of various sizes to improve the applicability of the welding equipment. The wire limiting mechanism and the wire conveying mechanism are used to automatically strip and convey the live wire and the neutral wire of the wire, so that the live wire and the neutral wire of the wire can automatically contact the lead of the automobile temperature sensor, thereby facilitating the automatic welding of the automobile temperature sensor.
[0017] 2. The present invention uses the rotating drum to make intermittent rotation of a quarter of a circle to transport the automobile temperature sensor located inside the groove on the conveying plate, and uses the moving shaft to move to the cam protrusion, so that the two claws where the moving shaft is located can move toward each other to clamp and fix the automobile temperature sensor, thereby achieving the effect of automatic transportation and automatic clamping of the automobile temperature sensor;
[0018] 3. The present invention adjusts the position of the insert block by rotating the fastening screw, so that the welding device can be fine-tuned according to the size of the automobile temperature sensor;
[0019] 4. The present invention utilizes the movement of the third articulated seat to drive the push rod connected thereto to move along the limiting slide rail, and then the movement of the push rod drives the pliers thereon to move, thereby achieving the effect of automatically stripping the ends of the live wire and the neutral wire, and utilizes the rotation of the bidirectional screw to drive the two cutting knives to move toward each other, thereby achieving the effect of automatically cutting the wires, and utilizes the rotation of the second rotating shaft to drive the live wire and the neutral wire to move, so that one end of the live wire and the neutral wire that are stripped can contact the welding end of the automobile temperature sensor, and utilizes the rotation of the turntable to drive the two movable brackets to move toward each other, so that the live wire and the neutral wire inside the two circular tubes composed of the two groups of semicircular tubes fall off, and cooperates with the continued rotation of the conveying plate to make the automobile temperature sensor with the live wire and the neutral wire welded to fall off automatically. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0022] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention.
[0023] Figure 3 It is a schematic diagram of the cross-sectional structure of the wire limiting mechanism of the present invention.
[0024] Figure 4 It is a schematic diagram of the cross-sectional structure of the wire conveying mechanism of the present invention.
[0025] Figure 5 For the present invention Figure 1 A schematic diagram of the enlarged structure in the middle.
[0026] Figure 6 For the present invention Figure 2 Enlarged schematic diagram of the structure at point B in the middle.
[0027] Figure 7 For the present invention Figure 2 Enlarged schematic diagram of the structure at point C in the middle.
[0028] Figure 8 For the present invention Figure 2 Enlarged schematic diagram of the structure at point D in the middle.
[0029] Fig. 9 For the present invention Figure 2 Enlarged schematic diagram of the structure at point E in the middle.
[0030] Fig.10 For the present invention Figure 4 Enlarged schematic diagram of the structure at F in the middle.
[0031] In the figure: 1. intermittent rotation mechanism; 101. base; 102. first support frame; 103. rotating drum; 104. outer gear ring; 105. first motor; 106. first gear; 107. fixed plate; 108. first connecting bracket; 109. cam; 2. sensor conveying mechanism; 201. conveying plate; 202. connecting block; 203. rectangular slide rail; 204. rectangular column; 205. slider; 206. plug block; 207. fastening screw; 208. clamping seat; 209. claw; 210. first spring; 211. shaft seat; 212. moving shaft; 213. second spring; 214. fixed ring; 215. ball bearing; 216. first hinge seat; 217. first connecting arm; 218. second hinge seat; 3. wire limiting mechanism; 301. second support frame; 302. first fixed bracket; 30 3. The first rotating shaft; 304. The second gear; 305. The turntable; 306. The cylinder; 307. The first electric cylinder; 308. The rack; 309. The limit seat; 310. The first slide bar; 311. The movable bracket; 312. The semicircular tube; 4. The laser welding equipment; 5. The wire conveying mechanism; 501. The third supporting frame; 502. The second fixed bracket; 503. The first conveying pipe; 504. The second conveying pipe; 505. The second rotating shaft; 506. The limit wheel; 507. The second motor; 508. The second connecting bracket; 509. The second slide bar; 510. The bidirectional screw; 511. The third motor; 512. The knife seat; 513. The cutting knife; 514. The second electric cylinder; 515. The third articulated seat; 516. The second connecting arm; 517. The push rod; 518. The pliers; 519. The limit slide rail; 520. The third gear. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Example: Figure 1-10 As shown, the present invention provides an automobile temperature sensor welding device, including an intermittent rotating mechanism 1, a sensor conveying mechanism 2 for transporting the automobile temperature sensor is fixedly installed on one side of the intermittent rotating mechanism 1, a wire limiting mechanism 3 for assisting the welding of wires on the automobile temperature sensor is installed in the middle of the intermittent rotating mechanism 1, a laser welding device 4 is fixedly installed on the side of the wire limiting mechanism 3 close to the sensor conveying mechanism 2, and a wire conveying mechanism 5 for cutting and stripping the wires is installed on the other side of the intermittent rotating mechanism 1.
[0034] The intermittent rotation mechanism 1 includes a base 101, a first support frame 102 is fixedly installed on one side of the top of the base 101, a rotating drum 103 is rotatably provided on the first support frame 102, an outer gear ring 104 is fixedly installed on the outer ring of the rotating drum 103, a first motor 105 is fixedly installed on the first support frame 102, a first gear 106 meshing with the outer gear ring 104 is fixedly installed on the output end of the first motor 105, a fixed disk 107 is fixedly installed on the outer side of the first support frame 102, a first connecting bracket 108 is fixedly installed on the fixed disk 107, and the first connecting bracket 108 is rotatably connected to the inner ring of the rotating drum 103, and a cam 109 is fixedly installed on the end of the first connecting bracket 108 away from the fixed disk 107.
[0035] By adopting the above technical solution, the first connecting bracket 108 can support and fix the cam 109, and the rotating drum 103 can rotate.
[0036] The sensor conveying mechanism 2 includes two symmetrically distributed conveying discs 201, and one conveying disc 201 is fixedly connected to the end of the rotating drum 103 away from the fixed disc 107. The two conveying discs 201 are provided with arc grooves, and a plurality of connecting blocks 202 are fixedly installed between the two conveying discs 201. Four groups of rectangular slide rails 203 distributed in an annular manner are fixedly installed between the two conveying discs 201. Each group of rectangular slide rails 203 is provided with symmetrically distributed rectangular columns 204, and a plurality of sliding blocks 202 arranged on the rectangular slide rails 203 are fixedly installed on the rectangular columns 204. 3, the two rectangular columns 204 are both slidably inserted with plug blocks 206, and the two plug blocks 206 are symmetrically distributed, the end of the rectangular column 204 away from the center of the conveying disc 201 is threaded with a fastening screw 207, and one end of the fastening screw 207 can be released from the plug block 206, and the two plug blocks 206 are fixedly installed with a holder 208 on one side close to each other, and a claw 209 that can clamp the sensor is rotatably provided inside the holder 208, and the upper and lower ends of the claw 209 are fixedly installed with a first spring 210 that is fixedly connected to the inside of the holder 208.
[0037] By adopting the above technical solution, the movement of the rectangular column 204 can drive the movement of the claw 209, so that the claw 209 can clamp the automobile temperature sensor.
[0038] Four groups of shaft seats 211 distributed in an annular manner are fixedly installed between the two conveying discs 201, and a moving shaft 212 is slidably provided on each group of the shaft seats 211. A ball 215 is rotatably provided at one end of the moving shaft 212 close to the center of the conveying disc 201, and the ball 215 is rollingly arranged on the outer ring of the cam 109. A second spring 213 is sleeved on the outer ring of the moving shaft 212, and the end of the second spring 213 away from the conveying disc 201 is fixedly connected to one side of the shaft seat 211 close to the center of the conveying disc 201. A fixing ring 214 is fixedly installed at one end of the second spring 213 close to the conveying plate 201, and the fixing ring 214 is fixedly installed on the outer ring of the moving shaft 212. A first hinged seat 216 is fixedly installed at one end of the moving shaft 212 away from the conveying plate 201. The first hinged seat 216 is hingedly connected to two first connecting arms 217. The other ends of the two first connecting arms 217 are hingedly connected to second hinged seats 218, and the two second hinged seats 218 are respectively fixedly installed on one side of the two rectangular columns 204 close to each other.
[0039] By adopting the above technical solution, the movable shaft 212 can move around the cam 109, and the movement of the movable shaft 212 can drive the two rectangular columns 204 to move toward each other.
[0040] The wire limiting mechanism 3 includes a second support frame 301 fixedly installed in the middle of the base 101, a first fixed support 302 is fixedly installed on the upper end of the second support frame 301, a first rotating shaft 303 is rotatably provided on the first fixed support 302, a second gear 304 is fixedly installed on the outer ring of the first rotating shaft 303, a turntable 305 is fixedly installed on the bottom end of the first rotating shaft 303, two cylinders 306 distributed in a ring are fixedly installed on the bottom end of the turntable 305, a first electric cylinder 307 and a limiting seat 309 are fixedly installed inside the first fixed support 302, and a rack 308 slidably arranged on the limiting seat 309 is fixedly installed on the output end of the first electric cylinder 307.
[0041] By adopting the above technical solution, the first electric cylinder 307 can drive the turntable 305 to rotate.
[0042] Two first sliding bars 310 are fixedly installed at the bottom end of the first fixed bracket 302, and two movable brackets 311 are slidably provided on the two first sliding bars 310. Rectangular holes are opened on the two movable brackets 311, and two cylinders 306 are slidably set inside the two rectangular holes respectively. Two semicircular tubes 312 are fixedly installed on the side where the two movable brackets 311 are close to each other.
[0043] By adopting the above technical solution, the rotation of the turntable 305 can drive the two movable brackets 311 to move toward each other.
[0044] The laser welding device 4 is fixedly installed on the side of the second support frame 301 , and the laser outlet of the laser welding device 4 is located at the two semicircular tubes 312 close to the conveying disk 201 .
[0045] By adopting the above technical solution, the laser welding device 4 can weld the automobile temperature sensor.
[0046] The wire conveying mechanism 5 includes a third support frame 501 fixedly mounted on the base 101, a second fixed support frame 502 fixedly mounted on the upper end of the third support frame 501, two first conveying tubes 503 and two second conveying tubes 504 fixedly mounted inside the second fixed support frame 502, and the neutral line and the live line can pass through the two first conveying tubes 503 and the two second conveying tubes 504 respectively, two second rotating shafts 505 that can convey the wires are rotatably provided on the second fixed support frame 502, and the two second rotating shafts 505 are located between the two first conveying tubes 503 and the two second conveying tubes 504, three limiting wheels 506 distributed up and down are fixedly mounted on the second rotating shaft 505, third gears 520 are fixedly mounted on the two second rotating shafts 505, and the two third gears 520 are meshed with each other, a second motor 507 is fixedly mounted on the second fixed support frame 502, and the output end of the second motor 507 is fixedly connected to the top end of a second rotating shaft 505.
[0047] By adopting the above technical solution, the second rotating shaft 505 can be rotated to transport the live wire and the neutral wire.
[0048] Two second connecting brackets 508 are fixedly installed on one end of the second fixed bracket 502 close to the first fixed bracket 302, two second sliding bars 509 are fixedly installed between the two second connecting brackets 508, a bidirectional screw 510 rotatably arranged on the two second connecting brackets 508 is provided between the two second sliding bars 509, a third motor 511 is fixedly installed on one of the second connecting brackets 508, and the output end of the third motor 511 is fixedly connected to one end of the bidirectional screw 510, two knife seats 512 are threadedly provided on the bidirectional screw 510, and the two knife seats 512 are both slidably arranged on the two second sliding bars 509, a cutting knife 513 is detachably installed on the knife seat 512, and the two cutting knives 513 can cut the wires extending from the two second conveying tubes 504.
[0049] By adopting the above technical solution, the cutting knife 513 can cut the live wire and the neutral wire.
[0050] A second electric cylinder 514 is fixedly installed inside the second fixed bracket 502, and a third hinged seat 515 is fixedly installed on the output end of the second electric cylinder 514 near the first fixed bracket 302. The third hinged seat 515 is hingedly connected with two groups of second connecting arms 516, and a push rod 517 is fixedly installed on the other end of each group of second connecting arms 516. The two push rods 517 are rotatably connected with two pliers 518 distributed up and down, and the two push rods 517 are rotatably connected between the two pliers 518 located on the same horizontal plane. The pliers 518 are located between the cutting knife 513 and the second fixed bracket 502, and the pliers 518 can contact the electric wires extending from the inside of the second conveying pipe 504. Two groups of limiting slide rails 519 are fixedly installed on one end of the second fixed bracket 502 near the first fixed bracket 302, and the two push rods 517 are slidably set on the two groups of limiting slide rails 519.
[0051] By adopting the above technical solution, when the push rod 517 moves along the limiting slide rail 519, the ends of the live wire and the neutral wire can be stripped.
[0052] Working principle: When the present invention is used, the live wire and the neutral wire to be welded with the automobile temperature sensor are respectively inserted into the two first delivery tubes 503, and pass through between the two second rotating shafts 505, enter the second delivery tube 504, and as it continues to move, it finally contacts the cutting knife 513;
[0053] Then, the automobile temperature sensor is placed between the two uppermost claws 209 with the welding end in a vertical state by using a tool, and the automobile temperature sensor is supported by the grooves on the two conveying plates 201;
[0054] Then, the first motor 105 is used to drive the first gear 106 to rotate intermittently, and the rotation of the first gear 106 drives the outer gear ring 104 to rotate intermittently, and the rotation of the outer gear ring 104 drives the rotating drum 103 to rotate intermittently for a quarter of a circle, and the rotation of the rotating drum 103 drives the conveying disc 201 to rotate intermittently, so as to transport the automobile temperature sensor located inside the groove on the conveying disc 201. During the rotation of the conveying disc 201, the moving shaft 212 located below the automobile temperature sensor moves around the cam 109, and the ball bearing 215 is used to assist its movement;
[0055] When the moving shaft 212 moves to the protrusion of the cam 109, the moving shaft 212 drives the fixed ring 214 connected to it to move, and compresses the second spring 213. The moving shaft 212 moves and drives the first hinge seat 216 connected to the other end thereof to move. The movement of the first hinge seat 216 drives the first connecting arm 217 to deflect and move. The second hinge seat 218 hingedly connected to the other end of the first connecting arm 217 moves accordingly, and drives the rectangular column 204 to move along the rectangular slide rail 203. The movement of the rectangular column 204 drives the card seat 208 connected to the plug block 206 thereon to move. The movement of the card seat 208 drives the claw 209 to move, so that the two claws 209 can move toward each other when rotating around the center of the conveying disc 201, clamping and fixing the automobile temperature sensor, so that the automobile temperature sensor can be moved to one end of the two circular tubes composed of the two groups of semicircular tubes 312 close to the conveying disc 201.
[0056] The position of the adjustment plug 206 can be adjusted by rotating the fastening screw 207, so that the welding device can be fine-tuned according to the size of the automobile temperature sensor;
[0057] The bidirectional screw 510 is driven to rotate by the third motor 511, so that the bidirectional screw 510 rotates and drives the two knife seats 512 thereon to move away from each other, thereby moving the two cutting knives 513 away from each other, and then the third articulated seat 515 is driven to move by the second electric cylinder 514, and the movement of the third articulated seat 515 drives the second connecting arm 516 connected thereto to deflect and move, thereby driving the push rod 517 connected to the second connecting arm 516 to move along the limiting slide rail 519, and the movement of the push rod 517 drives the pliers 518 thereon to move, so that the pliers 518 on the two push rods 517 can strip the ends of the live wire and the neutral wire;
[0058] Then, the second motor 507 is used to drive the second rotating shaft 505 connected thereto to rotate, and the third gear 520 thereon is driven to rotate, and the third gears 520 on the two second rotating shafts 505 are meshed with each other to make the two second rotating shafts 505 rotate in opposite directions, thereby driving the live wire and the neutral wire to move, so that the live wire and the neutral wire continue to move and are inserted into the two round tubes composed of the two groups of semicircular tubes 312, and finally come to the welding end of the automobile temperature sensor and contact the welding end of the automobile temperature sensor. At this time, the third motor 511 is used to rotate in the opposite direction again, so that the cutting knife 513 can cut the live wire and the neutral wire between the second conveying pipe 504 and the two round tubes composed of the two groups of semicircular tubes 312, and then laser welding is performed using the laser welding device 4;
[0059] After welding is completed, the first electric cylinder 307 is used to drive the rack 308 to move, and the rack 308 moves to drive the second gear 304 to rotate. The second gear 304 rotates to drive the turntable 305 to rotate, and the turntable 305 rotates to drive the cylinder 306 to rotate in a circle. The two cylinders 306 rotate in a circle and drive the movable bracket 311 on the outside to move accordingly, so that the two movable brackets 311 move away from each other, and the two movable brackets 311 move away from each other to drive the semicircular tubes 312 thereon to move, so that the two circular tubes composed of two groups of semicircular tubes 312 are separated, so that the live wire and the neutral wire inside them fall off, and then the conveyor disc 201 continues to rotate to drive the automobile temperature sensor to move accordingly, and the movable shaft 212 where the automobile temperature sensor is located moves away from the protrusion of the cam 109, and then the movable shaft 212 is reset under the elastic force of the second spring 213, so that the claw 209 no longer clamps the automobile temperature sensor, and then the automobile temperature sensor after welding falls onto the conveyor line below and is transported away by the conveyor belt.
[0060] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A welding device for an automobile temperature sensor, comprising an intermittent rotation mechanism (1), characterized in that: A sensor conveying mechanism (2) for conveying an automobile temperature sensor is fixedly mounted on one side of the intermittent rotating mechanism (1); a wire limiting mechanism (3) for assisting the welding of wires on the automobile temperature sensor is installed in the middle of the intermittent rotating mechanism (1); a laser welding device (4) is fixedly mounted on one side of the wire limiting mechanism (3) close to the sensor conveying mechanism (2); and a wire conveying mechanism (5) for cutting and stripping the wires is installed on the other side of the intermittent rotating mechanism (1); The intermittent rotation mechanism (1) comprises a base (101); the electric wire limiting mechanism (3) comprises a second support frame (301) fixedly mounted in the middle of the base (101); a first fixed support frame (302) is fixedly mounted on the upper end of the second support frame (301); a first rotating shaft (303) is rotatably mounted on the first fixed support frame (302); a second gear (304) is fixedly mounted on the outer ring of the first rotating shaft (303); a rotating disk (305) is fixedly mounted on the bottom end of the first rotating shaft (303); two circular cylinders (306) distributed in an annular shape are fixedly mounted on the bottom end of the rotating disk (305); a first electric cylinder (307) and a limiting seat (309) are fixedly mounted inside the first fixed support frame (302); a rack (308) slidably mounted on the limiting seat (309) is fixedly mounted on the output end of the first electric cylinder (307); Two first sliding bars (310) are fixedly installed at the bottom end of the first fixed bracket (302), and two movable brackets (311) are slidably installed on the two first sliding bars (310). The two movable brackets (311) are each provided with a rectangular hole, and two cylinders (306) are respectively slidably arranged inside the two rectangular holes, and two semicircular tubes (312) are fixedly installed on the side of the two movable brackets (311) close to each other.
2. A welding device for automobile temperature sensor according to claim 1, characterized in that: A first support frame (102) is fixedly mounted on one side of the top end of the base (101); a rotating drum (103) is rotatably mounted on the first support frame (102); an outer gear ring (104) is fixedly mounted on the outer ring of the rotating drum (103); a first motor (105) is fixedly mounted on the first support frame (102); a first gear (106) meshing with the outer gear ring (104) is fixedly mounted on the output end of the first motor (105); a fixed disk (107) is fixedly mounted on the outer side of the first support frame (102); a first connecting bracket (108) is fixedly mounted on the fixing disk (107); the first connecting bracket (108) is rotatably connected to the inner ring of the rotating drum (103); and a cam (109) is fixedly mounted on one end of the first connecting bracket (108) away from the fixed disk (107).
3. A welding device for automobile temperature sensor according to claim 2, characterized in that: The sensor conveying mechanism (2) comprises two symmetrically distributed conveying discs (201), and one conveying disc (201) is fixedly connected to one end of the rotating drum (103) away from the fixed disc (107), and the two conveying discs (201) are both provided with arc-shaped grooves, and a plurality of connecting blocks (202) are fixedly installed between the two conveying discs (201), and four groups of rectangular slide rails (203) distributed in an annular shape are fixedly installed between the two conveying discs (201), and each group of the rectangular slide rails (203) is provided with symmetrically distributed rectangular columns (204), and a plurality of slide blocks (204) slidably arranged on the rectangular slide rails (203) are fixedly installed on the rectangular columns (204). A slider (205) is provided, and plug blocks (206) are slidably inserted on the two rectangular columns (204), and the two plug blocks (206) are symmetrically distributed. A fastening screw (207) is threadedly provided at one end of the rectangular column (204) away from the center of the conveying plate (201), and one end of the fastening screw (207) can be released from the plug block (206). A holder (208) is fixedly installed on one side of the two plug blocks (206) close to each other, and a claw (209) that can clamp the sensor is rotatably provided inside the holder (208), and a first spring (210) fixedly installed on the upper and lower ends of the claw (209) and fixedly connected to the inside of the holder (208).
4. A welding device for automobile temperature sensor as claimed in claim 3, characterized in that: Four groups of shaft seats (211) distributed in an annular shape are fixedly installed between the two conveying discs (201), and a moving shaft (212) is slidably provided on each group of the shaft seats (211). A ball (215) is rotatably provided at one end of the moving shaft (212) close to the center of the conveying disc (201), and the ball (215) is rollingly arranged on the outer ring of the cam (109). A second spring (213) is sleeved on the outer ring of the moving shaft (212), and one end of the second spring (213) away from the conveying disc (201) is fixedly connected to one side of the shaft seat (211) close to the center of the conveying disc (201). A fixing ring (214) is fixedly mounted on one end of the second spring (213) close to the conveying plate (201), and the fixing ring (214) is fixedly mounted on the outer ring of the moving shaft (212); a first hinge seat (216) is fixedly mounted on one end of the moving shaft (212) away from the conveying plate (201); the first hinge seat (216) is hingedly connected to two first connecting arms (217); the other ends of the two first connecting arms (217) are hingedly connected to second hinge seats (218), and the two second hinge seats (218) are respectively fixedly mounted on the sides of the two rectangular columns (204) close to each other.
5. The automobile temperature sensor welding device according to claim 3, characterized in that: The laser welding device (4) is fixedly mounted on the side of the second support frame (301), and the laser outlet of the laser welding device (4) is located at two semicircular tubes (312) close to the conveying plate (201).
6. The automobile temperature sensor welding device according to claim 3, characterized in that: The electric wire conveying mechanism (5) comprises a third support frame (501) fixedly mounted on a base (101); a second fixed support frame (502) is fixedly mounted on the upper end of the third support frame (501); two first conveying tubes (503) and two second conveying tubes (504) are fixedly mounted inside the second fixed support frame (502); and the neutral wire and the live wire can pass through the two first conveying tubes (503) and the two second conveying tubes (504) respectively; and two second conveying tubes (503) and the live wire can be rotatably mounted on the second fixed support frame (502) for conveying the electric wires. A rotating shaft (505), and two second rotating shafts (505) are located between the two first conveying pipes (503) and the two second conveying pipes (504); three limit wheels (506) distributed up and down are fixedly installed on the second rotating shaft (505); a third gear (520) is fixedly installed on the two second rotating shafts (505), and the two third gears (520) are meshed with each other; a second motor (507) is fixedly installed on the second fixed bracket (502), and the output end of the second motor (507) is fixedly connected to the top end of a second rotating shaft (505).
7. A welding device for automobile temperature sensor according to claim 6, characterized in that: Two second connecting brackets (508) are fixedly installed on one end of the second fixed bracket (502) close to the first fixed bracket (302), two second sliding bars (509) are fixedly installed between the two second connecting brackets (508), a bidirectional screw rod (510) rotatably arranged on the two second connecting brackets (508) is arranged between the two second sliding bars (509), a third motor (511) is fixedly installed on one of the second connecting brackets (508), and the output end of the third motor (511) is fixedly connected to one end of the bidirectional screw rod (510), two knife seats (512) are threadedly arranged on the bidirectional screw rod (510), and the two knife seats (512) are both slidably arranged on the two second sliding bars (509), a cutting knife (513) is detachably installed on the knife seat (512), and the two cutting knives (513) can cut the wires extending from the two second conveying pipes (504).
8. The automobile temperature sensor welding device according to claim 7, characterized in that: A second electric cylinder (514) is fixedly installed inside the second fixed bracket (502), and a third hinge seat (515) is fixedly installed at the output end of the second electric cylinder (514) close to the first fixed bracket (302). The third hinge seat (515) is hingedly connected to two groups of second connecting arms (516), and a push rod (517) is fixedly installed at the other end of each group of the second connecting arms (516). The two push rods (517) are rotatably connected to two pliers (518) distributed up and down, and the two The two pliers (518) on the push rod (517) are rotatably connected and located on the same horizontal plane. The pliers (518) are located between the cutting knife (513) and the second fixed bracket (502), and the pliers (518) can contact the wires extending from the inside of the second conveying tube (504). Two sets of limiting slide rails (519) are fixedly installed on one end of the second fixed bracket (502) close to the first fixed bracket (302), and the two push rods (517) are slidably set on the two sets of limiting slide rails (519).
Citation Information
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