A pump shell oblique drilling processing clamp
By designing a jig for tilting drilling of pump housings, and using hydraulic rods and rotary motors to achieve the rotation and movement of the clamping parts, the problem that existing jigs with fixed angles cannot meet the requirements for tilting drilling is solved, and effective tilting machining of pump housings is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU SHENDA CASTING CO LTD
- Filing Date
- 2024-05-16
- Publication Date
- 2026-07-03
Smart Images

Figure CN118559464B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of pump housing processing technology, and in particular to a jig for inclined drilling of pump housings. Background Technology
[0002] The pump casing is the main part that constitutes the working chamber of the pump. Together with the pump cover, it forms a closed space that houses rotor components such as the impeller, shaft, and rolling bearings. Pump casings include elbow casings, tubular casings, and volute casings, with tubular casings being the most common. After manufacturing, pump casings usually require additional processing, such as drilling and grinding.
[0003] The existing clamps extend from both sides to hold the pump housing at a fixed angle. When the pump housing needs to be drilled at an angle, these clamps are inconvenient to hold and cannot meet the tilting requirements. Summary of the Invention
[0004] The purpose of this invention is to provide a pump housing tilt drilling fixture, which aims to solve the problem that existing fixtures have a fixed angle and cannot effectively meet the requirements of tilt drilling.
[0005] To achieve the above objectives, the present invention provides a pump housing tilting drilling fixture, comprising a machining box, a hanger, a first hydraulic rod, a drilling motor, a drilling cutter, a rotary motor, a rotating disk, and two clamping members. The hanger is fixed above the machining box; the first hydraulic rod is fixed below the hanger; the drilling motor is fixed at the output end of the first hydraulic rod; the drilling cutter is fixed at the output end of the drilling motor; the rotary motor is fixed in the machining box and located below the hanger; the rotating disk is fixed at the output end of the rotary motor; the two clamping members are fixed on both sides of the rotating disk; each clamping member includes a clamping arm, a first hydraulic rod, a second hydraulic rod, a third hydraulic rod, a fourth hydraulic rod, a fifth hydraulic rod, a sixth hydraulic rod, a seventh hydraulic rod, a scalpel ... The system comprises two hydraulic rods, a clamping seat, a herringbone slide rail, two clamping heads, two sliding rods, a third hydraulic rod, and a push plate. The herringbone slide rail has two grooves. The clamping arm is fixed to the rotating disk. The second hydraulic rod is fixed in the clamping arm. The clamping seat is located at the output end of the second hydraulic rod. The herringbone slide rail is fixed to the side of the clamping seat. The two sliding rods are slidably disposed in the two grooves of the herringbone slide rail. The two clamping heads are rotatably disposed on the two sliding rods. The third hydraulic rod is fixed to the side of the clamping seat and disposed in the herringbone slide rail. The push plate is fixed to the output end of the third hydraulic rod.
[0006] The clamping component further includes two magnetic blocks, which are disposed on the upper and lower sides of the push plate.
[0007] The pump housing tilting drilling fixture further includes an adjusting motor and an adjusting plate. The adjusting motor is disposed between the second hydraulic rod and the clamping seat, and its output end is fixedly connected to the clamping seat. The adjusting plate is rotatably disposed between another second hydraulic rod and the clamping seat.
[0008] The aforementioned pump housing tilting drilling fixture further includes a lifting motor, a first screw, a first limiting rod, a lifting platform, a deflection motor, a deflection arm, and a support plate. The lifting motor is fixed above the processing box; the first screw is fixed to the output end of the lifting motor; the first limiting rod is rotatably disposed on the side of the processing box near the first screw; the lifting platform is threadedly connected to the first screw and slidably connected to the first limiting rod; the deflection motor is fixed to the lifting platform; the deflection arm is fixed to the output end of the deflection motor; and the support plate is fixed to the deflection arm.
[0009] The pump housing inclined drilling fixture also includes a support plate, which is fixed on the lifting platform.
[0010] The pump housing tilting drilling fixture further includes a receiving motor, a second screw, a second limiting rod, and a receiving box. The receiving motor is fixed on the processing box; the second screw is fixed to the output end of the receiving motor; the second limiting rod is rotatably disposed in the processing box; the receiving box and the second screw are threadedly connected; and the receiving box is slidably connected to the second limiting rod.
[0011] The pump housing inclined drilling fixture also includes cushioning cotton, which is placed in the receiving box.
[0012] This invention discloses a pump housing tilting drilling fixture. The processing box is the main body of the entire device. The hanger is used to install the first hydraulic rod. After the first hydraulic rod extends, it controls the height of the drilling motor and the drilling cutter to achieve the feed action. The drilling motor is used to drive the drilling cutter to rotate, and the rotary motor is used to drive the rotary disk to rotate, thereby causing the two clamping members to rotate and rotate the pump housing at a certain angle for convenient tilting processing. The clamping arms of the clamping members are used to install the second hydraulic rod. After the second hydraulic rod extends, it drives the clamping seat to move. The side of the clamping seat is equipped with a herringbone slide rail. The herringbone slide rail is placed horizontally and is smaller than the inner diameter of the pump housing, allowing it to extend into the pump housing. The clamping head is installed into the slide groove of the herringbone slide rail via the slide rod. The third hydraulic rod is used to push out the push plate, thereby pushing the two clamping heads to move. In use, the tubular pump housing is placed between the two clamping seats, and then the second hydraulic rod is activated to push the two clamping seats towards each other. The slide rail extends into the pump housing. At this time, the two clamping heads are located at the narrower part of the herringbone slide rail and follow the herringbone slide rail into the pump housing. Then, the third hydraulic rod is activated, pushing out the push plate. The push plate squeezes the two clamping heads to the two ends of the herringbone slide rail fork, allowing them to extend from inside the pump housing to both sides and abut against the inner wall of the pump housing, clamping and fixing the pump housing from the inside. At this time, the push plate remains extended, which can support the clamping heads. The two second hydraulic rods can cooperate with each other to adjust the left and right position of the pump housing. Then, the rotary motor is activated, and the rotary disk drives the two clamping arms to rotate at a certain angle to facilitate tilting processing. Then, the first hydraulic rod and the drilling motor are activated to drill holes in the pump housing. This invention clamps and fixes the tubular pump housing from the inside through the clamping heads, exposing most of the outer surface of the pump housing, making the processing angle wider. Then, the rotating structure can effectively tilt the pump housing, thus solving the problem that the existing fixtures have fixed angles and cannot effectively meet the needs of tilting drilling. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0014] Figure 1 This is a schematic diagram of the structure of a pump housing tilting drilling fixture according to the first embodiment of the present invention.
[0015] Figure 2 This is a pump housing tilting drilling fixture according to the first embodiment of the present invention. Figure 1 A magnified view of detail A.
[0016] Figure 3 This is a cross-sectional view of a pump housing tilting drilling fixture according to the first embodiment of the present invention.
[0017] Figure 4 This is a schematic diagram of the structure of a pump housing tilting drilling fixture according to the second embodiment of the present invention.
[0018] Figure 5 This is a schematic diagram of the structure of a pump housing tilting drilling fixture according to the third embodiment of the present invention.
[0019] 101-Machining box, 102-Hanger, 103-First hydraulic rod, 104-Drilling motor, 105-Drilling cutter, 106-Rotary motor, 107-Rotary disc, 108-Clamping arm, 109-Second hydraulic rod, 110-Clamping seat, 111-Herringbone slide rail, 112-Clamping head, 113-Slide rod, 114-Third hydraulic rod, 115-Push plate, 116-Slide groove, 117-Magnetic block, 118-Adjustment 119-Adjusting plate, 120-Lifting motor, 121-First screw, 122-First limit rod, 123-Lifting platform, 124-Deflection motor, 125-Deflection arm, 126-Bearing plate, 127-Support plate, 201-Receiving motor, 202-Second screw, 203-Second limit rod, 204-Receiving box, 205-Buffer cotton, 301-Rotating plate, 302-Torsion spring, 303-Limiting block. Detailed Implementation
[0020] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0021] For the first embodiment, please refer to... Figures 1-3 , Figure 1 This is a schematic diagram of the structure of a pump housing tilting drilling fixture according to the first embodiment of the present invention; Figure 2 This is a pump housing tilting drilling fixture according to the first embodiment of the present invention. Figure 1 A magnified view of detail A; Figure 3 This is a cross-sectional view of a pump housing tilting drilling fixture according to the first embodiment of the present invention.
[0022] This invention provides a pump housing tilting drilling fixture: including a processing box 101, a hanger 102, a first hydraulic rod 103, a drilling motor 104, a drilling cutter 105, a rotary motor 106, a rotary disk 107, two clamping components, an adjusting motor 118, an adjusting plate 119, a lifting motor 120, a first screw 121, a first limiting rod 122, a lifting platform 123, a deflection motor 124, a deflection arm 125, a bearing plate 126, and a support plate 127. The clamping components include a clamping arm 108, a second hydraulic rod 109, a clamping seat 110, a herringbone slide rail 111, two clamping heads 112, two sliding rods 113, a third hydraulic rod 114, a push plate 115, and two magnetic blocks 117. The herringbone slide rail 111 has two sliding grooves 116.
[0023] The aforementioned solution solves the problem that existing fixtures with fixed angles cannot effectively meet the requirements of inclined drilling. It is understood that the aforementioned solution can clamp and fix the tubular pump housing from the inside through the clamping head 112, exposing most of the outer surface of the pump housing, thus making the machining angle wider. It also has a rotating structure, which can effectively perform inclined machining on the pump housing.
[0024] In this embodiment, the hanger 102 is fixed above the processing box 101; the first hydraulic rod 103 is fixed below the hanger 102; the drilling motor 104 is fixed at the output end of the first hydraulic rod 103; the drilling cutter 105 is fixed at the output end of the drilling motor 104; the rotary motor 106 is fixed in the processing box 101 and located below the hanger 102; the rotary disk 107 is fixed at the output end of the rotary motor 106; the two clamping members are fixed on both sides of the rotary disk 107; the clamping... The gripping arm 108 is fixed to the rotating disk 107; the second hydraulic rod 109 is fixed in the gripping arm 108; the gripping seat 110 is disposed at the output end of the second hydraulic rod 109; the herringbone slide rail 111 is fixed to the side of the gripping seat 110; the two slide rods 113 are slidably disposed in the two slide grooves 116 of the herringbone slide rail 111; the two gripping heads 112 are rotatably disposed on the two slide rods 113; the third hydraulic rod 114 is fixed to the side of the gripping seat 110 and disposed on the herringbone slide rail 111. In section 1; the push plate 115 is fixed to the output end of the third hydraulic rod 114; the processing box 101 is the main body of the entire device; the hanger 102 is used to install the first hydraulic rod 103; after the first hydraulic rod 103 extends, it controls the height of the drilling motor 104 and the drilling cutter 105 to realize the cutting action; the drilling motor 104 is used to drive the drilling cutter 105 to rotate; the rotary motor 106 is used to drive the rotary disk 107 to rotate, thereby causing the two clamping parts to rotate, rotating the pump housing at a certain angle to facilitate tilting processing; The clamping arm 108 of the clamping member is used to install the second hydraulic rod 109. After the second hydraulic rod 109 extends, it drives the clamping seat 110 to move. The side of the clamping seat 110 is equipped with the herringbone slide rail 111. The herringbone slide rail 111 is placed horizontally and is smaller than the inner diameter of the pump housing, so that it can extend into the pump housing. The clamping head 112 is installed into the slide groove 116 of the herringbone slide rail 111 through the slide rod 113. The third hydraulic rod 114 is used to push out the push plate 115, thereby pushing the two clamping heads 112 to move.In use, the tubular pump housing is placed between the two clamping seats 110. Then, the second hydraulic rod 109 is activated to push the two clamping seats 110 towards each other. The herringbone slide rails 111 on the sides of the clamping seats 110 extend into the pump housing. At this time, the two clamping heads 112 are located at the narrower part of the herringbone slide rails 111 and follow the herringbone slide rails 111 into the pump housing. Then, the third hydraulic rod 114 is activated to push out the push plate 115. The push plate 115 pushes the two clamping heads 112 to the two forked ends of the herringbone slide rails 111, so that they extend from the inside of the pump housing to both sides, abutting against the inner wall of the pump housing, and clamping and fixing the pump housing from the inside. At this time, the push plate 115... The extended clamping head 112 serves to support the clamping head 112; the two second hydraulic rods 109 cooperate to adjust the left and right position of the pump housing; then the rotary motor 106 is started, which drives the two clamping arms 108 to rotate at a certain angle via the rotary disk 107, facilitating tilting processing; then the first hydraulic rod 103 and the drilling motor 104 are started to drill holes in the pump housing; this invention clamps and fixes the tubular pump housing from the inside using the clamping head 112, exposing most of the outer surface of the pump housing, allowing for a wider processing angle; and the rotating structure effectively enables tilting processing of the pump housing, thus solving the problem that existing clamps with fixed angles cannot effectively meet the needs of tilting drilling.
[0025] Two magnetic blocks 117 are disposed on the upper and lower sides of the push plate 115; the two magnetic blocks 117 are used to attract the clamping head 112, which is made of iron or other magnetically attractive material, and is attracted to the push plate 115. It can retract with the push plate 115 to achieve the purpose of unlocking.
[0026] Secondly, the adjusting motor 118 is disposed between the second hydraulic rod 109 and the clamping seat 110, and its output end is fixedly connected to the clamping seat 110; the adjusting plate 119 is rotatably disposed between another second hydraulic rod 109 and the clamping seat 110; the adjusting motor 118 is used to drive the clamping seat 110 to rotate and adjust the angle of the pump housing, and the adjusting plate 119 is used to make the clamping seat 110 on the other side rotate in coordination.
[0027] Furthermore, the lifting motor 120 is fixed above the processing box 101; the first screw 121 is fixed to the output end of the lifting motor 120; the first limiting rod 122 is rotatably disposed on the side of the processing box 101 near the first screw 121; the lifting platform 123 is threadedly connected to the first screw 121 and slidably connected to the first limiting rod 122; the deflection motor 124 is fixed on the lifting platform 123; the deflection arm 125 is fixed to the output end of the deflection motor 124; the bearing plate 126 is fixed on the deflection arm 125; the lifting motor 120 is used to drive the first screw 121 to rotate, and in the... With the cooperation of the first limiting rod 122, the lifting platform 123 is driven to rise and fall. The deflection motor 124 is installed on the side of the lifting platform 123. The output end of the deflection motor 124 is fixed to the deflection arm 125. The other end of the deflection arm 125 is provided with a support plate 126. The support plate 126 is used to place the pump housing, and the lifting platform 123 is used to adjust the height. The deflection motor 124, the deflection arm 125 and the support plate 126 form a U-shaped structure. When rotating, the deflection arm 125 and the clamping seat 110 are misaligned, and the support plate 126 is rotated between the two clamping seats 110 to achieve the effect of automatic loading.
[0028] Finally, the support plate 127 is fixed on the lifting platform 123; the support plate 127 is used to support the deflection arm 125 so that it can stably follow the lifting platform 123 to move up and down; the end of the support plate 127 has a chamfer to facilitate the rotation and reset of the deflection arm 125.
[0029] During use, the processing box 101 is the main body of the entire device. The hanger 102 is used to install the first hydraulic rod 103. After the first hydraulic rod 103 extends, it controls the height of the drilling motor 104 and the drilling cutter 105 to realize the cutting action. The drilling motor 104 is used to drive the drilling cutter 105 to rotate. The rotary motor 106 is used to drive the rotary disk 107 to rotate, thereby causing the two clamping members to rotate and rotate the pump housing at a certain angle to facilitate tilting processing. The clamping arm 108 of the clamping member is used to install the second hydraulic rod 109. After the second hydraulic rod 109 extends, it drives the clamping seat 110. The clamping seats 110 are movable, and the herringbone slide rails 111 are mounted on the side of the clamping seats 110. The herringbone slide rails 111 are placed horizontally and are smaller than the inner diameter of the pump housing, allowing them to extend into the pump housing. The clamping heads 112 are mounted into the slide grooves 116 of the herringbone slide rails 111 via the slide rods 113. The third hydraulic rod 114 is used to push out the push plate 115, thereby pushing the two clamping heads 112 to move. In use, the tubular pump housing is placed between the two clamping seats 110, and then the second hydraulic rod 109 is activated to push the two clamping seats 110 towards each other, allowing the herringbone slide rails 111 on the side of the clamping seats 110 to extend into the pump housing. Upon entering the pump housing, the two clamping heads 112 are positioned at the narrower part of the herringbone slide rail 111, following the slide rail 111 into the pump housing. Then, the third hydraulic rod 114 is activated, pushing out the push plate 115. The push plate 115 presses the two clamping heads 112 to the two forked ends of the herringbone slide rail 111, allowing them to extend from inside the pump housing to both sides, abutting against the inner wall of the pump housing and clamping and fixing the pump housing from the inside. At this time, the push plate 115 remains extended, serving to support the clamping heads 112. The two second hydraulic rods 109 can cooperate with each other to adjust the left and right positions of the pump housing. Then, the rotary motor 106 is started, which drives the two clamping arms 108 to rotate at a certain angle through the rotary disk 107, facilitating tilting processing. Then, the first hydraulic rod 103 and the drilling motor 104 are started to drill holes in the pump housing. The two magnetic blocks 117 are used to attract the clamping head 112. The clamping head 112 is made of iron or other magnetically attractive materials and is attracted to the push plate 115. It can retract with the push plate 115 to achieve the unlocking purpose. The adjusting motor 118 is used to drive the clamping seat 110 to rotate and adjust the angle of the pump housing. The adjusting plate 119 is used to make the clamping seat 110 on the other side rotate in coordination.The lifting motor 120 drives the first screw 121 to rotate and, in cooperation with the first limiting rod 122, causes the lifting platform 123 to rise and fall. The deflection motor 124 is mounted on the side of the lifting platform 123. The output end of the deflection motor 124 is fixed to the deflection arm 125. A support plate 126 is provided at the other end of the deflection arm 125. The support plate 126 is used to place the pump housing, and the lifting platform 123 is used for height adjustment. The deflection motor 124, the deflection arm 125, and the support plate 126 form a U-shaped structure. During rotation, the deflection arm 125 and the clamping seat 11... The bearing plate 126 is rotated between the two clamping seats 110 to achieve automatic loading. The support plate 127 supports the deflection arm 125, enabling it to stably follow the lifting platform 123 as it moves up and down. The end of the support plate 127 has a chamfer to facilitate the rotation and reset of the deflection arm 125. This invention clamps and fixes the tubular pump housing from the inside using the clamping head 112, exposing most of the pump housing's outer surface, thus allowing for a wider machining angle. The rotating structure effectively enables tilting machining of the pump housing, thereby solving the problem that existing clamps with fixed angles cannot effectively meet the requirements for tilting drilling.
[0030] For the second embodiment, please refer to... Figure 4 , Figure 4 This is a schematic diagram of the structure of a pump housing tilting drilling fixture according to the second embodiment of the present invention.
[0031] Based on the first embodiment, the pump housing tilting drilling fixture of the present invention further includes a receiving motor 201, a second screw 202, a second limiting rod 203, a receiving box 204, and a buffer cotton 205.
[0032] The receiving motor 201 is fixed on the processing box 101; the second screw 202 is fixed on the output end of the receiving motor 201; the second limiting rod 203 is rotatably disposed in the processing box 101; the receiving box 204 and the second screw 202 are threadedly connected; and are slidably connected with the second limiting rod 203; the receiving motor 201 is used to drive the second screw 202 to rotate, and with the cooperation of the second limiting rod 203, it drives the receiving box 204 to move up and down. When it moves to the top, it is closer to the pump housing, and can stably receive the pump housing that has fallen after processing, thus realizing automatic unloading.
[0033] The buffer cotton 205 is disposed in the receiving box 204; the buffer cotton 205 is used to improve the protection of the pump housing.
[0034] Third embodiment, please refer to Figure 5 , Figure 5This is a schematic diagram of the structure of a pump housing tilting drilling fixture according to the third embodiment of the present invention.
[0035] Based on the second embodiment, the pump housing tilting drilling fixture of the present invention further includes a rotating plate 301, a torsion spring 302 and a limiting block 303.
[0036] The rotating plate 301 is rotatably disposed on one side of the bearing plate 126; the torsion spring 302 is fixedly connected to the rotating plate 301 and the bearing plate 126; the torsion spring 302 causes the rotating plate 301 to have an upward deflection tendency, and causes the rotating plate 301 to restrict the position of the pump housing, so as to prevent it from falling off the bearing plate 126 when deflecting.
[0037] The limiting block 303 is fixed on the receiving plate; the limiting block 303 is used to limit the maximum rotation angle of the rotating plate 301, so that it is kept at a certain tilt, so that the pump housing can enter the bearing plate 126.
[0038] The above description discloses only one preferred embodiment of the present invention, and should not be construed as limiting the scope of the present invention. Those skilled in the art will understand that all or part of the processes of the above embodiments can be implemented, and equivalent changes made in accordance with the claims of the present invention are still within the scope of the invention.
Claims
1. A jig for drilling inclined holes in a pump casing, characterized in that, The assembly includes a processing box, a hanger, a first hydraulic rod, a drilling motor, a drilling cutter, a rotary motor, a rotating disk, and two clamping components. The hanger is fixed above the processing box; the first hydraulic rod is fixed below the hanger; the drilling motor is fixed to the output end of the first hydraulic rod; the drilling cutter is fixed to the output end of the drilling motor; the rotary motor is fixed inside the processing box and located below the hanger; the rotating disk is fixed to the output end of the rotary motor; and the two clamping components are fixed to both sides of the rotating disk. The clamping component includes a clamping arm, a second hydraulic rod, a clamping seat, a herringbone slide rail, two clamping heads, two sliding rods, a third hydraulic rod, and a push plate. The herringbone slide rail has two grooves. The clamping arm is fixed to the rotating disk. The second hydraulic rod is fixed in the clamping arm. The clamping seat is disposed at the output end of the second hydraulic rod. The herringbone slide rail is fixed to the side of the clamping seat. The two sliding rods are slidably disposed in the two grooves of the herringbone slide rail. The two clamping heads are rotatably disposed on the two sliding rods. The third hydraulic rod is fixed to the side of the clamping seat and disposed in the herringbone slide rail. The push plate is fixed to the output end of the third hydraulic rod. The aforementioned pump housing tilting drilling fixture further includes a lifting motor, a first screw, a first limiting rod, a lifting platform, a deflection motor, a deflection arm, and a support plate. The lifting motor is fixed above the machining box; the first screw is fixed to the output end of the lifting motor; the first limiting rod is rotatably disposed on the side of the machining box near the first screw; the lifting platform is threadedly connected to the first screw and slidably connected to the first limiting rod; the deflection motor is fixed to the lifting platform; the deflection arm is fixed to the output end of the deflection motor; and the support plate is fixed to the deflection arm.
2. The pump housing inclined drilling fixture as described in claim 1, characterized in that, The clamping component also includes two magnetic blocks, which are disposed on the upper and lower sides of the push plate.
3. The pump housing inclined drilling fixture as described in claim 2, characterized in that, The pump housing tilting drilling fixture further includes an adjusting motor and an adjusting plate. The adjusting motor is disposed between the second hydraulic rod and the clamping seat, and its output end is fixedly connected to the clamping seat. The adjusting plate is rotatably disposed between another second hydraulic rod and the clamping seat.
4. The pump housing inclined drilling fixture as described in claim 3, characterized in that, The pump housing tilting drilling fixture also includes a support plate, which is fixed on the lifting platform.
5. The pump housing inclined drilling fixture as described in claim 4, characterized in that, The aforementioned pump housing tilting drilling fixture further includes a receiving motor, a second screw, a second limiting rod, and a receiving box. The receiving motor is fixed on the processing box; the second screw is fixed to the output end of the receiving motor; the second limiting rod is rotatably disposed in the processing box; the receiving box and the second screw are threadedly connected; and the receiving box is slidably connected to the second limiting rod.
6. The pump housing inclined drilling fixture as described in claim 5, characterized in that, The aforementioned pump housing tilting drilling fixture also includes cushioning cotton, which is disposed in the receiving box.