A clutch hub quick detection device

By designing a clutch hub detection device for automatic clamping and detection, the problem of the inability to detect the torque and strength of the square hole of the wheel hub in the prior art is solved, and efficient and accurate detection and release of the clutch hub is achieved, ensuring the detection process integrity.

CN118549121BActive Publication Date: 2024-12-31JIANGSU JINRUI MASCH MFG CO LTD
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Patent Information

Application Number
CN202410992814.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2024-12-31
Estimated Expiration
2044-07-24

AI Technical Summary

Technical Problem

The existing clutch hub detection device cannot effectively detect the transmission torque and strength performance of its four square holes.

Method used

A rapid detection device including a platform, clamping device, detection column and disc is designed. Through the combination of wedges and friction plates, the four square holes of the clutch hub are automatically clamped and detected, and the disc is driven by a motor. , realize automatic detection and release to ensure that the detection process does not damage the disk hub.

Benefits of technology

Automatic detection of the transmission torque and strength performance of the four square holes of the clutch hub is achieved, ensuring the accuracy and efficiency of the detection, and avoiding damage to the hub, making it easier to remove the detected hub.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a clutch hub rapid detection device, mainly relating to the clutch hub detection technical field, comprising a platform, a middle support column is arranged on the platform, a positioning seat is arranged on the upper boss of the middle support column, four groups of clamping devices are arranged on the platform, the four groups of clamping devices are arranged uniformly around the middle support column in sequence, the clamping device comprises a support plate, a sliding column is arranged on the wedge block, the sliding column is slidably arranged on the support plate, two ends of a spring are respectively connected to the support plate and the wedge block, a separation push rod is arranged on the wedge block, and the separation push rod passes through the support plate; the friction plate of the present invention presses the clutch hub, and because the friction plate is an inclined surface, the friction plate can clamp clutch hubs of different sizes; the present invention adopts a detection plate to detect the transmission torque and strength performance of the four square holes of the clutch hub.
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Description

Technical Field

[0001] The invention mainly relates to the technical field of clutch hub detection, and in particular to a clutch hub rapid detection device. Background Art

[0002] The clutch hub is one of the main components of the clutch assembly. It mainly carries the clutch load, thereby transmitting the torque of the driven disc assembly. The main function of the clutch hub is to gradually engage the engine and the transmission to ensure a smooth start of the car. In addition, the clutch hub can temporarily cut off the connection between the engine and the transmission to facilitate gear shifting and reduce the impact during gear shifting. The clutch hub needs to withstand a certain maximum torque to ensure smooth and effective torque transmission between the engine and the transmission; at the same time, high mechanical strength improves its durability and reliability.

[0003] In the prior art, a Chinese patent application with publication number CN108871803A discloses a disc-type clutch hub detection device, in which a top detection head is provided at the upper end of a detection rod of the device, but the device cannot detect the transmission torque and strength performance of the four square holes of the clutch hub. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide a clutch hub rapid detection device.

[0005] In view of the above technical problems, the technical solution adopted by the present invention is: a clutch hub rapid detection device, including a platform, a middle support column is provided on the platform, and a positioning seat is provided on the upper boss of the middle support column, and four groups of clamping devices are provided on the platform, and the four groups of clamping devices are uniformly arranged around the middle support column in sequence, and the clamping device includes a support plate, a sliding column is provided on the wedge block, and the sliding column is slidably arranged on the support plate, and the two ends of the spring are respectively connected to the support plate and the wedge block, and a separation push rod is provided on the wedge block, and the separation push rod passes through the support plate; the lower end of the positioning seat has a plurality of grooves, and the number of the grooves of the positioning seat is consistent with the number of the inner circle bosses of the clutch hub, the upper end diameter of the positioning seat is smaller than the lower end diameter of the round head, and the upper end of the positioning seat is provided with a round head, and the positioning seat is used to be inserted into the inner circle of the clutch hub.

[0006] Furthermore, the wedge block is provided with an inclined surface, and a friction plate is provided at the lower end of the wedge block, and the friction plate has an angle with the horizontal direction.

[0007] Furthermore, a disc is rotatably provided on the platform, a gear 1 is provided on the disc, the gear 1 is meshed with the gear 2, the gear 2 is fixed on the rotating shaft of the motor, and the motor is fixed on the lower surface of the platform.

[0008] Furthermore, four separation arc plates are provided on the side of the disc, and the four separation arc plates are respectively used to drive the separation push rods of the four groups of clamping devices.

[0009] Furthermore, a detection column is slidably provided on the disc, two ends of the second spring are respectively connected to the disc and the detection column, and a shifting column is provided at the lower end of the detection column.

[0010] Furthermore, a detection plate is rotatably provided on the detection column, and two ends of the torsion spring are respectively connected to the rotating shaft of the detection plate and the detection column.

[0011] Furthermore, the support frame is arranged on the platform, and there are four torsion shafts, which are rotatably arranged on the support frame. The two ends of the torsion spring are respectively connected to the torsion shaft and the support frame. An inclined rotation plate is provided at the end of the torsion shaft, and a transition plate is provided on the side of the inclined rotation plate. The transition plate is fixed on the inner circular wall of the support frame, and an inclined surface and a plane are provided on the inclined rotation plate. The plane of the inclined rotation plate is flush with the lower plane of the transition plate.

[0012] Furthermore, the disc is provided with a top arc plate, the top rod is slidably arranged on the sliding seat, the sliding seat is fixedly arranged on the platform, the two ends of the spring three are respectively connected with the top rod and the sliding seat, the side of the top rod is provided with an elastic bevel block, the top arc plate is used to drive the elastic bevel block, and the upper end of the top rod is provided with a top circular ring, which is used to eject the clutch disc hub.

[0013] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention places the clutch hub into the round head. When the clutch hub moves downward, the side of the clutch hub contacts the inclined surface of the wedge block, and the clutch hub drives the wedge block to move outward. When the spring is compressed, the clutch hub passes the inclined surface of the wedge block. When the spring provides power, the wedge block moves toward the center, and the friction plate presses the clutch hub. Since the friction plate is an inclined surface, the friction plate can clamp clutch hubs of different sizes; (2) The detection plate of the present invention automatically rotates on the detection column, and the detection plate automatically contacts the side of the square hole of the clutch hub to avoid damaging the square hole of the clutch hub. At the same time, the detection plate can detect the transmission torque and strength performance of the four square holes of the clutch hub; (3) When the disc of the present invention moves from the fourth station to the first station, the friction plate automatically leaves the clutch hub and loosens the friction plate. At the same time, the top ring automatically pushes the detected clutch hub to the upper part of the inclined surface of the wedge block, which is convenient for taking out the detected clutch hub. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 It is a structural schematic diagram of the overall bottom invention.

[0016] Figure 3 It is a schematic structural diagram of the cross section of the present invention.

[0017] Figure 4 This is a schematic structural diagram of the installation of the positioning seat of the present invention.

[0018] Figure 5 It is a schematic structural diagram of the clutch hub of the present invention.

[0019] Figure 6 It is a schematic structural diagram of the clamping device of the present invention.

[0020] Figure 7 It is a schematic diagram of the structure of the disc and the separation arc plate of the present invention.

[0021] Figure 8 It is a schematic diagram of the structure of the installation of the disc and the support frame of the present invention.

[0022] Fig. 9 for Figure 8 A partial enlarged view of point A in the middle.

[0023] Fig.10 It is a schematic structural diagram of the oblique turning plate and the support frame of the present invention.

[0024] Fig.11 It is a schematic structural diagram of the oblique rotating plate of the present invention.

[0025] Fig.12 It is a schematic diagram of the structure of the top circular ring installation of the present invention.

[0026] Figure markings: 1-platform; 2-middle support column; 3-positioning seat; 4-round head; 5-clutch disc hub; 6-support plate; 7-wedge block; 8-sliding column; 9-spring one; 10-friction plate; 11-release push rod; 12-disc; 13-gear one; 14-gear two; 15-motor; 16-separation arc plate; 17-detection column; 18-spring two; 19-detection plate; 20-torsion spring one; 21-shift column; 22-oblique rotation plate; 23-torsion shaft; 24-torsion spring two; 25-transition plate; 26-support frame; 27-top arc plate; 28-top rod; 29-sliding seat; 30-spring three; 31-elastic oblique block; 32-top circular ring. DETAILED DESCRIPTION

[0027] The present invention will be further described below in conjunction with specific embodiments. The present invention is explained by means of the illustrative embodiments and descriptions of the present invention, but is not intended to be limiting of the present invention.

[0028] like Figures 1 to 11As shown, a clutch hub quick detection device includes a platform 1, a middle support column 2 is provided on the platform 1, and a positioning seat 3 is provided on the upper boss of the middle support column 2. Four groups of clamping devices are provided on the platform 1, and the four groups of clamping devices are uniformly arranged around the middle support column 2 in sequence. The clamping device includes a support plate 6, a wedge block 7 is provided with a sliding column 8, and the sliding column 8 is slidably arranged on the support plate 6. The two ends of a spring 9 are respectively connected to the support plate 6 and the wedge block 7. A separation push rod 11 is provided on the wedge block 7, and the separation push rod 11 passes through the support plate 6.

[0029] The lower end of the positioning seat 3 has multiple grooves, the number of grooves of the positioning seat 3 is consistent with the number of inner circle bosses of the clutch hub 5, the upper end diameter of the positioning seat 3 is smaller than the lower end diameter of the round head 4, and the upper end of the positioning seat 3 is provided with a round head 4. The positioning seat 3 is used to be inserted into the inner circle of the clutch hub 5.

[0030] The wedge block 7 is provided with an inclined surface, and a friction plate 10 is provided at the lower end of the wedge block 7, and the friction plate 10 has an angle with the horizontal direction.

[0031] Specifically, align the circular hole of the clutch hub 5 with the round head 4, put the clutch hub 5 into the round head 4, the inner circular boss of the clutch hub 5 matches the concave of the positioning seat 3, the bottom of the clutch hub 5 contacts the upper boss of the middle support column 2, and during the downward movement of the clutch hub 5, the side of the clutch hub 5 contacts the inclined surface of the wedge block 7, the clutch hub 5 drives the wedge block 7 to move outward, the spring 19 is compressed, and when the clutch hub 5 passes the inclined surface of the wedge block 7, the spring 19 provides power, the wedge block 7 moves toward the center, and the friction plate 10 presses the clutch hub 5. Since the friction plate 10 is an inclined surface, the friction plate 10 can clamp clutch hubs 5 of different sizes.

[0032] A disc 12 is rotatably provided on the platform 1 , and a gear 13 is provided on the disc 12 . The gear 13 is meshed with a gear 2 14 . The gear 2 14 is fixed on the rotating shaft of a motor 15 , and the motor 15 is fixed on the lower surface of the platform 1 .

[0033] Specifically, the motor 15 provides power, which is transmitted through the gear 1 13 and the gear 2 14 to drive the disc 12 to rotate.

[0034] Four separation arc plates 16 are provided on the side of the disc 12, and the four separation arc plates 16 are respectively used to drive the separation push rods 11 of the four groups of clamping devices.

[0035] Specifically, the side surface of the separation arc plate 16 is an inclined surface, and the disc 12 rotates forward. During the movement of the disc 12 from the fourth station to the first station, the inclined surfaces of the four separation arc plates 16 contact the round heads of the separation push rods 11 of the four clamping devices, driving the separation push rods 11 to move outward, thereby causing the wedge block 7 to move outward and the friction plate 10 to leave the clutch hub 5.

[0036] A detection column 17 is slidably disposed on the disc 12 , and two ends of a spring 18 are respectively connected to the disc 12 and the detection column 17 , and a shifting column 21 is disposed at the lower end of the detection column 17 .

[0037] A detection plate 19 is rotatably mounted on the detection column 17 , and two ends of a torsion spring 20 are respectively connected to the rotating shaft of the detection plate 19 and the detection column 17 .

[0038] The support frame 26 is arranged on the platform 1, and there are four torsion shafts 23. The torsion shafts 23 are rotatably arranged on the support frame 26. The two ends of the torsion spring 24 are respectively connected to the torsion shaft 23 and the support frame 26. The end of the torsion shaft 23 is provided with an inclined rotation plate 22, and the side of the inclined rotation plate 22 is provided with a transition plate 25. The transition plate 25 is fixed on the inner circular wall of the support frame 26. The inclined rotation plate 22 is provided with an inclined surface and a flat surface, and the flat surface of the inclined rotation plate 22 is flush with the lower flat surface of the transition plate 25.

[0039] Specifically, when the disc 12 rotates in the reverse direction, if the lever 21 contacts the inclined rotating plate 22, the lever 21 drives the inclined rotating plate 22 and the torsion shaft 23 to rotate in the forward direction, and the torsion spring 24 stores energy, so the inclined rotating plate 22 does not prevent the disc 12 from rotating in the forward direction; when the disc 12 rotates in the forward direction, if the lever 21 contacts the inclined surface of the inclined rotating plate 22, the transition plate 25 prevents the inclined rotating plate 22 from rotating, so the lever 21 drives the inclined surface of the inclined rotating plate 22 to move.

[0040] When the clutch hub 5 is inserted into the positioning seat 3, a square hole of the clutch hub 5 is placed in the detection column 17. When the disc 12 rotates in the opposite direction, the detection plate 19 automatically rotates on the detection column 17, and the detection plate 19 automatically contacts the side of the square hole of the clutch hub 5, thereby testing the transmission torque and strength performance of the first square hole of the clutch hub 5; when the disc 12 rotates forward, the lever 21 contacts the inclined surface of the inclined rotating plate 22, and the inclined surface of the inclined rotating plate 22 drives the lever 21 and the detection column 17 to move downward, the spring 18 is compressed, and the detection plate 19 moves to the clutch Below the disc hub 5, the disc 12 continues to rotate forward, and the lever 21 moves from the inclined surface of the inclined rotating plate 22 to the plane of the inclined rotating plate 22 and the lower plane of the transition plate 25. After the disc 12 rotates forward ninety degrees, the lever 21 disengages from the first transition plate 25, and the spring 18 provides power to insert the detection column 17 and the detection plate 19 into the second square hole of the clutch disc hub 5. The disc 12 rotates in the opposite direction again, thereby testing the transmission torque and strength performance of the second square hole of the clutch disc hub 5; similarly, the transmission torque and strength performance of the third and fourth square holes of the clutch disc hub 5 are tested.

[0041] The disc 12 is provided with a top arc-starting plate 27, a top rod 28 is slidably arranged on a slide seat 29, the slide seat 29 is fixedly arranged on the platform 1, the two ends of a spring 30 are respectively connected to the top rod 28 and the slide seat 29, a side of the top rod 28 is provided with an elastic bevel block 31, the top arc-starting plate 27 is used to drive the elastic bevel block 31, the upper end of the top rod 28 is provided with a top circular ring 32, the top circular ring 32 is used to eject the clutch disc hub 5, and the four separation arc plates 16 and the top arc-starting plate 27 are located in different planes.

[0042] Specifically, when the disc 12 moves from the fourth station to the first station, the friction plate 10 first leaves the clutch hub 5, and then the top arc plate 27 contacts the inclined surface of the spring-slope block 31. The top arc plate 27 drives the spring-slope block 31 and the push rod 28 to move upward, the spring three 30 is stretched, and the push rod 28 drives the top circular ring 32 to move upward, and the top circular ring 32 pushes the clutch hub 5 to move upward, so that the clutch hub 5 is located on the upper part of the inclined surface of the wedge block 7; when the disc 12 moves to the first station, the top arc plate 27 passes the spring-slope block 31, the spring three 30 pulls the push rod 28 to move downward, and the top circular ring 32 returns to its original state.

[0043] Working principle: in the original state, the detection plate 19 is in the upper position, the round hole of the clutch hub 5 is manually aligned with the round head 4, and the clutch hub 5 is placed in the round head 4. During the downward movement of the clutch hub 5, the side of the clutch hub 5 contacts the inclined surface of the wedge block 7, and the clutch hub 5 drives the wedge block 7 to move outward, and the spring 19 is compressed. When the clutch hub 5 passes the inclined surface of the wedge block 7, the spring 19 provides power, and the wedge block 7 moves toward the center. The friction plate 10 presses the clutch hub 5. Since the friction plate 10 is an inclined surface, the friction plate 10 can clamp clutch hubs 5 of different sizes. The inner circular boss of the clutch hub 5 matches the concave of the positioning seat 3, and the bottom of the clutch hub 5 contacts the upper boss of the middle support column 2, and the first square hole of the clutch hub 5 is placed in the detection column 17 and the slide seat 29.

[0044] The motor 15 provides power, which is transmitted through the gear 1 13 and the gear 2 14 to drive the disc 12 to rotate. The disc 12 has four workstations, which detect the transmission torque and strength performance of the four square holes of the clutch hub 5 in turn. Specifically, when the disc 12 rotates in the reverse direction, the detection plate 19 automatically rotates on the detection column 17, and the detection plate 19 automatically contacts the side of the square hole of the clutch hub 5, thereby testing the transmission torque and strength performance of the first square hole of the clutch hub 5; when the disc 12 rotates forward, the lever 21 contacts the inclined surface of the inclined plate 22, and the inclined surface of the inclined plate 22 drives the lever 21 and the detection column 17 to move downward, the spring 2 18 is compressed, and at the same time the detection plate 19 moves to the bottom of the clutch hub 5, and the disc 12 continues to rotate forward. , the lever 21 moves from the inclined surface of the inclined rotating plate 22 to the plane of the inclined rotating plate 22 and the lower plane of the transition plate 25. After the disc 12 rotates forward by ninety degrees, the lever 21 disengages from the first transition plate 25. The spring 18 provides power to insert the detection column 17 and the detection plate 19 into the second square hole of the clutch hub 5. The disc 12 rotates in the opposite direction again, thereby testing the transmission torque and strength performance of the second square hole of the clutch hub 5; similarly, the transmission torque and strength performance of the third and fourth square holes of the clutch hub 5 are tested.

[0045] When the disc 12 moves from the fourth station to the first station, the inclined surfaces of the four separation arc plates 16 contact the round heads of the separation push rods 11 of the four clamping devices, driving the separation push rods 11 to move outward, thereby causing the wedge block 7 to move outward, automatically causing the friction plate 10 to leave the clutch hub 5, and loosening the friction plate 10; then the top arc plate 27 contacts the inclined surface of the elastic bevel block 31, and the top arc plate 27 drives the elastic bevel block 31 and the push rod 28 to move upward, the spring three 30 is stretched, and the push rod 28 drives the top circular ring 32 to move upward, and the top circular ring 32 pushes the clutch hub 5 to move upward, so that the clutch hub 5 is located at the upper part of the inclined surface of the wedge block 7, and the clutch hub 5 that has been detected is automatically pushed out to the upper part of the inclined surface of the wedge block 7; when the disc 12 moves to the first station, the top arc plate 27 passes the elastic bevel block 31, the spring three 30 pulls the push rod 28 to move downward, and the top circular ring 32 returns to its original state.

[0046] Any matters not described in the present invention are applicable to the prior art.

Claims

1. A clutch hub rapid detection device, comprising a platform (1), characterized in that: A middle support column (2) is provided on the platform (1), and a positioning seat (3) is provided on the upper boss of the middle support column (2). Four sets of clamping devices are provided on the platform (1), and the four sets of clamping devices are uniformly arranged around the middle support column (2) in sequence. The clamping device includes a support plate (6), a sliding column (8) is provided on the wedge block (7), and the sliding column (8) is slidably arranged on the support plate (6). The two ends of a spring (9) are respectively connected to the support plate (6) and the wedge block (7), and a separation push rod (11) is provided on the wedge block (7), and the separation push rod (11) passes through the support plate (6); The lower end of the positioning seat (3) has a plurality of grooves, the number of the grooves of the positioning seat (3) is consistent with the number of the inner circle bosses of the clutch disc hub (5), the upper end diameter of the positioning seat (3) is smaller than the lower end diameter of the round head (4), the upper end of the positioning seat (3) is provided with a round head (4), and the positioning seat (3) is used to be inserted into the inner circle of the clutch disc hub (5); A disc (12) is rotatably provided on the platform (1), a gear 1 (13) is provided on the disc (12), the gear 1 (13) is meshed with a gear 2 (14), the gear 2 (14) is fixed on the rotating shaft of a motor (15), and the motor (15) is fixed on the lower surface of the platform (1); Four separation arc plates (16) are provided on the side of the disc (12), and the four separation arc plates (16) are respectively used to drive the separation push rods (11) of four groups of clamping devices; A detection column (17) is slidably provided on the disc (12), two ends of a second spring (18) are respectively connected to the disc (12) and the detection column (17), and a shifting column (21) is provided at the lower end of the detection column (17); A detection plate (19) is rotatably mounted on the detection column (17), and two ends of a torsion spring (20) are respectively connected to the rotation axis of the detection plate (19) and the detection column (17); A support frame (26) is arranged on the platform (1), and four torsion shafts (23) are rotatably arranged on the support frame (26). Two ends of the second torsion spring (24) are respectively connected to the torsion shaft (23) and the support frame (26). An inclined plate (22) is arranged at the end of the torsion shaft (23). A transition plate (25) is arranged at the side of the inclined plate (22). The transition plate (25) is fixedly arranged on the inner circular wall of the support frame (26). An inclined surface and a flat surface are arranged on the inclined plate (22). The flat surface of the inclined plate (22) is flush with the lower flat surface of the transition plate (25). The disc (12) is provided with a top arc plate (27), a top rod (28) is slidably arranged on a slide seat (29), the slide seat (29) is fixedly arranged on the platform (1), two ends of a spring three (30) are respectively connected to the top rod (28) and the slide seat (29), a side surface of the top rod (28) is provided with an elastic bevel block (31), the top arc plate (27) is used to drive the elastic bevel block (31), and a top circular ring (32) is provided at the upper end of the top rod (28), and the top circular ring (32) is used to eject the clutch disc hub (5).

2. A clutch hub rapid detection device according to claim 1, characterized in that: The wedge block (7) is provided with an inclined surface, and a friction plate (10) is provided at the lower end of the wedge block (7), and the friction plate (10) is at an angle with the horizontal direction.